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CN115788276A - Rotary excavator and rotary excavation pile construction process - Google Patents

Rotary excavator and rotary excavation pile construction process Download PDF

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Publication number
CN115788276A
CN115788276A CN202211542539.0A CN202211542539A CN115788276A CN 115788276 A CN115788276 A CN 115788276A CN 202211542539 A CN202211542539 A CN 202211542539A CN 115788276 A CN115788276 A CN 115788276A
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rod
slag
rotary
splint
slag removal
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CN202211542539.0A
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CN115788276B (en
Inventor
刘文卿
李希望
陈宇
李先锋
王晶
邢仲星
刘晓辉
李业
郝海鹏
刘淼
刘浩
杨凯
曲波
李晨光
孙佳宇
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Beijing Tengyuxiang Construction Engineering Co ltd
China Construction First Group Corp Ltd
Second Construction Co Ltd of China Construction First Group Co Ltd
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Beijing Tengyuxiang Construction Engineering Co ltd
China Construction First Group Corp Ltd
Second Construction Co Ltd of China Construction First Group Co Ltd
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Abstract

本申请涉及一种旋挖机及旋挖桩施工工艺,涉及建筑工程施工机械技术领域,为了解决掏渣筒在开挖渣土时会将泥浆带出孔内,影响桩孔的结构稳定性的问题,其包括动力头、钻杆和钻具,钻具包括掏渣筒和位于掏渣筒底部能够启、闭的斗门,钻杆与掏渣筒顶板相连,斗门上设置有钻头,掏渣筒侧壁上开设有若干卸浆孔,掏渣筒内滑动设置有夹板,夹板能够朝靠近掏渣筒轴线方向移动用于挤压渣土并将渣土中的泥浆挤出,动力头套设在钻杆上,且动力头和钻杆滑动连接,动力头能沿着钻杆长度方向进行滑移,动力头上安装有驱使夹板移动的驱动组件。本申请具有减少桩孔内泥浆流失,提升桩孔结构稳定性的效果。

Figure 202211542539

This application relates to a construction process of a rotary excavator and a rotary excavation pile, and relates to the technical field of construction machinery in construction engineering. In order to solve the problem that the slag removal cylinder will bring the mud out of the hole when excavating the slag and affect the structural stability of the pile hole The problem includes the power head, drill pipe and drilling tools. The drilling tool includes the slag removal barrel and the bucket door that can be opened and closed at the bottom of the slag removal barrel. The drill pipe is connected to the top plate of the slag removal barrel. A number of slurry discharge holes are opened on the side wall, and a splint is slidingly arranged in the slag removal barrel, and the splint can move toward the axis of the slag removal barrel to squeeze the slag and squeeze out the mud in the slag, and the power head is set on the drill On the rod, and the power head and the drill pipe are slidingly connected, the power head can slide along the length direction of the drill pipe, and the drive assembly that drives the splint to move is installed on the power head. The application has the effect of reducing the loss of mud in the pile hole and improving the stability of the pile hole structure.

Figure 202211542539

Description

一种旋挖机及旋挖桩施工工艺A kind of rotary excavator and rotary excavation pile construction technology

技术领域technical field

本申请涉及建筑工程施工机械技术领域,尤其是涉及一种旋挖机及旋挖桩施工工艺。The present application relates to the technical field of construction machinery for construction engineering, in particular to a rotary excavator and a rotary excavation pile construction process.

背景技术Background technique

旋挖机又称旋挖钻机、打桩机。旋挖机是一种综合性的钻机,具备成孔速度快,污染少,机动性强等特点。旋挖机通过利用回转钻头在泥浆护壁的情况下进行湿挖作业。Rotary excavator is also called rotary drilling rig and pile driver. Rotary excavator is a comprehensive drilling rig, which has the characteristics of fast hole forming, less pollution and strong mobility. The rotary excavator performs wet excavation operations with a rotary drill bit in the case of mud protection.

在进行泥浆护臂成孔的过程中,旋挖机的钻进系统包括钻头和钻杆,钻头由螺旋钻和掏渣筒组成,螺旋钻旋转钻入地面进行削土,钻杆逐渐伸长,掏渣筒在旋转及重力的作用下将渣土填满掏渣筒,随后钻杆回升至地面以上的高度,回旋主机旋转一定角度之后,打开钻头底门,将掏渣筒中的渣土卸出,合上斗门并转回钻进地点,下放钻杆,再次把钻头放入孔内进行钻孔作业,多次反复成孔。在钻孔的过程中,需要将泥浆池中的泥浆向孔内输送,并保持孔内泥浆液面的高度,这是由于在钻孔施工的时候,需要打孔的土层较为松散、或者打孔时扰动了钻孔周围的土体,钻孔周围的土体在水平土压力的作用下,有向孔内塌孔的趋势。泥浆能使孔内壁的渣土形成泥皮,且泥浆为半流体能对孔壁起到支撑作用,从而减少出现塌孔的现象。In the process of drilling the mud guard arm, the drilling system of the rotary excavator includes a drill bit and a drill pipe. The drill bit is composed of an auger and a slag removal barrel. Under the action of rotation and gravity, the scraping barrel fills the scraping barrel with soil, and then the drill pipe rises back to the height above the ground. After the rotary main engine rotates at a certain angle, the bottom door of the drill bit is opened to discharge the muck in the scraping barrel. , close the bucket door and turn back to the drilling site, lower the drill pipe, put the drill bit into the hole again for drilling operations, and repeat the hole many times. During the drilling process, it is necessary to transport the mud in the mud pool to the hole and maintain the height of the mud liquid level in the hole. When drilling, the soil around the borehole is disturbed, and the soil around the borehole tends to collapse into the hole under the action of horizontal earth pressure. The mud can make the dregs on the inner wall of the hole form a mud skin, and the mud is semi-fluid and can support the hole wall, thereby reducing the phenomenon of hole collapse.

在上述旋挖机的作业过程中,掏渣筒在进行装填渣土的过程,较多的泥浆会和泥土一起装入掏渣筒,并在掏渣筒移动至一侧后,随着渣土一起排出桩孔内,泥浆尽管掏渣筒侧壁上开设有若干供泥浆的流出的通孔,但可能存在通孔被堵住或者部分堵住,导致部分泥浆被带出孔内,若未及时补充泥浆,可能会影响了桩孔的结构稳定性,且若补充速度过慢,又会影响工作效率。During the operation of the above-mentioned rotary excavator, during the process of filling the slag barrel, more mud will be loaded into the slag barrel together with the soil, and after the slag barrel moves to one side, along with the slag The mud is discharged into the pile hole together. Although there are several through holes for the outflow of mud on the side wall of the slag removal cylinder, the through holes may be blocked or partially blocked, resulting in part of the mud being taken out of the hole. Replenishment of mud may affect the structural stability of the pile hole, and if the replenishment speed is too slow, it will affect the work efficiency.

发明内容Contents of the invention

为了减少桩孔内泥浆流失,从而提升桩孔结构稳定性,本申请提供一种旋挖机及旋挖桩的施工工艺。In order to reduce the loss of mud in the pile hole, thereby improving the stability of the pile hole structure, the application provides a rotary excavator and a construction technology of the rotary excavation pile.

第一方面,本申请提供的一种旋挖机采用如下的技术方案:In the first aspect, a rotary excavator provided by the application adopts the following technical solution:

一种旋挖机,包括动力头、钻杆和钻具,所述钻具包括掏渣筒和位于掏渣筒底部能够启、闭的斗门,所述钻杆与掏渣筒顶板相连,所述斗门上设置有钻头,所述掏渣筒侧壁上开设有若干卸浆孔,A rotary excavator includes a power head, a drill pipe and a drilling tool. The drill tool includes a slag removal barrel and a bucket door that can be opened and closed at the bottom of the slag removal barrel. The drill rod is connected to the top plate of the slag removal barrel. A drill bit is arranged on the bucket door, and a number of slurry discharge holes are opened on the side wall of the slag removal cylinder.

所述掏渣筒内滑动设置有夹板,所述夹板能够朝靠近掏渣筒轴线方向移动用于挤压渣土并将渣土中的泥浆挤出,所述动力头套设在钻杆上,且动力头和钻杆滑动连接,动力头能沿着钻杆长度方向进行滑移,所述动力头上安装有驱使夹板移动的驱动组件。A splint is slidingly arranged in the slag removal barrel, and the splint can move toward the axis of the slag removal barrel to squeeze the dregs and squeeze out the mud in the dregs. The power head is sleeved on the drill pipe, and The power head is slidably connected with the drill pipe, and the power head can slide along the length direction of the drill pipe, and a driving assembly for driving the splint to move is installed on the power head.

通过采用上述技术方案,掏渣筒将渣土提升至桩孔孔口处时,驱动组件驱动夹板移动,夹板对掏渣筒内的渣土进行挤压,将渣土中的泥浆挤出,并从卸浆孔流入桩孔内,减少桩孔内泥浆的流失速度,从而提高了桩孔侧壁的稳定性。By adopting the above technical scheme, when the slag removal barrel lifts the slag to the pile hole, the drive assembly drives the splint to move, and the splint squeezes the slag in the slag removal barrel to squeeze out the mud in the slag and It flows into the pile hole from the grout discharge hole, reducing the loss rate of the mud in the pile hole, thereby improving the stability of the side wall of the pile hole.

作为优选,所述夹板上穿设有若干限位杆,所述限位杆的一端与掏渣筒内侧壁固定相连,所述夹板能在限位杆上滑动。As a preference, several limit rods are pierced on the splint, one end of the limit rod is fixedly connected with the inner wall of the slag removal cylinder, and the splint can slide on the limit rod.

通过采用上述技术方案,一方面,限位杆对夹板起到支撑作用,有利于夹板放置在掏渣筒内;另一方面,限位杆对夹板的运动方向起到导向作用,减少了夹板跑偏的现象出现。By adopting the above technical scheme, on the one hand, the limit rod supports the splint, which is beneficial for the splint to be placed in the slag removal cylinder; on the other hand, the limit rod guides the movement direction of the splint, reducing the movement of the splint Bias phenomenon occurs.

作为优选,所述夹板为弧形且能够与掏渣筒内侧壁抵接,所述夹板与掏渣筒内侧壁抵接的一面连接有若干与卸浆孔位置相对应的柱塞,所述柱塞跟随夹板移动能够启、闭所述卸浆孔。Preferably, the splint is arc-shaped and can be in contact with the inner wall of the slag removal cylinder, and the side of the splint that is in contact with the inner wall of the slag removal chamber is connected with a number of plungers corresponding to the positions of the slurry discharge holes. The plug moves with the splint to open and close the slurry discharge hole.

通过采用上述技术方案,掏渣筒在旋挖渣土的过程中,泥土会对卸浆孔产生堵塞,造成掏渣筒内的泥浆不易排入桩孔内。用柱塞将卸浆孔堵住,降低卸浆孔被渣土堵住的可能性,当夹板进行挤压渣土时,柱塞跟随夹板跟随夹板移动,使得柱塞卸浆孔中抽出,实现卸浆孔卸浆的功能。By adopting the above-mentioned technical scheme, during the rotary digging process of the slag removal cylinder, the soil will block the slurry discharge hole, so that the mud in the slag removal cylinder is not easy to be discharged into the pile hole. Use a plunger to block the grout hole to reduce the possibility of the grout hole being blocked by slag. When the splint squeezes the muck, the plunger follows the splint and moves with the splint, so that the plunger is pulled out of the grout hole to realize The function of unloading pulp hole.

作为优选,所述夹板靠近掏渣筒顶板内侧的一端连接有滑杆,所述掏渣筒顶板上开设有供滑杆穿过并滑动的滑槽,所述驱动组件用于驱动滑杆在滑槽内移动。As a preference, a slide bar is connected to the end of the splint close to the inner side of the top plate of the slag removal tube, and a chute for the slide bar to pass through and slide is opened on the top plate of the slag removal tube. Move in the slot.

通过采用上述技术方案,驱动组件驱动滑杆在滑槽内移动,滑杆带动掏渣筒内的夹板随着滑杆一起移动,实现了夹板对掏渣筒内渣土的挤压功能。By adopting the above technical solution, the driving assembly drives the slide bar to move in the chute, and the slide bar drives the splint in the slag removal barrel to move together with the slide bar, realizing the function of the splint squeezing the muck in the slag removal barrel.

作为优选,所述滑杆位于掏渣筒外的一端为斜面,所述驱动组件包括安装在动力头上的抵接杆,所述抵接杆的一端设置有导向斜面,所述抵接杆的导向斜面与滑杆的斜面端相契合且能抵接,当滑杆和导向斜面相抵时且动力头和掏渣筒继续靠近时,滑杆能够沿着滑槽移动。As a preference, one end of the slide rod outside the slag removal cylinder is a slope, the drive assembly includes an abutment rod installed on the power head, one end of the abutment rod is provided with a guide slope, and the abutment rod The inclined-plane end of the guiding slope fits and can abut against the inclined-plane end of the slide bar, and when the sliding bar and the inclined-plane of the guiding touch and the power head and the slag-extracting barrel continue to approach, the sliding bar can move along the chute.

通过采用上述技术方案,动力头在钻杆上下移,直至抵接杆的导向斜面与滑杆斜面契合,抵接杆继续下移时,滑杆在抵接杆的推力作用下载滑槽内移动,从而带动夹板在掏渣筒内移动。By adopting the above technical scheme, the power head moves up and down on the drill pipe until the guide slope of the abutment rod matches the slope of the slide rod. When the abutment rod continues to move down, the slide rod moves in the download chute under the thrust of the abutment rod. Thereby driving the splint to move in the slag removal cylinder.

作为优选,所述夹板为两个,两个所述夹板上的滑杆移动方向位于同一直线上,两个所述滑杆的端部侧壁连接有同一根伸缩杆。Preferably, there are two splints, the moving directions of the sliding rods on the two splints are on the same straight line, and the end side walls of the two sliding rods are connected with the same telescopic rod.

通过采用上述技术方案,两个夹板相向而行的时候,对渣土的挤压效果更好,能尽量将泥浆从渣土中滤出。伸缩杆通过与两个滑杆连接,从而对两块夹板的相对位置进行固定。By adopting the above technical scheme, when the two splints run toward each other, the extrusion effect on the dregs is better, and the mud can be filtered out from the dregs as much as possible. The telescopic rod is connected with the two slide rods, thereby fixing the relative positions of the two splints.

作为优选,所述滑杆上安装有使夹板移动至与掏渣筒内侧壁抵接的复原组件。Preferably, the slide bar is equipped with a restoration assembly for moving the splint to abut against the inner wall of the slag removal cylinder.

通过采用上述技术方案,当抵接杆未对滑杆产生作用力时,复原组件将滑杆和夹板复位,便于后续旋挖机继续工作。By adopting the above technical solution, when the abutting rod does not exert force on the sliding rod, the restoration component resets the sliding rod and the splint, so that the subsequent rotary excavator can continue to work.

作为优选,所述复原组件包括套设在伸缩杆上的弹簧,所述弹簧的两端分别与两个滑杆侧壁固定相连。Preferably, the restoration assembly includes a spring sheathed on the telescopic rod, and two ends of the spring are respectively fixedly connected to the side walls of the two sliding rods.

通过采用上述技术方案,当抵接杆对滑杆产生作用力时,夹板相互靠近时,弹簧进行收缩。当撤去抵接杆对滑杆的作用力时,弹簧恢复原状,并将滑杆复位,同时使得夹板与掏渣筒内侧壁抵接。By adopting the above technical solution, when the abutting rod exerts a force on the sliding rod and the splints are close to each other, the spring shrinks. When the active force of the abutment rod to the slide bar is removed, the spring returns to its original state, and the slide bar is reset, and the splint is abutted against the inner side wall of the slag removal cylinder at the same time.

第二方面,本申请提供一种旋挖桩的施工工艺,包括以下步骤:In a second aspect, the application provides a construction technique for rotary excavation piles, comprising the following steps:

S1.定桩位,开挖泥浆池和泥浆沟;S1. Pile positioning, excavation of mud pools and mud trenches;

S2.埋设护筒,旋挖机就位;S2. Bury the casing and put the rotary excavator in place;

S3.旋挖机钻孔施工,将泥浆导流至孔内;S3. Rotary excavator drilling construction, diverting the mud into the hole;

S4.制作钢筋笼并将钢筋笼和导管下放至孔内,进行水下混凝土的浇筑;S4. Making a reinforcement cage and lowering the reinforcement cage and the conduit into the hole for pouring underwater concrete;

S5.混凝土浇筑完成后,将护筒拔出,并对孔口回填;S5. After the concrete pouring is completed, pull out the casing and backfill the hole;

S6.进行基槽开挖,最后将桩头剔凿。S6. Excavate the foundation trench, and finally chisel the pile head.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.驱动组件驱动夹板移动,夹板对掏渣筒内的渣土进行挤压,将渣土中的泥浆挤出,并从卸浆孔流入桩孔内,减少桩孔内泥浆的流失速度,从而提高了桩孔侧壁的稳定性;1. The driving component drives the splint to move, and the splint squeezes the muck in the slag removal barrel, extrudes the mud in the muck, and flows into the pile hole from the grout discharge hole, reducing the loss rate of the mud in the pile hole, thereby Improve the stability of the pile hole side wall;

2.用柱塞将卸浆孔堵住,降低卸浆孔被渣土堵住的可能性,当夹板进行挤压渣土时,再将柱塞从卸浆孔中抽出,实现卸浆孔卸浆的功能;2. Use a plunger to block the grout hole to reduce the possibility of the grout hole being blocked by muck. When the splint squeezes the muck, then pull the plunger out of the grout hole to realize the unloading of the grout hole. pulp function;

3.当抵接杆对滑杆产生作用力时,夹板相互靠近时,弹簧进行收缩,当撤去抵接杆对滑杆的作用力时,弹簧恢复原状,并将滑杆复位,同时使得夹板与掏渣筒内侧壁抵接。3. When the abutting rod exerts force on the sliding rod and the splints are close to each other, the spring shrinks. When the force of the abutting rod on the sliding rod is removed, the spring returns to its original shape and resets the sliding rod, and at the same time makes the splint and the sliding rod The inner wall of the slag removal cylinder is abutted against.

附图说明Description of drawings

图1是本申请实施例一种旋挖机的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a rotary excavator according to the embodiment of the present application;

图2是本申请实施例一种旋挖机的仰视图;Fig. 2 is a bottom view of a rotary excavator according to the embodiment of the present application;

图3是本申请实施例一种旋挖机的爆炸示意图;Fig. 3 is a schematic diagram of an explosion of a rotary excavator according to an embodiment of the present application;

图4是本申请实施例一种旋挖机掏渣筒的剖面示意图。Fig. 4 is a schematic cross-sectional view of a slag removal cylinder of a rotary excavator according to an embodiment of the present application.

附图标记说明:1、动力头;11、驱动组件;12、抵接杆;13、导向斜面;2、钻杆;3、钻具;4、掏渣筒;41、夹板;42、卸浆孔;43、柱塞;44、限位杆;45、滑杆;46、滑槽;47、伸缩杆;48、复原组件;49、限位孔;5、斗门;51、斗齿;52、缺口;53、勾头;6、启闭杆;61、限位板;62、约束板;63、扭力弹簧;64、第一连杆;65、第二连杆;66、限位块;67、卡勾。Explanation of Reference Signs: 1. Power head; 11. Drive assembly; 12. Abutment rod; 13. Guide slope; 2. Drill pipe; 3. Drilling tool; Hole; 43, plunger; 44, limit rod; 45, slide bar; 46, chute; 47, telescopic rod; 48, recovery component; 49, limit hole; 5, bucket door; 51, bucket teeth; 52, Gap; 53, hook head; 6, opening and closing rod; 61, limiting plate; 62, restraining plate; 63, torsion spring; 64, first connecting rod; 65, second connecting rod; 66, limiting block; 67 ,The hook.

具体实施方式Detailed ways

以下结合附图1-4对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-4.

本申请实施例公开一种旋挖机。参照图1和图2 ,包括动力头1、钻杆2和钻具3,钻具3包括圆柱状的掏渣筒4和位于掏渣筒4底部的斗门5,斗门5上安装有钻头,在本实施例中,钻头为斗齿51,斗齿51分布在斗门5的中心轴线上,且斗齿51两侧的斗门5上均开设有拱形缺口52。The embodiment of the present application discloses a rotary excavator. With reference to Fig. 1 and Fig. 2, comprise power head 1, drilling rod 2 and drilling tool 3, drilling tool 3 comprises cylindrical slag removal barrel 4 and bucket door 5 that is positioned at the bottom of slag removal box 4, and drill bit is installed on the bucket door 5, in In this embodiment, the drill bit is a bucket tooth 51 , and the bucket tooth 51 is distributed on the central axis of the bucket door 5 , and the bucket door 5 on both sides of the bucket tooth 51 is provided with arched notches 52 .

参照图1和图3,动力头1套设在钻杆2上并能沿着钻杆2的长度方向进行往复运动,或者钻杆2可以沿自身轴线往复移动,且钻杆2转动时,动力头1能与钻杆2一同转动,钻杆2的一端与掏渣筒4顶板固定连接,以上均为常规旋挖机具备的功能,在此不做赘述。掏渣筒4的内侧壁贴合有夹板41,夹板41为弧形且数量为两块,两块夹板41以掏渣筒4轴线对称设置在掏渣筒4两侧的内壁上,且夹板41之间存在间隔,动力头1上安装有驱使夹板41朝远离掏渣筒4内侧壁方向移动的驱动组件11。掏渣筒4的侧壁上开设有若干卸浆孔42,夹板41与掏渣筒4抵接的一面安装有与卸浆孔42一一对应的柱塞43,且柱塞43能插入卸浆孔42中,将卸浆孔42封闭。Referring to Figure 1 and Figure 3, the power head 1 is sleeved on the drill pipe 2 and can reciprocate along the length direction of the drill pipe 2, or the drill pipe 2 can reciprocate along its own axis, and when the drill pipe 2 rotates, the power The head 1 can rotate together with the drill rod 2, and one end of the drill rod 2 is fixedly connected with the top plate of the slag removal barrel 4. The above are functions that conventional rotary excavators have, and will not be repeated here. The inner side wall of the slagging barrel 4 is fitted with splints 41, the splints 41 are arc-shaped and the number is two, and the two splints 41 are symmetrically arranged on the inner walls of the slagging barrel 4 on both sides of the slagging barrel 4, and the splints 41 There is a gap between them, and the driving assembly 11 that drives the splint 41 to move away from the inner wall of the slag removal cylinder 4 is installed on the power head 1 . A number of slurry discharge holes 42 are provided on the side wall of the slagging cylinder 4, and a plunger 43 corresponding to the slurry discharge hole 42 is installed on the side of the splint 41 abutting with the slagging cylinder 4, and the plunger 43 can be inserted into the slurry discharge In the hole 42, the discharge hole 42 is closed.

钻孔过程中,柱塞43将卸浆孔42封闭,减少泥浆进入至桩孔内,从而减少泥浆被带出,并且掏渣筒4在挖孔作业时,将卸浆孔42封闭,当掏渣筒4装完渣土向上提升的过程中,驱动组件11驱动夹板41远离掏渣筒4的内侧壁,从而将柱塞43从卸浆孔42中拔出,便于泥浆流出。两块夹板41相互靠近时,夹板41对掏渣筒4内的渣土进行挤压,将渣土中的泥浆挤出,溢出的泥浆分别从斗门5的拱形缺口52和掏渣筒4侧壁上的卸浆孔42外流,从而重新落入桩孔内,减少了桩孔内泥浆的流失。During the drilling process, the plunger 43 seals the slurry discharge hole 42 to reduce the entry of mud into the pile hole, thereby reducing the mud being carried out, and the slag removal cylinder 4 seals the slurry discharge hole 42 when digging. When the slag barrel 4 is lifted up after filling the slag, the driving assembly 11 drives the splint 41 away from the inner sidewall of the slag barrel 4, thereby pulling the plunger 43 out of the slurry discharge hole 42 to facilitate the flow of mud. When the two splints 41 are close to each other, the splint 41 squeezes the dregs in the slag removal barrel 4 to squeeze out the mud in the dregs, and the overflowed mud flows from the arched gap 52 of the bucket door 5 and the slagging barrel 4 sides respectively. The slurry discharge hole 42 on the wall flows out, thus falls into the pile hole again, reducing the loss of mud in the pile hole.

参照图3,夹板41上开设有若干限位孔49,掏渣筒4内侧壁上固定连接有若干与限位孔49一一对应的限位杆44,限位杆44穿设在限位孔49,限位杆44对夹板41起到支撑作用且夹板41能在限位杆44上进行反复移动,限位杆44对夹板41的移动方向有限位和导向作用。Referring to Fig. 3, a number of limit holes 49 are provided on the splint 41, and a number of limit rods 44 corresponding to the limit holes 49 are fixedly connected to the inner wall of the slag removal cylinder 4, and the limit rods 44 are arranged in the limit holes. 49. The limit rod 44 supports the splint 41 and the splint 41 can move repeatedly on the limit rod 44. The limit rod 44 has a limit and guide effect on the moving direction of the splint 41.

夹板41靠近掏渣筒4顶板的一侧固定连接有穿出掏渣筒4顶壁的滑杆45,每块夹板41上均设置有两根滑杆45,且分别设置在夹板41靠近掏渣筒4顶板侧壁的两端,滑杆45远离夹板41的一端设置有斜面。掏渣筒4顶板上开设有供滑杆45穿过并能移动的滑槽46,滑槽46的数量与限位杆44的数量相同,且滑槽46长度方向与两块夹板41轴线相垂直。动力头1上安装有驱使夹板41移动的驱动组件11,驱动组件11包括固定连接在动力头1上并与动力头1垂直的抵接杆12,抵接杆12远离动力头1的一端设置有导向斜面13,且抵接杆12的导向斜面13与滑杆45的斜面契合。The side of the splint 41 near the top plate of the slag removal barrel 4 is fixedly connected with a slide bar 45 passing through the top wall of the slag removal barrel 4, and each splint 41 is provided with two slide bars 45, which are respectively arranged on the splint 41 near the slag removal. Both ends of the side wall of the top plate of the cylinder 4 and the end of the slide bar 45 away from the splint 41 are provided with inclined surfaces. There is a chute 46 on the top plate of the slag removal barrel 4 for the slide bar 45 to pass through and move. The number of the chute 46 is the same as the number of the limit rod 44, and the length direction of the chute 46 is perpendicular to the axes of the two splints 41 . The drive assembly 11 that drives the splint 41 to move is installed on the power head 1. The drive assembly 11 includes an abutment rod 12 that is fixedly connected to the power head 1 and is perpendicular to the power head 1. One end of the abutment rod 12 away from the power head 1 is provided with The guiding inclined surface 13 , and the guiding inclined surface 13 of the abutting rod 12 fits with the inclined surface of the sliding bar 45 .

当掏渣筒4将渣土带至桩孔上方时,动力头1沿着钻杆2靠近掏渣筒4,抵接杆12的导向斜面13与滑杆45斜面抵接,动力头1继续下移,抵接杆12推动滑杆45沿着滑槽46长度方向进行移动,使得两块夹板41相互靠近,对掏渣筒4内的渣土进行挤压,从而将泥浆排出。When the slagging barrel 4 brings the slag to the top of the pile hole, the power head 1 approaches the slagging barrel 4 along the drill pipe 2, and the guide slope 13 of the abutting rod 12 abuts against the slope of the sliding rod 45, and the power head 1 continues to move downward. Move, the abutment rod 12 pushes the slide bar 45 to move along the length direction of the chute 46, so that the two splints 41 are close to each other, and the muck in the slag removal barrel 4 is squeezed, thereby discharging the mud.

参照图1和图3,两块夹板41上相近的两个滑杆45上安装有复原组件48,两块夹板41上相近的两个滑杆45之间固定连接有伸缩杆47,复原组件48包括套设在伸缩杆47上的弹簧,弹簧的两端分别与两个滑杆45的侧壁固定连接。当两块夹板41靠近时,抵接杆12推动滑杆45移动,两个滑杆45靠近时对伸缩杆47和弹簧产生挤压力,使伸缩杆47缩短,且弹簧沿着伸缩杆47长度方向进行收缩,减少了弹簧产生径向弯曲的现象。With reference to Fig. 1 and Fig. 3, on two splints 41 similar two sliding rods 45 are installed with restoring assembly 48, between two similar sliding rods 45 on two splints 41 is fixedly connected with telescoping rod 47, restoring assembly 48 It includes a spring sheathed on the telescopic rod 47, and the two ends of the spring are fixedly connected with the side walls of the two sliding rods 45 respectively. When the two splints 41 approached, the abutment rod 12 pushed the slide bar 45 to move, and when the two slide bars 45 approached, the telescopic rod 47 and the spring were squeezed, so that the telescopic rod 47 was shortened, and the spring moved along the length of the telescopic rod 47. Contraction in the same direction reduces the radial bending of the spring.

当抵接杆12远离滑杆45,直至抵接杆12未与滑杆45接触时,滑杆45失去了抵接杆12的推力,弹簧恢复原长,从而推动滑杆45移动,使得两块夹板41背向移动直至分别抵接在掏渣筒4内侧壁上。When the abutting rod 12 is away from the sliding rod 45 until the abutting rod 12 is not in contact with the sliding rod 45, the sliding rod 45 loses the thrust of the abutting rod 12, and the spring returns to its original length, thereby pushing the sliding rod 45 to move, so that the two pieces The splints 41 move backwards until they respectively abut against the inner side walls of the slag removal cylinder 4 .

在本申请的其他实施例中,夹板41也可以为其他数量,例如绕掏渣筒4轴线间隔九十度设置的四块,通过调整滑杆45和抵接杆12的数量和位置、以及斜面的朝向即可。In other embodiments of the present application, the splints 41 can also be other numbers, for example, four pieces arranged at intervals of 90 degrees around the axis of the slag removal cylinder 4, by adjusting the number and position of the slide bar 45 and the abutment bar 12, and the slope orientation.

参照图2和图4,掏渣筒4底部与斗门5之间连接有活页,斗门5的一端通过活页与掏渣筒4铰接,掏渣筒4内设置有启闭杆6,启闭杆6的一端垂直穿过掏渣筒4顶板。掏渣筒4顶板上连接有限位板61,限位板61为L形,限位板61的一面与掏渣筒4顶板垂直,限位板61的另一面位于启闭杆6正上方,启闭杆6同时穿过限位板61,位于限位板61与掏渣筒4顶板之间的启闭杆6上套设有扭力弹簧63。掏渣筒4内侧壁固定连接有约束板62,启闭杆6位于掏渣筒4内的一端穿过约束板62并转动连接有第一连杆64,第一连杆64远离启闭杆6的一端转动连接有第二连杆65,第二连杆65远离第一连杆64的一端连接有卡勾67,第二连杆65的中部转动连接有限位块66,限位块66固定连接在掏渣筒4内侧壁上。斗门5远离活页的一端连接有与卡勾67卡接的勾头53,掏渣筒4侧壁上开设有供卡勾67运动的勾槽。Referring to Fig. 2 and Fig. 4, there is a loose leaf connected between the bottom of the slag removal barrel 4 and the bucket door 5, and one end of the bucket door 5 is hinged with the slag removal barrel 4 through a loose leaf. One end vertically passes through the 4 top plates of the slag removal cylinder. The limit plate 61 is connected on the top plate of the slag removal barrel 4, and the limit plate 61 is L-shaped. One side of the limit plate 61 is perpendicular to the top plate of the slag removal barrel 4, and the other side of the limit plate 61 is located directly above the opening and closing rod 6. The closing rod 6 passes through the limit plate 61 at the same time, and a torsion spring 63 is sleeved on the opening and closing rod 6 between the limit plate 61 and the top plate of the slag removal cylinder 4 . The inner wall of the slag removal cylinder 4 is fixedly connected with a restraint plate 62, and one end of the opening and closing rod 6 located in the slag removal cylinder 4 passes through the restraint plate 62 and is connected with a first connecting rod 64 in rotation, and the first connecting rod 64 is far away from the opening and closing rod 6. One end of the second connecting rod 65 is rotatably connected with a second connecting rod 65, and the end of the second connecting rod 65 far away from the first connecting rod 64 is connected with a hook 67. The middle part of the second connecting rod 65 is rotatably connected with a limit block 66, and the limit block 66 is fixedly connected. On the inner wall of the slag removal cylinder 4. The end of the bucket door 5 away from the loose-leaf is connected with a hook head 53 that is engaged with the hook 67, and the side wall of the slag removal tube 4 is provided with a hook groove for the movement of the hook 67.

动力头1在下移过程中与启闭杆6抵接,并对启闭杆6施加向下的推力,扭力弹簧63收缩,约束板62限制启闭杆6仅可沿着竖直方向移动。启闭杆6对第一连杆64施加压力,第一连杆64从而又对第二连杆65施加推力,使得第二连杆65绕着限位块66转动,使得卡勾67穿出勾槽并脱离勾头53,从而将斗门5开启。The power head 1 abuts against the opening and closing rod 6 during the downward movement, and exerts a downward thrust on the opening and closing rod 6, the torsion spring 63 shrinks, and the restriction plate 62 restricts the opening and closing rod 6 to move only in the vertical direction. The opening and closing rod 6 applies pressure to the first connecting rod 64, and the first connecting rod 64 exerts a thrust on the second connecting rod 65, so that the second connecting rod 65 rotates around the stopper 66, so that the hook 67 passes through the hook. Groove and break away from hook 53, thereby bucket door 5 is opened.

斗门5远离活页的一端在重力作用为垂落转态,当动力头1上移至与启闭杆6脱离时,将斗门5垂落的一端与地面抵接并将掏渣筒4朝向地面移动,斗门5以活页为轴心转动,勾头53与卡勾67卡接,完成斗门5的关闭。The end of the bucket door 5 away from the loose leaf is in a state of falling under the action of gravity. When the power head 1 moves up to disengage from the opening and closing rod 6, the hanging end of the bucket door 5 touches the ground and moves the slag removal cylinder 4 towards the ground. 5. Rotate with the loose leaf as the axis, and the hook head 53 is engaged with the hook 67 to complete the closing of the bucket door 5.

本申请实施例一种旋挖机的实施原理为:当掏渣筒4从桩孔内装填完渣土后并升至桩孔上方时,动力头1沿着钻杆2靠近掏渣筒4,抵接杆12的导向斜面13与滑杆45斜面抵接,动力头1继续下移,直至抵接杆12侧壁与滑杆45侧壁抵接,抵接杆12推动滑杆45沿着滑槽46长度方向进行移动,伸缩杆47和弹簧均被压缩。滑杆45在滑槽46中移动时分别对两块夹板41施加推力,使两块夹板41分别沿着对应限位杆44长度方向移动并相互靠近,两块夹板41对掏渣筒4内的渣土进行挤压,从而将泥浆从渣土中挤出。两块夹板41在靠近时,柱塞43从卸浆孔42中脱离,便于泥浆从卸浆孔42中排出。The implementation principle of a rotary excavator in the embodiment of the present application is as follows: when the slag removal barrel 4 is filled with muck from the pile hole and rises above the pile hole, the power head 1 approaches the slag removal barrel 4 along the drill pipe 2, The guide slope 13 of the abutment rod 12 abuts against the slope of the slide rod 45, and the power head 1 continues to move down until the side wall of the abutment rod 12 abuts against the side wall of the slide rod 45, and the abutment rod 12 pushes the slide rod 45 along the slide The slot 46 moves along the length direction, and the telescopic rod 47 and the spring are all compressed. When the slide bar 45 moves in the chute 46, push force is applied to the two splints 41 respectively, so that the two splints 41 move along the lengthwise direction of the corresponding stop bar 44 and approach each other. The soil is squeezed, thereby squeezing the mud out of the muck. When the two clamping plates 41 are approaching, the plunger 43 is separated from the discharge hole 42 to facilitate the discharge of mud from the discharge hole 42 .

随后将掏渣筒4转移至桩孔外,动力头1继续下移,直至动力头1与启闭杆6抵接,动力头1对启闭杆6施加推力,扭力弹簧63收缩,约束板62限制启闭杆6仅可沿着竖直方向移动。启闭杆6对第一连杆64施加压力,第一连杆64从而又对第二连杆65施加推力,使得第二连杆65绕着限位块66转动,使得卡勾67穿出勾槽并脱离勾头53,从而将斗门5开启并将渣土从掏渣筒4内卸出。Then the slag removal cylinder 4 is transferred to the outside of the pile hole, and the power head 1 continues to move down until the power head 1 abuts against the opening and closing rod 6, and the power head 1 applies a thrust to the opening and closing rod 6, the torsion spring 63 shrinks, and the restraint plate 62 The opening and closing rod 6 is restricted to move only in the vertical direction. The opening and closing rod 6 applies pressure to the first connecting rod 64, and the first connecting rod 64 exerts a thrust on the second connecting rod 65, so that the second connecting rod 65 rotates around the stopper 66, so that the hook 67 passes through the hook. Groove and break away from the hook 53, thereby the bucket door 5 is opened and the slag is discharged from the slag removal cylinder 4.

动力头1上移至与启闭杆6脱离后,并将泥土排出后,将斗门5垂落的一端与地面抵接并将掏渣筒4朝向地面移动,斗门5以活页为轴心转动,勾头53与卡勾67卡接,将斗门5关闭。动力头1继续上移直至抵接杆12未与滑杆45接触时,滑杆45失去了抵接杆12的推力,弹簧恢复原长,从而推动滑杆45移动,使得两块夹板41背向移动直至分别抵接在掏渣筒4内侧壁上。The power head 1 moves up until it is separated from the opening and closing rod 6, and after the soil is discharged, the hanging end of the bucket door 5 touches the ground and moves the slag removal cylinder 4 towards the ground. The head 53 is engaged with the hook 67 to close the bucket door 5 . The power head 1 continues to move up until the abutting rod 12 is not in contact with the sliding rod 45, the sliding rod 45 loses the thrust of the abutting rod 12, and the spring returns to its original length, thereby pushing the sliding rod 45 to move, so that the two splints 41 face away from each other. Move until abutting against the inner sidewall of the slag removal cylinder 4 respectively.

通过夹板41对掏渣筒4内的渣土进行挤压,将渣土中的泥浆挤出,溢出的泥浆分别从斗门5的拱形缺口52和掏渣筒4侧壁上的卸浆孔42外流,从而落入桩孔内,减少了桩孔内泥浆的流失。Squeeze the slag in the slag removal barrel 4 through the splint 41 to squeeze out the mud in the slag, and the overflowed mud flows from the arched gap 52 of the bucket door 5 and the slurry discharge hole 42 on the side wall of the slag removal barrel 4 Outflow, thereby falling into the pile hole, reducing the loss of mud in the pile hole.

本申请还公开了一种旋挖桩的施工工艺,包括以下步骤:The application also discloses a construction technique for rotary excavation piles, comprising the following steps:

S1:依据设计图纸的桩位进行测量放线,使用全站仪测定桩位,并在施工现场开挖泥浆池和泥浆沟,将泥浆池与桩孔连通;S1: Measure and set out the pile position according to the design drawings, use the total station to measure the pile position, and excavate the mud pool and mud ditch at the construction site to connect the mud pool with the pile hole;

S2:用旋挖机在桩位上开挖一段大于桩孔直径的孔口,并在孔口中埋设护筒,护筒中心轴线对正测定的桩位中心,严格保持护筒的垂直度;S2: Use a rotary excavator to excavate a hole larger than the diameter of the pile hole on the pile site, and bury a casing in the hole. The central axis of the casing is aligned with the measured pile center, and the verticality of the casing is strictly maintained;

S3:旋挖机进行钻进开孔,且在开孔过程中将泥浆引流至桩孔内,稳定孔口土壤和保护孔壁;S3: The rotary excavator drills the hole, and drains the mud into the pile hole during the hole opening process, stabilizing the soil at the hole hole and protecting the hole wall;

S4:桩孔开挖完成后,制作钢筋笼并将钢筋笼通过吊机吊放至桩孔内,选择合适的导管并将其吊放至桩孔内,导管底部下至孔底标高上500mm左右,并将漏斗安装在导管顶端,并从漏斗处灌注混凝土,边浇筑混凝土边拔出导管,使导管底部始终位于浇筑的混凝土内;S4: After the excavation of the pile hole is completed, make a reinforcement cage and lift the reinforcement cage into the pile hole through a crane, select a suitable conduit and lift it into the pile hole, and the bottom of the conduit is lowered to about 500mm above the hole bottom level , and install the funnel on the top of the conduit, pour concrete from the funnel, pull out the conduit while pouring the concrete, so that the bottom of the conduit is always in the poured concrete;

S5:混凝土浇筑结束后,在混凝土初凝前,将护筒从孔口处拔出,起吊护筒时保持护筒的垂直性,减少对浇筑完成的混凝土产生破环,随后将开口侧壁回填;S5: After the concrete pouring is completed, before the initial setting of the concrete, pull out the casing from the opening, keep the verticality of the casing when lifting the casing, and reduce the damage to the poured concrete, and then backfill the side wall of the opening ;

S6:进行基槽开挖并用人工剔凿桩头。S6: Excavate the foundation trench and chisel the pile head manually.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.

Claims (9)

1. A rotary drilling machine comprises a power head (1), a drill rod (2) and a drilling tool (3), wherein the drilling tool (3) comprises a slag drawing cylinder (4) and a hopper door (5) which is positioned at the bottom of the slag drawing cylinder (4) and can be opened and closed, the drill rod (2) is connected with a top plate of the slag drawing cylinder (4), a drill bit is arranged on the hopper door (5), a plurality of slurry discharging holes (42) are formed in the side wall of the slag drawing cylinder (4), and the rotary drilling machine is characterized in that,
draw and slide in sediment section of thick bamboo (4) and be provided with splint (41), splint (41) can be towards drawing sediment section of thick bamboo (4) axis direction and remove and be arranged in extruding the dregs and extrude the mud in the dregs, unit head (1) cover is established on drilling rod (2), and unit head (1) and drilling rod (2) sliding connection, and unit head (1) can slide along drilling rod (2) length direction, install drive assembly (11) that order about splint (41) and remove on unit head (1).
2. The rotary excavating machine according to claim 1, characterized in that a plurality of limiting rods (44) are arranged on the clamping plate (41) in a penetrating manner, one end of each limiting rod (44) is fixedly connected with the inner side wall of the slag removing barrel (4), and the clamping plate (41) can slide on the limiting rods (44).
3. The rotary excavating machine according to claim 1, characterized in that the clamping plate (41) is arc-shaped and can be abutted against the inner side wall of the slag removing barrel (4), one surface of the clamping plate (41) abutted against the inner side wall of the slag removing barrel (4) is connected with a plurality of plungers (43) corresponding to the positions of the grout discharging holes (42), and the plungers (43) can open and close the grout discharging holes (42) along with the movement of the clamping plate (41).
4. The rotary excavating machine according to claim 3, characterized in that a slide rod (45) is connected to one end of the clamp plate (41) close to the inner side of the top plate of the excavating cylinder (4), the top plate of the excavating cylinder (4) is provided with a sliding groove (46) for the slide rod (45) to pass through and slide, and the driving assembly (11) is used for driving the slide rod (45) to move in the sliding groove (46).
5. The rotary drilling machine according to claim 4, wherein one end of the sliding rod (45) located outside the slag picking barrel (4) is an inclined surface, the driving assembly (11) comprises a butt rod (12) installed on the power head (1), one end of the butt rod (12) is provided with a guide inclined surface (13), the guide inclined surface (13) of the butt rod (12) is matched with and can abut against the inclined surface end of the sliding rod (45), and when the sliding rod (45) abuts against the guide inclined surface (13) and the power head (1) and the slag picking barrel (4) continue to approach, the sliding rod (45) can move along the sliding groove (46).
6. The rotary excavating machine according to claim 4, characterized in that the number of the clamping plates (41) is two, the moving directions of the sliding rods (45) on the two clamping plates (41) are located on the same straight line, and the side walls of the end parts of the two sliding rods (45) are connected with the same telescopic rod (47).
7. The rotary excavating machine according to claim 6, characterized in that the slide rod (45) is provided with a restoring component (48) which enables the clamping plate (41) to move to abut against the inner side wall of the slag drawing barrel (4).
8. The rotary excavating machine according to claim 7, characterized in that the restoring assembly (48) comprises a spring which is sleeved on the telescopic rod (47), and two ends of the spring are respectively fixedly connected with the side walls of the two sliding rods (45).
9. A construction process of a rotary excavating pile, which uses the rotary excavating machine according to any one of claims 1 to 8, characterized by comprising the following steps:
s1, positioning a pile, and excavating a slurry pool and a slurry ditch;
s2, embedding a pile casing and positioning a rotary digging machine;
s3, drilling construction of the rotary excavating machine, and guiding slurry into a hole;
s4, manufacturing a reinforcement cage, putting the reinforcement cage and the guide pipe into the hole, and pouring pile hole concrete;
s5, after concrete pouring is finished, pulling out the protecting cylinder, and backfilling the hole;
and S6, excavating the foundation trench, and finally chiseling the pile head.
CN202211542539.0A 2022-12-03 2022-12-03 A rotary drilling machine and rotary drilling pile construction technology Active CN115788276B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117248846A (en) * 2023-11-14 2023-12-19 山东省地质矿产勘查开发局第七地质大队(山东省第七地质矿产勘查院) Rotary drilling tool for engineering machinery construction
CN119352906A (en) * 2024-12-24 2025-01-24 福建省冉氏机械科技有限公司 A connecting and fixing device for a silent rotary drilling machine drill bit and a power head
CN119737113A (en) * 2025-01-09 2025-04-01 丰城新城投建工集团有限公司 Rotary drilling construction equipment and method

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CA2677247A1 (en) * 2003-03-05 2004-09-16 Weatherford/Lamb, Inc. Casing running and drilling system
CA3012013A1 (en) * 2018-05-03 2019-10-21 Lee Morgan Smith Bidirectional eccentric stabilizer
CN212225101U (en) * 2020-04-03 2020-12-25 乌鲁木齐菲林震源物探钻井有限公司 Gas-water dual-purpose crawler-type casing drilling machine

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Publication number Priority date Publication date Assignee Title
CA2677247A1 (en) * 2003-03-05 2004-09-16 Weatherford/Lamb, Inc. Casing running and drilling system
CA3012013A1 (en) * 2018-05-03 2019-10-21 Lee Morgan Smith Bidirectional eccentric stabilizer
CN212225101U (en) * 2020-04-03 2020-12-25 乌鲁木齐菲林震源物探钻井有限公司 Gas-water dual-purpose crawler-type casing drilling machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117248846A (en) * 2023-11-14 2023-12-19 山东省地质矿产勘查开发局第七地质大队(山东省第七地质矿产勘查院) Rotary drilling tool for engineering machinery construction
CN117248846B (en) * 2023-11-14 2024-02-06 山东省地质矿产勘查开发局第七地质大队(山东省第七地质矿产勘查院) Rotary drilling tool for engineering machinery construction
CN119352906A (en) * 2024-12-24 2025-01-24 福建省冉氏机械科技有限公司 A connecting and fixing device for a silent rotary drilling machine drill bit and a power head
CN119352906B (en) * 2024-12-24 2025-03-21 福建省冉氏机械科技有限公司 A connecting and fixing device for a silent rotary drilling machine drill bit and a power head
CN119737113A (en) * 2025-01-09 2025-04-01 丰城新城投建工集团有限公司 Rotary drilling construction equipment and method
CN119737113B (en) * 2025-01-09 2025-11-04 丰城新城投建工集团有限公司 A rotary drilling construction equipment and method

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