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CN115786694B - Pretreatment method of zinc-lead-copper mineral aggregate and application thereof - Google Patents

Pretreatment method of zinc-lead-copper mineral aggregate and application thereof Download PDF

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CN115786694B
CN115786694B CN202310044113.0A CN202310044113A CN115786694B CN 115786694 B CN115786694 B CN 115786694B CN 202310044113 A CN202310044113 A CN 202310044113A CN 115786694 B CN115786694 B CN 115786694B
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zinc
lead
copper
oxide
mixed material
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CN115786694A (en
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闵小波
李云
余迈新
彭聪
柯勇
柴立元
王庆伟
颜旭
史美清
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Central South University
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Abstract

本发明提供了一种锌铅铜矿料的预处理方法及其应用,包括步骤:S1,对锌铅铜矿料进行物质调控,得混合物料;其中,混合物料中,锌、铅、铜的元素含量占比为15~50:5~30:0~10,氧化亚铁、氧化钙、二氧化硅的质量比为3~10:1~10:4~11;S2,对混合物料进行固结处理,得预处理物。本发明能够以熔融组分自粘结的方式兼顾预处理物的抗压强度以及透气性,有助于后续冶炼,工艺精简、可实施性强,值得推广。

Figure 202310044113

The present invention provides a pretreatment method of zinc-lead-copper ore and its application, comprising step: S1, performing material control on the zinc-lead-copper ore to obtain a mixed material; wherein, in the mixed material, zinc, lead, and copper The proportion of element content is 15~50:5~30:0~10, the mass ratio of ferrous oxide, calcium oxide and silicon dioxide is 3~10:1~10:4~11; S2, solidify the mixed material Knot treatment, get pretreatment. The invention can take into account the compressive strength and air permeability of the pretreated product in the way of self-bonding of the molten components, which is helpful for subsequent smelting, has a simplified process and strong practicability, and is worthy of popularization.

Figure 202310044113

Description

锌铅铜矿料的预处理方法及其应用Pretreatment method and application of zinc-lead-copper ore

技术领域technical field

本发明属于冶金原材料的预处理领域,具体涉及一种锌铅铜矿料的预处理方法及其应用。The invention belongs to the field of pretreatment of metallurgical raw materials, in particular to a method for pretreatment of zinc-lead-copper ore and its application.

背景技术Background technique

团矿、固结工艺是目前冶金工业为提高粉状物料粒径、抗压强度、孔隙率等冶炼性能,降低其冶炼过程粉尘率,去除部分有害杂质,对粉状物料压团或制球的一种预处理手段。The agglomeration and consolidation process is the current metallurgical industry in order to improve the smelting properties of powdery materials such as particle size, compressive strength, porosity, reduce the dust rate in the smelting process, and remove some harmful impurities. a preprocessing method.

锌铅铜矿料作为多金属共存且组成复杂,处理难度较高的矿料,目前对于锌铅铜矿料协同处理的工艺较为少见。针对锌铅铜矿料的特性,可以以减少粉尘率为目标对其进行常规制粒或造块,即物理混匀后直接形成具有一定粒度,但不具抗压性能的块状物料,并以火法熔炼的的方式进行冶炼。然而制得的团块团矿强度不足,透气性差,对熔炼效果影响较大。Zinc-lead-copper ore, as a multi-metal coexisting and complex composition, is difficult to process. At present, the process of synergistic processing of zinc-lead-copper ore is relatively rare. According to the characteristics of zinc-lead-copper ore materials, it can be conventionally granulated or agglomerated with the goal of reducing dust rate, that is, after physical mixing, it will directly form a block material with a certain particle size but no compression resistance, and then granulate it with fire It is smelted by the method of smelting. However, the obtained agglomerates have insufficient strength and poor gas permeability, which have a great influence on the smelting effect.

为了提高团矿强度,在生产团矿过程中通常会添加各种各样的黏结剂,如公告号为CN106222402B的专利文件公开了一种钛精矿球团的生产方法:按重量百分比称取钛精矿60%-80%、铁氧化物20%-40%;外配膨润土1.0-1.5%的膨润土;B、造球;C、干燥:生球干燥;D、预热、焙烧;E、冷却,自然冷却即得钛精矿球团。In order to improve the strength of the pellets, various binders are usually added during the pellet production process, as the patent document CN106222402B discloses a production method of titanium concentrate pellets: weighing titanium by weight percentage Concentrate 60%-80%, iron oxide 20%-40%; external bentonite 1.0-1.5% bentonite; B, pelletizing; C, drying: raw pellet drying; D, preheating, roasting; E, cooling , natural cooling that is titanium concentrate pellets.

黏结剂主要包括无极黏结剂以及有机黏结剂,其中,有机黏结剂包括膨润土、消石灰、石灰石、白云石和水泥;而无机黏结剂包括纸浆废液、腐殖质酸、佩利多等。Binders mainly include electrodeless binders and organic binders, among which organic binders include bentonite, slaked lime, limestone, dolomite and cement; and inorganic binders include pulp waste liquid, humic acid, Palido, etc.

但上述黏结剂的添加,使得团块内部黏合紧密,降低了团块的孔隙率,后续还原过程透气性差,不利于气固还原,对冶炼效果造成影响。且有机添加剂中的有机物在高温下易分解和燃烧,释放有毒物质(硫氧化物和二噁英等)的同时丧失粘结能力,削减了团块的热强度(入炉后有机添加剂中的有机物丧失粘结性),对冶炼效果以及环境造成影响。However, the addition of the above-mentioned binder makes the inside of the agglomerate tightly bonded, which reduces the porosity of the agglomerate, and the air permeability of the subsequent reduction process is poor, which is not conducive to gas-solid reduction and affects the smelting effect. And the organic matter in the organic additive is easy to decompose and burn at high temperature, releases toxic substances (sulfur oxides and dioxins, etc.) Loss of cohesion), which will affect the smelting effect and the environment.

为了解决上述常用技术中存在的,团块入炉后热强度低以及透气性差的技术问题,本发明提供了一种锌铅铜矿料的预处理方法及其应用。In order to solve the technical problems of low heat intensity and poor air permeability of the agglomerates in the above-mentioned common technologies, the present invention provides a pretreatment method of zinc-lead-copper ore and its application.

发明内容Contents of the invention

为了解决上述常用技术中存在的,团块入炉后热强度低以及透气性差的技术问题,本发明提供了一种锌铅铜矿料的预处理方法,包括步骤:In order to solve the technical problems of low heat intensity and poor air permeability of the agglomerates in the above-mentioned common technologies, the present invention provides a method for pretreatment of zinc-lead-copper ore, comprising the steps of:

S1,对所述锌铅铜矿料进行物质调控,得混合物料;S1, performing material control on the zinc-lead-copper ore material to obtain a mixed material;

其中,所述混合物料中,锌、铅、铜的元素含量占比为15~50:5~30:0~10,氧化亚铁、氧化钙、二氧化硅的质量比为3~10:1~10:4~11;Wherein, in the mixed material, the element content ratio of zinc, lead, and copper is 15-50:5-30:0-10, and the mass ratio of ferrous oxide, calcium oxide, and silicon dioxide is 3-10:1 ~10:4~11;

S2,对所述混合物料进行固结处理,得预处理物。S2, performing a consolidation treatment on the mixed material to obtain a pretreated product.

进一步的,所述锌铅铜矿料包括锌铅铜氧化物料以及再生资源中的一种或多种。Further, the zinc-lead-copper ore material includes one or more of zinc-lead-copper oxide material and renewable resources.

进一步的,所述锌铅铜氧化物料包括含锌氧化矿、含铅氧化矿、含铜氧化矿、湿法炼锌系统铅银渣、铁矾渣、针铁矿渣、含铅烟尘、次氧化锌烟灰、铅锌冶炼除尘污泥、铅锌铜浮渣、含铜电镀污泥、镀锌污泥、钢厂含锌烟灰、热镀锌过程粉尘、锌粉置换贵金属污泥、废锌锰电池中的一种或多种。Further, the zinc-lead-copper oxide material includes zinc-containing oxidized ore, lead-containing oxidized ore, copper-containing oxidized ore, lead-silver slag from a zinc hydrometallurgy system, alum slag, goethite slag, lead-containing soot, secondary oxidation Zinc soot, lead-zinc smelting dedusting sludge, lead-zinc-copper scum, copper-containing electroplating sludge, galvanized sludge, steel plant zinc-containing soot, hot-dip galvanizing process dust, zinc powder replacement precious metal sludge, waste zinc-manganese batteries one or more of.

进一步的,所述再生资源包括废电路板、电子元器、含铅玻璃、铅蓄电池铅膏中的一种或多种。Further, the renewable resources include one or more of waste circuit boards, electronic components, leaded glass, and lead battery paste.

进一步的,所述物质调控包括,将所述锌铅铜氧化物料与所述再生资源混合,并在混合过程中控制所述锌铅铜氧化物料与所述再生资源的锌、铅、铜的元素含量以及氧化亚铁、氧化钙、二氧化硅的质量比,得混合物料。Further, the substance regulation includes mixing the zinc-lead-copper oxide material with the renewable resources, and controlling the zinc, lead, and copper elements of the zinc-lead-copper oxide material and the renewable resources during the mixing process. content and the mass ratio of ferrous oxide, calcium oxide and silicon dioxide to obtain a mixed material.

进一步的,所述混合物料的粒度为1mm~20mm,所述混合物料的含水率为0.5%~15%。Further, the particle size of the mixed material is 1mm-20mm, and the moisture content of the mixed material is 0.5%-15%.

进一步的,所述步骤S2中所述固结处理前还包括步骤,对所述混合物料进行压块处理,所述压块处理包括:向所述混合物料施加3~15MPa的压力,下压制得第一结构体。Further, before the consolidation treatment in the step S2, there is also a step of briquetting the mixed material. The briquetting process includes: applying a pressure of 3 to 15 MPa to the mixed material, pressing down to obtain first structure.

进一步的,所述步骤S2中所述固结处理前还包括步骤,对所述混合物料进行制团处理,所述制团处理包括:将所述混合物料造球,制得球团。Further, before the consolidation treatment in the step S2, there is also a step of performing agglomeration treatment on the mixed material, and the agglomeration treatment includes: pelletizing the mixed material to obtain pellets.

进一步的,所述固结处理中,固结温度为900~950℃,固结时间为20~90min。Further, in the consolidation treatment, the consolidation temperature is 900-950° C., and the consolidation time is 20-90 minutes.

本发明还提供一种如上任意一项所述的预处理方法在锌铅铜矿料火法冶炼中的应用。The present invention also provides an application of any one of the above pretreatment methods in pyrometallurgy of zinc-lead-copper ore.

与现有技术相比,本发明至少包括以下优点:Compared with the prior art, the present invention at least includes the following advantages:

1、本发明将固结技术应用于多金属共存、组成复杂的锌铅铜矿料,有效提高其物料粒径、抗压强度、孔隙率等冶炼性能,从而获得团矿(即上述预处理物,下述同)强度高、透气性好的预处理物。相较传统技术中锌铅铜矿料以普通造块的方式入炉冶炼或者在相应原生冶炼系统中搭配处置,本发明得到的预处理物团矿强度高、透气性好,使得冶炼效果更好,回收率更高。1. The present invention applies the consolidation technology to zinc-lead-copper ore materials with multiple metals coexisting and complex composition, effectively improving the smelting properties such as its material particle size, compressive strength, and porosity, thereby obtaining agglomerates (that is, the above-mentioned pretreated products , the same below) pretreatment with high strength and good air permeability. Compared with the traditional technology in which the zinc-lead-copper ore is put into the furnace for smelting in the way of ordinary agglomeration or collocated and disposed in the corresponding primary smelting system, the pretreated agglomerate obtained in the present invention has high strength and good air permeability, which makes the smelting effect better , the recovery rate is higher.

2、本发明通过物质调控,从而限定混合物料中物质占比,有效的提高了预处理物的团矿强度,相较常用技术中向矿料中加入黏结剂的技术手段,本发明兼顾了预处理物的透气性以及入炉后的热强度和冶炼效果。一方面,合理调配混合物料配比,巧妙借助混合物料内部分低熔点组分软化、熔融,在较低温度下,将混合物料内未熔融组分的固结、胶黏,经简单压制造块或团矿造粒后,即可获得满足冶炼抗压热强度预处理物。该预处理物在冶炼过程中,熔融组分的黏结固定使得团块不会在高温高压的冶炼环境中破碎软融;另一方面,预处理物粒径不同,团块内部存在间隙,固结过程中,预处理物进一步收缩胶黏,形成空隙,获得较高的透气性,使得炉内气流分布均匀,从而提高反应的速率。2. The present invention limits the proportion of materials in the mixed material through material control, effectively improving the agglomerate strength of the pretreated product. Compared with the technical means of adding a binder to the mineral material in the common technology, the present invention takes into account the pretreatment The air permeability of the treated material, the heat intensity and smelting effect after entering the furnace. On the one hand, rationally adjust the proportion of the mixed material, skillfully use part of the low melting point components in the mixed material to soften and melt, and at a lower temperature, the unmelted components in the mixed material are consolidated and glued, and the block is made by simple pressing Or after the pellets are granulated, the pretreated material that meets the smelting compressive heat strength can be obtained. During the smelting process of the pretreated product, the molten components are bonded and fixed so that the agglomerate will not be broken and softened in the high temperature and high pressure smelting environment; on the other hand, the particle size of the pretreated product is different, and there are gaps inside the agglomerate. During the process, the pretreated material further shrinks and sticks to form voids to obtain higher air permeability, so that the airflow in the furnace is evenly distributed, thereby increasing the reaction rate.

除此之外,本发明相较现有技术得到的预处理物有价金属品位高、冶炼过程炉渣量低,且不会产生二噁英等有毒有害气体,不会对环境造成二次污染,符合当今环境效益指标要求,值得推广。In addition, compared with the prior art, the pretreated product obtained by the present invention has higher grades of valuable metals, lower amount of slag in the smelting process, no toxic and harmful gases such as dioxins, and no secondary pollution to the environment. It meets the requirements of today's environmental benefit indicators and is worth popularizing.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.

图1为本发明一实施例中制得锌铅铜矿料的预处理物的流程示意图。Fig. 1 is a schematic flow chart of the pretreatment of zinc-lead-copper ore material produced in an embodiment of the present invention.

图2为本发明实施例2中制得的预处理物扫描电子显微镜图。Fig. 2 is a scanning electron microscope image of the pretreated object prepared in Example 2 of the present invention.

具体实施方式Detailed ways

下面将结合附图对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明的一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

并且,本发明各个实施方式之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。Moreover, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as a combination of technical solutions. Does not exist, nor is it within the scope of protection required by the present invention.

当实施例给出数值范围时,应理解,除非本发明另有说明,每个数值范围的两个端点以及两个端点之间任何一个数值均可选用。除非另外定义,本发明中使用的所有技术和科学术语与本技术领域的技术人员对现有技术的掌握及本发明的记载,还可以使用与本发明实施例中所述的方法、设备、材料相似或等同的现有技术的任何方法、设备和材料来实现本发明。When the examples give numerical ranges, it should be understood that, unless otherwise stated in the present invention, the two endpoints of each numerical range and any value between the two endpoints can be selected. Unless otherwise defined, all technical and scientific terms used in the present invention are consistent with those skilled in the art's grasp of the prior art and the description of the present invention, and can also be used with the methods, equipment, and materials described in the embodiments of the present invention Any methods, apparatus and materials of the prior art similar or equivalent to the practice of the present invention.

需要说明的是,团块的冶炼性能指标主要包括抗压强度以及透气性,其中,抗压强度在金属冶炼领域主要包括冷强度以及热强度,冷强度指的是团块在常温状态下的强度,而热强度指的是团块在冶炼过程中的强度。只有热强度足够高时,团块才能够抗住冶炼过程中的高压,免于碎裂,进而保证冶炼产品的品质。It should be noted that the smelting performance indicators of agglomerates mainly include compressive strength and air permeability. Among them, compressive strength mainly includes cold strength and hot strength in the field of metal smelting, and cold strength refers to the strength of agglomerates at normal temperature. , while the thermal strength refers to the strength of the agglomerate during the smelting process. Only when the heat intensity is high enough, can the agglomerate resist the high pressure during the smelting process and avoid fragmentation, thereby ensuring the quality of the smelted product.

而透气性作为冶炼过程中重要指标,其重要性主要体现在:透气性好的团块能够在冶炼过程中保证气流以及压差的分布均匀,从而提高反应速率,保证产品质量。Air permeability is an important indicator in the smelting process, and its importance is mainly reflected in the following: agglomerates with good air permeability can ensure uniform distribution of air flow and pressure difference during the smelting process, thereby increasing the reaction rate and ensuring product quality.

本发明提供了一种锌铅铜矿料的预处理方法,包括步骤:The invention provides a kind of pretreatment method of zinc-lead-copper ore material, comprising steps:

S1,对所述锌铅铜矿料进行物质调控,得混合物料。S1, performing material control on the zinc-lead-copper ore material to obtain a mixed material.

在一些实施例中,所述锌铅铜矿料包括锌铅铜氧化物料以及再生资源中的一种或多种。In some embodiments, the zinc-lead-copper mineral material includes one or more of zinc-lead-copper oxide material and renewable resources.

在另一些实施例中,所述锌铅铜氧化物料包括含锌氧化矿、含铅氧化矿以及含铜氧化矿、湿法炼锌系统铅银渣、锌浸出渣、含铅烟尘、次氧化锌烟灰、铅锌冶炼除尘污泥、铅锌铜浮渣(可以包括铅浮渣、锌浮渣和/或铜浮渣中的一种或多种)、含铜电镀污泥、镀锌污泥、钢厂含锌烟灰、热镀锌过程粉尘、锌粉置换贵金属污泥、废锌锰电池中的一种或多种;所述再生资源包括废电路板、电子元器、含铅玻璃等城市矿产以及铅蓄电池铅膏等二次资源中的一种或多种。In other embodiments, the zinc-lead-copper oxide material includes zinc-containing oxide ore, lead-containing oxide ore and copper-containing oxide ore, lead-silver slag from a zinc hydrometallurgy system, zinc leaching slag, lead-containing fume, zinc suboxide Soot, lead-zinc smelting dedusting sludge, lead-zinc-copper dross (can include one or more of lead dross, zinc dross and/or copper dross), copper-containing electroplating sludge, galvanized sludge, One or more of zinc-containing soot from steel mills, hot-dip galvanizing process dust, zinc powder replacement precious metal sludge, and waste zinc-manganese batteries; the renewable resources include urban minerals such as waste circuit boards, electronic components, and lead-containing glass And one or more of secondary resources such as lead battery lead paste.

常用技术中,锌铅铜氧化物料以及再生资源多以搭配熔炼为主,辅以回转窑、转底炉等工艺循环回收;如铅基固废、铜基城市矿产等多在单独铅、铜冶炼系统搭配处置,含锌钢厂烟灰等多在回转窑、转底炉内挥发富集锌实现锌铁分离。Among the commonly used technologies, zinc-lead-copper oxide materials and renewable resources are mostly combined with smelting, supplemented by rotary kiln, rotary hearth furnace and other processes for recycling; such as lead-based solid waste, copper-based urban minerals, etc. are mostly used in separate lead and copper smelting The system is matched with disposal, soot from zinc-containing steel plants is mostly volatilized and enriched in the rotary kiln and rotary hearth furnace to realize the separation of zinc and iron.

但仍存在一些难以忽视的弊端,首先,对于含锌/铜电镀污泥、湿法炼锌渣等含锌物料,业内普遍无成熟资源化回收技术,循环处置率低。其次,冶炼所需锌铅铜矿及锌铅铜废料、再生资源内多金属共存、组成复杂、难处理等特性越来越突出,多金属物料协同处置回收技术亟待开发。However, there are still some disadvantages that cannot be ignored. First of all, for zinc-containing materials such as zinc-containing/copper electroplating sludge and hydrometallurgy slag, there is generally no mature recycling technology in the industry, and the recycling rate is low. Secondly, the characteristics of zinc-lead-copper ore and zinc-lead-copper waste required for smelting and renewable resources are becoming more and more prominent, such as the coexistence of multiple metals, complex composition, and difficult disposal. The technology for co-processing and recycling of multi-metal materials needs to be developed urgently.

因此本发明提供了一种锌铅铜矿料的预处理方法,对于锌铅铜氧化物料以及再生资源进行协同处理回收,使得经济、环境效益最大化。Therefore, the present invention provides a pretreatment method for zinc-lead-copper ore materials, which can be used for synergistic treatment and recovery of zinc-lead-copper oxide materials and renewable resources, so as to maximize economic and environmental benefits.

在一些实施例中,所述混合物料中,锌、铅、铜的元素含量占比为15~50:5~30:0~10,氧化亚铁、氧化钙、二氧化硅的质量比为3~10:1~10:4~11。In some embodiments, in the mixed material, the element content ratio of zinc, lead, and copper is 15-50:5-30:0-10, and the mass ratio of ferrous oxide, calcium oxide, and silicon dioxide is 3 ~10:1~10:4~11.

上述混合物料中的锌、铅、铜元素主要分别以氧化锌、氧化铅以及氧化铜的形式存在。The zinc, lead and copper elements in the above mixed material mainly exist in the form of zinc oxide, lead oxide and copper oxide respectively.

将混合物料中氧化锌、氧化铅、氧化铜的质量比控制在15~50:5~30:0~10能够获得较高的有价金属品位,降低炉渣量,并通过比例搭配,实现金属氧化物间胶黏固结;将氧化亚铁、氧化钙、二氧化硅的质量比控制在3~10:1~10:4~11以获得较低熔点的渣型。Controlling the mass ratio of zinc oxide, lead oxide, and copper oxide in the mixed material to 15-50:5-30:0-10 can obtain higher grades of valuable metals, reduce the amount of slag, and achieve metal oxidation through proportion matching Adhesive consolidation between objects; control the mass ratio of ferrous oxide, calcium oxide, and silicon dioxide at 3-10:1-10:4-11 to obtain a slag type with a lower melting point.

S2,对所述混合物料进行固结处理,得预处理物。S2, performing a consolidation treatment on the mixed material to obtain a pretreated product.

在一些实施例中,在固结处理前会对混合物料进行常规制粒或造块处理,以减少混合物料的粉尘率。即物理混匀后直接形成具有一定粒度,但不具抗压性能的块状物料,主要包括以下方式:In some embodiments, conventional granulation or agglomeration treatment is performed on the mixed material before consolidation treatment, so as to reduce the dust rate of the mixed material. That is, after physical mixing, a block material with a certain particle size but no compression resistance is directly formed, mainly including the following methods:

在小规模生产,如实验室中,通常会将混合物料经压块或制团处理,将混合物料制为规整的柱块、椭球(直径为10~50mm)或是球团(直径为10~30mm)。In small-scale production, such as in the laboratory, the mixed material is usually processed by briquetting or agglomeration, and the mixed material is made into regular columns, ellipsoids (10-50 mm in diameter) or pellets (10 mm in diameter) ~30mm).

在大规模的工业生产中,混合物料可以不经前缀压块、制团处理,直接烧结成块后投入冶炼炉中。In large-scale industrial production, the mixed materials can be directly sintered into blocks without the prefix briquetting or grouping treatment, and then put into the smelting furnace.

本领域技术人员需要知晓的是,现有的固结技术主要包括烧结、球团、热压团、冷压砖、沸腾焙烧等。Those skilled in the art need to know that the existing consolidation technologies mainly include sintering, pelletizing, hot-pressing, cold-pressing bricks, boiling and roasting, etc.

固结技术利用固相反应、液相生成以及冷却固结三个阶段,使混合物料形成具有一定强度的预处理物。Consolidation technology uses three stages of solid phase reaction, liquid phase generation and cooling and consolidation to make the mixed material form a pretreated product with a certain strength.

示例性的,当混合物料为硫化物料时,例如ISP炼铅锌工艺铅锌混合硫化矿目前采用烧结工艺,氧化脱除原料内元素硫,挥发部分杂质,获得满足鼓风还原炉料柱抗压强度、透气性好的烧结块。硫化锌烧结块可以先经沸腾炉焙烧产出锌焙砂,后续再利用湿法浸出;硫化铅精矿熔池熔炼也需预先将精矿与熔剂压团以降低冶炼过程粉尘率。Exemplarily, when the mixed material is a sulfide material, such as the ISP lead-zinc smelting process, the lead-zinc mixed sulfide ore currently adopts a sintering process to oxidize and remove elemental sulfur in the raw material, volatilize some impurities, and obtain a blast reduction furnace material column compressive strength , Good air permeability sintered block. Zinc sulfide sintered agglomerates can be roasted in fluidized fluidized furnace to produce zinc calcine, and then wet leaching is used later; the smelting of lead sulfide concentrate molten pool also needs to pre-press the concentrate and flux to reduce the dust rate in the smelting process.

又示例性的,当混合物料为铁精矿时,进入高炉冶炼前,亦需经烧结或球团工艺,获得满足高炉料柱抗压强度和透气性好的合格团块。As another example, when the mixed material is iron concentrate, before entering the blast furnace for smelting, it also needs to go through sintering or pelletizing process to obtain qualified agglomerates that meet the compressive strength and air permeability of the blast furnace material column.

本发明将上述任意一种固结技术应用于本发明中锌铅铜矿料的处理,相较传统的搭配熔炼或者在冶炼系统之中搭配处置,利用固结技术协同预处理锌铅铜矿料,制得的团块(即预处理物,下述同)透气性佳、抗压强度高,有利于后续冶炼,将资源回收最大化。In the present invention, any one of the above-mentioned consolidation technologies is applied to the treatment of the zinc-lead-copper ore in the present invention. Compared with the traditional matching smelting or collocation in the smelting system, the consolidation technology is used to collaboratively pretreat the zinc-lead-copper ore , the obtained agglomerate (that is, the pretreated product, the same below) has good air permeability and high compressive strength, which is beneficial to subsequent smelting and maximizes resource recovery.

示例性的,固结设备可以包括热压团设备、球团设备、转底炉等设备。Exemplarily, the consolidation equipment may include hot pressing equipment, pellet equipment, rotary hearth furnace and other equipment.

在常用技术中,利用外加黏结剂还存在以下弊端:一方面,由于制团过程中较高的固结温度,增加了无机黏结剂中非可燃无机物成分,使得后期冶炼炉渣量大幅增加,能耗高,降低了冶炼炉有价金属产率,同时对冶炼产物品质及环境造成不利影响。另一方面,有机添加剂中的有机物在高温下易分解和燃烧,释放有毒物质(硫氧化物和二噁英等),对环境造成污染;与此同时,分解得有机添加剂丧失粘结能力,削减了团块的热强度,使得团块在冶炼过程中极易碎裂,对冶炼效果不利。In common techniques, the use of external binders also has the following disadvantages: on the one hand, due to the high consolidation temperature in the process of pellet making, the non-combustible inorganic components in the inorganic binder are increased, which greatly increases the amount of smelting slag in the later stage, which can High consumption reduces the yield of valuable metals in the smelting furnace, and at the same time adversely affects the quality of smelted products and the environment. On the other hand, organic matter in organic additives is easy to decompose and burn at high temperature, releasing toxic substances (sulfur oxides and dioxins, etc.), causing pollution to the environment; The heat intensity of the agglomerate is reduced, which makes the agglomerate easily broken during the smelting process, which is not good for the smelting effect.

且外加黏结剂时团块的透气性不佳,黏结剂的加入使得团块内部结合极为紧密,团块压得过于紧实不利于后续冶炼过程中,团块内部间隙的气流流通以及压强分布。In addition, the air permeability of the agglomerate is not good when the binder is added. The addition of the binder makes the inside of the agglomerate very tightly bonded. If the agglomerate is pressed too tightly, it is not conducive to the airflow and pressure distribution in the gaps inside the agglomerate during the subsequent smelting process.

而本发明提供的预处理方法利用混合物料中的特殊配比使得混合物料在固结过程中以自粘结的方式提高了抗压强度,在常温状态下解释稳定,且受热后内部熔融组分软化、将未熔融组分胶粘,有效的提高了预处理物在冶炼过程中的热强度。与此同时,制得的预处理物在冶炼过程中产生的灰分较少,且对于环境较为友好,产品质量高的同时也不会产生有毒气体。The pretreatment method provided by the present invention utilizes the special proportion in the mixed material to increase the compressive strength of the mixed material in a self-adhesive manner during the consolidation process, and it is stable at room temperature, and the internal melting components after heating Soften and glue the unmelted components, effectively improving the thermal strength of the pretreated product during the smelting process. At the same time, the prepared pretreated product produces less ash during the smelting process, is more friendly to the environment, and produces high-quality products without generating toxic gases.

除此之外,本发明制得的预处理物在冶炼过程中仍具有较高的透气性。预处理物主要是依靠熔融组分紧密胶结、收缩,未熔融组分保留在原有位置,即形成了疏松多孔,且具有一定抗压强度的团块,即本发明中的预处理物。在冶炼的过程中,炉内气体填充在团块的间隙内,压强分布均匀,有利于提高冶炼效果以及冶炼速率。In addition, the pretreated product prepared by the present invention still has relatively high air permeability during the smelting process. The pre-treated matter mainly depends on the tight cementation and shrinkage of the molten components, and the unmelted components remain in the original position, that is, a loose and porous agglomerate with a certain compressive strength is formed, that is, the pre-treated matter in the present invention. During the smelting process, the gas in the furnace is filled in the gaps of the agglomerates, and the pressure is evenly distributed, which is conducive to improving the smelting effect and smelting rate.

在一些实施例中,所述物质调控包括,将所述锌铅铜氧化物料与所述再生资源混合,并在混合过程中控制所述锌铅铜氧化物料与所述再生资源的锌、铅、铜的元素含量以及氧化亚铁、氧化钙、二氧化硅的质量比,得混合物料。In some embodiments, the substance regulation includes mixing the zinc-lead-copper oxide material with the renewable resource, and controlling the zinc, lead, and zinc content of the zinc-lead-copper oxide material and the renewable resource during the mixing process. The element content of copper and the mass ratio of ferrous oxide, calcium oxide and silicon dioxide are used to obtain a mixed material.

具体的,控制各组分量的方式可以为通过成分分析、配料计算等方式。Specifically, the way to control the amount of each component can be through component analysis, ingredient calculation and other ways.

通过充分利用再生资源中的废电路板、电子元器、含铅玻璃等城市矿产以及铅蓄电池铅膏等二次资源,能够对价值高但是对环境负担较大的再生资源进行有效处理,工艺精简但是效益可观,可实施性极强。By making full use of urban minerals such as waste circuit boards, electronic components, lead-containing glass, and secondary resources such as lead-acid battery lead paste in renewable resources, it is possible to effectively process high-value renewable resources that have a large environmental burden, and the process is simplified But the benefits are considerable and the implementability is extremely strong.

在一些实施例中,当锌铅铜矿、锌铅铜废料以及再生资源难以满足配比要求是,可以通过外加添加剂的方法,使得配比满足上述限定要求。其中,添加剂可以是钙铁硅添加剂。In some embodiments, when zinc-lead-copper ore, zinc-lead-copper waste and renewable resources are difficult to meet the ratio requirements, the ratio can be made to meet the above-mentioned limited requirements by adding additives. Wherein, the additive can be calcium iron silicon additive.

混合物料的粒度可以为1mm~20mm,所述混合物料的含水率可以为0.5%~15%。均匀细密的颗粒有利于后续压块或者成团处理,也有利于提高后续冶炼的产品质量以及反应效率。而对于混合物料的含水率进行限定有利于混合物料内部分胶黏成分激发,提高胶黏效果。The particle size of the mixed material may be 1mm-20mm, and the moisture content of the mixed material may be 0.5%-15%. Uniform and fine particles are conducive to subsequent briquetting or agglomeration processing, and are also conducive to improving the product quality and reaction efficiency of subsequent smelting. However, limiting the moisture content of the mixed material is conducive to the excitation of some adhesive components in the mixed material and improves the adhesive effect.

在一些实施例中,步骤S2中所述固结处理前还包括步骤,对所述混合物料进行压块处理,所述压块处理包括:向所述混合物料施加3~15MPa的压力,下压制得第一结构体。In some embodiments, before the consolidation treatment in step S2, there is also a step of performing briquetting treatment on the mixed material, and the briquetting treatment includes: applying a pressure of 3-15 MPa to the mixed material, pressing down get the first structure.

当压块处理在小规模工艺中实现时,如实验室中,可以利用静压机、球团设备、对辊机等压块设备将混合物料制得第一结构体,第一结构体可以为直径为20~50mm的柱块或椭球。When the briquetting process is realized in a small-scale process, such as in a laboratory, the mixed material can be made into a first structure by using briquetting equipment such as a static press, pelletizing equipment, and a pair of rollers. The first structure can be A column or ellipsoid with a diameter of 20-50 mm.

在另一些实施例中,步骤S2中所述固结处理前还包括步骤,对所述混合物料进行制团处理,所述制团处理包括:将所述混合物料造球,制得球团。In some other embodiments, before the consolidation treatment in step S2, there is a step of performing agglomeration treatment on the mixed material, and the agglomeration treatment includes: pelletizing the mixed material to obtain pellets.

当制团处理在小规模工艺中实现,如实验室中,可以利用静压机、球团设备、对辊机等造球设备,对混合物料施加1~20Mpa压力,制得直径为10~30mm球团。When the agglomeration process is realized in a small-scale process, such as in a laboratory, static presses, pelletizing equipment, roller machines and other pelletizing equipment can be used to apply a pressure of 1 to 20 MPa to the mixed material to obtain a pellet with a diameter of 10 to 30 mm. pellets.

无论是压块处理还是制团处理,都属于后续固结处理的前处理,有利于固结过程中混合物料受热均匀,从而提高固结的效率。Both the briquetting treatment and the agglomeration treatment belong to the pretreatment of the subsequent consolidation treatment, which is conducive to the uniform heating of the mixed material during the consolidation process, thereby improving the efficiency of consolidation.

固结处理中,固结温度可以为900~950℃,固结时间可以为20min~90min。通过对于固结过程中固结温度以及固结时间的限定,使得混合物料中的低熔点组分软化熔融,从而对其他组分进行固结胶黏,赋予了预处理物较高的抗压强度。In the consolidation treatment, the consolidation temperature may be 900-950° C., and the consolidation time may be 20 minutes-90 minutes. By limiting the consolidation temperature and consolidation time during the consolidation process, the low melting point components in the mixture are softened and melted, thereby consolidating and bonding other components, endowing the pretreated product with a higher compressive strength .

且本发明中的特殊组分以及配比能够在低温固结的条件下表现优良,相较高温固结,能够最大化的降低固结过程中的污染物排放以及能耗,使得工艺绿色化的同时有效降低成本。Moreover, the special components and proportioning in the present invention can perform well under the condition of low temperature consolidation. Compared with high temperature consolidation, it can maximize the reduction of pollutant discharge and energy consumption in the consolidation process, making the process green. At the same time effectively reduce costs.

在一些实施例中,可以将预处理物从固结设备转移至常温环境,在常温环境下缓冷,获得具有一定透气性以及抗压强度的团块。In some embodiments, the pretreated material can be transferred from the consolidation equipment to a normal temperature environment, and slowly cooled in a normal temperature environment to obtain agglomerates with certain air permeability and compressive strength.

本发明还提供了一种如上任意一项所述的预处理方法在锌铅铜矿料火法冶炼中的应用。The present invention also provides an application of any one of the above pretreatment methods in pyrometallurgy of zinc-lead-copper ore.

为了便于本领域技术人员对本发明做进一步理解,现举例说明:For the convenience of those skilled in the art to further understand the present invention, now give an example:

实施例1Example 1

本发明提供一种锌铅铜矿料的预处理方法。首先,将含锌氧化矿、含铅烟尘、次氧化锌烟灰、铅锌铜浮渣按比例混合成组成为ZnO 45%、PbO 20%、CuO10%、FeO 4%、CaO5%、SiO2 5%、Pb 10%的混合物料。其中,混合物料的含水率为8%,混合物料的粒度为10-20mm。The invention provides a pretreatment method of zinc-lead-copper ore material. First, mix zinc-containing oxide ore, lead-containing soot, sub-oxide zinc soot, and lead-zinc-copper dross in proportion to form a composition of ZnO 45%, PbO 20%, CuO 10%, FeO 4%, CaO 5%, and SiO 2 5%. , Pb 10% mixed material. Wherein, the water content of the mixed material is 8%, and the particle size of the mixed material is 10-20mm.

再将混合物料混匀后经静压机在5Mpa压力下压块制得到直径为20mm、高度为15mm的柱块,柱块借助固结设备,在900℃下固结1h后缓冷,得到平均抗压强度1725N的预处理物,该预处理物具备较高的抗压强度,总体未出现变形、软塌的现象;且外观密布细孔,有利于后续还原等冶炼过程回收。After the mixed material is mixed evenly, the column block with a diameter of 20mm and a height of 15mm is obtained by a static press under a pressure of 5Mpa. The column block is consolidated at 900°C for 1 hour with the aid of a consolidation device, and then cooled slowly to obtain an average The pretreated product with a compressive strength of 1725N has a relatively high compressive strength and does not appear to be deformed or collapsed overall; and its appearance is densely covered with pores, which is conducive to the recovery of smelting processes such as subsequent reduction.

实施例2Example 2

本发明提供一种锌铅铜矿料的预处理方法。首先,将某企业的含铅氧化矿、铁矾渣、次氧化锌烟灰、含铜电镀污泥、镀锌污泥、废锌锰电池按比例混合成组成为ZnO 42%、PbO 23%、CuO 4%、FeO 8%、CaO 8%、SiO2 8%、Pb 3%的混合物料。其中,混合物料的含水率为15%,粒度为10-30mm。The invention provides a pretreatment method of zinc-lead-copper ore material. First, the lead-containing oxide ore, jarosite slag, sub-zinc oxide soot, copper-containing electroplating sludge, galvanized sludge, and waste zinc-manganese batteries from a certain enterprise were mixed in proportion to form ZnO 42%, PbO 23%, CuO 4%, FeO 8%, CaO 8%, SiO 2 8%, Pb 3% mixed material. Wherein, the moisture content of the mixed material is 15%, and the particle size is 10-30mm.

再将混合物料经静压机在8Mpa压力下压制得到直径为30mm、高度为30mm的柱块,再于900℃下固结80min后冷却,得到平均抗压强度1879N的预处理物,其中,预处理物的扫描电子显微镜图如图2所示。预处理物经孔隙率测试,孔隙率为63%。由图可知,预处理物不仅外观紧实,抗压强度高,内部也密布孔洞,可在实现高抗压强度同时,兼顾高孔隙率。Then the mixed material is compressed by a static press under a pressure of 8Mpa to obtain a column block with a diameter of 30mm and a height of 30mm, and then consolidated at 900°C for 80min and then cooled to obtain a pretreated product with an average compressive strength of 1879N. A scanning electron microscope image of the processed object is shown in FIG. 2 . The pretreated material was tested for porosity, and the porosity was 63%. It can be seen from the figure that the pretreated material not only has a compact appearance, but also has high compressive strength, and is also densely covered with holes, which can achieve high compressive strength while taking into account high porosity.

对比例1Comparative example 1

首先,将某企业的含铅锌氧化矿、针铁矿渣、含铜电镀污泥、钢厂含锌烟灰按比例混合成组成为ZnO 42%、PbO 21%、CuO 3%、FeO 7%、CaO 6%、SiO27%的混合物料,再配入2%常用的膨润土粘结剂。其中,混合物料的含水率为15%,粒度为10-30mm。First, the lead-zinc oxide ore, goethite slag, copper-containing electroplating sludge, and zinc-containing soot from a steel plant were mixed in proportion to form ZnO 42%, PbO 21%, CuO 3%, FeO 7%, A mixture of CaO 6%, SiO 2 7%, and 2% common bentonite binder. Wherein, the moisture content of the mixed material is 15%, and the particle size is 10-30mm.

再将混合物料经静压机在8Mpa压力下压制得到直径为30mm、高度为30mm的柱块,再于900℃下固结80min后冷却,得到平均抗压强度1124N的预处理物。预处理物经孔隙率测试,孔隙率为19%。Then the mixed material was compressed by a static pressure machine under a pressure of 8Mpa to obtain a column block with a diameter of 30mm and a height of 30mm, and then consolidated at 900°C for 80min and then cooled to obtain a pretreated product with an average compressive strength of 1124N. The pretreatment was tested for porosity, and the porosity was 19%.

经过对比例1以及实施例2的比较可以得知,相同固结条件以及相近的成分组成条件下,相较常用技术中利用膨润土等黏结剂对铅锌铜矿料进行预处理得到的预处理物,本发明制得的预处理物的抗压强度以及孔隙率均有大幅度提升。本发明预处理物的冶炼过程中,炉内气体填充在预处理物的间隙内,压强分布均匀,高效清洁地获得高品质冶炼产物。Through the comparison of Comparative Example 1 and Example 2, it can be known that under the same consolidation conditions and similar composition conditions, compared with the pretreated material obtained by pretreating the lead-zinc-copper ore with a binder such as bentonite in the common technology , the compressive strength and porosity of the pretreated product prepared by the present invention are greatly improved. During the smelting process of the pretreated product of the present invention, the gas in the furnace is filled in the gaps of the pretreated product, the pressure is evenly distributed, and high-quality smelted products are obtained efficiently and cleanly.

本发明的上述技术方案中,以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的技术构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围。Among the above-mentioned technical solutions of the present invention, the above are only preferred embodiments of the present invention, and therefore do not limit the patent scope of the present invention. Under the technical conception of the present invention, the equivalent structural transformations made by utilizing the description of the present invention and the contents of the accompanying drawings , or directly/indirectly used in other related technical fields are included in the patent protection scope of the present invention.

Claims (5)

1. The pretreatment method of the zinc-lead-copper mineral aggregate is characterized by comprising the following steps:
s1, performing material regulation and control on the zinc-lead copper ore material to obtain a mixed material; the zinc-lead copper ore material comprises zinc-lead copper oxide materials and renewable resources; the zinc-lead-copper oxidation materials comprise one or more of zinc-containing oxidized ores, lead-containing oxidized ores, copper-containing oxidized ores, lead-silver slag of a zinc hydrometallurgy system, iron vitriol slag, needle iron slag, lead-containing smoke dust, secondary zinc oxide soot, lead-zinc smelting dust removal sludge, lead-zinc-copper scum, copper-containing electroplating sludge, zinc plating sludge, zinc-containing soot of a steel mill, hot galvanizing process dust, zinc powder replacement noble metal sludge and waste zinc-manganese battery; the renewable resources comprise one or more of electronic components, lead-containing glass and lead-acid battery lead paste;
the material regulation and control comprises the steps of mixing the zinc-lead-copper oxide material with the renewable resources, and controlling the element content of zinc oxide, lead oxide and copper oxide of the zinc-lead-copper oxide material and the renewable resources and the mass ratio of ferrous oxide, calcium oxide and silicon dioxide in the mixing process to obtain a mixed material;
wherein, the element content ratio of zinc oxide, lead oxide and copper oxide in the mixed material is 15-50:5-30:0-10, and the mass ratio of ferrous oxide, calcium oxide and silicon dioxide is 3-10:1-10:4-11;
s2, after the mixed materials are briquetted or agglomerated, consolidation treatment is carried out to obtain a pretreated object; wherein, in the consolidation treatment, the consolidation temperature is 900-950 ℃ and the consolidation time is 20-90 min.
2. The pretreatment method according to claim 1, wherein the particle size of the mixed material is 1mm to 20mm, and the water content of the mixed material is 0.5% to 15%.
3. The pretreatment method of claim 1, wherein briquetting the mixed material comprises: and (3) applying a pressure of 3-15 MPa to the mixed material, and pressing down to obtain the first structural body.
4. The pretreatment method according to claim 1, wherein the briquetting comprises: pelletizing the mixed material to obtain pellets.
5. Use of a pretreatment method according to any one of claims 1 to 4 in the pyrometallurgy of a chalcopyrite material.
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