CN115701645A - a relay device - Google Patents
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- CN115701645A CN115701645A CN202110882945.0A CN202110882945A CN115701645A CN 115701645 A CN115701645 A CN 115701645A CN 202110882945 A CN202110882945 A CN 202110882945A CN 115701645 A CN115701645 A CN 115701645A
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Abstract
Description
技术领域technical field
本发明属于继电器技术领域,尤其涉及一种继电器装置。The invention belongs to the technical field of relays, in particular to a relay device.
背景技术Background technique
目前的继电器中设置的灭弧结构,磁铁分别位于继电器的两负载端子的中心轴所在的同一个平面的两侧,虽为提供了负载端子各自产生一个相互远离的灭弧力,但负载端子在负载端子正向切断大电流时所产生的电弧拉弧在近距离陶瓷侧壁上,反向通电流时容易产生连弧,两种状态容易引发触头粘连或腔体炸裂,可见,现有技术中的继电器,灭弧结构的磁铁分别位于继电器的两负载端子的中心轴的两侧,为有极性磁吹弧,正向所产生的电弧会飞溅到陶瓷侧壁上,反向因两触点距离较近而连弧,当遇到短路电流时两种状态均容易炸火,安全可靠性欠佳。In the arc extinguishing structure set in the current relay, the magnets are respectively located on both sides of the same plane where the central axes of the two load terminals of the relay are located. Although the load terminals each generate an arc extinguishing force away from each other, the load terminals are in The arc generated when the load terminal cuts off the large current in the forward direction is drawn on the ceramic side wall at a close distance, and continuous arcs are likely to occur when the current is reversed. The two states are likely to cause contact adhesion or cavity bursting. It can be seen that the existing technology In the relay, the magnets of the arc extinguishing structure are respectively located on both sides of the central axis of the two load terminals of the relay. It is a polarized magnetic arc blowing. The arc generated in the forward direction will splash on the ceramic side wall, and the reverse direction will be caused by two contacts The point distance is relatively close and the arc is continuous. When a short-circuit current is encountered, the two states are easy to explode, and the safety and reliability are not good.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的不足,提供了一种继电器装置,其安全可靠性佳。The object of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a relay device with good safety and reliability.
本发明的技术方案是:一种继电器装置,包括继电器本体,所述继电器本体包括静触板组件和可移动至与所述静触板组件相接触的动触板组件,所述静触板组件具有沿第一方向间隔设置的静触点,所述动触板组件具有用于与所述静触点相接触的动触点,所述继电器本体设置有两个沿第一方向相向设置的磁性构件,所述静触点和动触点位于两个所述磁性构件之间。The technical solution of the present invention is: a relay device, including a relay body, the relay body includes a static touch panel assembly and a moving touch panel assembly that can move to contact with the static touch panel assembly, and the static touch panel assembly There are static contacts arranged at intervals along the first direction, the movable contact plate assembly has a movable contact for contacting the static contacts, and the relay body is provided with two magnetic contacts arranged opposite to each other along the first direction. member, the static contact and the movable contact are located between the two magnetic members.
可选地,所述磁性构件的内侧朝向于所述静触点和所述动触点,所述磁性构件的外侧连接有消弧罩,所述消弧罩形成围于所述磁性构件、所述动触板组件和所述静触板组件外围的围合结构。Optionally, the inner side of the magnetic member faces the static contact and the movable contact, and an arc extinguishing cover is connected to the outer side of the magnetic member, and the arc extinguishing cover forms a The enclosing structure of the periphery of the moving touch panel assembly and the static touch panel assembly.
可选地,所述消弧罩磁性吸附于所述磁性构件;所述消弧罩包括背板和一体成型于所述背板两侧且相向平行设置的侧板,所述消弧罩具有两个,两个所述消弧罩相向设置。Optionally, the arc extinguishing cover is magnetically adsorbed to the magnetic member; the arc extinguishing cover includes a back plate and side plates integrally formed on both sides of the back plate and arranged parallel to each other, and the arc extinguishing cover has two Two arc extinguishing covers are arranged facing each other.
可选地,所述继电器本体内设置有灭弧栅,所述灭弧栅沿第二方向设置于所述静触点、动触点的两侧,所述第二方向与所述第一方向垂直,所述灭弧栅位于所述围合结构内。Optionally, an arc extinguishing grid is arranged in the relay body, and the arc extinguishing grid is arranged on both sides of the stationary contact and the moving contact along the second direction, and the second direction is different from the first direction. Vertically, the arc chute is located within the enclosure.
可选地,所述动触板组件包括动触板,所述动触板的一面设置有两个动触点,所述动触板的两侧设置引弧角,所述引弧角位于所述动触点在第二方向的两侧,且所述引弧角位于两个所述灭弧栅之间。Optionally, the moving touch panel assembly includes a moving touch panel, one side of the moving touch panel is provided with two moving contacts, and two sides of the moving contact panel are provided with an arc striking angle, and the arc striking angle is located at the The movable contact is on both sides of the second direction, and the arc striking angle is located between two arc extinguishing grids.
可选地,所述动触板组件还包括动触板支架和动轭铁,所述动触板支架固定连接于所述动轭铁,所述动触板连接于所述动触板支架;Optionally, the moving touch panel assembly further includes a moving touch panel bracket and a moving yoke, the moving touch panel bracket is fixedly connected to the moving yoke, and the moving touch panel is connected to the moving touch panel bracket;
所述动触板支架具有安装柱,所述安装柱具有安装槽,所述动触板穿过所述安装槽且可沿所述安装槽滑动,所述动触板组件还包括作于所述动触板的弹性组件,所述弹性组件包括定位卡板、弹性件,所述定位卡板连接于所述安装槽,所述弹性件的一端与所述定位卡板的一面相接,所述弹性件的另一端连接于所述动触板的另一面。The moving touch panel bracket has a mounting column, and the installing column has a installing groove, the moving touching panel passes through the installing groove and can slide along the installing groove, and the moving touching panel assembly also includes a The elastic assembly of the moving touch panel, the elastic assembly includes a positioning clamp and an elastic member, the positioning clamp is connected to the installation groove, one end of the elastic member is in contact with one side of the positioning clamp, the The other end of the elastic member is connected to the other surface of the moving touch panel.
可选地,所述弹性组件还包括缓冲垫,所述缓冲垫通过粘接件粘接于所述定位卡板的另一面。Optionally, the elastic component further includes a buffer pad, and the buffer pad is bonded to the other side of the positioning clamp plate through an adhesive.
可选地,所述灭弧栅包括两个沿第一方向相向设置的安装板和多个平行间隔设置的栅片,所述栅片连接于两个所述安装板之间,所述栅片为金属栅片或陶瓷栅片。Optionally, the arc extinguishing grid includes two mounting plates facing each other along the first direction and a plurality of parallel and spaced grid pieces, the grid pieces are connected between the two mounting plates, and the grid pieces It is a metal grid or a ceramic grid.
可选地,所述栅片为黄铜栅片且表面镀镍。Optionally, the grid is a brass grid whose surface is plated with nickel.
可选地,所述继电器本体内设置有灭弧栅绝缘支架,所述灭弧栅绝缘支架在第一方向的相向两侧设置有用于安装所述磁性构件的定位槽,所述灭弧栅绝缘支架设置有两组灭弧腔,所述灭弧栅设置于所述灭弧栅设置于灭弧腔内,每组灭弧腔包括两个沿第二方向相对设置于静触点、动触点的两侧的两个所述灭弧腔。Optionally, an arc chute insulating bracket is provided inside the relay body, and the arc chute insulating bracket is provided with positioning grooves for installing the magnetic member on opposite sides in the first direction, and the arc chute is insulated The bracket is provided with two sets of arc extinguishing chambers, the arc extinguishing grid is arranged in the arc extinguishing chamber, and each set of arc extinguishing chambers includes two sets of arc extinguishing chambers arranged opposite to the static contact and the moving contact along the second direction. The two arc extinguishing chambers on both sides.
可选地,所述继电器本体包括上壳,所述上壳罩设于所述消弧罩外侧且通过锁紧件连接于所述灭弧栅绝缘支架;Optionally, the relay body includes an upper case, and the upper case cover is disposed outside the arc extinguishing cover and connected to the arc extinguishing grid insulating support through a locking piece;
所述灭弧腔的侧壁设置有定位卡槽,所述安装板的外侧面设置有可伸入所述定位卡槽的定位凸起。The side wall of the arc extinguishing chamber is provided with a positioning slot, and the outer surface of the mounting plate is provided with a positioning protrusion that can extend into the positioning slot.
可选地,两个所述磁性构件相向的一端的极性相反。Optionally, the opposite ends of the two magnetic members have opposite polarities.
可选地,所述静触板组件包括两个间隔设置的静触板,每个所述静触板均设置有静触点;其中一个所述静触板从所述继电器本体的一侧伸出,另一个所述静触板从所述继电器本体的另一侧伸出。Optionally, the static contact plate assembly includes two static contact plates arranged at intervals, each of which is provided with a static contact; one of the static contact plates extends from one side of the relay body The other static contact plate protrudes from the other side of the relay body.
本发明所提供的一种继电器装置,在负载端导通时,由于动触点、静触点上下两端(第一方向)布置有磁性构件(强磁铁),在洛伦兹力的作用下实现磁吹灭弧,正反方向电流均能实现无极性灭弧,消弧罩吸附在磁性构件上增加触点范围内的磁场强度,对大电流短路产生的拉弧可更快速熄弧,同时采用黄铜金属栅片将电弧分割成许多的串联的短弧,升高各短弧的电压从而熄弧,在电弧进入灭弧腔后利用灭弧栅片将其冷却以增加电弧电阻,同时收储因带载通断产出的金属颗料物提升触点间的绝缘性能,集合了无极性电流磁吹和开放式灭弧栅室从而能更快速度灭弧,大幅提高了产品的电气寿命,并提高了产品的绝缘性能,安全可靠性佳。In the relay device provided by the present invention, when the load terminal is turned on, since the upper and lower ends (first direction) of the movable contact and the static contact are arranged with magnetic members (strong magnets), under the action of the Lorentz force Realize magnetic blowing arc extinguishing, both positive and negative direction current can realize non-polar arc extinguishing, arc extinguishing cover is adsorbed on the magnetic member to increase the magnetic field strength within the contact range, and the arc generated by large current short circuit can be extinguished more quickly, and at the same time Brass metal grids are used to divide the arc into many short arcs in series, and the voltage of each short arc is increased to extinguish the arc. After the arc enters the arc extinguishing chamber, the arc extinguishing grid is used to cool it to increase the arc resistance and at the same time close the arc. The metal particles produced by the on-load on-off improve the insulation performance between the contacts. The combination of non-polar current magnetic blowing and open arc extinguishing grid chamber can extinguish the arc faster and greatly improve the electrical life of the product. , and improve the insulation performance of the product, with good safety and reliability.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是本发明实施例提供的一种继电器装置的立体装配示意图;Fig. 1 is a three-dimensional assembly diagram of a relay device provided by an embodiment of the present invention;
图2是本发明实施例提供的一种继电器装置的立体分解示意图;Fig. 2 is a three-dimensional exploded schematic diagram of a relay device provided by an embodiment of the present invention;
图3是本发明实施例提供的一种继电器装置的俯视图;Fig. 3 is a top view of a relay device provided by an embodiment of the present invention;
图4是图3中一种继电器装置的G-G剖面的剖面示意图;Fig. 4 is the sectional schematic diagram of the G-G section of a kind of relay device in Fig. 3;
图5是图3中一种继电器装置的F-F剖面的剖面示意图;Fig. 5 is the sectional schematic diagram of the F-F section of a kind of relay device in Fig. 3;
图6是图3中一种继电器装置的H-H剖面的剖面示意图;Fig. 6 is the sectional schematic diagram of the H-H section of a kind of relay device in Fig. 3;
图7是本发明实施例提供的一种继电器装置中弹性组件的立体示意图。Fig. 7 is a schematic perspective view of an elastic component in a relay device according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element at the same time. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
还需要说明的是,本发明实施例中的左、右、上、下等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。It should also be noted that the orientation terms such as left, right, up, and down in the embodiments of the present invention are only relative concepts or refer to the normal use state of the product, and should not be regarded as restrictive .
如图1至图3所示,本发明实施例提供的一种继电器装置,包括继电器本体100,所述继电器本体100包括静触板组件20和可移动至与所述静触板组件20相接触的动触板组件10,所述静触板组件20具有沿第一方向间隔设置的静触点201(静复合触点),所述动触板组件10具有用于与所述静触点201相接触的动触点101(动复合触点),所述继电器本体100设置有两个沿第一方向相向设置的磁性构件(可为强磁铁或磁钢等)30,所述静触点201和动触点101位于两个所述磁性构件30之间,这样,磁性构件30位于静触点201、动触点101的相向两端,负载端导通时,在动触点101、静触点201两端布置有磁性构件30,在洛伦兹力的作用下实现磁吹灭弧,而且正反方向电流均能实现无极性灭弧,安全可靠性佳。As shown in FIGS. 1 to 3 , a relay device provided by an embodiment of the present invention includes a
具体地,如图1至图3所示,继电器本体100包括上壳140,所述磁性构件30的内侧朝向于所述静触点201和所述动触点101,所述磁性构件30的外侧连接有消弧罩40,消弧罩40可以贴于或靠近上壳140内壁。所述消弧罩40形成围于所述磁性构件30、所述动触板组件10和所述静触板组件20外围的围合结构,利于进一步保证可靠性。消弧罩40可为铁制件或铁磁材料制件,消弧罩40吸附在磁性构件30上,利于增加磁性构件30在触点(静触点201、动触点101)范围内的磁场强度,对大电流短路产生的拉弧,可更快速熄弧,Specifically, as shown in FIGS. 1 to 3 , the
具体地,如图1至图3所示,所述消弧罩40包括背板41和一体成型于所述背板41两侧且相向平行设置的侧板42,所述消弧罩40具有两个,两个所述消弧罩40相向设置围成一矩形围框,两个所述消弧罩40可以相接或具有一定的间隙,背板41的内侧可以吸附于磁性构件30,背板41的外侧及侧板42的外侧可以贴于或靠近于上壳140的内壁。Specifically, as shown in FIGS. 1 to 3 , the
具体地,如图1至图4所示,所述继电器本体100内设置有灭弧栅50,所述灭弧栅50沿第二方向设置于所述静触点201、动触点101的两侧,所述第二方向与所述第一方向垂直,所述灭弧栅50位于消弧罩40形成的围合结构内,即灭弧栅50位于消弧罩40的两个侧板42之间,灭弧栅50可将产生的电弧分割成许多的串联的短弧,升高各短弧的电压从而熄弧,在电弧进入灭弧栅50后利用灭弧栅50的栅片将其冷却以增加电弧电阻,同时收储因带载通断产出的金属颗料物提升触点间的绝缘性能。Specifically, as shown in FIG. 1 to FIG. 4 , an arc extinguishing
具体地,如图1至图5所示,所述动触板组件10包括动触板11,所述动触板11的一面设置有两个动触点101,所述动触板11的两侧设置引弧角12,所述引弧角12位于所述动触点101在第二方向的两侧,且所述引弧角12位于两个所述灭弧栅50之间,引弧角12的根部一体连接于动触板11,引弧角12的端部靠近于灭弧栅50,通过在动触板11两端分别在动触点101左右设计有引弧角12,引弧角12相对动触板11朝向外侧且斜向向上延伸,可助于将电弧顺利引入灭弧栅50处。Specifically, as shown in FIG. 1 to FIG. 5 , the moving
具体地,如图1至图6所示,所述动触板组件10还包括动触板支架13和动轭铁14,所述动触板支架13通过固定件15固定连接于所述动轭铁14,固定件15可为螺栓,所述动触板11连接于所述动触板支架13。Specifically, as shown in FIGS. 1 to 6 , the moving
具体地,所述动触板支架13具有安装柱131,所述安装柱131具有安装槽132,安装槽132沿纵向(与第一方向、第二方向均垂直的方向)设置,所述动触板11穿过所述安装槽132且可沿所述安装槽132纵向滑动,以使两个动触点101可以与两个静触点201接触而使负载接通。具体应用中,动触板组件10可以连接有复位部件,复位部件可为弹簧等。Specifically, the moving
具体地,所述动触板组件10还包括作于所述动触板11的弹性组件,所述弹性组件包括定位卡板141、弹性件142,所述定位卡板141连接于所述安装槽132,弹性件142位于安装槽132内,所述弹性件142的一端与所述定位卡板141的一面相接,所述弹性件142的另一端连接于所述动触板11的另一面,弹性件142可为缓冲弹簧,其可预压于动触板11,动触板组件10向静触点201方向的滑动行程可以略大,通过弹性件142的作用,可以避免动触板11的动触点101与静触点201刚性撞击而导致额外磨损。Specifically, the moving
具体地,如图2、图5和图7所示,所述弹性组件还包括缓冲垫143,所述缓冲垫143通过粘接件144粘接于所述定位卡板141的另一面,粘接件144可为双面胶,缓冲垫143靠近于安装柱131的上端,其利于减小动触板组件10动作时的噪音。Specifically, as shown in FIG. 2, FIG. 5 and FIG. 7, the elastic assembly further includes a buffer pad 143, and the buffer pad 143 is bonded to the other side of the
具体地,所述灭弧栅50包括两个沿第一方向相向间隔设置的安装板51和多个平行间隔设置的栅片52,所述栅片52的两端分别连接于两个所述安装板51之间,所述栅片52为金属栅片(例如铁磁栅片或铜栅片等)或陶瓷栅片,其灭弧效果佳。Specifically, the
具体地,安装板51可为三聚氰胺玻璃布板,其绝缘性好且结构强度相对较高。Specifically, the mounting
本实施例中,所述栅片52为黄铜栅片且表面镀镍,其灭弧效果佳,使用寿命长。In this embodiment, the
具体地,所述继电器本体100内设置有灭弧栅绝缘支架60,灭弧栅绝缘支架60可为塑胶支架,制备成本低且绝缘效果好。所述灭弧栅绝缘支架60在第一方向的相向两侧设置有用于安装所述磁性构件30的定位槽61,所述灭弧栅绝缘支架60设置有两组灭弧腔,可位于定位槽61的侧壁。每组灭弧腔包括两个沿第二方向相对设置于静触点201、动触点101的两侧的两个所述灭弧腔,所述灭弧栅50设置于灭弧腔内,灭弧栅50可位于两个引弧角12的两侧。Specifically, the
具体地,所述灭弧腔的侧壁设置有定位卡槽,所述安装板51的外侧面设置有可伸入所述定位卡槽的定位凸起511,以便于灭弧栅50的装配和定位。Specifically, the side wall of the arc extinguishing chamber is provided with a positioning slot, and the outer surface of the mounting
本实施例中,动触板11设置有两个动触点101,每个动触点101的两侧具有两个引弧角12,即该动触板11的两侧设置有共计4个引弧角12,灭弧栅绝缘支架60设置有4个灭弧腔,每个灭弧腔内设置有一个灭弧栅50,每个动触点101对应动触板11两侧(沿第二方向)均具有所述引弧角12,即每个动触点101均位于两个引弧角12间,该两个引弧角12位于两个灭弧栅50之间。In this embodiment, the
具体地,两个磁性构件30为强磁铁且沿第一方向相向设置,两个磁性构件30相向的一端的极性相反。本实施例中,其中一个磁性构件30朝向动触点101、静触点201的一面为N极,另一个磁性构件30朝向动触点101、静触点201的一面为S极。Specifically, the two
具体地,所述上壳140罩设于所述消弧罩40外侧且通过锁紧件141连接于所述灭弧栅绝缘支架60,锁紧件141可为螺丝。Specifically, the
具体地,所述静触板组件20包括两个间隔设置的静触板21,两静触板21可以分列于安装柱131的两侧(沿第一方向),每个所述静触板21均设置有静触点201;其中一个所述静触板21从所述继电器本体100的一侧伸出,另一个所述静触板21从所述继电器本体100的另一侧伸出,两个接线端相隔较远,利于进一步提高安全可靠性。静触板21伸出继电器本体100的端部可为负载接线端。Specifically, the static
具体应用中,可将改良型的强磁铁布置在动触点101、静触点201的两侧,实现无极性磁吹灭弧。动触板11两侧在触点左右设计有引弧角12,其角度的调整可根据实际情况进行调整。本实施例中,所使用的栅片52为黄铜镀镍金属栅片52,当然,栅片52材料的成份变化也可以根据实际情况调整,可以采用开放式灭弧腔室与无极性磁吹灭弧同步使用的组合方式,达到快速灭弧的目的。In a specific application, an improved strong magnet can be arranged on both sides of the
具体应用中,动触板支架13通过组合螺栓135固定在动轭铁14上,动触板11放置在动触板支架13上,其中动触点101焊于动触板11,弹性件142(缓冲弹簧)预压作用力于动触板11,磁性构件30安装在灭弧栅绝缘支架60的定位槽61内,消弧罩40吸附在磁性构件30上并安装在上壳140内,两磁性构件30相向的极性相相反。当动轭铁14外部受线圈电磁力驱动时向纵向向下运动,并联动动触板11及动触点101与静触板组件20上静触点201导电。灭弧栅绝缘支架60通过固定螺钉安装在上壳140内。In a specific application, the movable
本发明实施例所提供的一种继电器装置,在负载端导通时,由于动触点101、静触点201上下两端(第一方向)布置有磁性构件30(强磁铁),在洛伦兹力的作用下实现磁吹灭弧,正反方向电流均能实现无极性灭弧,消弧罩40吸附在磁性构件30上增加触点范围内的磁场强度,对大电流短路产生的拉弧可更快速熄弧,同时采用黄铜金属栅片52将电弧分割成许多的串联的短弧,升高各短弧的电压从而熄弧,在电弧进入灭弧腔后利用灭弧栅50片将其冷却以增加电弧电阻,同时收储因带载通断产出的金属颗料物提升触点间的绝缘性能,集合了无极性电流磁吹和开放式灭弧栅50室从而能更快速度灭弧,大幅提高了产品的电气寿命,并提高了产品的绝缘性能,具备多次断开短路电流20KA(5ms)以上的能力,安全可靠性佳。In the relay device provided by the embodiment of the present invention, when the load terminal is turned on, since the upper and lower ends (first direction) of the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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