CN115642890A - filter - Google Patents
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- CN115642890A CN115642890A CN202210527108.0A CN202210527108A CN115642890A CN 115642890 A CN115642890 A CN 115642890A CN 202210527108 A CN202210527108 A CN 202210527108A CN 115642890 A CN115642890 A CN 115642890A
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Abstract
Description
技术领域technical field
本申请涉及滤波器领域,特别涉及一种滤波器。The present application relates to the field of filters, in particular to a filter.
背景技术Background technique
滤波器是一种用来消除干扰杂讯信号的器件,用于对特定频率的频段或该频段以外的频率进行有效滤除的电路元件。对于10KHz-1GHz频率范围工作的滤波器,通常是直接使用陶瓷穿心电容,以达到低插入损耗。然而这种滤波器中陶瓷穿心电容容易出现短路失效。A filter is a device used to eliminate interfering noise signals, and is a circuit element used to effectively filter out a specific frequency band or frequencies outside the frequency band. For filters operating in the 10KHz-1GHz frequency range, ceramic feedthrough capacitors are usually used directly to achieve low insertion loss. However, ceramic feedthrough capacitors in this filter are prone to short-circuit failure.
发明内容Contents of the invention
本申请实施例提供一种滤波器,解决了现有技术中存在的滤波器中陶瓷穿心电容容易出现短路失效的问题。The embodiment of the present application provides a filter, which solves the problem in the prior art that the ceramic feedthrough capacitors in the filter are prone to short-circuit failure.
本发明是这样实现的,一种滤波器,包括外壳、PCB穿心电容、PCB组件、第一导针和第二导针,外壳具有正输入口、负输入口、正输出口和负输出口;PCB穿心电容设于所述外壳内,所述PCB穿心电容为集成在第一PCB板上的穿心电容;PCB组件设于所述外壳内,所述PCB组件包括第二PCB板和设于所述第二PCB板上的贴片陶瓷电容;所述第一导针与所述第二PCB板电连接,所述第一导针的两端分别穿设有磁珠并穿过正输入口和正输出口;所述第二导针与所述PCB穿心电容电连接,所述第二导针的一端穿设有磁珠并穿过负输入口,另一端穿过负输出口。The present invention is realized in this way, a filter includes a shell, a PCB feedthrough capacitor, a PCB assembly, a first guide pin and a second guide pin, and the shell has a positive input port, a negative input port, a positive output port and a negative output port The PCB feedthrough capacitor is located in the shell, and the PCB feedthrough capacitor is a feedthrough capacitor integrated on the first PCB board; the PCB assembly is located in the shell, and the PCB assembly includes the second PCB board and SMD ceramic capacitors arranged on the second PCB board; the first guide pin is electrically connected to the second PCB board, and the two ends of the first guide pin are respectively pierced with magnetic beads and pass through the positive An input port and a positive output port; the second guide pin is electrically connected to the PCB feedthrough capacitor, one end of the second guide pin is pierced with a magnetic bead and passes through the negative input port, and the other end passes through the negative output port.
在其中一个实施例中,所述第一PCB板为多层印刷电路板,且多层所述印刷电路板形成所述穿心电容。In one embodiment, the first PCB board is a multi-layer printed circuit board, and the multi-layer printed circuit board forms the feedthrough capacitor.
在其中一个实施例中,所述第一导针包括与所述第二PCB板电连接的第一导针段和第二导针段,所述第一导针段上穿设有磁珠并穿过所述正输入口,所述第二导针段上穿设有磁珠并穿过所述正输出口;所述第二导针包括与所述PCB穿心电容电连接的第三导针段和第四导针段,所述第三导针段上穿设有磁珠并穿过所述负输入口,所述第四导针段穿过所述负输出口。In one of the embodiments, the first guide pin includes a first guide pin segment and a second guide pin segment electrically connected to the second PCB board, the first guide pin segment is pierced with a magnetic bead and Through the positive input port, the second guide pin section is pierced with magnetic beads and passes through the positive output port; the second guide pin includes a third guide pin electrically connected to the PCB feedthrough capacitor A needle segment and a fourth guide needle segment, the third guide needle segment is threaded with magnetic beads and passes through the negative input port, and the fourth guide needle segment passes through the negative output port.
在其中一个实施例中,滤波器还包括第一连接导针和第二连接导针,所述第一连接导针的两端分别连接所述第一导针段位于所述外壳内的一端和所述第二导针段位于所述外壳内的一端;所述第二连接导针的两端分别连接所述第三导针段位于所述外壳内的一端和所述第四导针段位于所述外壳内的一端;In one of the embodiments, the filter further includes a first connection guide pin and a second connection guide pin. The second guide pin segment is located at one end of the housing; the two ends of the second connecting guide pin are respectively connected to the end of the third guide pin segment located in the housing and the fourth guide pin segment is located at an end within the housing;
所述第一连接导针和所述第二连接导针的材质均为银。The material of the first connecting guide pin and the second connecting guide pin is silver.
在其中一个实施例中,所述第二PCB板上开设有第一导电孔和第一通孔,所述PCB穿心电容上开设有第二导电孔和第二通孔;所述第一导针段和所述第三导针段均穿过所述第一导电孔和所述第二通孔,所述第一导针段从所述正输入口穿出所述外壳,所述第三导针段从所述负输入口穿出所述外壳;所述第二导针段和所述第四导针段均穿过所述第一通孔和所述第二导电孔,所述第二导针段从所述正输出口穿出所述外壳,所述第四导针段从所述负输出口穿出所述外壳。In one of the embodiments, a first conductive hole and a first through hole are opened on the second PCB, and a second conductive hole and a second through hole are opened on the PCB feedthrough capacitor; Both the needle segment and the third guide pin segment pass through the first conductive hole and the second through hole, the first guide pin segment passes through the housing from the positive input port, and the third The guide pin segment passes through the housing from the negative input port; the second guide pin segment and the fourth guide pin segment pass through the first through hole and the second conductive hole, and the first guide pin segment passes through the first through hole and the second conductive hole. The second guide pin section passes through the housing through the positive output port, and the fourth guide pin segment passes through the housing through the negative output port.
在其中一个实施例中,所述第四导针段与所述负输出口焊接在一起;In one of the embodiments, the fourth guide pin segment is welded together with the negative output port;
所述PCB穿心电容具有与所述第四导针段连接的接地电极,所述PCB穿心电容具有所述接地电极的一侧表面与所述外壳连接。The PCB feedthrough capacitor has a ground electrode connected to the fourth guide pin segment, and the PCB feedthrough capacitor has one side surface of the ground electrode connected to the shell.
在其中一个实施例中,所述第二PCB板与所述PCB穿心电容平行设置,且所述第二PCB板上安装所述贴片陶瓷电容的一侧表面朝向所述PCB穿心电容;In one of the embodiments, the second PCB board is arranged in parallel with the PCB feedthrough capacitor, and the side surface of the chip ceramic capacitor installed on the second PCB board faces the PCB feedthrough capacitor;
所述磁珠位于所述第二PCB板和所述PCB穿心电容之间。The magnetic beads are located between the second PCB board and the PCB feedthrough capacitor.
在其中一个实施例中,所述第一导针段、所述第二导针段、所述第三导针段以及所述第四导针段互相平行,且所述第一导针段垂直于所述第二PCB板;In one of the embodiments, the first guide needle segment, the second guide needle segment, the third guide needle segment and the fourth guide needle segment are parallel to each other, and the first guide needle segment is vertical on the second PCB board;
所述正输入口、负输入口、正输出口和负输出口呈方形排列。The positive input port, the negative input port, the positive output port and the negative output port are arranged in a square shape.
在其中一个实施例中,所述第一导针、所述第二导针以及所述外壳的材质相同。In one embodiment, the material of the first guide pin, the second guide pin and the shell is the same.
在其中一个实施例中,所述外壳中填充有固化胶。In one of the embodiments, the casing is filled with cured glue.
本申请提供的滤波器的有益效果在于:与现有技术相比,本申请将穿心电容集成于第一PCB板,并在第二PCB板上设置贴片陶瓷电容,可以避免直接使用陶瓷穿心电容导致的电容短路失效问题,同时可以达到低插入损耗的要求。The beneficial effect of the filter provided by this application is that compared with the prior art, this application integrates the feedthrough capacitor on the first PCB board, and arranges chip ceramic capacitors on the second PCB board, which can avoid directly using ceramic feedthrough capacitors. Capacitor short-circuit failure caused by heart capacitance, and can meet the requirements of low insertion loss.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1是本申请实施例提供的滤波器的立体结构示意图;FIG. 1 is a schematic diagram of a three-dimensional structure of a filter provided in an embodiment of the present application;
图2是本申请实施例提供的滤波器的电路原理图;Fig. 2 is the circuit principle diagram of the filter provided by the embodiment of the present application;
图3是本申请实施例提供的滤波器的内部结构示意图;FIG. 3 is a schematic diagram of the internal structure of the filter provided by the embodiment of the present application;
图4是本申请实施例提供的滤波器的PCB穿心电容的整体结构示意图;4 is a schematic diagram of the overall structure of the PCB feedthrough capacitor of the filter provided by the embodiment of the present application;
图5-1是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第一层印刷电路板示意图;Figure 5-1 is a schematic diagram of the first layer of the printed circuit board of the first PCB board integrated with the feedthrough capacitance of the filter provided by the embodiment of the present application;
图5-2是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第二层印刷电路板示意图;Fig. 5-2 is a schematic diagram of the second layer of the printed circuit board of the first PCB integrated with the feedthrough capacitor of the filter provided by the embodiment of the present application;
图5-3是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第三层印刷电路板示意图;Fig. 5-3 is a schematic diagram of the third layer of the printed circuit board of the first PCB board integrated with the feedthrough capacitance of the filter provided by the embodiment of the present application;
图5-4是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第四层印刷电路板示意图;Figure 5-4 is a schematic diagram of the fourth layer of the printed circuit board of the first PCB board integrated with the feedthrough capacitor of the filter provided by the embodiment of the present application;
图5-5是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第五层印刷电路板示意图;Figure 5-5 is a schematic diagram of the fifth layer of the printed circuit board of the first PCB board integrated with the feedthrough capacitance of the filter provided by the embodiment of the present application;
图5-6是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第六层印刷电路板示意图;5-6 are schematic diagrams of the sixth-layer printed circuit board of the first PCB board integrated with the feedthrough capacitance of the filter provided by the embodiment of the present application;
图5-7是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第七层印刷电路板示意图;5-7 are schematic diagrams of the seventh-layer printed circuit board of the first PCB board integrated with the feedthrough capacitance of the filter provided by the embodiment of the present application;
图5-8是本申请实施例提供的滤波器的集成有穿心电容的第一PCB板的第八层印刷电路板示意图;5-8 are schematic diagrams of the eighth-layer printed circuit board of the first PCB board integrated with feedthrough capacitors of the filter provided by the embodiment of the present application;
图6是本申请实施例提供的滤波器的PCB组件的正面示意图;FIG. 6 is a schematic front view of the PCB assembly of the filter provided by the embodiment of the present application;
图7是本申请实施例提供的滤波器的PCB组件的背面示意图;FIG. 7 is a schematic diagram of the back of the PCB assembly of the filter provided by the embodiment of the present application;
图8是本申请实施例提供的滤波器的PCB组件上焊接第一连接导针和第二连接导针的示意图。FIG. 8 is a schematic diagram of soldering a first connection guide pin and a second connection guide pin on a PCB assembly of a filter provided by an embodiment of the present application.
附图标记:Reference signs:
10、外壳;11、正输入口;12、负输入口;13、正输出口;14、负输出口;10. Shell; 11. Positive input port; 12. Negative input port; 13. Positive output port; 14. Negative output port;
20、PCB穿心电容;21、第一PCB板;201、第二导电孔;202、第二通孔;20. PCB feedthrough capacitor; 21. The first PCB board; 201. The second conductive hole; 202. The second through hole;
30、PCB组件;31、第二PCB板;32、贴片陶瓷电容;311、第一导电孔;312、第一通孔;30. PCB assembly; 31. The second PCB board; 32. SMD ceramic capacitor; 311. The first conductive hole; 312. The first through hole;
40、第一导针;41、第一导针段;42、第二导针段;43、第一连接导针;40. The first guide pin; 41. The first guide pin segment; 42. The second guide pin segment; 43. The first connecting guide pin;
50、第二导针;51、第三导针段;52、第四导针段;53、第二连接导针;50. The second guide pin; 51. The third guide pin segment; 52. The fourth guide pin segment; 53. The second connecting guide pin;
60、磁珠;60. Magnetic beads;
70、固化胶。70. Curing glue.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying No device or element must have a particular orientation, be constructed, and operate in a particular orientation, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
还需说明的是,本申请实施例中以同一附图标记表示同一组成部分或同一零部件,对于本申请实施例中相同的零部件,图中可能仅以其中一个零件或部件为例标注了附图标记,应理解的是,对于其他相同的零件或部件,附图标记同样适用。It should also be noted that, in the embodiment of the present application, the same component or the same component is represented by the same reference numeral, and for the same component in the embodiment of the present application, only one of the parts or components may be marked as an example in the figure It should be understood that, for other identical parts or components, the reference signs are also applicable.
为方便说明,本发明中使用英文的具体说明如下:For convenience of description, the concrete instructions of using English among the present invention are as follows:
PCB(Printed Circuit Board),中文名称为印制电路板,又称印刷线路板,也称为PCB板。PCB (Printed Circuit Board), the Chinese name is printed circuit board, also known as printed circuit board, also known as PCB board.
本申请实施例提供一种滤波器,解决了现有技术中存在的滤波器中陶瓷穿心电容容易出现短路失效的问题。The embodiment of the present application provides a filter, which solves the problem in the prior art that the ceramic feedthrough capacitors in the filter are prone to short-circuit failure.
请一并参考图1和图3,本申请实施例提供的滤波器包括外壳10、PCB穿心电容20、PCB组件30、第一导针40和第二导针50。其中,外壳10中具有容置空间,以便容置电子器件,外壳10具有正输入口11、负输入口12、正输出口13和负输出口14;PCB穿心电容20和PCB组件30设于外壳10内,以通过外壳10来支撑保护PCB穿心电容20和PCB组件30。PCB穿心电容20为集成在第一PCB板21上的穿心电容;设于外壳10内,PCB组件30包括第二PCB板31和设于第二PCB板31上的贴片陶瓷电容32;在第一PCB板21中集成穿心电容,以避免穿心电容短路,同时在第二PCB板31上安装贴片陶瓷电容32,以便对电容量与电容特性进行调整,第一导针40与第二PCB板31电连接,第一导针40的两端分别穿设有磁珠60并穿过正输入口11和正输出口13;第二导针50与PCB穿心电容20电连接,第二导针50的一端穿设有磁珠60并穿过负输入口12,另一端穿过负输出口14,从而使该滤波器可以达到陶瓷穿心电容的插入损耗指标,即实现低插入损耗,并且避免短路,进而可以更好的避免滤波器失效。Please refer to FIG. 1 and FIG. 3 together. The filter provided by the embodiment of the present application includes a
参考图2,图2为本申请实施例的滤波器的电路原理图。根据图2可以看出,图2中的1引脚对应第一导针40穿过正输入口11的一端,2引脚对应第一导针40穿过正输出口13的一端,3引脚对应第二导针50穿过负输入口12的一端,4引脚对应第二导针50穿过负输出口14的一端,图2中的电感对应磁珠60,图2中的1引脚和2引脚之间的连接线对应第一导针40,3引脚和4引脚之间的连接线对应第二导针50,图2中的电容分别对应集成于第一PCB板21中的穿心电容以及安装于第二PCB板31上的贴片陶瓷电容32。Referring to FIG. 2 , FIG. 2 is a schematic circuit diagram of a filter according to an embodiment of the present application. It can be seen from FIG. 2 that
根据本申请实施例提供的滤波器,与现有技术相比,本申请将穿心电容集成于第一PCB板21,并在第二PCB板31上设置贴片陶瓷电容32,可以避免直接使用陶瓷穿心电容导致的电容短路失效问题,同时可以达到低插入损耗的要求。According to the filter provided by the embodiment of the present application, compared with the prior art, the present application integrates the feedthrough capacitor on the
进一步的,参考图4,第一PCB板21为多层印刷电路板,且多层印刷电路板形成穿心电容。即在制作多层印刷电路板时,即制作第一PCB板21时,同时形成穿心电容,也就是说,采用印刷电路板制作出穿心电容,从而使穿心电容集成到第一PCB板21中,以避免短路。采用PCB工艺得到第一PCB板21中的集成穿心电容,具有高频特性好、耐焊接能力强、在恶劣环境(比如强振动、强冲击)下不会开裂短路、可靠性高等好处。Further, referring to FIG. 4 , the
进一步地,作为申请实施例提供的滤波器的一种具体实施方式,印刷电路板为8层,在其它实施例中,印刷电路板也可以为5层、6层、7层等等数量。具体可以根据需要设置;当然,印刷电路板的层数越多,其电容量也越大。请一并参考图5-1至图5-8,第一PCB板21具有的8层印刷电路板按照第一层到第八层的层叠顺序由上到下依次为图5-1至图5-8所示意的图形。Furthermore, as a specific implementation of the filter provided in the embodiment of the application, the printed circuit board has 8 layers. In other embodiments, the printed circuit board may also have 5 layers, 6 layers, 7 layers, etc. number. Specifically, it can be set according to needs; of course, the more layers of the printed circuit board, the greater its capacitance. Please refer to Fig. 5-1 to Fig. 5-8 together. The 8-layer printed circuit board of the
进一步的,参考图1和图3,作为申请实施例提供的滤波器的一种具体实施方式,第一导针40包括与第二PCB板31电连接的第一导针段41和第二导针段42,第一导针段41上穿设有磁珠60并穿过正输入口11,第二导针段42上穿设有磁珠60并穿过正输出口13;第二导针50包括与PCB穿心电容20电连接的第三导针段51和第四导针段52,第三导针段51上穿设有磁珠60并穿过负输入口12,第四导针段52穿过负输出口14。Further, referring to FIG. 1 and FIG. 3 , as a specific implementation of the filter provided in the embodiment of the application, the
需要说明的是,设置第一导针段41穿过正输入口11作为正输入端,设置第二导针段42穿过正输出口13作为正输出端,设置第三导针段51穿过负输入口12作为负输入端,设置第四导针段52穿过负输出口14作为负输出端。如此就可以使滤波器的正输入端、正输出端、负输入端和负输出端全都位于同一侧,方便连接使用,而且也能很好的减小滤波器的体积。It should be noted that the first
进一步的,分别设置第一导针段41、第二导针段42、第三导针段51和第四导针段52也能方便磁珠60的穿设,使得磁珠60可以集中分布,节省空间。Further, setting the first
进一步的,参考图8,作为申请实施例提供的滤波器的一种具体实施方式,滤波器还包括第一连接导针43和第二连接导针53,第一连接导针43的两端分别连接第一导针段41位于外壳10内的一端和第二导针段42位于外壳10内的一端;第二连接导针53的两端分别连接第三导针段51位于外壳10内的一端和第四导针段52位于外壳10内的一端;第一连接导针43和第二连接导针53的材质均为银。由于滤波器在长时间使用之后会产生大量的热量使得滤波器的温度升高,容易影响滤波器的电子器件的正常使用性能,因此在第一导针段41和第二导针段42通过焊锡焊接在第二PCB板31上的基础上将第一导针段41和第二导针段42通过银材质的第一连接导针43连接在一起,可以降低第一导针40的电阻,降低热量的产生,同时,将第三导针段51和第四导针段52也通过银材质的第二连接导针53连接在一起,可以减小第二导针50的电阻,减少热量的产生。如此,通过减小第一导针40和第二导针50的电阻就可以减小热量的产生,从而减小滤波器整体的温度,降低滤波器的电子器件因高温而导致故障的风险,提高滤波器的可靠性。Further, with reference to FIG. 8 , as a specific implementation of the filter provided in the embodiment of the application, the filter further includes a first
进一步的,请一并参考图4、图6-图7,作为申请实施例提供的滤波器的一种具体实施方式,为了使第一导针段41、第二导针段42、第三导针段51和第四导针段52在滤波器中的安装更加方便快捷,本申请的第二PCB板31上开设有第一导电孔311和第一通孔312,PCB穿心电容20上开设有第二导电孔201和第二通孔202;第一导针段41和第三导针段51均穿过第一导电孔311和第二通孔202,第一导针段41从正输入口11穿出外壳10,第三导针段51从负输入口12穿出外壳10,这样就相当于第一导针段41和第三导针段51均与第二PCB板31电连接,而并未与PCB穿心电容20电连接,只是从PCB穿心电容20中穿过而已;第二导针段42和第四导针段52均穿过第一通孔312和第二导电孔201,第二导针段42从正输出口13穿出外壳10,第四导针段52从负输出口14穿出外壳10,这样就相当于第二导针段42和第四导针段52均与PCB穿心电容20电连接,而并未与第二PCB板31电连接。Further, please refer to Figure 4, Figure 6-Figure 7 together, as a specific implementation of the filter provided in the embodiment of the application, in order to make the first
通过上述设置,当第二PCB板31和PCB穿心电容20共同处于很小的空间内时,既能够很好的保证第一导针段41和第三导针段51与第二PCB板31电连接,第二导针段42和第四导针段52与PCB穿心电容20电连接,又可以不折弯第一导针段41、第三导针段51、第二导针段42和第四导针段52,第一导针段41、第三导针段51、第二导针段42和第四导针段52均可以采用直线结构,省材料的同时也方便安装,进而能够使滤波器的外壳10中安装的电子器件装配的更加紧凑,减小滤波器的体积。Through the above settings, when the
进一步的,参考图1,作为申请实施例提供的滤波器的一种具体实施方式,第四导针段52与负输出口14焊接在一起;由于第四导针段52上并没有穿设磁珠60,因此为了加快滤波器的装配效率,可以将第四导针段52与负输出口14焊接在一起,具体可以在制作外壳10时就将第四导针段52与负输出口14一体制作在一起,这样就只需要再对第一导针段41、第二导针段42和第三导针段51进行安装即可。PCB穿心电容20具有与第四导针段52连接的接地电极,PCB穿心电容20具有接地电极的一侧表面与外壳10连接,由于第四导针段52位于外壳10外面的一端会作为负输出端,因此将接地电极与第四导针段52连接,并且PCB穿心电容20具有接地电极的一侧表面与外壳10连接,这样就相当于将第四导针段52、接地电极和外壳10连接在一起了,外壳10也可以用于接地,不仅可以增大接地面积,便于接地,而且可以降低插入损耗。Further, referring to FIG. 1 , as a specific implementation of the filter provided in the embodiment of the application, the fourth
进一步的,参考图3,作为申请实施例提供的滤波器的一种具体实施方式,第二PCB板31与PCB穿心电容20平行设置,且第二PCB板31上安装贴片陶瓷电容32的一侧表面朝向PCB穿心电容20;磁珠60位于第二PCB板31和PCB穿心电容20之间。通过上述设置,可以使贴片陶瓷电容32和磁珠60全部分布在第二PCB板31与PCB穿心电容20之间,同时由于第二PCB板31与PCB穿心电容20平行设置,因此外壳10内设置的电子器件的分布更加紧凑,空间利用更加合理化,有利于缩小滤波器的体积,使滤波器的制作小型化。Further, referring to FIG. 3 , as a specific implementation of the filter provided in the embodiment of the application, the
进一步的,请一并参考图1、图3,作为申请实施例提供的滤波器的一种具体实施方式,第一导针段41、第二导针段42、第三导针段51以及第四导针段52互相平行,且第一导针段41垂直于第二PCB板31;当第二PCB板31与PCB穿心电容20平行设置时,为了将滤波器的体积控制在第二PCB板31与PCB穿心电容20形成的空间大小范围内,第一导针段41、第二导针段42、第三导针段51以及第四导针段52就不能再额外占用其他的空间来增加滤波器的体积,所以将第一导针段41、第二导针段42、第三导针段51以及第四导针段52全部设置为互相平行的直线结构,这样第一导针段41、第二导针段42、第三导针段51以及第四导针段52位于外壳10内部的部分就会处于第二PCB板31与PCB穿心电容20形成的空间内,而另一部分会伸出至外壳10外部,不会增大滤波器的体积。进一步的,当第一导针段41、第二导针段42、第三导针段51以及第四导针段52平行设置时,正输入口11、负输入口12、正输出口13和负输出口14可以处于外壳10的同一侧面上,具体的,可以使正输入口11、负输入口12、正输出口13和负输出口14呈方形排列,这样正输入口11、负输入口12、正输出口13和负输出口14之间的距离可以更加均匀并且尽可能的大一些,可以降低互相之间的影响。Further, please refer to FIG. 1 and FIG. 3 together. As a specific implementation of the filter provided in the embodiment of the application, the first
进一步可选的,作为申请实施例提供的滤波器的一种具体实施方式,第一导针40、第二导针50以及外壳10的材质相同,这样第四导针段52和负输出口14的连接就更加容易,可以将第四导针段52和外壳10一体制作;第一导针40、第二导针50以及外壳10选择相同的材质可以方便制作,外壳10可以为金属壳,以提高外壳10的强度,同时可以屏蔽外界对外壳10中电子器件的影响,降低插入损耗。另外,将外壳10使用金属壳,还可以在安装时将第一PCB板21与外壳10接触连接,这样第一PCB板21上的接地电极就与外壳10电性相连,以增大接地面积,更好的进行接地。第一导针段41、第二导针段42和第三导针段51可以设置为相同,也就是长度和尺寸均相同,例如,第一导针段41、第二导针段42、第三导针段51可以设置为相同长度、相同直径的圆柱形,为了保持外观统一,第四导针段52也设置为与第一导针段41相同长度和相同直径的圆柱形。Further optionally, as a specific implementation of the filter provided in the embodiment of the application, the materials of the
进一步的,参考图3,作为申请实施例提供的滤波器的一种具体实施方式,外壳10中填充有固化胶70。在外壳10中填充固化胶70,以通过固化胶70将PCB穿心电容20、PCB组件30、第一导针40、第二导针50和磁珠60包裹,以固化形成一体结构,不与外壳10碰撞,温冲、随机振动、高频振动、低频振动、冲击等试验产生的应力首先由外壳10承受,从而达到保护PCB穿心电容20和贴片陶瓷电容32的目的,提高稳定性与可靠性。优先地,固化胶70可以为A/B胶。当然,固化脱也可以为其它胶,如环氧树脂胶等。Further, referring to FIG. 3 , as a specific implementation of the filter provided in the embodiment of the application, the
本申请实施例的滤波器的制作过程为:采用多层印刷电路板制作第一PCB板21,且在制作过程中形成穿心电容,即得到集成有穿心电容的第一PCB板21;将普通陶瓷贴片电容通过回流焊工艺焊接到第二PCB板31上集成为PCB组件30;先将PCB穿心电容20装入外壳10,PCB穿心电容20正面朝上,将PCB穿心电容20贴紧外壳10内部底部进行焊接,然后将第一导针40和第二导针50穿过PCB穿心电容20,并在第一导针段41、第二导针段42和第三导针段51上装入磁珠60,再将PCB组件30装入外壳10,并将导针穿过PCB组件30进行焊接,得到半成品;再使用导热灌封胶对半成品进行灌封,灌封胶固化后,再采用平行缝焊工艺封装为成品的滤波器。The manufacturing process of the filter in the embodiment of the present application is as follows: a multilayer printed circuit board is used to manufacture the
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above is only a specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application. Should be covered within the protection scope of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.
Claims (10)
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