CN115818105A - A forced push chute - Google Patents
A forced push chute Download PDFInfo
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Abstract
本发明公开了一种强制推料溜槽,涉及烧结料输送设备技术领域,为解决由于空间受限导致溜槽下料困难的问题;本发明包括前端固定段,其由两段夹角成钝角的直管组成,竖直设置的上直管用于连接至物料出料处,前端固定段的下直管下端固设有固定罩,其内部转动连接有旋转筒,固定罩中部设有驱动装置,其与旋转筒传动连接用于带动旋转筒转动,旋转筒的内壁设有螺旋导料条用于转动时将物料向下推动;本发明结构简单,适应性强,可以解决溜槽空间受限问题,有利于降低设计成本,减少工程一次投资费用,减少因积料、粘料、堵料等问题而停机检修的情况,有利于提高生产效率。
The invention discloses a forced material pushing chute, which relates to the technical field of sintering material conveying equipment, in order to solve the problem of difficulty in unloading the chute due to limited space; The upper straight pipe arranged vertically is used to connect to the discharge place of the material, the lower end of the lower straight pipe of the fixed section of the front end is fixed with a fixed cover, and a rotating cylinder is connected to the inside of the fixed cover, and a driving device is provided in the middle of the fixed cover, which is connected with The transmission connection of the rotating cylinder is used to drive the rotating cylinder to rotate, and the inner wall of the rotating cylinder is provided with a spiral material guide strip to push the material downward when rotating; the invention has simple structure and strong adaptability, and can solve the problem of limited chute space, which is beneficial to Reduce the design cost, reduce the one-time investment cost of the project, and reduce the shutdown for maintenance due to problems such as material accumulation, sticking material, and material blocking, which is conducive to improving production efficiency.
Description
技术领域technical field
本发明涉及烧结料输送设备技术领域,具体为一种强制推料溜槽。The invention relates to the technical field of sintering material conveying equipment, in particular to a forced material pushing chute.
背景技术Background technique
烧结厂设计时,对于烧结散料收集一般都通过灰斗或是胶带机漏斗收集,再通过溜槽溜送到指定地点。但是有时会由于空间受限,设计安装的溜槽角度不够或者物料特性不稳定,导致时间久了容易发生积料、粘料、堵料,甚至溜槽倾斜度不足完全无法下料,造成无法用溜槽实现这种散料溜送。这就导致要求抬高设计高度或是采用其它途径解决空间上的不足,大幅提高了设计或改造成本,从而导致工程一次投资费用的增加。此外,若是在空间不足的情况下,设计的较为极限,一旦发生积料、粘料、堵料情况,不仅严重影响生产效率,而且一定程度加大了企业的生产维护成本;During the design of the sintering plant, the sintering bulk materials are generally collected through the ash hopper or the funnel of the tape machine, and then transported to the designated place through the chute. However, sometimes due to limited space, the angle of the designed and installed chute is not enough or the characteristics of the material are unstable, it is easy to accumulate material, sticky material, and block the material after a long time, and even the inclination of the chute is not enough to completely discharge the material, resulting in the failure to use the chute. This kind of bulk slips. This leads to the requirement of raising the design height or adopting other means to solve the shortage of space, which greatly increases the cost of design or transformation, which leads to an increase in the investment cost of the project. In addition, if the design is relatively limited in the case of insufficient space, once material accumulation, sticky material, or material blocking occurs, it will not only seriously affect the production efficiency, but also increase the production and maintenance costs of the enterprise to a certain extent;
公开号为CN106040582A,名称为原煤分级筛的筛下溜槽的发明专利申请,其中公开了一种设有扶梯和玻璃门的溜槽,方便在堵塞时疏通,但这种方式并不能减少因空间受限导致下料困难的情况。因此,亟需一种强制推料溜槽来解决这个问题。The publication number is CN106040582A, the patent application for the invention of the under-screen chute of the raw coal grading sieve, which discloses a chute with an escalator and a glass door, which is convenient for dredging when it is blocked, but this method cannot reduce the chute due to limited space. Difficulty in blanking. Therefore, need badly a kind of force pushing material chute to solve this problem.
发明内容Contents of the invention
本发明的目的在于提供一种强制推料溜槽,以解决由于空间受限导致溜槽下料困难的问题。The object of the present invention is to provide a forced material pushing chute to solve the problem of difficulty in unloading the chute due to limited space.
为实现上述目的,本发明提供如下技术方案:一种强制推料溜槽,包括前端固定段,其由两段夹角成钝角的直管组成,竖直设置的上直管用于连接至物料出料处,前端固定段的下直管下端固设有筒状的固定罩,其内部转动连接有旋转筒,固定罩中部设有驱动装置,其与旋转筒传动连接用于带动旋转筒转动,旋转筒的内壁设有螺旋导料条用于转动时将物料向下推动;前端固定段的下直管下端固设有振动器。In order to achieve the above object, the present invention provides the following technical solutions: a forced pushing material chute, including a fixed section at the front end, which is composed of two straight pipes with an obtuse angle, and the vertically arranged upper straight pipe is used to connect to the material discharge At the lower end of the lower straight pipe of the fixed section of the front end, a cylindrical fixed cover is fixed, and a rotating cylinder is connected to the inside of the fixed cover. A driving device is provided in the middle of the fixed cover, which is connected with the rotating cylinder to drive the rotating cylinder to rotate. The inner wall of the machine is provided with a spiral material guide strip for pushing the material down when rotating; the lower end of the lower straight pipe of the fixed section of the front end is fixed with a vibrator.
优选的,固定罩上端固定在前端固定段下直管下端出料口处,固定罩和旋转筒均与前端固定段的下直管中心线共线。Preferably, the upper end of the fixed cover is fixed at the discharge port at the lower end of the lower straight pipe of the fixed section at the front end, and both the fixed cover and the rotating cylinder are collinear with the centerline of the lower straight pipe of the fixed section at the front end.
优选的,前端固定段的内壁设有耐磨衬板,前端固定段的出料口落料点在旋转筒内。Preferably, the inner wall of the fixed section at the front end is provided with a wear-resistant liner, and the discharge point of the outlet at the fixed section at the front end is inside the rotating cylinder.
优选的,前端固定段与固定罩的连接处设置有连接段用于固定连接,连接方式为法兰连接、螺栓连接或焊接,连接段的两端内径分别等于前端固定段和固定罩的外径。Preferably, a connection section is provided at the connection between the front end fixed section and the fixed cover for fixed connection, and the connection method is flange connection, bolt connection or welding, and the inner diameters of both ends of the connection section are respectively equal to the outer diameters of the front fixed section and the fixed cover .
优选的,驱动装置包括电机和齿轮,其中旋转筒外壁固设有一圈从动齿轮,电机轴端部设有主动齿轮,其与从动齿轮齿连接。Preferably, the driving device includes a motor and a gear, wherein a circle of driven gear is fixed on the outer wall of the rotating cylinder, and a drive gear is provided at the end of the motor shaft, which is connected with the teeth of the driven gear.
优选的,旋转筒的两端外周分别设置有轴承,旋转筒通过轴承与旋转筒转动连接。Preferably, bearings are respectively provided on the outer peripheries of the two ends of the rotating cylinder, and the rotating cylinder is rotatably connected to the rotating cylinder through the bearings.
优选的,前端固定段的上直管上端固设有连接法兰。Preferably, the upper end of the upper straight pipe of the front end fixed section is fixed with a connecting flange.
优选的,振动器位于前端固定段的上直管内部远离旋转筒一侧的正下方。Preferably, the vibrator is located directly below the side away from the rotating cylinder inside the upper straight pipe of the front end fixed section.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
该强制推料溜槽,结构简单,适应性强,适用于几乎所有下料场景,可以解决溜槽空间受限问题,可以根据实际需要,选择合适的前端固定段角度,顺利地实现物料收集、溜送,降低因场地空间问题而增加的设计成本,减少工程一次投资费用;在实际生产中,针对现有的下料不顺畅或是积料、粘料、堵料的溜槽,可以采用本发明替换这些“问题”溜槽,使生产更加顺畅,大大减少因此而停机检修的情况,从而一定程度上提高生产效率,降低企业日常生产成本,从解决设计中的关键小问题出发,为整个大方案的优化提供了可能。The forced pushing chute has a simple structure and strong adaptability, and is suitable for almost all unloading scenarios. It can solve the problem of limited space in the chute. According to actual needs, you can choose a suitable angle of the front fixed section to smoothly realize material collection and delivery. , reduce the increased design cost due to site space problems, and reduce the primary investment cost of the project; in actual production, the present invention can be used to replace the existing chutes with unsmooth blanking or material accumulation, sticky material, and material blockage The "problem" chute makes production smoother and greatly reduces the situation of downtime for maintenance, thereby improving production efficiency to a certain extent and reducing the daily production cost of the enterprise. Starting from solving the key small problems in the design, it provides a solution for the optimization of the entire large plan. possible.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中:1、连接法兰;2、前端固定段;3、耐磨衬板;4、连接段;5、固定罩;6、旋转筒;7、螺旋导料条;8、驱动装置;9、轴承;10、振动器;11、下料口;12、支撑件。In the figure: 1. Connecting flange; 2. Front fixed section; 3. Wear-resistant liner; 4. Connecting section; 5. Fixed cover; 6. Rotating cylinder; 7. Spiral guide bar; 8. Driving device; , bearing; 10, vibrator; 11, feeding port; 12, support.
具体实施方式Detailed ways
如图1所示,一种强制推料溜槽,包括前端固定段2,其由两段夹角成钝角α的直管组成,竖直设置的上直管用于连接至物料出料处,例如烧结散料仓出口、胶带机头部漏斗出口或其它需收集、溜送的物料接口处等(如图1所示的漏斗状下料口11),具体可以在前端固定段2的上直管上端固设有连接法兰1;前端固定段2的下直管下端固设有筒状的固定罩5,其内部转动连接有旋转筒6,固定罩5中部设有驱动装置8,其与旋转筒6传动连接用于带动旋转筒6转动,旋转筒6的内壁设有螺旋导料条7用于转动时将物料向下推动,螺旋导料条7宜为耐磨材质,具体的,螺旋导料条7可以为一整根片状螺旋环绕焊接在旋转筒6内壁,其宽度不大于旋转筒6的半径;由于旋转筒6不断转动,螺旋导料条7不断推动,物料不会发生积料、粘料、堵料等现象,因此前端固定段2的两段直管间的夹角可以设置更小,利于空间不足的情况下设置;在前端固定段2的下直管下端设置有振动器10,防止物料在下直管内阻滞,优选的,振动器10可以位于前端固定段2的上直管内部远离旋转筒6一侧的正下方避免在此处开始积料,实际工作中,当角度α小于正在溜送物料的自然堆积角时,通过振动器10可以解决空间不足导致的α角度不足问题。As shown in Figure 1, a forced pusher chute includes a front end fixed
固定罩5上端可固定在前端固定段2下直管下端出料口处,固定罩5和旋转筒6均可设置为与前端固定段2的下直管中心线共线。The upper end of the fixed cover 5 can be fixed at the outlet of the lower straight pipe of the front end
前端固定段2的内壁设有耐磨衬板3,前端固定段2的出料口落料点在旋转筒6内,具体的,可以令耐磨衬板3内径小于旋转筒6,并延伸至旋转筒6端部以内,也可采取其他常见方式实现。The inner wall of the front end
在一种较优的实施方式中,前端固定段2与固定罩5的连接处设置有连接段4用于固定连接,连接方式可以为法兰连接、螺栓连接或焊接,较优的,连接段4的两端内径分别等于前端固定段2和固定罩5的外径;另外,之所以将前端固定段2与固定罩5分开是为了方便调整,如果出现不适宜情况,只要更换前端固定段2即可调整角度,且耐磨衬板3也更便于更换。In a preferred embodiment, the connection between the front end
上述的驱动装置8可以采用以下方式:包括电机(一般采用减速电机)和齿轮,其中旋转筒6外壁固设有一圈从动齿轮(不与固定罩5接触),电机固可设在固定罩5外壁或内壁,电机轴端部设有主动齿轮(若为外壁,则主动齿轮处的固定罩5需开口),其与从动齿轮齿连接;驱动装置8当然也可以采用其他方式,例如不采用齿连接而是带传动等。The above-mentioned
在一种较优的实施方式中,旋转筒6的两端外周分别设置有轴承9,旋转筒6通过轴承9与旋转筒6转动连接。In a preferred embodiment,
另外,为了使结构更稳定,可以设置若干处支撑件12,如图1所示的位置,前端固定段2的下直管端部可做悬挂处理,固定罩5下端可以设置架体支撑。In addition, in order to make the structure more stable,
以上仅为本发明的较佳实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求所界定的保护范围为准。The above are only preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be defined by the claims.
本发明未详述之处,均为本技术领域技术人员的公知技术。The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
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