CN115676301B - A blending and transporting device and method for improving the fluidity of sludge blending in power plants - Google Patents
A blending and transporting device and method for improving the fluidity of sludge blending in power plants Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及电厂燃煤技术领域,特别是一种提高发电厂污泥掺烧流动性的掺烧传输装置及方法。The present invention relates to the technical field of coal combustion in power plants, and in particular to a combustion transfer device and method for improving the fluidity of sludge combustion in power plants.
背景技术Background technique
燃煤电厂掺烧污泥处理一般是指将污泥送入锅炉与煤炭进行混烧。只要工艺选择恰当、设施设备运行良好、操作运行规范,该方法可以减少甚至不添加辅助燃料,从而实现污泥的无害化、资源化、减量化,是一种极具前途的处置方法。The treatment of mixed sludge in coal-fired power plants generally refers to sending the sludge into the boiler for mixed combustion with coal. As long as the process selection is appropriate, the facilities and equipment are running well, and the operation is standardized, this method can reduce or even eliminate the addition of auxiliary fuel, thereby achieving the harmlessness, resource utilization, and reduction of sludge. It is a promising disposal method.
在发电厂进行污泥与煤炭掺烧过程中,存在以下问题:In the process of mixing sludge and coal in power plants, there are the following problems:
污泥和煤炭混合不充分,在投放燃烧过程中,影响热量输出;Insufficient mixing of sludge and coal affects heat output during combustion;
在污泥和煤炭混合传输过程中,传输装置表面积累部分污垢,造成传输带运行压力大,设备能耗较高。During the mixed transmission process of sludge and coal, some dirt accumulates on the surface of the transmission device, resulting in high operating pressure on the transmission belt and high energy consumption of the equipment.
发明内容Contents of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, the abstract and the title of the invention to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions cannot be used to limit the scope of the invention.
鉴于现有技术中存在的问题,提出了本发明。In view of the problems existing in the prior art, the present invention is proposed.
因此,本发明所要解决的技术问题是污泥和煤炭混合不充分,在投放燃烧过程中,影响热量输出;在污泥和煤炭混合传输过程中,传输装置表面积累部分污垢,造成传输带运行压力大,设备能耗较高。Therefore, the technical problem to be solved by the present invention is that the sludge and coal are not mixed sufficiently, which affects the heat output during the combustion process; during the mixing and transmission process of the sludge and coal, some dirt accumulates on the surface of the transmission device, causing the operating pressure of the transmission belt Large, equipment energy consumption is high.
为解决上述技术问题,本发明提供如下技术方案:一种掺烧传输装置,其包括传输模块,所述传输模块包括传输组件和刮扫组件,通过刮扫组件对传输组件表面进行清洁;In order to solve the above technical problems, the present invention provides the following technical solution: a doping and burning transmission device, which includes a transmission module. The transmission module includes a transmission component and a scraping component, and the surface of the transmission component is cleaned by the scraping component;
联动清洁模块,所述联动清洁模块包括清洁组件、联动组件和增压组件,通过所述清洁组件对传输组件表面进行清洁并输出机械传动力,并通过联动组件驱动增压组件进行空气压缩;A linkage cleaning module. The linkage cleaning module includes a cleaning component, a linkage component and a boosting component. The cleaning component cleans the surface of the transmission component and outputs mechanical transmission force, and drives the boosting component to perform air compression through the linkage component;
循环模块,所述循环模块包括喷洒组件、收集组件和吹扫组件,通过所述增压组件对喷洒组件供给压缩空气,通过喷洒组件对传输组件表面进行清洁,通过收集组件对收集的废气进行收集并重新利用,通过吹扫组件对收集组件内进行清洁。Circulation module, the circulation module includes a spray component, a collection component and a purge component. The pressurization component supplies compressed air to the spray component, the spray component cleans the surface of the transmission component, and the collection component collects the collected exhaust gas. And reuse, clean the inside of the collection assembly by purging the assembly.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述传输组件包括传动架、第一电机、旋转杆和从动辊,所述第一电机设置于传动架外壁,所述第一电机输出端贯穿传动架并与旋转杆固定连接,所述从动辊两端均与传动架活动连接,所述旋转杆外壁转动连接传动带。As a preferred solution of the blending transmission device of the present invention, the transmission assembly includes a transmission frame, a first motor, a rotating rod and a driven roller, the first motor is arranged on the outer wall of the transmission frame, and the third A motor output end passes through the transmission frame and is fixedly connected to the rotating rod. Both ends of the driven roller are movably connected to the transmission frame. The outer wall of the rotating rod is connected to the transmission belt in rotation.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述刮扫组件包括夹持架、刮刀和定位螺栓,所述刮刀设置于夹持架内,所述定位螺栓设置于夹持架外壁,所述夹持架两端均与传动架内壁固定连接。As a preferred solution of the blending transfer device of the present invention, the scraping assembly includes a clamping frame, a scraper and a positioning bolt. The scraper is arranged in the clamping frame, and the positioning bolt is arranged in the clamping frame. The outer wall of the frame, and both ends of the clamping frame are fixedly connected to the inner wall of the transmission frame.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述清洁组件包括第二电机、第一安装架和输出杆,所述第一安装架一端与传动架固定连接,所述第二电机设置于第一安装架外壁,所述第二电机输出端贯穿第一安装架并与输出杆固定连接,所述输出杆外壁设置有清洁辊,所述输出杆一端贯穿第一安装架。As a preferred solution of the mixing and burning transmission device of the present invention, the cleaning component includes a second motor, a first mounting bracket and an output rod, one end of the first mounting bracket is fixedly connected to the transmission frame, and the third mounting bracket is fixedly connected to the transmission frame. Two motors are arranged on the outer wall of the first mounting frame. The output end of the second motor penetrates the first mounting frame and is fixedly connected to the output rod. A cleaning roller is provided on the outer wall of the output rod. One end of the output rod penetrates the first mounting frame.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述联动组件包括转动盘、活动环和牵引销,所述转动盘外壁与输出杆一端固定连接,所述牵引销一端与转动盘固定连接,所述牵引销外壁与活动环内壁活动连接,所述活动环外壁连接压缩杆。As a preferred solution of the blending transmission device of the present invention, the linkage assembly includes a rotating disk, a movable ring and a traction pin, the outer wall of the rotating disk is fixedly connected to one end of the output rod, and one end of the traction pin is connected to the rotating The disc is fixedly connected, the outer wall of the traction pin is movably connected to the inner wall of the movable ring, and the outer wall of the movable ring is connected to the compression rod.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述增压组件包括压缩仓、活动座和活塞,所述活塞设置于压缩仓内壁,所述活塞外壁与压缩仓内壁滑动连接,所述活动座设置于活塞外壁,所述活动座一端与压缩杆活动连接,所述压缩仓外壁连通有单向阀,所述压缩仓的出气端连通排气管。As a preferred solution of the blending transmission device of the present invention, the pressurizing assembly includes a compression chamber, a movable seat and a piston, the piston is arranged on the inner wall of the compression chamber, and the outer wall of the piston is slidingly connected to the inner wall of the compression chamber. , the movable seat is arranged on the outer wall of the piston, one end of the movable seat is movably connected to the compression rod, the outer wall of the compression chamber is connected to a one-way valve, and the air outlet end of the compression chamber is connected to the exhaust pipe.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述喷洒组件包括储水仓、出水管和第二安装架,所述储水仓外壁与排气管连通,所述出水管一端与储水仓外壁连通,所述第二安装架一端与传动架连接,所述出水管一端贯穿第二安装架,所述出水管靠近传动带外壁连通有喷头,所述储水仓外壁设置观察玻璃,所述储水仓外壁连通有加水管,所述储水仓底部设置有排污扣板。As a preferred solution of the blending and burning transmission device of the present invention, the spray assembly includes a water storage bin, a water outlet pipe and a second mounting frame. The outer wall of the water storage bin is connected to the exhaust pipe, and one end of the water outlet pipe is connected to the outer wall of the water storage bin. Connected, one end of the second installation frame is connected to the transmission frame, one end of the water outlet pipe runs through the second installation frame, the water outlet pipe is connected with a nozzle near the outer wall of the transmission belt, an observation glass is provided on the outer wall of the water storage tank, and the outer wall of the water storage tank is connected with Add water pipe, and the bottom of the water storage tank is provided with a drain buckle plate.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述收集组件包括收集仓、安装杆和排水管,所述收集仓设置于喷头下端,所述安装杆两端分别与收集仓和第二安装架固定连接,所述排水管一端与收集仓连通,所述排水管一端与储水仓连通,所述排水管表面设置有电磁阀。As a preferred solution of the blending transmission device of the present invention, the collection assembly includes a collection bin, a mounting rod and a drainage pipe. The collection bin is provided at the lower end of the nozzle, and both ends of the mounting rod are connected to the collection bin respectively. Fixedly connected to the second mounting frame, one end of the drainage pipe is connected to the collection bin, one end of the drainage pipe is connected to the water storage bin, and a solenoid valve is provided on the surface of the drainage pipe.
作为本发明所述掺烧传输装置的一种优选方案,其中:所述吹扫组件包括增压罐、泄压管和排压管,所述泄压管两端分别与储水仓和增压罐连通,所述排压管一端与增压罐连通,所述排压管一端贯穿储水仓内壁并连通矩形喷管,所述矩形喷管靠近储水仓底部的一面开设有出气口。As a preferred solution of the blending transmission device of the present invention, the purge assembly includes a booster tank, a pressure relief pipe, and a pressure relief pipe. Both ends of the pressure relief pipe are connected to the water storage tank and the booster tank respectively. , one end of the pressure discharge pipe is connected to the booster tank, and one end of the pressure discharge pipe penetrates the inner wall of the water storage tank and is connected to a rectangular nozzle, and an air outlet is provided on one side of the rectangular nozzle near the bottom of the water storage tank.
本发明还提出了一种提高发电厂污泥掺烧流动性的方法,其包括:The invention also proposes a method for improving the fluidity of sludge blending in power plants, which includes:
将污泥存放至干煤棚内后,利用挖掘机将石子煤与污泥按1:1先掺配;After storing the sludge in the dry coal shed, use an excavator to mix the gravel coal and sludge at a ratio of 1:1;
挖一斗污泥,挖一斗石子煤进行混合,再通过推煤重复翻转,确保混合均匀后将石子污泥混煤放置于斗轮机可取区域;Dig a bucket of sludge, dig a bucket of gravel and coal to mix, and then push the coal and repeatedly turn it over to ensure even mixing, then place the gravel, sludge and coal in the accessible area of the bucket wheel machine;
上仓时,通过2台斗轮机按燃煤与污泥石子混煤9:1的比例,燃煤为9,污泥石子煤1,取料至皮带,取燃煤的斗轮机控制在800吨/小时,取石子污泥煤的斗轮机80吨/小时;When loading into the warehouse, the coal and sludge gravel are mixed at a ratio of 9:1 through 2 bucket wheel machines. The coal is 9:1 and the sludge gravel coal is 1. The material is taken to the belt. The bucket wheel machine that takes out the coal is controlled at 800 tons. / hour, the bucket wheel machine that takes out gravel, sludge and coal is 80 tons / hour;
两个煤种由2台斗轮机的皮带最终在1条皮带上汇合后再次混合,然后通过滚轴筛、碎煤机等设备的充分混合后上至原煤仓。The two coal types are finally merged on one belt by the belts of two bucket wheel machines and mixed again, and then fully mixed by roller screens, coal crushers and other equipment before being transported to the raw coal bunker.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过采用混合上料传输的方法,采用“污泥+石子煤”掺混后与其他煤种进行掺烧方式,解决了高水分污泥掺烧造成制粉系统堵煤、断煤的行业共性问题。推广至中速磨煤机上仓用大块状煤代替石子煤进行均匀掺混后上仓掺烧,实现了相同的效果;The present invention solves the problem of coal blockage and coal outage in the pulverizing system caused by mixing and burning of high-moisture sludge by adopting a mixed feeding and transporting method and using "sludge + gravel coal" to blend and burn with other coal types. Common issues. It has been extended to the medium-speed coal mill, where large pieces of coal are used instead of gravel coal for even mixing and then burning in the upper silo, achieving the same effect;
本发明通过采用刮板+喷水+刷洗的方式,对传动带进行清洁,避免其表面附着较多垃圾,造成设备负荷较重的现象,采用机械联动的动力传递,减少清洁设备的使用能耗,并采用水循环设备,减少用水量,节约了资源。The present invention uses a scraper + water spray + brushing method to clean the transmission belt to avoid more garbage attached to the surface, causing a heavier load on the equipment. It adopts mechanical linkage power transmission to reduce the energy consumption of the cleaning equipment. Water circulation equipment is also used to reduce water consumption and save resources.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting any creative effort. in:
图1为本发明实施例中的设备安装结构图。Figure 1 is a structural diagram of equipment installation in the embodiment of the present invention.
图2为本发明实施例图1中Q处局部放大结构图。Figure 2 is an enlarged partial structural diagram of the Q position in Figure 1 according to the embodiment of the present invention.
图3为本发明实施例中的循环模块结构图。Figure 3 is a structural diagram of a loop module in an embodiment of the present invention.
图4为本发明实施例中的清洁组件结构图。Figure 4 is a structural diagram of the cleaning assembly in the embodiment of the present invention.
图5为本发明实施例图4中K处局部放大结构图。Figure 5 is an enlarged partial structural view of K in Figure 4 according to the embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, the specific implementation modes of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Those skilled in the art can do so without departing from the connotation of the present invention. Similar generalizations are made, and therefore the present invention is not limited to the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
实施例1Example 1
参照图1~5,为本发明第一个实施例,该实施例提供了一种掺烧传输装置,包括传输模块100,传输模块100包括传输组件101和刮扫组件102,通过刮扫组件102对传输组件101表面进行清洁。Referring to Figures 1 to 5, a first embodiment of the present invention is provided. This embodiment provides a doping and burning transmission device, including a transmission module 100. The transmission module 100 includes a transmission component 101 and a scraping component 102. Through the scraping component 102 Clean the surface of the transmission assembly 101.
两个煤种由2台斗轮机的皮带最终在传输组件101上汇合,通过传输组件101对煤炭以及污泥进行传输,通过刮扫组件102先对传输组件101表面的皮带进行清洁,将大块的污泥刮除。The two types of coal are finally joined on the transmission assembly 101 by the belts of two bucket wheel machines. The coal and sludge are transported through the transmission assembly 101. The belts on the surface of the transmission assembly 101 are first cleaned by the scraping assembly 102, and the large pieces are removed. of sludge scraping.
联动清洁模块200,联动清洁模块200包括清洁组件201、联动组件202和增压组件203,通过清洁组件201对传输组件101表面进行清洁并输出机械传动力,并通过联动组件202驱动增压组件203进行空气压缩。Linkage cleaning module 200. The linkage cleaning module 200 includes a cleaning component 201, a linkage component 202 and a boosting component 203. The cleaning component 201 cleans the surface of the transmission component 101 and outputs mechanical transmission force, and drives the boosting component 203 through the linkage component 202. Perform air compression.
通过清洁组件201启动,对皮带的表面进行清刷,在清刷作业过程中,通过联动组件202与清洁组件201联动,输出机械传动力,从而带动增压组件203进行压缩空气作业。The cleaning component 201 is activated to clean the surface of the belt. During the cleaning operation, the linkage component 202 is linked with the cleaning component 201 to output mechanical transmission force, thereby driving the boosting component 203 to perform compressed air operations.
循环模块300,循环模块300包括喷洒组件301、收集组件302和吹扫组件303,通过增压组件203对喷洒组件301供给压缩空气,通过喷洒组件301对传输组件101表面进行清洁,通过收集组件302对收集的废气进行收集并重新利用,通过吹扫组件303对收集组件302内进行清洁。Circulation module 300. The circulation module 300 includes a spray component 301, a collection component 302 and a purge component 303. Compressed air is supplied to the spray component 301 through the pressurizing component 203. The surface of the transmission component 101 is cleaned through the spray component 301. The surface of the transmission component 101 is cleaned through the collection component 302. The collected exhaust gas is collected and reused, and the inside of the collection assembly 302 is cleaned through the purge assembly 303 .
压缩空气进入喷洒组件301后,对其内腔进行加压,在空气压缩作用下,清洁液通过喷洒组件301喷出,对皮带进行清洁,通过收集组件302对滴落的水进行收集,避免浪费,在对收集组件302底部内沉淀的污泥进行清理时,通过吹扫组件303输出压缩空气,避免污泥难以排出清理,便于使用者的操作使用。After the compressed air enters the spray assembly 301, its inner cavity is pressurized. Under the action of air compression, the cleaning liquid is sprayed out through the spray assembly 301 to clean the belt. The dripping water is collected through the collection assembly 302 to avoid waste. , when cleaning the sludge deposited in the bottom of the collection assembly 302, the compressed air is output through the purge assembly 303 to prevent the sludge from being difficult to discharge and clean, and to facilitate the user's operation.
实施例2Example 2
参照图1~5,为本发明第二个实施例,该实施例基于上一个实施例。Referring to Figures 1 to 5, a second embodiment of the present invention is shown, which is based on the previous embodiment.
传输组件101包括传动架101a、第一电机101b、旋转杆101c和从动辊101d,第一电机101b设置于传动架101a外壁,第一电机101b输出端贯穿传动架101a并与旋转杆101c固定连接,从动辊101d两端均与传动架101a活动连接,旋转杆101c外壁转动连接传动带101e。The transmission assembly 101 includes a transmission frame 101a, a first motor 101b, a rotating rod 101c and a driven roller 101d. The first motor 101b is arranged on the outer wall of the transmission frame 101a. The output end of the first motor 101b penetrates the transmission frame 101a and is fixedly connected to the rotating rod 101c. , both ends of the driven roller 101d are movably connected to the transmission frame 101a, and the outer wall of the rotating rod 101c is rotationally connected to the transmission belt 101e.
在进行传输作业过程中,通过第一电机101b的启动带动旋转杆101c进行转动,通过旋转杆101c的转动带动传动带101e进行转动,通过传动带101e的转动,对煤炭进行传输作业。During the transmission operation, the first motor 101b is started to drive the rotating rod 101c to rotate, the rotation of the rotating rod 101c drives the transmission belt 101e to rotate, and the coal is transported through the rotation of the transmission belt 101e.
刮扫组件102包括夹持架102a、刮刀102b和定位螺栓102c,刮刀102b设置于夹持架102a内,定位螺栓102c设置于夹持架102a外壁,夹持架102a两端均与传动架101a内壁固定连接。The scraping assembly 102 includes a clamping frame 102a, a scraper 102b and a positioning bolt 102c. The scraper 102b is arranged in the clamping frame 102a. The positioning bolt 102c is arranged on the outer wall of the clamping frame 102a. Both ends of the clamping frame 102a are connected to the inner wall of the transmission frame 101a. Fixed connection.
在传动带101e进行转动送料时,其外壁接触刮刀102b,刮刀102b的材料优选尼龙,避免其对传动带101e的表面造成划伤,通过设置刮刀102b,使其对传动带101e表面粘附的垃圾进行刮除,使用者通过定位螺栓102c对刮刀102b进行卡紧安装,需要更换时,拆卸定位螺栓102c,即可实现对刮刀102b的拆除。When the transmission belt 101e rotates and feeds, its outer wall contacts the scraper 102b. The material of the scraper 102b is preferably nylon to avoid scratches on the surface of the transmission belt 101e. The scraper 102b is provided to scrape off the garbage adhered to the surface of the transmission belt 101e. , the user clamps and installs the scraper 102b through the positioning bolt 102c. When it needs to be replaced, the scraper 102b can be removed by removing the positioning bolt 102c.
清洁组件201包括第二电机201a、第一安装架201b和输出杆201c,第一安装架201b一端与传动架101a固定连接,第二电机201a设置于第一安装架201b外壁,第二电机201a输出端贯穿第一安装架201b并与输出杆201c固定连接,输出杆201c外壁设置有清洁辊201d,输出杆201c一端贯穿第一安装架201b。The cleaning assembly 201 includes a second motor 201a, a first mounting frame 201b and an output rod 201c. One end of the first mounting frame 201b is fixedly connected to the transmission frame 101a. The second motor 201a is disposed on the outer wall of the first mounting frame 201b. The second motor 201a outputs The end of the output rod 201c penetrates the first mounting bracket 201b and is fixedly connected to the output rod 201c. A cleaning roller 201d is provided on the outer wall of the output rod 201c. One end of the output rod 201c penetrates the first mounting bracket 201b.
通过第二电机201a的启动带动输出杆201c进行转动,通过输出杆201c的转动带动清洁辊201d进行转动,通过清洁辊201d的转动对传动带101e的表面进行清洁刷洗,清洁辊201d的表面设置有刷毛,确保清洁效率和清洁质量。The output rod 201c is driven to rotate by starting the second motor 201a, and the cleaning roller 201d is driven to rotate by the rotation of the output rod 201c. The surface of the transmission belt 101e is cleaned and scrubbed by the rotation of the cleaning roller 201d. The surface of the cleaning roller 201d is provided with bristles. , ensuring cleaning efficiency and cleaning quality.
联动组件202包括转动盘202a、活动环202b和牵引销202c,转动盘202a外壁与输出杆201c一端固定连接,牵引销202c一端与转动盘202a固定连接,牵引销202c外壁与活动环202b内壁活动连接,活动环202b外壁连接压缩杆202d。The linkage component 202 includes a rotating disk 202a, a movable ring 202b and a traction pin 202c. The outer wall of the rotating disk 202a is fixedly connected to one end of the output rod 201c. One end of the traction pin 202c is fixedly connected to the rotating disk 202a. The outer wall of the traction pin 202c is movably connected to the inner wall of the movable ring 202b. , the outer wall of the movable ring 202b is connected to the compression rod 202d.
通过输出杆201c的转动带动转动盘202a进行转动,通过转动盘202a的转动带动牵引销202c和活动环202b进行转动,通过活动环202b的转动带动压缩杆202d进行往复运动,从而实现与清洁组件201的联动,实现机械动力的传输。The rotation of the output rod 201c drives the rotating disk 202a to rotate, the rotation of the rotating disk 202a drives the traction pin 202c and the movable ring 202b to rotate, and the rotation of the movable ring 202b drives the compression rod 202d to reciprocate, thereby realizing the cleaning assembly 201 The linkage realizes the transmission of mechanical power.
增压组件203包括压缩仓203a、活动座203b和活塞203c,活塞203c设置于压缩仓203a内壁,活塞203c外壁与压缩仓203a内壁滑动连接,活动座203b设置于活塞203c外壁,活动座203b一端与压缩杆202d活动连接,压缩仓203a外壁连通有单向阀203e,压缩仓203a的出气端连通排气管203d。The boosting assembly 203 includes a compression chamber 203a, a movable seat 203b and a piston 203c. The piston 203c is arranged on the inner wall of the compression chamber 203a. The outer wall of the piston 203c is slidingly connected to the inner wall of the compression chamber 203a. The movable seat 203b is arranged on the outer wall of the piston 203c. One end of the movable seat 203b is connected to the inner wall of the compression chamber 203a. The compression rod 202d is movably connected, the outer wall of the compression chamber 203a is connected to a one-way valve 203e, and the air outlet end of the compression chamber 203a is connected to the exhaust pipe 203d.
通过压缩杆202d的往复运动带动活塞203c进行往复运动,通过活动座203b的设置,能够有效避免压缩杆202d在往复运动过程中出现摆动出现干涉卡滞的现象,确保传动作业的流畅性。The reciprocating motion of the compression rod 202d drives the piston 203c to reciprocate. The arrangement of the movable seat 203b can effectively prevent the compression rod 202d from swinging and causing interference and jamming during the reciprocating motion, ensuring the smoothness of the transmission operation.
通过活塞203c的往复运动,持续对压缩仓203a内的空气进行压缩,通过单向阀203e的设置,确保外界的空气源源不断的进入压缩仓203a内,确保压缩空气的持续输出。Through the reciprocating motion of the piston 203c, the air in the compression chamber 203a is continuously compressed. Through the setting of the one-way valve 203e, it is ensured that external air continuously enters the compression chamber 203a, ensuring the continuous output of compressed air.
喷洒组件301包括储水仓301a、出水管301b和第二安装架301c,储水仓301a外壁与排气管203d连通,出水管301b一端与储水仓301a外壁连通,第二安装架301c一端与传动架101a连接,出水管301b一端贯穿第二安装架301c,出水管301b靠近传动带101e外壁连通有喷头301e,储水仓301a外壁设置观察玻璃301d,储水仓301a外壁连通有加水管301f。The spray assembly 301 includes a water storage bin 301a, a water outlet pipe 301b and a second mounting bracket 301c. The outer wall of the water storage bin 301a is connected to the exhaust pipe 203d. One end of the water outlet pipe 301b is connected to the outer wall of the water storage bin 301a. One end of the second mounting bracket 301c is connected to the transmission frame 101a. One end of the water pipe 301b passes through the second installation frame 301c. The water outlet pipe 301b is connected to a nozzle 301e close to the outer wall of the transmission belt 101e. An observation glass 301d is provided on the outer wall of the water storage tank 301a. A water adding pipe 301f is connected to the outer wall of the water storage tank 301a.
加水管301f一端连通供水装置,当储水仓301a内液位低于设定值后,通过设置在储水仓301a内的液压传感器报警,供水装置通过加水管301f对储水仓301a进行加水,加水管301f表面设置有电磁阀,在其不使用时处于封闭状态,不影响储水仓301a的密封加压排水。One end of the water adding pipe 301f is connected to the water supply device. When the liquid level in the water storage tank 301a is lower than the set value, an alarm is generated through the hydraulic sensor installed in the water storage tank 301a. The water supply device adds water to the water storage tank 301a through the water adding pipe 301f. The surface of the water adding pipe 301f is provided with The solenoid valve is in a closed state when not in use and does not affect the sealing, pressurization and drainage of the water storage tank 301a.
压缩空气通过排气管203d进入储水仓301a的内腔后,使储水仓301a内的气压升高,在大气压力的作用下,储水仓301a内的水被挤压,通过出水管301b排出,并通过喷头301e喷出对传动带101e的表面进行清洁。After the compressed air enters the inner cavity of the water storage tank 301a through the exhaust pipe 203d, the air pressure in the water storage tank 301a is increased. Under the action of atmospheric pressure, the water in the water storage tank 301a is squeezed, discharged through the water outlet pipe 301b, and passed through the nozzle 301e The surface of the transmission belt 101e is cleaned by spraying.
对传动带101e的清洁顺序为,先通过刮刀102b对大块的垃圾进行刮除,通过喷头301e喷出清洁液对传动带101e的表面进行清洁,最后通过清洁辊201d的转动,对传动带101e的表面进行刷洗。The cleaning sequence of the transmission belt 101e is as follows: first, scrape off large pieces of garbage with the scraper 102b, spray cleaning liquid through the nozzle 301e to clean the surface of the transmission belt 101e, and finally clean the surface of the transmission belt 101e through the rotation of the cleaning roller 201d. scrub.
煤炭传输皮带长度较长,且暴露于户外,转动一圈的周期很长,皮带表面残留的少部分水可通过自然风干或设置吸水布等措施进行处理,避免传动带101e的表面残留水分造成煤炭粘附。The coal transmission belt is long and exposed to the outdoors. The period of one rotation is very long. The small amount of water remaining on the surface of the belt can be treated by natural air drying or setting up an absorbent cloth to avoid residual moisture on the surface of the transmission belt 101e causing coal to stick. Attached.
收集组件302包括收集仓302a、安装杆302b和排水管302c,收集仓302a设置于喷头301e下端,安装杆302b两端分别与收集仓302a和第二安装架301c固定连接,排水管302c一端与收集仓302a连通,排水管302c一端与储水仓301a连通,排水管302c表面设置有电磁阀302d。The collection assembly 302 includes a collection bin 302a, a mounting rod 302b and a drainage pipe 302c. The collection bin 302a is provided at the lower end of the nozzle 301e. Both ends of the mounting rod 302b are fixedly connected to the collection bin 302a and the second mounting bracket 301c respectively. One end of the drainage pipe 302c is connected to the collection bin 302a. The warehouse 302a is connected, and one end of the drainage pipe 302c is connected with the water storage tank 301a. A solenoid valve 302d is provided on the surface of the drainage pipe 302c.
收集仓302a的底部设置有可拆卸的排污扣板,便于后续的清洁作业。The bottom of the collection bin 302a is provided with a detachable sewage buckle plate to facilitate subsequent cleaning operations.
在喷头301e喷水进行清洁作业时,多余的水落至收集仓302a内,对多余的水进行收集,避免浪费,冲刷下的少部分灰尘垃圾沉淀于收集仓302a底部,收集仓302a内设置有液位传感器,液位超出设置值后,清洁设备暂时停机,电磁阀302d开启,收集仓302a收集的水通过排水管302c进入储水仓301a,排水管302c端口设置有过滤装置,避免大颗粒垃圾进入储水仓301a。When the nozzle 301e sprays water for cleaning operations, excess water falls into the collection bin 302a, and the excess water is collected to avoid waste. A small amount of dust and garbage washed away is deposited at the bottom of the collection bin 302a. A liquid is provided in the collection bin 302a. Level sensor, after the liquid level exceeds the set value, the cleaning equipment temporarily stops, the solenoid valve 302d opens, and the water collected by the collection bin 302a enters the water storage bin 301a through the drainage pipe 302c. A filtering device is provided at the port of the drainage pipe 302c to prevent large particles of garbage from entering the water storage bin 301a. .
且收集仓302a的出水端高度高于储水仓301a进水端,依靠重力即可实现水的传输,更加方便,节约资源。Moreover, the height of the water outlet end of the collection bin 302a is higher than the water inlet end of the water storage bin 301a. Water can be transported by gravity, which is more convenient and saves resources.
吹扫组件303包括增压罐303a、泄压管303b和排压管303c,泄压管303b两端分别与储水仓301a和增压罐303a连通,排压管303c一端与增压罐303a连通,排压管303c一端贯穿储水仓301a内壁并连通矩形喷管303d,矩形喷管303d靠近储水仓301a底部的一面开设有出气口。The purge assembly 303 includes a pressure boosting tank 303a, a pressure relief pipe 303b and a pressure discharge pipe 303c. Both ends of the pressure relief pipe 303b are connected to the water storage tank 301a and the pressure boosting tank 303a respectively. One end of the pressure relief pipe 303c is connected to the pressure boosting tank 303a. One end of the pressure pipe 303c penetrates the inner wall of the water storage tank 301a and is connected to the rectangular nozzle 303d. An air outlet is provided on a side of the rectangular nozzle 303d close to the bottom of the water storage tank 301a.
收集仓302a内的水排出后,其底部留有垃圾的沉淀物,使用者即可开启收集仓302a底部的排污扣板,对污泥进行定期清理。After the water in the collection bin 302a is drained, the sediment of garbage remains at the bottom. The user can open the sewage buckle plate at the bottom of the collection bin 302a to clean the sludge regularly.
随着增压组件203持续输出压缩空气至储水仓301a内,随着储水仓301a内气压的持续升高,使多余压缩空气通过泄压管303b进入增压罐303a内,泄压管303b表面设置有泄压阀,工作人员可以设定泄压参数,便于灵活调节使用。As the booster assembly 203 continues to output compressed air into the water storage tank 301a, and as the air pressure in the water storage tank 301a continues to rise, excess compressed air enters the booster tank 303a through the pressure relief pipe 303b. A leakage leakage is provided on the surface of the pressure relief pipe 303b. Pressure valve, the staff can set the pressure relief parameters to facilitate flexible adjustment and use.
多余的压缩空气通过泄压管303b进入增压罐303a内存储,在对收集仓302a底部的污泥进行清理时,使用者开启增压罐303a的出气阀门,从而输出压缩空气通过排压管303c进入矩形喷管303d,空气通过矩形喷管303d喷出,从而使收集仓302a底部的污泥排出效率更高,排出更加彻底。Excess compressed air enters the booster tank 303a through the pressure relief pipe 303b and is stored. When cleaning the sludge at the bottom of the collection bin 302a, the user opens the outlet valve of the booster tank 303a, thereby outputting the compressed air through the pressure relief pipe 303c. Entering the rectangular nozzle 303d, the air is ejected through the rectangular nozzle 303d, so that the sludge at the bottom of the collection bin 302a is discharged more efficiently and more thoroughly.
实施例3Example 3
为本发明第三个实施例,该实施例基于上两个实施例,本实施例提出了一种提高发电厂污泥掺烧流动性的方法,包括This is the third embodiment of the present invention. This embodiment is based on the previous two embodiments. This embodiment proposes a method for improving the fluidity of sludge blending in power plants, including
将污泥存放至干煤棚内后,利用挖掘机将石子煤与污泥按1:1先掺配;After storing the sludge in the dry coal shed, use an excavator to mix the gravel coal and sludge at a ratio of 1:1;
挖一斗污泥,挖一斗石子煤进行混合,再通过推煤重复翻转,确保混合均匀后将石子污泥混煤放置于斗轮机可取区域;Dig a bucket of sludge, dig a bucket of gravel and coal to mix, and then push the coal and repeatedly turn it over to ensure even mixing, then place the gravel, sludge and coal in the accessible area of the bucket wheel machine;
上仓时,通过2台斗轮机按燃煤与污泥石子混煤9:1的比例,燃煤为9,污泥石子煤1,取料至皮带,取燃煤的斗轮机控制在800吨/小时,取石子污泥煤的斗轮机80吨/小时;When loading into the warehouse, the coal and sludge gravel are mixed at a ratio of 9:1 through 2 bucket wheel machines. The coal is 9:1 and the sludge gravel coal is 1. The material is taken to the belt. The bucket wheel machine that takes out the coal is controlled at 800 tons. / hour, the bucket wheel machine that takes out gravel, sludge and coal is 80 tons / hour;
两个煤种由2台斗轮机的皮带最终在1条皮带上汇合后再次混合,然后通过滚轴筛、碎煤机等设备的充分混合后上至原煤仓。The two coal types are finally merged on one belt by the belts of two bucket wheel machines and mixed again, and then fully mixed by roller screens, coal crushers and other equipment before being transported to the raw coal bunker.
充分利用块状或者颗粒状的不含水份,流动性好,不粘结的石子煤特点,将污泥切断,污泥检混有石子煤,分离成具有流动性较高的小块煤,从而实现制粉系统不堵煤、断煤。电厂充分利用中速磨煤机和钢球磨煤机工作原理不同,钢球磨煤机振动对石子煤磨制不敏感的特点,行业首创采用“污泥+石子煤”掺混后与其他煤种进行掺烧方式,成功解决了高水分污泥掺烧造成制粉系统堵煤、断煤的行业共性问题。推广到中速磨煤机上仓用大块状煤代替石子煤进行均匀掺混后上仓掺烧,实现了相同的效果。Make full use of the characteristics of lumpy or granular gravel coal that does not contain moisture, has good fluidity and is non-adhesive, and cuts off the sludge. The sludge is mixed with gravel coal and separated into small pieces of coal with high fluidity. In this way, the pulverizing system will not be blocked or cut off. The power plant makes full use of the different working principles of the medium-speed coal mill and the steel ball coal mill. The vibration of the steel ball coal mill is not sensitive to the grinding of gravel coal. It is the first in the industry to use "sludge + gravel coal" to blend with other coal types. The blending method has successfully solved the common industry problem of coal blockage and coal failure in the pulverizing system caused by blending high-moisture sludge. It has been extended to the upper silo of the medium-speed coal mill, using large pieces of coal instead of gravel coal for uniform mixing and then blending and burning in the upper silo, achieving the same effect.
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖教导和优点的前提下,许多改型是可能的(例如,各种元件的尺寸、尺度、结构、形状和比例、以及参数值(例如,温度、压力等)、安装布置、材料的使用、颜色、定向的变化等)。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本发明的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本发明的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本发明不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。It is important to note that the construction and arrangements of the present application shown in various exemplary embodiments are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reviewing this disclosure will readily appreciate that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application. are possible (e.g. variations in size, scale, structure, shape and proportion of various elements, as well as parameter values (e.g. temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be constructed from multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operation and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the invention is not limited to particular embodiments, but extends to various modifications which still fall within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征(即,与当前考虑的执行本发明的最佳模式不相关的那些特征,或于实现本发明不相关的那些特征)。Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation may be described (i.e., those features that are not relevant to the best mode presently contemplated for carrying out the invention, or that are not relevant to carrying out the invention) feature).
应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。It is understood that numerous implementation-specific decisions may be made during the development of any actual implementation, as in any engineering or design project. Such a development effort might be complex and time consuming, but would be a routine undertaking of design, manufacture and production without undue experimentation to those of ordinary skill having the benefit of this disclosure .
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the present invention can be carried out. Modifications or equivalent substitutions without departing from the spirit and scope of the technical solution of the present invention shall be included in the scope of the claims of the present invention.
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| CN115676301A (en) | 2023-02-03 |
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