CN115709912A - Straw square bag pallet truck - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及农业机械技术领域,具体涉及秸秆方包码垛车。The invention relates to the technical field of agricultural machinery, in particular to a straw square bag palletizing truck.
背景技术Background technique
田地中的秸秆的处理方式,一般都是农民开运输设备到农田里,把散落在农田里的方包人工捡拾装车、人工码垛,这种方法是应用最多的方式,但是劳动强度大,工作效率低。The way to deal with the straw in the field is generally that the farmers drive the transportation equipment to the farmland, manually pick up and load the square bales scattered in the farmland, and manually stack them. This method is the most widely used method, but it is labor-intensive. Work efficiency is low.
目前有一种秸秆捡拾装车机,能做到捡拾装车,但是无法码垛,需要有人站在运输设备上进行人工码垛,这种方法需要人站在运输设备上码垛,十分不安全,劳动强度仍然较大。At present, there is a kind of straw picking and loading machine, which can pick up and load the car, but it cannot be stacked. It needs someone to stand on the transportation equipment to perform manual stacking. This method requires people to stand on the transportation equipment to stack, which is very unsafe. Labor intensity is still high.
因此,需要设计一种能够码垛的秸秆码垛车。Therefore, it is necessary to design a straw pallet truck capable of stacking.
发明内容Contents of the invention
针对上述问题,本发明提供了秸秆方包码垛车。In view of the above problems, the present invention provides a straw square bag pallet truck.
秸秆方包码垛车,包括车体、上料机构、码层机构、升降机构、推送机构和装载机构,码层机构、升降机构、推送机构和装载机构均设置在车体上;上料机构对应码层机构设置,能够将方包上料至码层机构;码层机构对应升降机构设置,能够将至少两个方包码成一行一列的方包层;升降机构对应推送机构设置,能够升降所述码层机构得到的方包层;推送机构对应装载机构设置,能够将方包层推送至装载机构;装载机构能够装载推送机构推送到其上的方包。Straw square bale palletizing truck, including car body, feeding mechanism, code layer mechanism, lifting mechanism, pushing mechanism and loading mechanism, code layer mechanism, lifting mechanism, pushing mechanism and loading mechanism are all set on the car body; feeding mechanism Corresponding to the setting of the code layer mechanism, the square bag can be loaded to the code layer mechanism; the code layer mechanism is set corresponding to the lifting mechanism, which can code at least two square bags into a square bag layer in one row and one column; the lifting mechanism is set corresponding to the push mechanism, which can lift The square cladding layer obtained by the code layer mechanism; the pushing mechanism is set corresponding to the loading mechanism, and can push the square cladding layer to the loading mechanism; the loading mechanism can load the square bag pushed onto it by the pushing mechanism.
有益效果Beneficial effect
本发明提供了秸秆方包码垛车,不仅能够实现码垛,还将装车和码垛集一体,通过上料机构实现装车,通过码层机构、升降机构、推送机构和装载机构实现码垛,工作效率高,劳动强度小,避免人工劳作带来的安全隐患。The invention provides a straw square bag palletizing truck, which can not only realize palletizing, but also integrate loading and palletizing, realize loading through a feeding mechanism, and realize stacking through a code layer mechanism, a lifting mechanism, a pushing mechanism and a loading mechanism. Stacking, high work efficiency, low labor intensity, avoiding safety hazards caused by manual labor.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the application. The schematic examples and descriptions of the present invention are used to explain the present invention, and do not constitute improper limitations to the present invention.
图1为本发明秸秆方包码垛车的一个视角的立体图。Fig. 1 is a perspective view of a straw square bag palletizing truck according to the present invention.
图2为本发明秸秆方包码垛车的另一视角的立体图。Fig. 2 is a perspective view of another viewing angle of the straw square bag palletizing truck of the present invention.
图3为本发明秸秆方包码垛车的方包进入收集口的状态图。Fig. 3 is a state diagram of the square bales of the straw square bale palletizing truck of the present invention entering the collection port.
图4为本发明秸秆方包码垛车的方包被传送带运送的状态图。Fig. 4 is a state diagram of the square bag of the straw square bag palletizing truck of the present invention being transported by the conveyor belt.
图5为本发明秸秆方包码垛车中矫正方包摆放状态后的方包位置示意图。Fig. 5 is a schematic diagram of the position of the square bale in the straw square bale palletizing truck of the present invention after the state of the square bale is corrected.
图6为本发明秸秆方包码垛车的第一层的第一个方包摆放后的状态图。Fig. 6 is a state diagram of the first square bag placed on the first layer of the straw square bag palletizing truck of the present invention.
图7为本发明秸秆方包码垛车的第一层方包摆放后的状态图。Fig. 7 is a state diagram of the first layer of square bales placed on the straw square bale palletizing truck of the present invention.
图8为本发明秸秆方包码垛车的S3状态的立体图。Fig. 8 is a perspective view of the S3 state of the straw square bag palletizing truck of the present invention.
图9为本发明秸秆方包码垛车的S3状态的侧视图。Fig. 9 is a side view of the S3 state of the straw square bag palletizing truck of the present invention.
图10为本发明秸秆方包码垛车的第一层方包层被升到第二层的状态图。Fig. 10 is a state diagram in which the first layer of square wrapping layer of the straw square bag palletizing truck of the present invention is lifted to the second layer.
图11为本发明秸秆方包码垛车的隔断挡叉托起一层方包层的状态图。Fig. 11 is a state diagram of a layer of square wrapping layer supported by the partition fork of the straw square bag palletizing truck of the present invention.
图12为本发明秸秆方包码垛车的隔断挡叉托起方包层且升降板下降归位的状态图。Fig. 12 is a state diagram of the partition fork of the straw square bag palletizing truck of the present invention lifting the square wrap and the lifting plate descending to return to its original position.
图13为本发明秸秆方包码垛车的第二层摆满方包后第一层又摆满方包的状态图。Fig. 13 is a state diagram of the second layer of the straw square bale palletizing truck of the present invention filled with square bales after the first layer is filled with square bales.
图14为本发明秸秆方包码垛车的第二层方包掉到第一层方包上的状态图。Fig. 14 is a state diagram of the second layer of square bales falling onto the first layer of square bales of the straw square bale palletizing truck of the present invention.
图15为本发明秸秆方包码垛车的第一层第二层方包上升至第二层第三层的状态图。Fig. 15 is a state diagram of the first layer and the second layer of square bales rising to the second layer and the third layer of the straw square bag palletizing truck of the present invention.
图16为本发明秸秆方包码垛车的物料装载板上排满多行一列方包垛的状态图。Fig. 16 is a state view of the stacking of square bales in multiple rows and one column on the material loading plate of the straw square bales palletizing truck of the present invention.
图17为本发明秸秆方包码垛车的所有推送板将第一列方包推到第二列的状态图。Fig. 17 is a state diagram of pushing the square bales in the first row to the second row by all the pushing plates of the straw square bag palletizing truck of the present invention.
图18为本发明秸秆方包码垛车的装载机构部分剖视的结构图。Fig. 18 is a partial cross-sectional structural diagram of the loading mechanism of the straw square bag palletizing truck of the present invention.
图19为本发明秸秆方包码垛车的物料装载前侧挡板移动状态图Fig. 19 is a diagram of the moving state of the front side baffle of the straw square bag pallet truck of the present invention when loading materials
图20为本发明秸秆方包码垛车的物料装载底板上排满方包的状态侧视图。Fig. 20 is a side view of a state where square bales are lined up on the material loading floor of the straw square bag palletizing truck of the present invention.
图21为本发明秸秆方包码垛车的物料装载底板上排满方包的状态立体图。Fig. 21 is a perspective view of a state in which square bales are lined up on the material loading floor of the straw square bag palletizing truck of the present invention.
图22为本发明秸秆方包码垛车的卸货状态图。Fig. 22 is a diagram of the unloading state of the straw square bag palletizing truck of the present invention.
其中,1.码层右侧挡板;2.升降左侧挡板;3.液压缸一;4.传送挡板;5.传送带;6.收集口;7.牵引支架;8.第一层液压缸;9.第二层液压缸;10.第三层液压缸;11.第四层液压缸;12.隔断挡板;13.第四层推送板;14.第三层推送板;15.第二层推送板;16.第一层推送板;17.滚轮;18.升降板;19.液压缸二;20.车轮;21.底盘支架;22.液压缸三;23.滚轮传送组;24.隔断挡叉;25.减速电机;26.丝杠;27.光杆;28.物料装载底板;29.物料装载前侧挡板。Among them, 1. The right baffle of the code layer; 2. The lifting left baffle; 3. The first hydraulic cylinder; 4. The transmission baffle; 5. The conveyor belt; Hydraulic cylinder; 9. The second hydraulic cylinder; 10. The third hydraulic cylinder; 11. The fourth hydraulic cylinder; 12. Partition baffle; 13. The fourth push plate; 14. The third push plate; 15 .Second layer push plate; 16. First layer push plate; 17. Roller; 18. Lifting plate; 19. Hydraulic cylinder two; 20. Wheel; 21. Chassis support; 22. Hydraulic cylinder three; 23. Roller transmission group ; 24. Partition block fork; 25. Geared motor; 26. Lead screw; 27. Polished rod; 28. Material loading bottom plate;
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
秸秆方包码垛车,包括车体、上料机构、码层机构、升降机构、推送机构和装载机构,码层机构、升降机构、推送机构和装载机构均设置在车体上,上料机构连接车体或者码层机构。上料结构对应码层机构设置,码层机构对应升降机构设置,升降机构对应推送机构设置,推送机构对应装载机构设置。上料结构能够将方包上料至码层机构,码层机构能够将至少两个方包码成一行一列的方包层,一行即一层;升降机构能够升降码层机构得到的方包层;推送机构能够将所述码层机构得到方包层和/或经过升降机构升降后的方包层推送至装载机构;装载机构能够装载推送机构推送到其上的方包。The straw square bale palletizing truck includes a car body, a feeding mechanism, a layer mechanism, a lifting mechanism, a pushing mechanism and a loading mechanism. Connect the car body or code layer mechanism. The feeding structure corresponds to the setting of the code layer mechanism, the code layer mechanism corresponds to the setting of the lifting mechanism, the lifting mechanism corresponds to the setting of the pushing mechanism, and the pushing mechanism corresponds to the setting of the loading mechanism. The feeding structure can feed the square bag to the code layer mechanism, and the code layer mechanism can code at least two square bags into a square bag layer in a row and a column, and a row is a layer; the lifting mechanism can lift the square bag layer obtained by the code layer mechanism The pushing mechanism can push the square cladding layer obtained by the code layer mechanism and/or the square cladding layer lifted by the lifting mechanism to the loading mechanism; the loading mechanism can load the square bag pushed onto it by the pushing mechanism.
作为一种实施例,码层机构能够将若干个方包码成一行多列的方包层;升降机构和码层机构能够得到多行多列的方包垛,即多行方包层构成方包垛。推送机构能够将多行多列的方包垛推送至装载机构。As an embodiment, the code layer mechanism can code several square bags into a square bag with one row and multiple columns; pile. The push mechanism is capable of pushing multiple rows and columns of square packs to the loading mechanism.
作为一种实施例,通过升降机构和码层机构能够得到多行一列的方包垛,即多个上下设置的一行一列的方包层,通过推送机构能够将多行一列方包垛推至装载机构上,作为一种优选,通过推送机构能够将多行多列的方包垛推至装载机构上。装载机构能够承载多行多列的方包垛,通常装载机构能够承载方包垛的行数和/或列数均大于升降机构和码层机构一次得到的方包垛的行数和/或列数,也均大于推送机构一次推送的方包垛的行数和/或列数。As an embodiment, multiple rows and one column of square packages can be obtained through the lifting mechanism and the stacking mechanism, that is, multiple rows and one column of square packages arranged up and down, and multiple rows and one column of square packages can be pushed to the loading position by the pushing mechanism. In terms of mechanism, as a preference, multiple rows and columns of square packages can be pushed onto the loading mechanism through the pushing mechanism. The loading mechanism can carry multiple rows and columns of square packages. Usually, the number of rows and/or columns that the loading mechanism can carry is greater than the number of rows and/or columns of square packages obtained by the lifting mechanism and the layer mechanism at one time. The number is also greater than the number of rows and/or columns of the square package pushed by the pushing mechanism at one time.
本发明的码层机构和升降机构共同构成一个小型的自动码垛装置,再配合推送机构和装载机构,构成完整的自动码垛装置。The stacking mechanism and the lifting mechanism of the present invention together form a small automatic palletizing device, and cooperate with the pushing mechanism and the loading mechanism to form a complete automatic palletizing device.
值得说明的是,本实施例中的“多”在数量上均为大于等于1。作为一种为清楚表达但并不是绝对的方向限定的表达方式,本具体实施方式中推送机构的推动方向为前后方向,向前推出,向后归位。上料机构上料到码层机构的方包为自左向右运动的方包。It is worth noting that the "many" in this embodiment are all greater than or equal to 1 in number. As an expression for clear expression but not an absolute direction limitation, the pushing direction of the pushing mechanism in this specific embodiment is the front and rear directions, pushing forward and returning to the original position. The square bag fed by the feeding mechanism to the code layer mechanism is a square bag moving from left to right.
作为一种优选,装载机构能够通过翻转,装载机构相对于车体翻转,装载机构通过翻转实现对其上装载的方包进行卸货。As a preference, the loading mechanism can be overturned, the loading mechanism is overturned relative to the vehicle body, and the loading mechanism unloads the square bags loaded on it by overturning.
下面将对各个机构进行详细阐述,具体结构以及工作过程如图1至22所示,图1和图2为秸秆方包码垛车整体结构的立体图。Each mechanism will be described in detail below. The specific structure and working process are shown in Figures 1 to 22. Figures 1 and 2 are perspective views of the overall structure of the straw square bag pallet truck.
车体包括牵引支架7、车轮20、底盘支架21,如图2,牵引支架7和底盘支架21位于车轮20上方,牵引支架7连接底盘支架21,码层机构和升降机构均连接底盘支架21,上料机构连接牵引支架7和/或底盘支架21。推送机构连接牵引支架7。牵引支架7用于连接牵引车,通过牵引车的拉动和车轮20的滚动,使秸秆方包码垛车可以在田地里移动。Car body comprises
上料机构包括:传送带5、收集口6和传送挡板4。收集口6连接传送挡板4,传送带5用于将收集的秸秆方包传输至码层机构如图4,传送带5的支架连接车体和/或码层机构,传送带5、收集口6和传送挡板4组成捡拾传送机构。The feeding mechanism includes: a
传送带5的一端设有收集口6如图3,传送带5另一端对应码层机构设置。传送带5的两侧设有传送挡板4,分别称为传送左挡板和传送右挡板,收集口6包括左侧板和右侧板,左侧板连接传送左挡板的一端,右侧板连接传送右挡板的一端。传送左挡板的另一端可连接牵引支架7,传送右挡板的另一端可连接底盘支架21。传送左挡板和传送右挡板上均有一端为弧形板,如图1、图2和图5,弧形板用于方包调整至适应码层机构的姿态或方向,通过弧形板和传送带5的继续传送,矫正方包的摆放状态,矫正后方包进入到码层机构中,如图5所示。One end of the
码层机构包括码层支架、码层右侧挡板1、滚轮传送组23。码层支架连接牵引支架7和底盘支架21,码层支架上设有滚轮传送组23,滚轮传送组23对应传送带5设置。滚轮传送组23包括若干个平行设置的滚轮17,滚轮17长度方向沿前后方向设置,方包通过滚轮17的转动从左至右运动,滚轮传送组23用于传送方包,码层右侧挡板1安装在码层支架上,位于滚轮传送组23右端,作为码层机构中方包的右侧挡板,从滚轮17传动组的左端进入码层机构,通过滚轮17的滚动向右移动,若该方包右侧没有其他方包则该方包移动至其接触码层右侧挡板1(如图6),若该方包右侧有其他方包则该方包移动至其接触其右侧与其相邻的方包,本实施例以码层机构码一行一列、每列具有3个方包为例,图7为码层机构完成一个方包层的状态图,本实施例中,码层机构和升降机构能够完成四层方包层的方包垛(四行一列的方包垛),即从下至上依次为:第一层方包层、第二层方包层、第三层方包层、第四层方包层。作为一种实施例,滚轮传送组23无需设置动力机构,方包借助传送带5传送来的速度,通过滚轮17滚动,能够实现方包的移动。作为另一种实施例,滚轮传送组23具有其动力机构例如第一电机,第一电机连接滚轮17,通过电机的运转,每个滚轮17均能够沿其自身的轴向向右转动。The code layer mechanism includes the code layer support, the right side baffle plate 1 of the code layer, and the
上述码层右侧挡板1也作为升降机构升降方包层时方包层右侧的挡板。推送机构(具体为第一层推送板16)作为码层机构方包的后侧挡板。下述升降机构的隔断挡叉24能够作为码层机构方包的上侧挡板。The baffle plate 1 on the right side of the above-mentioned code layer is also used as the baffle plate on the right side of the side cladding when the elevating mechanism lifts the side cladding. The pushing mechanism (specifically the first layer of pushing plate 16) is used as the rear side baffle of the square bag of the code layer mechanism. The
升降机构包括隔断挡叉24、液压缸一3、升降板18和液压缸二19,液压缸一3作为隔断挡叉24的液压缸,通过液压缸一3,隔断挡叉24能够前后运动,液压缸二19作为升降板18的液压缸,通过液压缸二19,升降板18能够上下运动运动。隔断挡叉24高于位于码层机构上的第一层方包层,隔断挡叉24用于放置升降机构升起的方包层。The elevating mechanism comprises
升降板18为隔断式升降板18,升降板18包括连接牵引支架7和/或底盘支架21的升降架,包括连接升降架的若干个升降支撑板,升降架连接液压缸二19,液压缸二19连接牵引支架7和/或底盘支架21。通过液压缸二19,升降板18能够实现上升和下降,上升时将码层机构的方包层推高至不低于隔断挡叉24。若干个升降支撑板间隔设置,分别对应相邻滚轮17的间隙。升降板18能够位于不高于滚轮传送组23的位置,也能够位于不低于隔断挡叉24的位置。The lifting
隔断挡叉24位于码层机构上侧。隔断挡叉24能够前后移动,前后方向即为滚轮17长度方向,隔断挡叉24用于承载第二层及以上的方包,为第一层方包层留出空间。通常隔断挡叉24的位置不影响升降板18的升降。隔断挡叉24也能够作为第一层方包的上挡板。隔断挡叉24作为位于第一层方包的上挡板时以及承载方包时均为隔断挡叉24向前伸出状态,当隔断挡叉24向后移动至其最后方时,方包通过升降机构能够从其前方上下运动,所述第一层为最下层,最下层方包即接触滚轮17的方包。
隔断挡叉24连接牵引支架7。液压缸一3连接牵引支架7。隔断挡叉24包括若干挡叉,挡叉之间具有一定距离,通常挡叉不位于升降支撑板的正上方,不完全正对应设置,目的是不影响升降板18的升降。作为一种实施例,隔断挡叉24还包括连接杆一,挡叉设置在连接杆一上,挡叉之间具有一定距离;连接杆一连接液压缸一3,通过液压缸一3能够带动连接杆一及其上的挡叉前后移动。作为另一种实施例,如图2,升降机构还包括隔断挡板12,隔断挡板12作为位于隔断挡叉24上方包的后侧挡板,隔断挡板12包括连接牵引支架7的挡板支架、连接挡板支架的若干个竖挡板,竖挡板之间间隔设置,竖挡板之间的间隙用于通过推送机构的推手,挡叉和挡板一一对应设置,挡叉和挡板连接,挡叉平行于水平面;挡板支架连接液压缸一3,通过液压缸一3能够带动连接杆一及其上的挡叉前后移动。The
上述升降机构还包括升降左侧挡板2,作为升降机构升降方包层时方包层左侧的挡板,如图1所示。升降左侧挡板2连接牵引支架7。Above-mentioned elevating mechanism also comprises lifting left
推送机构,如图1、图2所示,包括多个从下至上顺次设置的推动子机构,每个推动子机构用于推动其对应的一层方包层,推至装载机构上。The pushing mechanism, as shown in Figure 1 and Figure 2, includes a plurality of pushing sub-mechanisms arranged sequentially from bottom to top, and each pushing sub-mechanism is used to push its corresponding layer of square cladding onto the loading mechanism.
作为一种实施例,推送机构包括第一层液压缸8、第二层液压缸9、第三层液压缸10、第四层液压缸11、第四层推送板13、第三层推送板14、第二层推送板15、第一层推送板16。As an embodiment, the pushing mechanism includes a first layer of
第一层推送板16、第二层推送板15、第三层推送板14和第四层推送板13从下至上顺次设置。第一层液压缸8连接第一层推送板16,第一层液压缸8用于带动第一层推送板16前后移动,第一层推送板16向前移动能够推动第一层方包,将第一层方包推至装载机构上;第二层液压缸9连接第二层推送板15,第二层液压缸9用于带动第二层推送板15前后移动,第二层推送板15向前移动能够推动第二层方包,将第二层方包推至装载机构上;第三层液压缸10连接第三层推送板14,第三层液压缸10用于带动第三层推送板14前后移动,第三层推送板14向前移动能够推动第三层方包,将第三层方包推至装载机构上;第四层液压缸11连接第四层推送板13,第四层液压缸11用于带动第四层推送板13前后移动,第四层推送板13向前移动能够推动第四层方包,将第四层方包推至装载机构上。其中第一层推送板16为平板,作为码层机构或者说作为第一层方包的后侧挡板。第二层推送板15、第三层推送板14和第四层推送板13均为包括连接杆和若干个推手,连接杆连接对应的液压缸(第一层液压缸8、第二层液压缸9、第三层液压缸10或第四层液压缸11),连接杆连接推手,推送板上的推手间隔设置,推手对应隔断挡板12的相邻挡板的间隙设置,能够在相邻挡板的间隙中前后移动。第一层液压缸8、第二层液压缸9、第三层液压缸10、第四层液压缸11可以均连接挡板支架,或者,推送机构还包括连接牵引支架7的推送安装架,第一层液压缸8、第二层液压缸9、第三层液压缸10、第四层液压缸11均连接推送安装架。The first layer of pushing
装载机构包括:物料装载底板28、物料装载前侧挡板29和水平移动组件,物料装载底板28可通过水平移动组件连接物料装载前侧挡板29。水平移动组件能够带动物料装载前侧挡板29前后移动。物料装载底板28用于承载推送机构推至其上方包,具体用于承载码垛后的方包。物料装载前侧挡板29作为位于物料装载板上方包的前侧挡板。The loading mechanism includes: a material
物料装载底板28平行于水平面,物料装载前侧挡板29垂直于水平面。物料装载底板28具体采用物料装载隔断板,物料装载前侧挡板29具体采用物料装载叉,物料装载叉包括基板和叉体。本实施例中水平移动组件包括减速电机25、丝杠26和光杆27。减速电机25安装在车体上,具体连接车体的底盘支架21。如图18,基板、丝杠26、光杆27和减速电机25位于物料装载隔断板下方,丝杠26和光杆27平行于水平面,减速电机25连接丝杆,基板上对应光杆27设有穿过孔,基板通过穿过孔套在光杆27上,叉体和光杆27均对应物料装载隔断板的隔断间隙设置,减速电机25带动丝杠26使物料装载前侧挡板29通过光杆27在物料装载底板28上滑动,如图19。当减速电机25正向或反向转动时,丝杆转动,沿着物料装载前侧挡板29光杆27向前或向后移动。作为一种具体举例,光杆27为若干个,丝杆为两个,两个丝杆分别位于若干个光杆27的前侧和后侧。The material
进一步的,装载机构还包括液压缸三22,液压缸三22用于翻转物料装载底板28,物料装载底板28、丝杠26、光杆27、减速电机25和物料装载前侧挡板29同时翻转,液压缸三22带动物料装载板翻转,卸载位于装载机构上的方包。液压缸三22设置在车体的底盘支架21上,伸缩端连接物料装载底板28,物料装载底板28转动连接车体的底盘支架21。Further, the loading mechanism also includes
秸秆方包码垛车工作过程为:The working process of the straw square bag pallet truck is as follows:
S1、收集口6收集方包,传送带5将收集口6收集的方包传送至滚轮传送组23;如图3至图5。S1. The
S2、滚轮传送组23将方包向右传送直至该方包因为右侧的阻挡不能够向右移动位置;如图6和图7。S2. The
上述S1和S2持续进行,直至停止上料机构和码层机构为止。The above S1 and S2 continue until the feeding mechanism and the code layer mechanism are stopped.
S3、当码层机构上得到一整层方包层时,先确保隔断挡叉24不位于待升起的方包层的正上方,也需要确保即将上升目标位置所对应的推送板位于待升起的方包层的正上方,通过液压缸一3将隔断挡叉24向后移动至隔断挡叉24不阻挡方包层升降;第二层液压缸9带动第二层推送板15向后运动,如图8和图9;升降机构启动,通过液压缸二19推动升降板18向上升起,直至升降板18上最底层的方包层位置不低于隔断挡叉24如图10。S3. When a whole layer of square cladding is obtained on the code layer mechanism, first ensure that the
S4、液压缸一3将隔断挡叉24向前移动,直至隔断挡叉24位于升降板18所升起方包层的正下方,如图11;通过液压缸二19带动升降板18向下归位,隔断挡叉24支撑升降板18所升起的方包层,升降板18复位至不高于滚轮传送组23,如图12;S4. Hydraulic cylinder one 3 moves the
S5、返回S3,重复S3和S4,当码层机构和升降机构装满方包时,进行S6;或者定时或认为进行开始S6。S5, return to S3, repeat S3 and S4, when the code layer mechanism and the lifting mechanism are full of square bags, go to S6; or start S6 at regular intervals.
重复上述步骤,对应的状态顺次如图13、图14、图15和图16所示。Repeat the above steps, and the corresponding states are shown in Figure 13, Figure 14, Figure 15 and Figure 16 in sequence.
S6、如图17,水平移动组件带动物料装载前侧挡板29向前或向后运动,启动第一层液压缸8、第二层液压缸9、第三层液压缸10和第四层液压缸11,第一层推送板16、第二层推送板15、第三层推送板14和第四层推送板13将对应的方包层推至物料装载底板28上且接触物料装载前侧挡板29或者无法继续向后运动,例如接触了在先位于物料装载底板28上的方包层。S6, as shown in Figure 17, the horizontal moving component drives the material loading
S7、如图20和图21,待装载机构在码垛好的方包垛时,启动液压缸三22,物料装载底板28翻转,将装载机构上的方包垛翻转至不再由物料装载底板28承载,如图22。S7, as shown in Figure 20 and Figure 21, when the loading mechanism is stacking the stacked square packages, start the
基于秸秆方包码垛车,上述步骤的实现可通过控制系统控制,液压缸、电机、传送带5等均通过控制系统控制,基于结构和方法的控制如何通过PLC等实现在此不进行赘述。Based on the straw square bale palletizing truck, the realization of the above steps can be controlled by the control system. The hydraulic cylinder, motor,
本发明提供了秸秆方包码垛车,能够实现码垛,通过将秸秆方包的装车和码垛集一体,工作效率高,通过码垛的方式使得存储空间得到充分利用。只需一人开牵引车,上料机构能够实现自动捡拾方包,码层机构、升降机构、推送机构和装载机构能够实现码垛,无需人工捡拾、装车与码垛,劳动强度小,避免人工劳作带来的安全隐患。The invention provides a palletizing truck for straw square bales, which can realize palletizing. By integrating the loading and palletizing of straw square bales, the work efficiency is high, and the storage space can be fully utilized by means of palletizing. Only one person needs to drive the tractor, the feeding mechanism can realize automatic picking up of square bags, and the stacking mechanism, lifting mechanism, pushing mechanism and loading mechanism can realize palletizing, without manual picking, loading and palletizing, with low labor intensity and avoid manual labor. Safety hazards caused by labor.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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