CN115692125A - Circuit breaker capable of setting protection current value and control method thereof - Google Patents
Circuit breaker capable of setting protection current value and control method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及建筑电气供配电智能控制领域,特别涉及一种可设置保护电流值的断路器及其控制方法。The invention relates to the field of intelligent control of building electrical power supply and distribution, in particular to a circuit breaker capable of setting a protection current value and a control method thereof.
背景技术Background technique
目前建筑物采用的是微型空气断路器来,实现照明,插座回路的开闭,传统的空气断路器,短路保护依靠电磁脱扣器,过载保护依靠双金属片来实现,针对不同大小的负载,需要配备不同的双金属片来实现不同的电流保护值,市场上,常见的空气断路器,有10A,16A,20A等多种型号,就是根据过载保护电流值来区分的。At present, buildings use miniature air circuit breakers to realize lighting and socket circuit opening and closing. In traditional air circuit breakers, short circuit protection relies on electromagnetic trippers, and overload protection relies on bimetallic strips. For loads of different sizes, Different bimetallic strips need to be equipped to achieve different current protection values. In the market, common air circuit breakers include 10A, 16A, 20A and other models, which are distinguished according to the overload protection current value.
由于双金属片本身受到环境温度影响,造成这类空气断路器在户外高温等场合使用过载保护偏差很大。Because the bimetal itself is affected by the ambient temperature, the overload protection deviation of this type of air circuit breaker is very large when used in outdoor high temperature and other occasions.
如公开号CN110112701A,名称为内嵌式智能断路器的中国专利申请,其公开的空气断路器中包含了电流检测和继电器模块,但是过载保护仍然依靠双金属片,用户无法自行在空气断路器上或者远程设定过载保护电流值。For example, the publication number CN110112701A, the Chinese patent application titled Embedded Intelligent Circuit Breaker, the disclosed air circuit breaker includes a current detection and relay module, but the overload protection still relies on bimetallic strips, and the user cannot install the air circuit breaker by himself. Or remotely set the overload protection current value.
另有一类液压式的断路器,依靠内部油管内的油的阻尼不同来实现不同的保护电流值。虽然克服了温度对电流保护值的影响,但是出厂后的产品,也是固定了保护电流值,用户无法灵活的调整断路器的保护电流值。Another type of hydraulic circuit breaker achieves different protection current values depending on the damping of the oil in the internal oil pipe. Although the influence of temperature on the current protection value is overcome, the protection current value of the products after leaving the factory is also fixed, and the user cannot flexibly adjust the protection current value of the circuit breaker.
上述两类断路器,现实工程项目中,都是需要准备大量不同规格电流值的断路器来满足不同大小线路负载,销售商需要备货各种过载保护电流规格的空气断路器。For the above two types of circuit breakers, in actual engineering projects, it is necessary to prepare a large number of circuit breakers with different specifications and current values to meet the different sizes of line loads. The seller needs to stock air circuit breakers with various overload protection current specifications.
造成资源浪费。更无法在空气断路器安装完成后,根据负载实际情况的变化,用户随时来调整保护电流值,也无法在远程控制空气断路器开闭。cause waste of resources. It is even impossible for the user to adjust the protection current value at any time according to the actual load change after the air circuit breaker is installed, and it is also impossible to remotely control the opening and closing of the air circuit breaker.
发明内容Contents of the invention
本发明的目的在于提供一种可设置保护电流值的断路器及其控制方法,可以不更换硬件,任意设置断路器的过载保护电流值。The purpose of the present invention is to provide a circuit breaker with a settable protection current value and its control method, which can set the overload protection current value of the circuit breaker arbitrarily without replacing hardware.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种可设置保护电流值的断路器及其控制方法,包括壳体、进线端子、出线端子、电流检测模块、开闭模块、控制模块、所述开闭模块串联在所述进线端子和所述出线端子之间,用于切断或导通所述进线端子和所述出线端子的电连接;A circuit breaker capable of setting a protection current value and a control method thereof, comprising a casing, an incoming line terminal, an outgoing line terminal, a current detection module, an opening and closing module, a control module, and the opening and closing module is connected in series between the incoming line terminal and the Between the outlet terminals, it is used to cut off or conduct the electrical connection between the inlet terminals and the outlet terminals;
所述的控制模块上连接有一个设置模块,所述设置模块用于接受用户设定并传递所述用户设定对应的设定信号至所述控制模块;A setting module is connected to the control module, and the setting module is used to accept user settings and transmit setting signals corresponding to the user settings to the control module;
所述电流检测模块用于获取所述进线端子和所述出线端子之间的当前电流值并传递至所述控制模块;The current detection module is used to obtain the current current value between the incoming terminal and the outgoing terminal and transmit it to the control module;
所述控制模块根据所述设定信号提取所述用户设定对应的保护电流值,并根据预置负载类型和该保护电流值产生控制阀值,所述控制阈值包含电流阈值和时间阈值,当所述当前电流值大小超过所述电流阈值,并且所述当前电流值的持续时间超过所述时间阈值,所述控制模块控制所述开闭模块切断所述进线端子和所述出线端子之间的电连接。The control module extracts the corresponding protection current value set by the user according to the setting signal, and generates a control threshold value according to the preset load type and the protection current value, and the control threshold value includes a current threshold value and a time threshold value. The magnitude of the current current value exceeds the current threshold, and the duration of the current current value exceeds the time threshold, and the control module controls the switch module to cut off the connection between the incoming line terminal and the outgoing line terminal. electrical connection.
优选的,所述电流检测模块为具有磁环的电流互感器,所述进线端子和所述出线端子之间的回路从电流互感器的磁环中穿过,所述的开闭模块为带有手动拨杆的磁保持继电器,所述壳体上对应手动拨杆的位置开设有操作孔,可在壳体外操作所述手动拨杆使得磁保持继电器切断或者接通所述进线端子和所述出线端子之间的电连接。Preferably, the current detection module is a current transformer with a magnetic ring, the loop between the incoming terminal and the outgoing terminal passes through the magnetic ring of the current transformer, and the switching module is a There is a magnetic latching relay with a manual lever, and an operation hole is opened on the housing corresponding to the position of the manual lever, and the manual lever can be operated outside the casing to make the magnetic latching relay cut off or connect the incoming line terminal and all The electrical connection between the outlet terminals.
优选的,所述设置模块的操作部暴露置于所述壳体,所述壳体对应所述操作部的位置对应设置有电流值标识,所述设置模块通过被用户设定后指向于不同的电流值,所述控制模块被配置为:所述的电流保护值与设置模块上标识对应的电流值相关联。Preferably, the operating part of the setting module is exposed on the housing, and the housing is provided with a current value mark corresponding to the position of the operating part, and the setting module is set by the user to point to different The current value, the control module is configured such that: the current protection value is associated with the corresponding current value marked on the setting module.
优选的,所述操作部为数字拨码开关,所述保护电流值相对应所述数字拨码开关当前状态的二进制数值。Preferably, the operation part is a digital dial switch, and the protection current value corresponds to the binary value of the current state of the digital dial switch.
优选的,所述操作部为按钮和N个指示灯,N为不小于2的正整数,所述指示灯和按钮与所述控制模块相连接,每个指示灯对应壳体上的不同的电流数值标识,点动按压按钮,用于点亮对应不同电流数值位置的指示灯,所述保护电流值相对应当前点亮的指示灯对应的数值。Preferably, the operation part is a button and N indicator lights, N is a positive integer not less than 2, the indicator lights and buttons are connected to the control module, and each indicator light corresponds to a different current on the casing Numerical identification, jog and press the button, which is used to light up the indicator lights corresponding to different current value positions, and the protection current value corresponds to the value corresponding to the currently lit indicator light.
优选的,所述控制模块包含有通讯单元和与之相连接的指令单元和继电器驱动单元,外部远程控制信号通过所述通讯单元传递给指令单元,指令单元通过相连接的继电器驱动单元控制所述开闭模块接通或者断开回路。Preferably, the control module includes a communication unit and a command unit and a relay drive unit connected thereto, an external remote control signal is transmitted to the command unit through the communication unit, and the command unit controls the The switch module connects or disconnects the circuit.
优选的,所述壳体上设置有一个两位通讯接线端子和编程按钮,外部的控制总线通过壳体上的通讯接线端子连接到所述通讯单元,所述通讯单元带有两个直流电源输出脚,一个输出脚输出第一直流电源给指令单元供电,另一个输出脚输出第二直流电源给继电器驱动单元供电,第二直流电源电压高于第一直流电源电压,所述的编程按钮连接到所述的指令单元上,用于下载控制模块应用程序。Preferably, the housing is provided with a two-digit communication connection terminal and a programming button, and the external control bus is connected to the communication unit through the communication connection terminal on the housing, and the communication unit has two DC power output Pin, one output pin outputs the first DC power supply to the command unit, the other output pin outputs the second DC power supply to the relay drive unit, the voltage of the second DC power supply is higher than the voltage of the first DC power supply, the programming button Connected to the command unit for downloading the application program of the control module.
优选的,所述壳体上设置有电源端子,壳体内部还有一个电源供应单元,外部电源通过电源端子连接到电源供应单元,电源供应单元输出直流电源给通讯单元以及指令单元和继电器驱动单元供电,所述的通讯单元带有WiFi、蓝牙和4G无线收发电路,外部的控制指令,通过无线信号传递给通讯单元,经通讯单元解码后,传递给指令单元。Preferably, the housing is provided with power terminals, and there is a power supply unit inside the housing, the external power supply is connected to the power supply unit through the power terminals, and the power supply unit outputs DC power to the communication unit, command unit and relay drive unit Power supply, the communication unit is equipped with WiFi, Bluetooth and 4G wireless transceiver circuits, external control commands are transmitted to the communication unit through wireless signals, and then transmitted to the command unit after being decoded by the communication unit.
一种可设置保护电流值的断路器的控制方法,基于所述的一种可设置保护电流值的断路器,包括以下步骤:A method for controlling a circuit breaker capable of setting a protection current value, based on the circuit breaker capable of setting a protection current value, comprising the following steps:
通过所述设置模块获取用户设定;Obtaining user settings through the setting module;
设置模块传递与所述用户设定相对应的保护电流值至所述控制模块;The setting module transmits the protection current value corresponding to the user setting to the control module;
控制模块根据预置负载类型和该保护电流值产生一个控制阀值;The control module generates a control threshold according to the preset load type and the protection current value;
通过所述电流检测模块获取所述进线端子和所述出线端子之间的当前电流值并传递至所述控制模块;Obtain the current current value between the incoming terminal and the outgoing terminal through the current detection module and transmit it to the control module;
当所述当前电流值和持续时间超过控制阀值时,所述控制模块控制所述开闭模块切断所述进线端子和所述出线端子之间的电连接。When the current current value and duration exceed the control threshold, the control module controls the switching module to cut off the electrical connection between the incoming line terminal and the outgoing line terminal.
采用了上述结构和方法后,本发明取消了传统空气断路器中作为过载保护检测部件的双金属片,解决了传统双金属片电流值不可改变,受环境温度影响大的问题。本发明采用电流互感器检测回路电流,开闭模块控制回路通断;设置模块传递与所述用户设定信号相对应的保护电流值至所述控制模块,所述控制模块根据所述设定信号提取所述用户设定的保护电流值,控制模块根据预置负载类型和该保护电流值产生一个控制阀值;所述控制阈值包含电流阈值和时间阈值,所述电流检测模块获取当前电流值并传递至所述控制模块;当所述当前电流值大小超过所述的电流阈值,并且所述当前电流持续时间超过所述时间阀值时,所述控制模块控制所述开闭模块切断所述进线端子和所述出线端子之间的电连接,使得用户可以对本发明的同一个断路器,可以自行设置过载保护的电流值,取得了相同的硬件,用户可以任意改变过载保护电流值,扩大了断路器的适用范围的优良效果。After adopting the above structure and method, the present invention cancels the bimetal sheet used as the overload protection detection part in the traditional air circuit breaker, and solves the problem that the current value of the traditional bimetal sheet cannot be changed and is greatly affected by the ambient temperature. The present invention uses a current transformer to detect the loop current, and the switch module controls the loop on and off; the setting module transmits the protection current value corresponding to the user setting signal to the control module, and the control module Extract the protection current value set by the user, and the control module generates a control threshold according to the preset load type and the protection current value; the control threshold includes a current threshold and a time threshold, and the current detection module obtains the current current value and transmitted to the control module; when the current current value exceeds the current threshold and the duration of the current current exceeds the time threshold, the control module controls the switch module to cut off the The electrical connection between the wire terminal and the outlet terminal enables the user to set the current value of the overload protection for the same circuit breaker of the present invention, and obtains the same hardware, and the user can change the current value of the overload protection arbitrarily, expanding the Excellent effect on the scope of application of the circuit breaker.
作为进一步方案,本发明设置模块的操作部置于壳体外部,方便用户操作,操作部为数字拨码开关,用户可以直观的通过数字拨码开关和对应壳体上的数字来设定保护电流值,As a further solution, the operating part of the setting module of the present invention is placed outside the housing, which is convenient for users to operate. The operating part is a digital dial switch, and the user can intuitively set the protection current through the digital dial switch and the corresponding number on the housing. value,
作为进一步的方案,操作部也可以是按钮和对应数值的指示灯,用户点动按压按钮,点亮对应不同电流数值位置的指示灯,也可以很便捷的将用户设置电流值传递給控制模块。As a further solution, the operation part can also be a button and an indicator light corresponding to the value. The user presses the button to light up the indicator light corresponding to different current value positions, and can also conveniently transmit the current value set by the user to the control module.
作为进一步的方案,控制模块包含通讯单元、指令单元、和继电器驱动单元,通讯单元带有有线通讯接线端子和编程按钮,同时通讯单元带有两个直流电源输出脚,在传输信号的同时,同时給指令单元和继电器驱动单元供电,实现了远程设置和控制,精简了电路,提高了可靠性。As a further solution, the control module includes a communication unit, a command unit, and a relay drive unit. The communication unit has a wired communication terminal and a programming button. At the same time, the communication unit has two DC power output pins. Supplying power to the command unit and the relay drive unit realizes remote setting and control, simplifies the circuit and improves reliability.
作为进一步的方案,壳体上设置有电源端子,通讯单元带有WiFi、蓝牙和4G无线收发电路,无需连接有线的控制线路,外部的控制指令,无需布控制线、通过无线传递给通讯单元,经通讯单元解码后,传递给指令单元。可以便捷的改变设置电流值和断路器状态。As a further solution, the housing is provided with a power terminal, and the communication unit is equipped with WiFi, Bluetooth and 4G wireless transceiver circuits, no need to connect wired control lines, and external control commands are transmitted to the communication unit through wireless without the need for control lines. After being decoded by the communication unit, it is passed to the command unit. The setting current value and circuit breaker status can be easily changed.
附图说明Description of drawings
图1为本发明实施例一的轴测阶梯剖视图。Fig. 1 is an axonometric step sectional view of Embodiment 1 of the present invention.
图2为本发明实施例一的轴测视图。Fig. 2 is an axonometric view of Embodiment 1 of the present invention.
图3为本发明实施例一的工作原理框图。Fig. 3 is a working principle block diagram of Embodiment 1 of the present invention.
图4为本发明实施例一的控制模块电路原理图。FIG. 4 is a circuit schematic diagram of a control module according to Embodiment 1 of the present invention.
图5为本发明实施例二的轴测视图。Fig. 5 is an axonometric view of
图6为本发明实施例二的工作原理框图。Fig. 6 is a block diagram of the working principle of
图7为本发明实施例三的轴测阶梯剖视图。Fig. 7 is an axonometric step sectional view of
图8为本发明实施例三的工作原理框图。Fig. 8 is a working principle block diagram of
图9为本发明本发明实施例一的流程示意图。FIG. 9 is a schematic flowchart of Embodiment 1 of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例一Embodiment one
一种可设置保护电流值的断路器及其控制方法,包括壳体、进线端子、出线端子、电流检测模块、开闭模块、控制模块、所述开闭模块串联在所述进线端子和所述出线端子之间,用于切断或导通所述进线端子和所述出线端子的电连接;A circuit breaker capable of setting a protection current value and a control method thereof, comprising a casing, an incoming line terminal, an outgoing line terminal, a current detection module, an opening and closing module, a control module, and the opening and closing module is connected in series between the incoming line terminal and the Between the outlet terminals, it is used to cut off or conduct the electrical connection between the inlet terminals and the outlet terminals;
所述的控制模块上连接有一个设置模块,所述设置模块用于接受用户设定并传递所述用户设定对应的设定信号至所述控制模块;A setting module is connected to the control module, and the setting module is used to accept user settings and transmit setting signals corresponding to the user settings to the control module;
所述电流检测模块用于获取所述进线端子和所述出线端子之间的当前电流值并传递至所述控制模块;The current detection module is used to obtain the current current value between the incoming terminal and the outgoing terminal and transmit it to the control module;
所述控制模块根据所述设定信号提取所述用户设定对应的保护电流值,并根据预置负载类型和该保护电流值产生控制阀值,所述控制阈值包含电流阈值和时间阈值,当所述当前电流值大小超过所述电流阈值,并且所述当前电流值的持续时间超过所述时间阈值,所述控制模块控制所述开闭模块切断所述进线端子和所述出线端子之间的电连接。The control module extracts the corresponding protection current value set by the user according to the setting signal, and generates a control threshold value according to the preset load type and the protection current value, and the control threshold value includes a current threshold value and a time threshold value. The magnitude of the current current value exceeds the current threshold, and the duration of the current current value exceeds the time threshold, and the control module controls the switch module to cut off the connection between the incoming line terminal and the outgoing line terminal. electrical connection.
优选的,所述电流检测模块为具有磁环的电流互感器,所述进线端子和所述出线端子之间的回路从电流互感器的磁环中穿过,所述的开闭模块为带有手动拨杆的磁保持继电器,所述壳体上对应手动拨杆的位置开设有操作孔,可在壳体外操作所述手动拨杆使得磁保持继电器切断或者接通所述进线端子和所述出线端子之间的电连接。Preferably, the current detection module is a current transformer with a magnetic ring, the loop between the incoming terminal and the outgoing terminal passes through the magnetic ring of the current transformer, and the switching module is a There is a magnetic latching relay with a manual lever, and an operation hole is opened on the housing corresponding to the position of the manual lever, and the manual lever can be operated outside the casing to make the magnetic latching relay cut off or connect the incoming line terminal and all The electrical connection between the outlet terminals.
优选的,所述设置模块的操作部暴露置于所述壳体,所述壳体对应所述操作部的位置对应设置有电流值标识,所述设置模块通过被用户设定后指向于不同的电流值,所述控制模块被配置为:所述的电流保护值与设置模块上标识对应的电流值相关联。Preferably, the operating part of the setting module is exposed on the housing, and the housing is provided with a current value mark corresponding to the position of the operating part, and the setting module is set by the user to point to different The current value, the control module is configured such that: the current protection value is associated with the corresponding current value marked on the setting module.
优选的,所述操作部为数字拨码开关,所述保护电流值相对应所述数字拨码开关当前状态的二进制数值。Preferably, the operation part is a digital dial switch, and the protection current value corresponds to the binary value of the current state of the digital dial switch.
优选的,所述操作部为按钮和N个指示灯,N为不小于2的正整数,所述指示灯和按钮与所述控制模块相连接,每个指示灯对应壳体上的不同的电流数值标识,点动按压按钮,用于点亮对应不同电流数值位置的指示灯,所述保护电流值相对应当前点亮的指示灯对应的数值。Preferably, the operation part is a button and N indicator lights, N is a positive integer not less than 2, the indicator lights and buttons are connected to the control module, and each indicator light corresponds to a different current on the casing Numerical identification, jog and press the button, which is used to light up the indicator lights corresponding to different current value positions, and the protection current value corresponds to the value corresponding to the currently lit indicator light.
优选的,所述控制模块包含有通讯单元和与之相连接的指令单元和继电器驱动单元,外部远程控制信号通过所述通讯单元传递给指令单元,指令单元通过相连接的继电器驱动单元控制所述开闭模块接通或者断开回路。Preferably, the control module includes a communication unit and a command unit and a relay drive unit connected thereto, an external remote control signal is transmitted to the command unit through the communication unit, and the command unit controls the The switch module connects or disconnects the circuit.
优选的,所述壳体上设置有一个两位通讯接线端子和编程按钮,外部的控制总线通过壳体上的通讯接线端子连接到所述通讯单元,所述通讯单元带有两个直流电源输出脚,一个输出脚输出第一直流电源给指令单元供电,另一个输出脚输出第二直流电源给继电器驱动单元供电,第二直流电源电压高于第一直流电源电压,所述的编程按钮连接到所述的指令单元上,用于下载控制模块应用程序。Preferably, the housing is provided with a two-digit communication connection terminal and a programming button, and the external control bus is connected to the communication unit through the communication connection terminal on the housing, and the communication unit has two DC power output Pin, one output pin outputs the first DC power supply to the command unit, the other output pin outputs the second DC power supply to the relay drive unit, the voltage of the second DC power supply is higher than the voltage of the first DC power supply, the programming button Connected to the command unit for downloading the application program of the control module.
优选的,所述壳体上设置有电源端子,壳体内部还有一个电源供应单元,外部电源通过电源端子连接到电源供应单元,电源供应单元输出直流电源给通讯单元以及指令单元和继电器驱动单元供电,所述的通讯单元带有WiFi、蓝牙和4G无线收发电路,外部的控制指令,通过无线信号传递给通讯单元,经通讯单元解码后,传递给指令单元。Preferably, the housing is provided with power terminals, and there is a power supply unit inside the housing, the external power supply is connected to the power supply unit through the power terminals, and the power supply unit outputs DC power to the communication unit, command unit and relay drive unit Power supply, the communication unit is equipped with WiFi, Bluetooth and 4G wireless transceiver circuits, external control commands are transmitted to the communication unit through wireless signals, and then transmitted to the command unit after being decoded by the communication unit.
本实施例的外部远程控制信号为KNX总线信号。The external remote control signal of this embodiment is a KNX bus signal.
图1,图2、图3、图4为本发明实施例一的不同视图。Fig. 1, Fig. 2, Fig. 3 and Fig. 4 are different views of Embodiment 1 of the present invention.
由图1、图2和图3可见,本实施例,包括壳体10,壳体顶部的机械锁定手柄20,壳体内的进线端子30,出线端子31、动静触头组21、电磁脱扣器22、灭弧装置23、在壳体内还有作为电流检测模块的电流互感器50,开闭模块40,控制模块100,在壳体上,还有设置模块80,编程按钮90,手动操作装置70,通讯接线端子60。It can be seen from Fig. 1, Fig. 2 and Fig. 3 that this embodiment includes a
开闭模块40串联在进线端子30和出线端子31之间,用于切断或导通进线端子30和出线端子31的电连接。The
控制模块100连接有设置模块80,位于壳体表面,由图2可见,设置模块80的操作部为一个圆形数字拨码开关,在壳体10上所标示的电流值数字与圆形数字拨码开关箭头对应。圆形数字拨码开关接受用户设定并传递所述用户设定对应的设定信号至所述控制模块100;其中,圆形数字拨码开关为现有技术,用来给用户设置,采用的是8421的二进制编码原理。拨码开关通过旋钮指针的不同位置,对应拨码开关底部的4个管脚不同的高低电平。例如圆形数字拨码开关4个管脚可以输出0000、0001、0010等数字信号给控制模块,提取后用于对应不同的电流值数值。The
由图1和图3可见,电流检测模块为出线端子31下方的电流互感器50,回路从电流互感器50的磁环中间穿过,在线路有电流流过时,电流互感器50的线圈感应到磁环内部穿过的回路电流,在电流互感器50的两个线圈输出脚输出相应比例的感应电流信号,传递给控制模块。It can be seen from Fig. 1 and Fig. 3 that the current detection module is the
由图3可见,控制模块100由通讯单元611,指令单元612,继电器驱动单元613组成,控制模块接收电流互感器50传递来的回路当前电流值。As can be seen from FIG. 3 , the
使用时,人工扳动机械锁定手柄20,压缩内部弹性元件储能,同时使得动静触头组21闭合,在开闭模块40闭合前提下,进线端子30,和出线端子31之间所连接的回路接通,线路短路时,回路电流迅速变大,大电流流经电磁脱扣器22,瞬间磁场使得电磁脱扣器22脱扣,动静触头组21断开回路,同时联动机械锁定手柄20在弹性元件作用下,转动回到断开位置,灭弧装置23将分断电路产生的电弧快速熄灭,起到线路短路保护的作用。When in use, manually pull the mechanical locking handle 20 to compress the internal elastic element to store energy, and at the same time make the dynamic and
同时,由图2可见,设置模块80的操作部为一个圆形数字拨码开关,在壳体10上所标示的不同电流值数字与圆形数字拨码开关箭头位置对应。At the same time, it can be seen from FIG. 2 that the operating part of the
通过用户人工转动拨码开关,拨码开关停留在不同位置,壳体上对应的位置,标识有如6A,10A,12A,16A电流数值,用于指示所设置的保护电流值。所述保护电流值相对应所述数字拨码开关当前状态的二进制数值。设置模块80的数字拨码开关和控制模块100中的指令单元612相连接,将用户设定信号传递給控制模块100,指令单元612读取二进制数值,提取到这个所设置的保护电流值。Manually rotate the DIP switch by the user, the DIP switch stays in different positions, and the corresponding position on the housing is marked with current values such as 6A, 10A, 12A, and 16A, which are used to indicate the set protection current value. The protection current value corresponds to the binary value of the current state of the digital DIP switch. The digital dial switch of the
例如用户改变数字拨码开关的输出脚输出的电平是0001,则所述控制模块根据所述设定信号提取所述用户设定对应的保护电流值为6A,用户改变数字拨码开关的输出脚输出的是0010,则所述控制模块根据所述设定信号提取所述用户设定对应的保护电流值为10A,用户改变数字拨码开关的输出脚输出的是0011,则所述控制模块根据所述设定信号提取所述用户设定对应的保护电流值为12A等,以此类推。For example, the user changes the output level of the output pin of the digital dial switch to 0001, then the control module extracts the corresponding protection current value set by the user according to the setting signal to 6A, and the user changes the output of the digital dial switch The pin output is 0010, then the control module extracts the corresponding protection current value set by the user according to the setting signal to be 10A, and the user changes the output pin of the digital dial switch to output 0011, then the control module According to the setting signal, the protection current value corresponding to the user setting is extracted to be 12A, etc., and so on.
指令单元612将这个提取到的保护电流值并根据预置负载类型和该保护电流值产生一个过载保护控制阀值,所述控制阈值包含电流阈值和时间阈值,并且和通过电流互感器50测量到的回路当前电流值进行比较,当所述当前电流值大小超过所述电流阈值,指令单元612启动预设的程序,开始计时,过载时间达到一定的时长,达到程序设定的过载保护时间阈值的时候,指令单元612输出输出一个脉冲控制信号到继电器驱动单元613,所述的继电器驱动单元613内置功率放大电路,继电器驱动单元613驱动开闭模块40改变开闭状态,从而改变所述的进线端子30和出线端子31之间的电路的接通或者断开,起到线路过载保护作用。The
断路器根据不同的负载类型,如建筑照明C类特性,动力配电的D类特性,对应有国际通用的脱扣特性(曲线),C型曲线和D型曲线,过载的电流倍数和持续时间不同,指令单元根据行业通用标准,对于不同的负载类型,预置了不同的控制阈值(包含电流阈值和时间阈值),如行业通用的建筑照明C型曲线,在负载电流超过电流阈值的2倍时,持续时间不能超过超过10S,此时时间阈值设置为10S,如负载电流超过电流阈值的3倍时,持续时间不能超过5S,此时时间阈值为5S。According to different load types, such as Class C characteristics of architectural lighting and Class D characteristics of power distribution, circuit breakers correspond to international tripping characteristics (curves), C-type curves and D-type curves, overload current multiples and duration Different, the command unit presets different control thresholds (including current thresholds and time thresholds) for different load types according to the industry's general standards, such as the industry's general architectural lighting C-curve, when the load current exceeds 2 times the current threshold , the duration cannot exceed 10S, and the time threshold is set to 10S. If the load current exceeds 3 times the current threshold, the duration cannot exceed 5S, and the time threshold is 5S.
由图1可见使用中,如果控制总线出现故障,或者断路器过载保护断电,需要人为控制回路开闭,可以透过外壳上的开孔,拨动手动操作装置70,带动开闭模块40动作,切断或者闭合所述进线端子30和所述出线端子31之间的电连接。It can be seen from Figure 1 that in use, if the control bus fails, or the circuit breaker is overloaded to protect the power, it is necessary to manually control the opening and closing of the circuit, and the
本发明过载保护的电流值,是一个可以人为通过设置模块80来改变的电流值,是指令单元612提取设置模块80所设定信号的保护电流值来作为过载保护控制阀值判断的,不是一个固定的过载保护电流值。用户可以在产品出厂后,甚至安装在配电箱内后,都可以通过人工转动拨码开关,使得拨码开关停留在不同位置,来改变过载保护的电流值。所以用户只需一种硬件相同的空气断路器,可以在安装在配电箱里面之后,根据回路实际负载变化来改变过载保护电流值,无需购买6A,10A,16A等多种规格空气断路器,可减少大量库存。The current value of the overload protection of the present invention is a current value that can be changed artificially by setting the
例如,家居用户,新入住时,过载保护电流值设置为10A,购买了新的家用电器,负载增大,用户可以通过拨码开关,自行调大过载保护电流值到16A来适应家庭负载的增大。For example, when a home user moves in, the overload protection current value is set to 10A. After buying a new household appliance, the load increases. The user can adjust the overload protection current value to 16A through the dial switch to adapt to the increase in household load. big.
以上是本实施例的本地设置断路器的电流保护值的实现方式,本实施例的远程设置电流保护值的功能是如下述实现的。The above is the implementation manner of locally setting the current protection value of the circuit breaker in this embodiment, and the function of remotely setting the current protection value in this embodiment is realized as follows.
由图1、图2和图3所见,本实施例中设有开闭模块40、所述的控制模块100包含有通讯单元611,指令单元612,继电器驱动单元613,在所述的壳体10上设置有两位通讯接线端子60,该两位通讯端子60为国际标准KNX总线的红黑色端子,外部的控制命令通过总线上两位通讯接线端子60传递给通讯单元611,与通讯单元611连接有指令单元612,继电器驱动单元613,开闭模块40的两个控制脚和继电器驱动单元613连接,外部的控制信号包括设置保护电流值指令和控制开闭指令,所述的通讯单元611,接收到外部控制信号,解码后传递给指令单元612,指令单元612接收到外部的设置保护电流值指令,将指令单元内断路器保护电流值更新设置为该数值,实现远程设置电流保护值的功能。As can be seen from Fig. 1, Fig. 2 and Fig. 3, an on-off
由图1和图2所见,所述外壳10上,设置有一个编程按钮90,用于开启下载控制程序,编程按钮90连接到所述的指令单元612上。点触编程按钮90,可以通过总线向内部指令单元612下载应用程序。As can be seen from FIG. 1 and FIG. 2 , a
在所述的壳体10上设置有两位通讯接线端子60,外部的控制总线通过壳体上的通讯接线端子60连接到内部的所述的通讯单元611,该两位通讯接线端子60为KNX总线红黑端子,在传递控制信号的同时,也起到给内部远程控制模块供电的作用,无需额外供电端子,就可以工作,接线简单。The
图4可见实施例一的通讯单元611除完成通信解码外,还带有两个电源输出脚,其中第一直流电源输出脚616输出一个3.3V电压给指令单元612供电,第二直流电源输出脚615输出一个高于12V电压给继电器驱动单元613供电,这种通讯单元611内置2路不同电压DC-DC供电的结构,能够完成通讯转换的同时,提供不同的DC电压給不同单元供电,大大简化了内部结构,提高了集成度和可靠性。It can be seen from Fig. 4 that the
实施例二Embodiment two
图5为实施例二的轴测视图,图6是实施例二的工作原理框图。Fig. 5 is an axonometric view of the second embodiment, and Fig. 6 is a block diagram of the working principle of the second embodiment.
本实施例的工作原理与实施例一相同,本实施例的设置模块为按钮指示灯式。The working principle of this embodiment is the same as that of Embodiment 1, and the setting module of this embodiment is a button indicator light type.
由图5和图6可见,在外壳10上,设置有设置按钮801,电流值指示灯802,803和804,每个指示灯对应一个设置的电流值,本实施例中对应的三个电流值为6A,12A,16A需要改变保护电流值时,连续点动按压,设置按钮801,电流值指示灯802,803,804会顺序点亮,任意时刻,只有一个指示灯点亮,选择到相应电流值的指示灯点亮后,停止点动设置按钮801,此时,用户设定的设定信号会传递给指令单元612,指令单元根据设定信号提取用户设定的保护电流值作为断路器过载保护的保护电流值存储起来。As can be seen from Figures 5 and 6, on the
需要远程设置时,可以不通过人工点动设置按钮801,通过通讯接线端子60接收到总线设置保护电流值指令,通过指令单元612,发高低电平命令,来控制对应的电流值指示灯802,803和804点亮,同时将设定信号记录在指令单元612中,作为过载保护保护电流值,从而实现远程设置的过载保护电流值的功能。When remote setting is required, instead of manually jogging the
由图5和图6可见,出线端子31下方设置有电流互感器50,回路从电流互感器50的线圈中间穿过,在线路过载时,电流互感器50的线圈感应到内部穿过的回路电流,在电流互感器50的两个线圈输出脚输出相应比例的感应电流信号,传递给控制模块,控制模块由通讯单元611、指令单元612、继电器驱动单元613组成,指令单元612接收电流互感器50传递来的回路实际电流值。It can be seen from Fig. 5 and Fig. 6 that a
指令单元612将这个提取到的保护电流值并根据预置负载类型和该保护电流值产生一个过载保护控制阀值,所述控制阈值包含电流阈值和时间阈值,并且和通过电流互感器50测量到的回路当前电流值进行比较,当所述当前电流值大小超过所述电流阈值,指令单元612启动预设的程序,开始计时,过载时间达到一定的时长,达到程序设定的过载保护时间阈值的时候,指令单元612输出一个脉冲控制信号到继电器驱动单元613,所述的继电器驱动单元613内置功率放大电路,继电器驱动单元613驱动开闭模块40改变开闭状态,从而改变所述的进线端子30和出线端子31之间的电路的接通或者断开,起到线路过载保护作用。The
实施例三Embodiment Three
图7为实施例三的轴测阶梯剖视图,图8是实施例三的工作原理框图。Fig. 7 is an axonometric ladder sectional view of the third embodiment, and Fig. 8 is a block diagram of the working principle of the third embodiment.
本实施例的工作原理与实施例一相同,本实施例的外部远程控制信号为无线类型。The working principle of this embodiment is the same as that of Embodiment 1, and the external remote control signal of this embodiment is a wireless type.
设置模块80的操作部为一个圆形数字拨码开关,在壳体10上所标示的不同电流值数字与圆形数字拨码开关箭头位置对应。通过人工转动拨码开关,使得拨码开关停留在不同位置,壳体上对应不同的位置,标识有如6A,10A,12A,16A电流数值,用于指示所设置的电流值。数字拨码开关和指令单元612相连接,指令单元612可以提取到这个所设置的电流值。The operating part of the
指令单元612将这个提取到的保护电流值并根据预置负载类型和该保护电流值产生一个过载保护控制阀值,所述控制阈值包含电流阈值和时间阈值,并且和通过电流互感器50测量到的回路当前电流值进行比较,当所述当前电流值大小超过所述电流阈值,指令单元612启动预设的程序,开始计时,过载时间达到一定的时长,达到程序设定的过载保护时间阈值的时候,指令单元612输出输出一个脉冲控制信号到继电器驱动单元613,所述的继电器驱动单元613内置功率放大电路,继电器驱动单元613驱动开闭模块40改变开闭状态,从而改变所述的进线端子30和出线端子31之间的电路的接通或者断开,起到线路过载保护作用。The
外部电源通过电源接线端子61,连接到电源供应单元617,电源供应单元617经过降压和稳压后,给内部指令单元612,和继电器驱动单元613,通讯单元611供电,外部远程控制信号为无线信号,为WiFi,蓝牙,LoRa,4G,zigbee等无线阐述方式,外部的控制信号包括设置保护电流值指令和控制开闭指令,所述的通讯单元611,接收到外部控制信号,解码后传递给指令单元612,指令单元612接收到外部的设置保护电流值指令,将指令单元内断路器保护电流值更新设置为该数值,实现远程设置电流保护值的功能。The external power supply is connected to the
相应于上面的实施例,本发明还提供了一种可设置保护电流值的断路器的控制方法,该方法可应用于上述任一实施例中,包括以下步骤:Corresponding to the above embodiments, the present invention also provides a control method of a circuit breaker that can set the protection current value, and this method can be applied to any of the above embodiments, including the following steps:
通过所述设置模块获取用户设定;Obtaining user settings through the setting module;
设置模块传递与所述用户设定相对应的保护电流值至所述控制模块;The setting module transmits the protection current value corresponding to the user setting to the control module;
控制模块根据预置负载类型和该保护电流值产生一个控制阀值;The control module generates a control threshold according to the preset load type and the protection current value;
通过所述电流检测模块获取所述进线端子和所述出线端子之间的当前电流值并传递至所述控制模块;Acquiring the current current value between the incoming line terminal and the outgoing line terminal through the current detection module and transmitting it to the control module;
当所述当前电流值和持续时间超过控制阀值时,所述控制模块控制所述开闭模块切断所述进线端子和所述出线端子之间的电连接。When the current current value and duration exceed the control threshold, the control module controls the switching module to cut off the electrical connection between the incoming line terminal and the outgoing line terminal.
具体地,可以参见图9,本发明实施例一的流程示意图。Specifically, refer to FIG. 9 , which is a schematic flowchart of Embodiment 1 of the present invention.
S01,用户通过设置模块设置;S01, the user sets through the setting module;
S02,通过所述设置模块获取用户设定,传递与所述用户设定相对应的保护电流值至所述控制模块;S02. Obtain user settings through the setting module, and transmit a protection current value corresponding to the user settings to the control module;
S03,控制模块根据预置负载类型和该保护电流值产生一个控制阀值;S03, the control module generates a control threshold according to the preset load type and the protection current value;
S04,通过所述电流检测模块获取所述进线端子和所述出线端子之间的当前电流值并传递至所述控制模块;S04. Obtain the current current value between the incoming line terminal and the outgoing line terminal through the current detection module and transmit it to the control module;
S05,回路实际电流值和过载保护电流阈值比较;S05, comparing the actual current value of the loop with the overload protection current threshold;
S06,超过阈值开始计时并且和时间阀值比较;S06, start counting when the threshold is exceeded and compare it with the time threshold;
S07,当所述当前电流值和持续时间超过控制阀值时,所述控制模块控制所述开闭模块切断所述进线端子和所述出线端子之间的电连接;S07. When the current current value and the duration exceed the control threshold, the control module controls the switch module to cut off the electrical connection between the incoming terminal and the outgoing terminal;
S08,排除故障后,人工通过总线发命令或者手动操作手动拨杆使得继电器闭合。S08, after troubleshooting, manually send a command through the bus or manually operate the manual lever to close the relay.
需说明的是,以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。例如其中所述电流检测模块采用霍尔元件、锰铜电阻、分流器、罗氏线圈来作为电流传感器;所述的通讯部分选择RS485,DALI,CAN总线、电力线载波等通讯协议;短路保护的脱扣部分换用液压式断路器等等。It should be noted that the above description is a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principle of the present invention. Improvements and modifications are also considered within the protection scope of the present invention. For example, the current detection module uses Hall elements, manganese copper resistors, shunts, and Rogowski coils as current sensors; the communication part selects communication protocols such as RS485, DALI, CAN bus, and power line carrier; the tripping of short circuit protection Some of them are replaced with hydraulic circuit breakers and so on.
这些是本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施,这些改进和修饰也落入本发明权利要求的保护范围。These can be understood and implemented by those skilled in the art without creative efforts, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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