CN115815052A - Striker for fluid ejection, nozzle, and fluid ejection device - Google Patents
Striker for fluid ejection, nozzle, and fluid ejection device Download PDFInfo
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Abstract
本发明涉及一种流体喷射用撞针,所述撞针为锤头撞针,所述撞针头部由推动流体喷射的截面和引导流体向相反方向排出的圆柱面构成,所述推动流体喷射的截面为椭圆形或者类似于椭圆形的截面,所述截面的水平方向的半轴长度大于竖直方向的半轴长度,进一步地,本发明所示撞针还可以带有的凹槽或凸棱结构;本发明还提供一种流体喷射用喷嘴,其特征在于,所述喷嘴为直径向出口方向渐变的结构,喷嘴上游部分直径较大,喷嘴下游部分直径较小。
The invention relates to a firing pin for fluid injection. The firing pin is a hammer head firing pin. The head of the firing pin is composed of a section for pushing the fluid injection and a cylindrical surface for guiding the fluid to discharge in the opposite direction. The section for pushing the fluid injection is elliptical. Shaped or similar to an elliptical cross-section, the length of the semi-axis in the horizontal direction of the cross-section is greater than the length of the semi-axis in the vertical direction. Further, the striker shown in the present invention can also have a groove or rib structure; the present invention Also provided is a nozzle for fluid injection, characterized in that the nozzle has a structure in which the diameter gradually changes toward the outlet direction, the upstream part of the nozzle has a larger diameter, and the downstream part of the nozzle has a smaller diameter.
Description
技术领域technical field
本发明涉及一种流体喷射用撞针、喷嘴及流体喷射装置,尤其涉及一种针对高粘度流体的锤头撞针。The invention relates to a striker for fluid injection, a nozzle and a fluid injection device, in particular to a hammerhead striker for high-viscosity fluid.
背景技术Background technique
流体微量喷射装置是一种以受控的方式对流体进行精确分配的装置,它是微电子封装行业的关键技术之一,流体在驱动源的作用下产生压力梯度,在内外压差的作用下加速从喷嘴喷出,形成流体束,最终落在基板上形成流体点。The fluid micro-injection device is a device that precisely distributes fluid in a controlled manner. It is one of the key technologies in the microelectronics packaging industry. The fluid generates a pressure gradient under the action of the driving source. Under the action of the internal and external pressure difference Accelerated ejection from the nozzle, forming a fluid jet, and finally falling on the substrate to form a fluid spot.
超精微加工技术的不断发展,精密元器件的体积越来越小,同时对这些精密元器件的微装配与连接封装技术要求也越来越高,微量喷射技术是目前微装配的主要方法之一,因此微量喷射技术对半导体,微电子封装等领域的发展起着关键的作用。喷射品质主要按照流体点的体积稳定性,是否可以顺利从喷嘴喷射出来来评判,影响喷射品质的因素很多,主要有流体粘度、控制温度、供料压力、流道形状、阀杆行程、动力源参数等。已公开的现有技术如下:With the continuous development of ultra-fine micromachining technology, the volume of precision components is getting smaller and smaller. At the same time, the requirements for micro-assembly and connection packaging technology of these precision components are also getting higher and higher. Micro-injection technology is currently one of the main methods of micro-assembly , so micro-injection technology plays a key role in the development of semiconductors, microelectronics packaging and other fields. The injection quality is mainly judged by the volume stability of the fluid point and whether it can be ejected from the nozzle smoothly. There are many factors that affect the injection quality, mainly including fluid viscosity, control temperature, feed pressure, flow channel shape, valve stem stroke, and power source. parameters etc. The disclosed prior art is as follows:
授权公告号为CN102615018B的专利提供了一种微量流体定量分配装置,采用压电晶片作为驱动源,驱动撞针做0.3~0.5mm的微量往复运动,喷射阀的关键流道由撞针头和喷嘴之间的分配腔,撞针和腔体之间充满流体,当撞针撞击喷嘴底座时,截断流动的胶液,同时在喷嘴中形成巨大的压力,将胶液喷射出来形成胶滴。说明书图6和图7分别为撞针向下和向上运动时,分配腔中流体的流动示意图,撞针向下运动时,一部分流体向下流动,一部分流体向上流动,喷嘴中的流体吸收撞针的动量,快速喷射形成液滴。The authorized notification number is CN102615018B, which provides a micro-fluid quantitative distribution device, which uses a piezoelectric chip as the driving source to drive the striker to make a micro-reciprocating motion of 0.3-0.5mm. The key flow path of the injection valve is formed between the striker head and the nozzle. The dispensing cavity is filled with fluid between the firing pin and the cavity. When the firing pin hits the nozzle base, the flowing glue is cut off, and at the same time, a huge pressure is formed in the nozzle, and the glue is ejected to form glue droplets. Fig. 6 and Fig. 7 of the manual are schematic diagrams of fluid flow in the dispensing chamber when the striker moves downward and upward respectively. When the striker moves downward, part of the fluid flows downward and part of the fluid flows upward. The fluid in the nozzle absorbs the momentum of the striker. Rapid jetting forms droplets.
授权公告号为CN106480433B的专利提供了一种流体喷射装置,对流道部分做了超疏水涂层处理,可选的将阀杆由上向下设计为尺寸缩小的阶梯状圆柱体,将入口圆锥面的锥度做了设计为100~130°,通过降低流体沿着流动方向粘滞阻力的方法,使得中高粘度流体更容易喷射。The authorized notification number is CN106480433B, which provides a fluid injection device, which has super-hydrophobic coating treatment on the flow channel, and can optionally design the valve stem as a stepped cylinder with reduced size from top to bottom, and the inlet conical surface The taper is designed to be 100-130°. By reducing the viscous resistance of the fluid along the flow direction, it makes it easier to spray medium and high viscosity fluids.
授权公告号为CN207357480U的专利提供了一种分体式液滴分配装置,图10和图12分别为撞针的两种工作状态,通过压电陶瓷叠堆驱动撞针上下往复运动,在撞针与喷头之间产生瞬间高压,将流体从喷嘴喷出,为了利于喷射粘度较高的流体,设备包含有预加热装置。The authorized notification number is CN207357480U, which provides a split-type droplet distribution device. Figure 10 and Figure 12 show the two working states of the striker. The piezoelectric ceramic stack drives the striker to reciprocate up and down, between the striker and the nozzle. Instantaneous high pressure is generated to spray the fluid from the nozzle. In order to facilitate the injection of fluid with high viscosity, the equipment includes a preheating device.
现有技术中的流道,只考虑了流体从喷嘴向外喷出的流动,没有考虑阀体内部的流体流动对阀性能的影响,用于喷射微量高粘度流体时,尤其是当粘度大于100000mPa·s的微量流体时,流体束的出口动能不够,流体不容易被剪断,喷射比较困难,单次喷射量不容易控制。现有技术采用给流体加温、给流道部分做超疏水涂层等方式,使流体更容易从喷嘴喷出,但是结构复杂,耐用性差。因此,需要设计一款,结构简单、寿命较长的喷射装置,用于喷射微量高粘度流体。The flow channel in the prior art only considers the flow of the fluid ejected from the nozzle, and does not consider the influence of the fluid flow inside the valve body on the valve performance. It is used to inject a small amount of high-viscosity fluid, especially when the viscosity is greater than 100,000mPa When the fluid is in a small amount of s, the outlet kinetic energy of the fluid beam is not enough, the fluid is not easy to be sheared, the injection is more difficult, and the single injection volume is not easy to control. In the prior art, methods such as heating the fluid and applying a super-hydrophobic coating to the flow channel make it easier for the fluid to be ejected from the nozzle, but the structure is complex and the durability is poor. Therefore, it is necessary to design an injection device with a simple structure and a long service life for injecting a small amount of high-viscosity fluid.
发明内容Contents of the invention
针对现有技术中流体喷射装置存在的喷射动能不足(尤其是针对高粘度流体)、单次喷射量不容易控制等问题,本发明对流体喷射装置的撞针头和喷嘴结构进行了优化设计,有利于高粘度流体的微量喷射。Aiming at problems such as insufficient injection kinetic energy (especially for high-viscosity fluid) and difficulty in controlling the single injection volume in the fluid injection device in the prior art, the present invention optimizes the design of the striker head and the nozzle structure of the fluid injection device. Conducive to micro-spraying of high-viscosity fluids.
本发明的第一个方面提供一种撞针结构,所述撞针为锤头撞针,所述锤头撞针回转半径沿回转轴改变,在撞针头部一侧回转半径较大,在撞针杆部一侧回转半径较小,所述半径较大的一侧称为撞针头部,半径较小的一侧称为撞针杆部。优选头部半径是杆部半径的1.5-2.0倍。The first aspect of the present invention provides a striker structure, the striker is a hammer striker, the radius of revolution of the hammer striker changes along the axis of rotation, the radius of revolution is larger at the head side of the striker, and The radius of gyration is small, the side with the larger radius is called the striker head, and the side with the smaller radius is called the striker shank. Preferably the radius of the head is 1.5-2.0 times the radius of the shank.
本发明的第二个方面提供一种撞针头部,所述撞针头部由推动流体喷射的截面和引导流体向相反方向排出的圆柱面构成,所述推动流体喷射的截面为椭圆形或者类似于椭圆形的截面,所述截面的水平方向的半轴长度大于竖直方向的半轴长度。The second aspect of the present invention provides a striker head, the striker head is composed of a cross-section that pushes the fluid jet and a cylindrical surface that guides the fluid to discharge in the opposite direction, the cross-section of the push fluid jet is elliptical or similar to An elliptical cross-section, the length of the half-axis in the horizontal direction of the cross-section is greater than the length of the half-axis in the vertical direction.
本发明第三个方面提供一种带有的“凹槽/凸棱结构”的撞针结构。A third aspect of the present invention provides a striker structure with a "groove/rib structure".
所述凹槽或凸棱为矩形、三角形、圆弧形截面的一种或几种的组合。所述凹槽或凸棱结构为回转凹槽或回转凸棱。所述“凹槽/凸棱结构”优选的设计为截面为矩形、三角形、圆弧形或其他截面的回转沟槽或回转凸棱,即沟槽或者凸棱沿着回转轴,轴对称分布。也可按照“凹槽/凸棱结构”的作用原理设计成凹坑/凸点形式、通孔、盲孔形式,或者几种形式的组合结构。The grooves or ridges are one or a combination of rectangular, triangular, arc-shaped cross-sections. The groove or rib structure is a rotary groove or a rotary rib. The "groove/rib structure" is preferably designed as a revolving groove or a revolving rib with a rectangular, triangular, arc-shaped or other cross-section, that is, the grooves or ribs are distributed axisymmetrically along the axis of rotation. It can also be designed in the form of pits/bumps, through holes, blind holes, or a combination of several forms according to the working principle of the "groove/ridge structure".
优选地,所述“凹槽/凸棱结构”的深度为所述锤头撞针头部最大直径的3%到10%,特别优选的为3%到5%。所述凹槽/凸棱的宽度为所述凹槽/凸棱深度的1到4倍,优选的数值为2到3倍。优选范围内,综合效果最好,如果宽度太宽,深度太浅二次流效果不明显,反之则强度受影响,而且缝隙不容易清理。Preferably, the depth of the "groove/rib structure" is 3% to 10% of the maximum diameter of the head of the hammer striker, particularly preferably 3% to 5%. The width of the groove/rib is 1 to 4 times, preferably 2 to 3 times, the depth of the groove/rib. Within the preferred range, the comprehensive effect is the best. If the width is too wide and the depth is too shallow, the secondary flow effect will not be obvious. Otherwise, the strength will be affected, and the gaps are not easy to clean.
优选地,所述凹槽/凸棱的总数量大于等于2,特别优选的凹槽/凸棱总数量大于等于3。Preferably, the total number of grooves/ribs is greater than or equal to 2, and the total number of grooves/ribs is particularly preferred to be greater than or equal to 3.
为了避免高粘度流体沉积、硬化后影响喷射性能和方便撞针的清洁保养,优选的在所述凹槽/凸棱结构增加特氟龙或者其他不沾材料涂层。In order to avoid deposition of high-viscosity fluid, affect jetting performance after hardening and facilitate cleaning and maintenance of the striker, it is preferable to add Teflon or other non-stick material coating to the groove/ridge structure.
本发明的第四个方面,提供一种带有“凹槽/凸棱结构”的锤头撞针结构。The fourth aspect of the present invention provides a hammerhead striker structure with a "groove/ridge structure".
所述“凹槽/凸棱结构”可以布置在所述锤头撞针的撞针头部、撞针杆部或者都布置,优选地,布置在撞针头部,特别优选的,在撞针头部布置矩形凹槽/凸棱,在撞针杆部布置凹坑/凸点。The "groove/rib structure" can be arranged on the striker head, striker shank or both of the hammer head striker, preferably, on the striker head, especially preferably, a rectangular concave is arranged on the striker head. Grooves/ridges, dimples/bulbs arranged on the shank of the firing pin.
本发明的第五个方面提供一种喷嘴结构,即将流道的喷嘴部分由现有技术中的直圆管喷嘴结构优化为喷嘴的直径向出口方向变小。本发明所述喷嘴为直径向出口方向渐变的结构,喷嘴上游部分直径较大,喷嘴下游部分直径较小。本发明所述喷嘴也可以为直径渐变的圆管也可以为直径渐变的锥管。The fifth aspect of the present invention provides a nozzle structure, that is, the nozzle part of the flow channel is optimized from the straight circular tube nozzle structure in the prior art so that the diameter of the nozzle becomes smaller toward the outlet. The nozzle of the present invention has a structure in which the diameter gradually changes toward the outlet direction, the upstream part of the nozzle has a larger diameter, and the downstream part of the nozzle has a smaller diameter. The nozzle of the present invention can also be a circular tube with a gradually changing diameter or a tapered tube with a gradually changing diameter.
进一步地,喷嘴直径渐变结构可以为2级台阶,优选的首级台阶和次级台阶之间用倒角过渡,用于降低局部流体阻力,特别优选的,首级台阶和次级台阶之间用圆角过渡,圆角过渡局部流体阻力最小。Further, the diameter gradient structure of the nozzle can be two steps. Preferably, a chamfer is used to transition between the first step and the secondary step to reduce local fluid resistance. Especially preferably, a chamfer is used between the first step and the secondary step. Round corner transition, the local fluid resistance of the round corner transition is the smallest.
优选的,所述圆角半径应等于0.2mm到0.5mm之间,特别优选的圆角半径应等于0.2mm到0.3mm之间。优选范围内流体阻力最小,喷射更顺畅,不容易堵塞。Preferably, the fillet radius should be between 0.2 mm and 0.5 mm, and particularly preferably the fillet radius should be between 0.2 mm and 0.3 mm. In the preferred range, the fluid resistance is the least, the jetting is smoother, and it is not easy to be blocked.
进一步地,喷嘴部分渐变结构也可以为3级以上的台阶。Further, the gradual change structure of the nozzle part can also be more than 3 steps.
本发明的第六个方面提供一种流体喷射用锥形喷腔,锥形截面锥角的设计方法,所述锥角用α表示,60°<α<95°喷射阀喷射高粘度流体时各项性能比较均衡,优选地,60°<α<90°,更优选地,80°<α<90°The sixth aspect of the present invention provides a conical spray chamber for fluid injection, a method for designing the cone angle of the conical section, the cone angle is represented by α, and when 60°<α<95° the jet valve sprays high-viscosity fluid, each Item performance is relatively balanced, preferably, 60°<α<90°, more preferably, 80°<α<90°
本发明相对于现有技术具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)锤头撞针的锤头部分的回转半径相对增大,下部回转直径较大,可以布置更大尺寸的撞针头部圆弧,增大了和流体的作用面积,增加了“有效流体”压力梯度,提高流体喷射动能,利于高粘度流体的喷射。“锤头”结构增加流体喷射动能,使喷出的流体更容易被剪断,因此可以将喷嘴直径做的更小,而不用担心喷嘴直径过小导致阻力增加,引起的喷射困难的问题,相比于传统技术,可以喷射的单个流体点直径更小。(1) The radius of gyration of the hammer head part of the hammer head striker is relatively increased, and the lower part has a larger gyration diameter, which can arrange a larger-sized striker head arc, which increases the interaction area with the fluid and increases the "effective fluid" The pressure gradient increases the kinetic energy of fluid injection, which is beneficial to the injection of high-viscosity fluid. The "hammer head" structure increases the kinetic energy of fluid injection, making it easier for the ejected fluid to be cut off, so the diameter of the nozzle can be made smaller without worrying about the difficulty of injection caused by the increase in resistance caused by too small a diameter of the nozzle. The individual fluid dots that can be sprayed are smaller in diameter than conventional technology.
(2)撞针头部椭圆形截面有益的效果是提高喷射流道内压力梯度,增加喷射流体的动能。(2) The beneficial effect of the elliptical cross-section of the striker head is to increase the pressure gradient in the jet channel and increase the kinetic energy of the jet fluid.
(3)“凹槽/凸棱结构”通过“二次流动”效应,增加了“有效流体”的动能,结构紧凑,提升喷射动能效果显著。工作时,流体剪切速度变化率增大,对于剪切稀化流体,相当于降低了高粘度流体的局部粘度,有利于高粘度流体的喷射。(3) The "groove/rib structure" increases the kinetic energy of the "effective fluid" through the "secondary flow" effect, and the structure is compact, and the effect of improving the kinetic energy of the jet is remarkable. When working, the change rate of fluid shear velocity increases, which is equivalent to reducing the local viscosity of high-viscosity fluid for shear-thinning fluid, which is beneficial to the injection of high-viscosity fluid.
(4)带有“凹槽/凸棱结构”的“锤头”撞针表面积相对于简单的圆柱头撞针表面积更大,方便布置更多的“凹槽/凸棱结构”,针对同一种喷射阀,在不改变撞针尾部结构的前提下只需要改变“锤头”部分,即可改变喷射性能,提高了喷射阀的零件通用性。工作时,锤头上的凹槽/凸棱结构会搅动流体,降低非牛顿流体得粘度,提高高粘度流体的喷射性能。(4) The surface area of the "hammer head" striker with "groove/rib structure" is larger than that of a simple cylinder-head striker, which is convenient for arranging more "groove/rib structures" for the same injection valve , On the premise of not changing the structure of the tail of the striker, only the "hammer head" part needs to be changed to change the injection performance, which improves the versatility of the parts of the injection valve. When working, the groove/ridge structure on the hammer head will agitate the fluid, reduce the viscosity of non-Newtonian fluid, and improve the jetting performance of high-viscosity fluid.
(5)喷嘴上游部分直径较大,可以降低流体的流动阻力,喷嘴下游部分直径较小,用于形成较小的流体束,有益控制流体单点直径,有益的效果在于既可以喷射出较小的流体束实现精密喷射,又不至于流动阻力过大,导致喷射困难。(5) The diameter of the upstream part of the nozzle is larger, which can reduce the flow resistance of the fluid. The diameter of the downstream part of the nozzle is smaller, which is used to form a smaller fluid beam, which is beneficial to control the single-point diameter of the fluid. The beneficial effect is that it can spray smaller The precise fluid beam can be sprayed accurately without excessive flow resistance, which will cause difficulty in spraying.
(6)本发明所述喷嘴与装置是流体喷射装置中相互独立的结构,同时实施撞针头结构的优化和喷嘴结构的优化,可以达到更好的高粘度流体喷射效果。(6) The nozzle and the device of the present invention are mutually independent structures in the fluid injection device, and the optimization of the striker head structure and the nozzle structure can be implemented at the same time to achieve a better high-viscosity fluid injection effect.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1是本发明实例一撞针抬起时的受压流体体积计算原理图Fig. 1 is a schematic diagram of the calculation principle of the pressurized fluid volume when the striker is lifted in Example 1 of the present invention
图1a是本发明实例二撞针抬起时的受压流体体积计算原理图Figure 1a is a schematic diagram of the calculation principle of the pressurized fluid volume when the striker is lifted in Example 2 of the present invention
图1b是本发明实例二撞针抬起时的受压流体体积计算原理图Figure 1b is a schematic diagram of the calculation principle of the pressurized fluid volume when the striker is lifted in Example 2 of the present invention
图2是本发明实例一撞针落下时的受压流体体积计算原理图Fig. 2 is a schematic diagram of the calculation principle of the pressurized fluid volume when the striker falls in Example 1 of the present invention
图2a是本发明实例二撞针落下时的受压流体体积计算原理图Figure 2a is a schematic diagram of the calculation principle of the volume of the pressurized fluid when the striker falls in Example 2 of the present invention
图2b是本发明实例二撞针落下时的受压流体体积计算原理图Figure 2b is a schematic diagram of the calculation principle of the pressurized fluid volume when the striker falls in Example 2 of the present invention
图3是本发明实例一有效流体体积变化量和撞针半径关系图Fig. 3 is a diagram of the relationship between the effective fluid volume change and the radius of the firing pin in Example 1 of the present invention
图4是本发明实例一有效流体体积变化量和撞针行程关系图Fig. 4 is a diagram of the relationship between the effective fluid volume change and the stroke of the striker in Example 1 of the present invention
图5a是本发明实例一和实例二的流道剖面压力云图对比Fig. 5a is the comparison of the flow channel profile pressure contours of Example 1 and Example 2 of the present invention
图5b是本发明实例一和实例二的流道剖面流线图对比Fig. 5b is the comparison of flow channel profile streamline diagrams of Example 1 and Example 2 of the present invention
图6a是本发明实例的撞针头部(普通撞针)的流道剖面结构示意图Figure 6a is a schematic view of the cross-sectional structure of the flow path of the striker head (ordinary striker) of the example of the present invention
图6b是本发明实例的撞针头部(锤头撞针)的流道剖面结构示意图Fig. 6b is a schematic diagram of the cross-sectional structure of the flow path of the striker head (hammer striker) of the example of the present invention
图7a是本发明实例三的凹槽结构局部细节示意图Fig. 7a is a schematic diagram of partial details of the groove structure of Example 3 of the present invention
图7b是本发明实例三的凸棱结构局部细节示意图Figure 7b is a schematic diagram of local details of the rib structure of Example 3 of the present invention
图8a是本发明实例三的凹槽结构流体局部速度矢量图Fig. 8 a is the local velocity vector diagram of groove structure fluid of the present invention example three
图8b是本发明实例三的凹槽结构流体局部剪切速度变化率云图Fig. 8b is a nephogram of the change rate of local shear velocity of the fluted structure fluid in Example 3 of the present invention
图9是本发明实例四的喷嘴流道剖面结构示意图Fig. 9 is a schematic diagram of the cross-sectional structure of the nozzle flow channel of Example 4 of the present invention
具体实施方式Detailed ways
下面结合附图和流道几何参数设计原理详细说明本发明的具体实施例。然而,应当将本发明理解成并不局限于以下描述的这种实施方式,并且本发明的技术理念可以与其他公知技术或功能与那些公知技术相同的其他技术组合实施。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings and design principles of flow path geometric parameters. However, the present invention should be understood as not limited to such embodiments described below, and the technical idea of the present invention can be implemented in combination with other known technologies or other technologies having the same functions as those known technologies.
实施例1:“锤头”撞针Example 1: "Hammerhead" firing pin
如图6b所示,本实施例提供一种“锤头”撞针结构,所述“锤头”撞针回转半径沿回转轴改变,像锤子的头一样,在撞击流体的一侧(即图6b的撞针头部分)回转半径较大,而在另一侧(即图6b的撞针杆部分),回转半径较小,头部半径是杆部半径的1.5-2.0倍之间。所述尺寸较大的一侧称之为“锤头”部分,本发明所述“锤头”撞针结构如图6b与普通撞针头的对比如图6a所示。设计原理如下:As shown in Figure 6b, this embodiment provides a "hammer head" striker structure, the radius of revolution of the "hammer head" striker changes along the axis of rotation, like the head of a hammer, on the side of the impact fluid (that is, the side of the impact fluid in Figure 6b The firing pin head part) has a larger radius of gyration, while on the other side (that is, the firing pin rod part of Figure 6b), the gyration radius is smaller, and the radius of the head is between 1.5-2.0 times the radius of the rod. The side with the larger size is called the "hammer head" part. The structure of the "hammer head" striker in the present invention is shown in Figure 6b in comparison with the common striker head as shown in Figure 6a. The design principle is as follows:
图1、图2是撞针头部为球体的喷射阀流道“有效流体”计算原理图,喷射时,撞针竖直向下运动,图1为撞针撞击前、图2为撞针撞击后。喷射装置的撞针撞击前的状态如图1所示,图中撞针和锥形锥面(以下简称“锥面”)之间充满流体,撞针撞击后的状态如图2所示,撞击过程中,流体流动状态如图5b所示,撞针撞击流体时,流体在压力梯度的作用下相对撞针发生流动,一部分流体沿着撞针运动方向,从喷嘴喷出,称之为于“有效流体”,另一部分流体经过撞针排挤后沿着撞针运动相反的方向回流,称之为“无效流体”。下面结合图1,对“有效流体”体积变化过程做描述。Figure 1 and Figure 2 are the calculation principle diagrams of the "effective fluid" flow path of the injection valve with the head of the firing pin as a ball. When injecting, the firing pin moves vertically downward. The state of the firing pin of the injection device before impact is shown in Figure 1. In the figure, the space between the firing pin and the conical surface (hereinafter referred to as "cone") is filled with fluid, and the state after the impact of the firing pin is shown in Figure 2. During the impact, The state of fluid flow is shown in Figure 5b. When the striker hits the fluid, the fluid flows relative to the striker under the action of the pressure gradient. A part of the fluid is ejected from the nozzle along the direction of the striker, which is called "effective fluid", and the other part After the fluid is squeezed out by the firing pin, it flows back along the opposite direction of the firing pin movement, which is called "ineffective fluid". The volume change process of the "effective fluid" will be described below in conjunction with Fig. 1 .
图1示出了撞针头部为球体的喷射阀流道过回转轴的截面图,撞针头部截面为半径为R的圆弧,两锥形壁面锥角为α(0°<α<180°,图1为α=90°的特殊情况),o点为撞针头部圆弧圆心,a点为锥形壁面交点(喷嘴位于a点处),b点为回转轴与撞针头截线的交点,过o点做壁面的垂线,垂足为p,垂线op与撞针头截线交点为q,过q点做竖直线交壁面于c,过q点做水平线交回转轴于d,则直线qc长度即为撞针行程s,直线bd长度即为针头球冠高度H。以下以图1所示的圆形撞针头截面为例,推导得到关系公式:Figure 1 shows the cross-sectional view of the flow channel of the injection valve with the head of the striker as a sphere passing through the axis of rotation. The cross-section of the striker head is an arc with a radius of R, and the cone angle of the two tapered walls is α (0°<α<180° , Figure 1 is the special case of α=90°), point o is the arc center of the firing pin head, point a is the intersection point of the conical wall (the nozzle is located at point a), point b is the intersection point of the rotary axis and the section line of the firing pin head , make a vertical line on the wall through point o, the vertical foot is p, the intersection point of the vertical line op and the intercept line of the striker head is q, the vertical line passing through point q is drawn to meet the wall surface at c, and the horizontal line passing through point q is drawn to meet the rotation axis at d, Then the length of the straight line qc is the striker stroke s, and the length of the straight line bd is the height H of the ball crown of the needle head. Taking the cross-section of the circular striker head shown in Figure 1 as an example, the relational formula is derived as follows:
“有效流体”体积为四边形bqpa绕回转轴oa的回转体积,三边形bdq绕回转轴oa的回转体积称之为“针头球冠”,pqc三点围成的图形称之为“小三角形”。撞针向下运动时,“针头球冠”体积不变,“小三角形”面积缩小,撞针行程s逐渐缩小,到达极限位置时(图2),p、q、c三点重合,小三角形面积等于0。The "effective fluid" volume is the volume of revolution of the quadrilateral bqpa around the axis of rotation oa, the volume of rotation of the triangle bdq around the axis of rotation oa is called "needle spherical cap", and the figure surrounded by three points of pqc is called "small triangle". . When the striker moves downwards, the volume of the "needle ball crown" remains unchanged, the area of the "small triangle" decreases, and the stroke s of the striker gradually decreases. When it reaches the limit position (Figure 2), the three points p, q, and c coincide, and the area of the small triangle is equal to 0.
撞击前“有效流体”体积(记做V有效流体),可以由多边形adqp绕回转轴回转体积(记做Vadqp)减去针头球冠体积(记做V针头球冠),其中Vadqp容易计算,推导过程省略。The volume of "effective fluid" before impact (recorded as V effective fluid ), can be calculated by subtracting the volume of the needle spherical cap (recorded as V needle spherical cap) from the volume of the polygon adqp revolving around the rotation axis (recorded as V adqp ) , where V adqp is easy to calculate , the derivation process is omitted.
对于球形撞针头,在球冠中心o点建立直角坐标系,水平轴为x轴,竖直轴为y轴,计算得到针头球冠的体积公式。For a spherical striker head, a Cartesian coordinate system is established at point o in the center of the spherical cap, the horizontal axis is the x-axis, and the vertical axis is the y-axis, and the volume formula of the spherical cap of the needle head is calculated.
公式1: Formula 1:
特殊的,当图1中壁面锥角α=90°时,可以推导出:In particular, when the wall cone angle α=90° in Figure 1, it can be deduced that:
公式2: Formula 2:
同理计算其余部分的体积,整理得到,撞击前“有效流体”体积V有效流体和撞针行程s(或撞针头圆弧半径R)的代数关系式为:Calculate the volume of the remaining parts in the same way, and get the algebraic relationship between the "effective fluid" volume V effective fluid and the striker stroke s (or the arc radius R of the striker head) before impact:
公式3:V有效流体=a1s3+b1s2+c1s+d1 Formula 3: V effective fluid = a 1 s 3 +b 1 s 2 +c 1 s+d 1
公式3′:V有效流体=a2R3+b2R2+c2R+d2 Formula 3': V effective fluid = a 2 R 3 +b 2 R 2 +c 2 R+d 2
特殊的,当壁面锥角α=90°时Specially, when the wall cone angle α=90°
撞击前后“有效流体”体积化量ΔV有效流体的计算公式为:The calculation formula of the "effective fluid" volumetric amount ΔV effective fluid before and after the impact is:
公式4:ΔV有效流体=a3R3+b3R2+c3R+d3 Formula 4: ΔV effective fluid = a 3 R 3 +b 3 R 2 +c 3 R+d 3
公式4':ΔV有效流体=a4s3+b4s2+c4s+d4 Formula 4': ΔV effective fluid = a 4 s 3 +b 4 s 2 +c 4 s+d 4
a3=0, a 3 =0,
特殊的,当壁面锥角α=90°时Specially, when the wall cone angle α=90°
a3=0, a 3 =0,
d4=0 d 4 =0
对公式4两边关于α求导得到:Deriving both sides of formula 4 with respect to α gives:
公式5: Formula 5:
其中公式2为公式1的特殊形式,公式3和公式3’是相同公式的不同表述形式,其中公式4和公式4’是相同公式的不同表述形式。Wherein
按照公式4,以撞针半径R为自变量得到图3所示的函数曲线,图中虚线+空心圆的曲线为撞针行程s=0.1mm,实线+实心圆的曲线为撞针行程s=0.2mm。According to Formula 4, the function curve shown in Figure 3 is obtained with the radius R of the striker as an independent variable. The curve of the dotted line + hollow circle in the figure is the stroke of the striker s = 0.1mm, and the curve of the solid line + solid circle is the stroke of the striker s = 0.2mm .
按照公式4’,以撞针行程s为自变量得到图4所示的函数曲线,图中虚线+空心圆的曲线为撞针半径R=2mm,实线+实心圆的曲线为撞针半径R=3mm。从图4两条曲线的变化趋势看出,有效流体体积变化和撞针行程大小正相关,即撞针行程(或撞针抬起的高度)越大,有效流体体积变化越大喷射越容易。对比两条曲线坐标点的不同可以看出,有效流体体积变化和撞针半径R正相关,即撞针半径越大,有效流体体积变化越大喷射越容易。According to formula 4', the function curve shown in Figure 4 is obtained with the striker stroke s as an independent variable. The curve of the dotted line + hollow circle in the figure is the radius of the striker R = 2mm, and the curve of the solid line + solid circle is the radius of the striker R = 3mm. From the change trend of the two curves in Figure 4, it can be seen that the change in effective fluid volume is positively correlated with the stroke of the striker, that is, the greater the stroke of the striker (or the lift height of the striker), the greater the change in effective fluid volume, and the easier it is to spray. Comparing the difference between the coordinate points of the two curves, it can be seen that the change in effective fluid volume is positively correlated with the radius R of the firing pin, that is, the larger the radius of the firing pin, the greater the change in effective fluid volume, and the easier it is to spray.
其中图3和图4仅分别做出了两条不同参数的曲线,同理可以按照上述公式做出不同参数的一族曲线。Figure 3 and Figure 4 show only two curves with different parameters, and similarly, a family of curves with different parameters can be made according to the above formula.
按照公式4,对照图3所示的曲线,得到“有效流体”体积变化量ΔV有效流体随着撞针半径R单调增加,即在相同的空间内增大撞针半径可以提高阀体的喷射能力,按照此原理对图6a所示的常规撞针结构,增大撞针头的半径,得到图6b所示的“锤头”撞针结构。According to formula 4, compared with the curve shown in Figure 3, the "effective fluid" volume change ΔV effective fluid increases monotonously with the radius R of the striker, that is, increasing the radius of the striker in the same space can improve the ejection capacity of the valve body, according to For the conventional striker structure shown in Figure 6a, this principle increases the radius of the striker head to obtain the "hammer head" striker structure shown in Figure 6b.
由公式5容易得到,当α=0°时,ΔV有效流体取最大值,ΔV有效流体随着α单调递增,当α=90°时,ΔV有效流体的变化率最大,为了使喷射阀喷射高粘度流体时各项性能比较均衡,将α设计为90°附近的较小值,优选的取60°<α<90°,特别优选的取80°<α<90°。It is easy to get from formula 5, when α=0°, the ΔV effective fluid takes the maximum value, and the ΔV effective fluid increases monotonously with α, and when α=90°, the change rate of ΔV effective fluid is the largest, in order to make the jet valve spray high When viscous fluids are used, the properties are relatively balanced, and α is designed to be a smaller value near 90°, preferably 60°<α<90°, and particularly preferably 80°<α<90°.
所述“锤头”撞针结构,提高了喷嘴中流体的压力梯度,增加流体的出口速度,用于喷射高粘度流体时效果更好。The "hammer head" striker structure improves the pressure gradient of the fluid in the nozzle, increases the outlet velocity of the fluid, and is more effective when used to spray high-viscosity fluid.
实施例2:椭圆形锤头撞针Embodiment 2: Oval hammer head striker
图1a、图2a、图1b、图2b是撞针头部为椭球体的喷射阀流道“有效流体”计算原理图。如图1a和图2a所示,椭圆截面横向半轴长度大于纵向半轴长度;如图1b和图2b所示,椭圆截面横向半轴长度小于纵向半轴长度。由于图1(撞针头部为球体)可以认为是图1a(撞针头部为椭球体)的特殊形式,设计原理和上述球形截面相同,差别在于增加了半轴参数,具体设计过程如下:Fig. 1a, Fig. 2a, Fig. 1b, Fig. 2b are schematic diagrams for calculating the "effective fluid" of the flow channel of the injection valve with the head of the striker as an ellipsoid. As shown in Figure 1a and Figure 2a, the length of the transverse semi-axis of the elliptical section is greater than the length of the longitudinal semi-axis; as shown in Figure 1b and Figure 2b, the length of the transverse semi-axis of the elliptical section is smaller than the length of the longitudinal semi-axis. Since Figure 1 (the head of the striker is a sphere) can be considered as a special form of Figure 1a (the head of the striker is an ellipsoid), the design principle is the same as that of the above-mentioned spherical section, the difference is that the semi-axis parameter is added, and the specific design process is as follows:
图1a示出了撞针头部为椭球体的喷射阀流道过回转轴的截面图,撞针头部截面为椭圆,o点为椭圆中心,以o点为原点,建立图示直角坐标系,壁面锥角为α,右侧的锥形壁面线斜率为k,将右侧锥形壁面线平行移动,和椭圆相切,切点为q点,q点坐标为q(x0,y0),过q点做锥形壁面的垂线段qp,垂足为p。Figure 1a shows the cross-sectional view of the flow channel of the injection valve with the head of the striker as an ellipsoid passing through the axis of rotation. The cross-section of the striker head is an ellipse. The cone angle is α, the slope of the conical wall line on the right is k, and the right conical wall line is moved parallel to the ellipse, the tangent point is point q, and the coordinate of point q is q(x0, y0), passing through q Point to make the vertical segment qp of the conical wall, and the vertical foot is p.
定义椭圆的水平方向半轴长度为a,竖直方向半轴长度为b,则所述椭圆的函数关系可以在直角坐标系下表述为:Define the length of the semi-axis in the horizontal direction of the ellipse as a, and the length of the semi-axis in the vertical direction as b, then the functional relationship of the ellipse can be expressed in the Cartesian coordinate system as:
公式6: Formula 6:
应用隐函数的求导法则,对所述椭圆方程两边求导并化简,可以将锥形壁面的斜率公式表述为:Applying the derivation rule of implicit function, deriving and simplifying both sides of the elliptic equation, the slope formula of the conical wall can be expressed as:
公式7: Formula 7:
联立公式6和公式7,求解得到,q点坐标q(x0,y0)可以表述为:Simultaneous formula 6 and formula 7 can be solved, and the coordinate q(x0, y0) of point q can be expressed as:
特殊的,当锥角α=90°时,斜率k=1,q点坐标q(x0,y0)可以表述为:In particular, when the cone angle α=90°, the slope k=1, and the coordinate q(x0,y0) of point q can be expressed as:
针头椭球冠的回转体积为:The volume of revolution of the needle ellipsoidal crown is:
公式8: Formula 8:
将q点坐标q(x0,y0)带入公式8得到:Put the coordinate q(x0,y0) of point q into formula 8 to get:
公式9: Formula 9:
特殊的,当a=b时,公式9和公式2等价,即In particular, when a=b, formula 9 and
关于“有效流体”体积变化量ΔV有效流体可以按照本发明实施例的计算原理,整理成公式4所示的格式,其中变量为s、a、b,本处不再赘述。按照实施例1的“有效流体”体积变化量ΔV的计算方法,容易得到,当a和b的比值越大时,ΔV越大,即采用水平方向半轴较长的椭圆形截面撞针时ΔV更大,喷射流道内压力梯度也更大,喷射的流体动能更大。Regarding the "effective fluid" volume change ΔV, the effective fluid can be organized into the format shown in Formula 4 according to the calculation principle of the embodiment of the present invention, where the variables are s, a, and b, which will not be repeated here. According to the calculation method of the "effective fluid" volume change ΔV in Example 1, it is easy to obtain that when the ratio of a and b is larger, the ΔV is larger, that is, when the elliptical section striker with a longer semi-axis in the horizontal direction is used, the ΔV is more Larger, the pressure gradient in the injection channel is also greater, and the kinetic energy of the injected fluid is greater.
图5a为采用流场仿真计算软件得到的撞针喷射流道剖面压力云图对比,除撞针头截面不同外,其余几何参数均相同,所述云图左中右依次为圆形截面撞针、水平方向半轴较长的椭圆形截面撞针、竖直方向半轴较长的椭圆形截面撞针。从压力云图的对比可以看到,其他参数相同时,采用水平方向半轴较长的椭圆形截面撞针,喷射流道内压力梯度最大,因此喷射的流体动能最大。Figure 5a is a comparison of the pressure cloud diagrams of the jet flow channel section of the striker jet obtained by using the flow field simulation calculation software. Except for the different cross-sections of the striker head, the rest of the geometric parameters are the same. Longer oval cross-section striker, oval cross-section striker with longer vertical semi-axis. From the comparison of the pressure contours, it can be seen that when other parameters are the same, the pressure gradient in the injection channel is the largest when the elliptical cross-section striker with a longer semi-axis in the horizontal direction is used, so the kinetic energy of the injected fluid is the largest.
图5b为采用流场仿真计算软件得到的撞针喷射流道剖面流线图对比,“有效流体”沿着喷嘴向下流动,“无效流体”向上流动。Figure 5b is a comparison of streamline diagrams of the striker jet flow path profile obtained by using the flow field simulation calculation software. The "effective fluid" flows downward along the nozzle, and the "ineffective fluid" flows upward.
本实施例为关于“有效流体”体积计算方法的一种典型实施例的具体描述,实际使用中对于任意确定函数曲线的撞针头,均可按照所述实施例的计算原理进行计算。即本发明撞针头也可以不是椭圆形而是任意曲线,只要按照本发明的原理,将界面形状设计成类似于椭圆形的结构,其中椭圆形沿水平方向的半轴长度比椭圆形沿竖直方向的半轴长度要长。This embodiment is a specific description of a typical embodiment of the method for calculating the "effective fluid" volume. In actual use, any striker head with a defined function curve can be calculated according to the calculation principle of the embodiment. That is, the striker head of the present invention can also be not elliptical but any curve, as long as according to the principle of the present invention, the interface shape is designed to be similar to an elliptical structure, wherein the semi-axis length of the ellipse along the horizontal direction is longer than that of the ellipse along the vertical direction. The semi-axis length of the direction is longer.
实施例3:带有“凹槽/凸棱结构”的锤头撞针Example 3: Hammerhead striker with "groove/ridge structure"
图7a、图7b为本实施例撞针头局部示意图,所示了几种典型撞针头结构,撞针头上设计有凹槽/凸棱、凹坑/凸点、圆孔或者以上几种结构的一种或几种组合结构。Figure 7a and Figure 7b are partial schematic diagrams of the striker head of this embodiment, showing several typical striker head structures, and the striker head is designed with grooves/ridges, pits/bumps, round holes or one of the above structures. one or several combinations.
本发明所述“凹槽/凸棱结构”工作原理在于:撞针向下运动时,大部分“无效流体”沿着撞针运动相反的方向流动,成为“主要流动”,由于“凹槽/凸棱结构”附近的流体被撞针带动流动,成为“二次流动”,由于“二次流动”和“主要流动”方向相反,排挤“主要流动”流道,降低了主要流动的过流面积,从而间接的增加了“有效流体”的动能。高粘度流体一般为具有剪切稀化效应的高分子流体,当喷射此类流体时,所述“凹槽/凸棱结构”增加了流体局部剪切率,从而降低流体表观粘度,增加流体流动性,增加了喷嘴处流体束的出口动能,有利于流体喷射,效果更佳。The working principle of the "groove/rib structure" in the present invention is that when the striker moves downward, most of the "ineffective fluid" flows in the opposite direction of the striker movement and becomes the "main flow". The fluid near the "structure" is driven to flow by the firing pin and becomes the "secondary flow". Since the direction of the "secondary flow" is opposite to that of the "main flow", the flow channel of the "main flow" is squeezed out, and the flow area of the main flow is reduced, thereby indirectly The increased kinetic energy of the "effective fluid". High-viscosity fluids are generally high-molecular fluids with shear thinning effects. When such fluids are sprayed, the "groove/ridge structure" increases the local shear rate of the fluid, thereby reducing the apparent viscosity of the fluid and increasing the viscosity of the fluid. The fluidity increases the exit kinetic energy of the fluid beam at the nozzle, which is beneficial to the fluid injection, and the effect is better.
图8a示出了,在撞针下落的某一时刻“无效流体”的流动趋势,图中的速度矢量线为流场仿真计算软件计算结果撞针头“凹槽/凸棱结构”附近局部流体的“二次流动”,从局部放大图上看到在“凹槽/凸棱结构”两侧出现明显的“二次流动”,降低了“主要流动”的流道宽度。Figure 8a shows the flow trend of "ineffective fluid" at a certain moment when the striker falls, and the velocity vector line in the figure is the "groove/ridge structure" of the local fluid near the striker head "groove/ridge structure" calculated by the flow field simulation calculation software. "Secondary flow", from the partial enlarged view, it can be seen that there are obvious "secondary flows" on both sides of the "groove/ridge structure", which reduces the width of the flow channel of the "main flow".
图8b示出了,增加“凹槽/凸棱结构”结构前后,凹槽附近流体局部剪切速度变化率云图变化对比关系,左图为增加凹槽前,右图为增加凹槽后,具体的,增加了“凹槽/凸棱结构”后,流体剪切速度变化率增大,对于剪切稀化流体,相当于降低了高粘度流体的局部粘度,有利于流体喷射。Figure 8b shows the contrast relationship between the changes in the local shear velocity cloud map of the fluid near the groove before and after adding the "groove/ridge structure". The left picture is before the groove is added, and the right picture is after the groove is added. Yes, after adding the "groove/ridge structure", the rate of change of fluid shear velocity increases. For shear-thinning fluids, it is equivalent to reducing the local viscosity of high-viscosity fluids, which is beneficial to fluid injection.
实施例4:直径渐变的圆管喷嘴Embodiment 4: Round tube nozzle with gradual diameter change
如图9所示,本实施例提供一种喷嘴优化结构,即将流道的喷嘴部分由现有技术中的直圆管喷嘴结构优化为直径渐变的圆管喷嘴。喷嘴上游部分直径较大,喷嘴下游部分直径较小。喷嘴部分按照局部流体损失最小的原理设计,让流道变化均匀过渡。As shown in FIG. 9 , this embodiment provides a nozzle optimization structure, that is, the nozzle part of the flow channel is optimized from a straight circular tube nozzle structure in the prior art to a circular tube nozzle with a gradually changing diameter. The upstream part of the nozzle has a larger diameter and the downstream part of the nozzle has a smaller diameter. The nozzle part is designed according to the principle of minimum local fluid loss, so that the change of flow path can be evenly transitioned.
优选地,喷嘴直径渐变结构为2级台阶,首级台阶和次级台阶之间优选的用倒角过渡,用于降低局部流体阻力,特别优选的首级台阶和次级台阶之间用圆角过渡。Preferably, the diameter gradient structure of the nozzle is two steps, and the transition between the first step and the secondary step is preferably chamfered to reduce local fluid resistance, and it is especially preferred to use rounded corners between the first step and the secondary step transition.
优选的所述圆角半径应等于0.2到0.5之间,特别优选的圆角半径应等于0.2到0.3之间。Preferably, the fillet radius should be equal to between 0.2 and 0.5, and a particularly preferred fillet radius should be equal to between 0.2 and 0.3.
Claims (18)
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| US20200179974A1 (en) * | 2017-05-31 | 2020-06-11 | Musashi Engineering, Inc. | Liquid material application method and device for implementing said method |
| CN216965159U (en) * | 2022-03-07 | 2022-07-15 | 苏州希盟科技股份有限公司 | Dispensing nozzle for lengthened piezoelectric injection valve |
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| JPH02180658A (en) * | 1988-11-07 | 1990-07-13 | Nordson Corp | Nozzle accessory for adhesive spray gun |
| US6164568A (en) * | 1996-12-23 | 2000-12-26 | Nordson Corporation | Device for applying free-flowing material to a substrate, in particular for intermittent application of liquid adhesive |
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