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CN115570782B - Knitted fabric forming method and knitted fabric based on 3D printing - Google Patents

Knitted fabric forming method and knitted fabric based on 3D printing

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Publication number
CN115570782B
CN115570782B CN202211222227.1A CN202211222227A CN115570782B CN 115570782 B CN115570782 B CN 115570782B CN 202211222227 A CN202211222227 A CN 202211222227A CN 115570782 B CN115570782 B CN 115570782B
Authority
CN
China
Prior art keywords
knitted fabric
printing
knitting
yarns
connection area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202211222227.1A
Other languages
Chinese (zh)
Other versions
CN115570782A (en
Inventor
罗凌晓
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Zhizhu Garment Design Co ltd
Original Assignee
Shanghai Zhizhu Garment Design Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shanghai Zhizhu Garment Design Co ltd filed Critical Shanghai Zhizhu Garment Design Co ltd
Priority to CN202211222227.1A priority Critical patent/CN115570782B/en
Publication of CN115570782A publication Critical patent/CN115570782A/en
Application granted granted Critical
Publication of CN115570782B publication Critical patent/CN115570782B/en
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • B29C64/393Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20Post-treatment, e.g. curing, coating or polishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Knitting Of Fabric (AREA)

Abstract

本公开涉及针织面料成型技术领域,尤其涉及一种基于3D打印的针织面料成型方法及针织面料,该方法包括以下步骤:确定针织面料原材与3D打印耗材的连接区域;编织所述针织面料原材,并调节所述连接区域内纱线的编织特征;通过3D打印机进行3D打印,将所述针织面料原材的连接区域与所述3D打印耗材连接;对3D打印完成的所述针织面料原材的所述连接区域进行形变处理,得到成型的针织面料。本公开实施例,对针织面料原材连接区域内的纱线进行编制特征调节,直接将3D打印耗材添加至针织面料表面,并提高3D打印耗材与针织面料的结合效果,以及通过对连接区域进行形变处理,得到所需形态的针织面料,从而实现丰富的视觉效果及高精度功能性。

The present disclosure relates to the technical field of knitted fabric molding, and in particular to a knitted fabric molding method and knitted fabric based on 3D printing, the method comprising the following steps: determining the connection area between the knitted fabric raw material and the 3D printing consumables; weaving the knitted fabric raw material and adjusting the weaving characteristics of the yarn in the connection area; performing 3D printing through a 3D printer to connect the connection area of the knitted fabric raw material with the 3D printing consumables; and performing deformation processing on the connection area of the knitted fabric raw material after 3D printing to obtain a formed knitted fabric. In the embodiment of the present disclosure, the knitting characteristics of the yarn in the connection area of the knitted fabric raw material are adjusted, the 3D printing consumables are directly added to the surface of the knitted fabric, and the combination effect of the 3D printing consumables and the knitted fabric is improved, and the knitted fabric of the desired shape is obtained by deforming the connection area, thereby achieving rich visual effects and high-precision functionality.

Description

Knitting fabric forming method based on 3D printing and knitting fabric
Technical Field
The disclosure relates to the technical field of knitted fabric forming, in particular to a knitted fabric forming method based on 3D printing and a knitted fabric.
Background
The technology of combining fused deposition modeling 3D printing with fabric has been studied in the academic field, focusing on how to improve the adhesion between printing consumables and fabric, and using elastic fabric and flexible TPU consumables to achieve 4D printing (i.e. deformation effect after 3D printing).
The method comprises the steps of firstly suspending in the fused deposition modeling 3D printing process, then placing the fabric on a printing platform, and continuing the printing step to adhere the consumable on the surface of the fabric. However, the following drawbacks still exist in the prior art:
The common fabrics such as cotton linen, gauze, elastic cloth and the like which are commercially available are not designed for 3D printing, so that in the existing 3D printing, the situation that the combination of consumable materials and the fabrics is poor exists, and the required fabrics cannot be obtained.
Disclosure of Invention
In order to solve at least the above technical problems in the prior art, embodiments of the present disclosure provide a knitted fabric forming method and a knitted fabric based on 3D printing.
An embodiment of the disclosure provides a knitted fabric forming method based on 3D printing, which comprises the following steps of determining a connection area of a knitted fabric raw material and 3D printing consumables, knitting the knitted fabric raw material, adjusting knitting characteristics of yarns in the connection area, performing 3D printing through a 3D printer, connecting the connection area of the knitted fabric raw material with the 3D printing consumables, and performing deformation treatment on the connection area of the knitted fabric raw material subjected to 3D printing to obtain a formed knitted fabric.
In some embodiments, before the step of knitting the knitted fabric stock, the method further includes obtaining parameter information for yarns used in the knitted fabric, the parameter information including one or more of yarn composition, melting point, or count.
In some embodiments, the braiding the knitted fabric log and adjusting the braiding characteristics of the yarns in the connection region includes blending the yarns in the connection region with a material different from a current yarn melting point to adjust the melting point of the yarns in the connection region.
In some embodiments, the braiding the knitted fabric log and adjusting the braiding characteristics of the yarns in the connection zone includes adjusting the yarn diameter in the connection zone.
In some embodiments, the braiding the knitted fabric log and adjusting the braiding characteristics of the yarns in the connection zone includes blending the yarns in the connection zone with an elastic material to adjust the elasticity of the yarns in the connection zone.
In some embodiments, the braiding the knitted fabric log further comprises adjusting a braiding density of yarns in the connection region when the 3D printing consumable is required to penetrate the knitted fabric or has a set viscosity.
In some embodiments, the method before 3D printing comprises the steps of carrying out 3D modeling and obtaining a printing file, and carrying out slicing processing according to the printing file, wherein the slicing processing of the printing file comprises the steps of determining the layer number of the fabric needing to be suspended, setting a grid type printing path when 3D printing consumable materials are not required to be connected with a printed part, and setting a tiled type printing path when the 3D printing consumable materials are required to be connected with the printed part.
In some embodiments, the 3D printing further comprises installing the knitted fabric in a 3D printing start state and/or installing the knitted fabric in a 3D printing to a specified location.
In some embodiments, the deforming treatment of the connection area of the knitted fabric log after 3D printing comprises heating, water-dissolving or washing the connection area of the knitted fabric log to deform the connection area and drive the 3D printing consumable to synchronously deform.
The embodiment of the disclosure provides a knitted fabric based on 3D printing, which comprises a knitted fabric and a 3D printing structure, wherein the knitted fabric comprises a connecting area, and the connecting area of the 3D printing structure and the knitted fabric is formed by connecting through the method.
The embodiment of the disclosure provides a knitting fabric forming method and a knitting fabric based on 3D printing, which comprise operations such as selecting and collocating yarns and 3D printing consumables, knitting fabric knitting structure design, printer parameter setting, deformation processing of 3D printing completion and the like. During 3D printing operation, the knitting fabric, especially yarns in the connection area of the knitting fabric, are subjected to weaving characteristic adjustment, so that the printing nozzle directly adds 3D printing consumables to the surface of the knitting fabric, the combination effect of the 3D printing consumables and the knitting fabric is improved, and the knitting fabric in a required shape is obtained by carrying out deformation treatment on the connection area, so that rich visual effects and high-precision functionality are realized.
Drawings
The above, as well as additional purposes, features, and advantages of exemplary embodiments of the present disclosure will become readily apparent from the following detailed description when read in conjunction with the accompanying drawings. Several embodiments of the present disclosure are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings, in which:
In the drawings, the same or corresponding reference numerals indicate the same or corresponding parts.
FIG. 1 is a block diagram I of a method for forming a knitted fabric based on 3D printing according to an embodiment of the present disclosure;
FIG. 2 is a second flow chart diagram of a method for forming a knitted fabric based on 3D printing according to an embodiment of the disclosure;
FIG. 3 is a third flow chart diagram of a knitted fabric molding method based on 3D printing according to an embodiment of the disclosure;
fig. 4 is a block diagram of a method for forming a knitted fabric based on 3D printing according to an embodiment of the present disclosure;
fig. 5 is a flowchart of a method for forming a knitted fabric based on 3D printing according to an embodiment of the present disclosure.
Detailed Description
In order to make the objects, features and advantages of the present disclosure more comprehensible, the technical solutions in the embodiments of the present disclosure will be clearly described in conjunction with the accompanying drawings in the embodiments of the present disclosure, and it is apparent that the described embodiments are only some embodiments of the present disclosure, but not all embodiments. Based on the embodiments in this disclosure, all other embodiments that a person skilled in the art would obtain without making any inventive effort are within the scope of protection of this disclosure.
As shown in fig. 1, an embodiment of the present disclosure provides a knitted fabric forming method based on 3D printing, the method including the steps of:
And S20, determining a connection area of the knitted fabric raw material and the 3D printing consumable. According to the application scene requirement of the product and the visual effect or functionality to be realized, the whole appearance and shape design is firstly carried out, and then, according to the design result, the connection area of the knitted fabric raw material and the 3D printing consumable can be determined. For example, the knitted fabric log includes one or more connection areas for connection with 3D printing consumables.
For example, when the knitted fabric material is used as a garment, 3D printing consumables can be added at specific positions of the garment, such as knee positions or elbow positions, and the connection positions of the specific positions and the 3D printing consumables are connection areas of the knitted fabric material. Or, for example, by combining 3D printing consumables with knitted fabric logs, a pattern such as a specific shape is achieved.
Step S30, knitting the knitted fabric raw material, and adjusting knitting characteristics of yarns in the connecting area. The knitting programming is performed according to a pre-design, and knitting is performed on the knitted fabric raw material by using a knitting machine, wherein during the knitting, the knitting characteristics of yarns in a connection area of the knitted fabric raw material need to be adjusted correspondingly. And correspondingly adjusting according to the actual application environment, scene and the like of the connection area. Thereby the raw material of the knitted fabric meets various use requirements. Knitting characteristics may be interpreted as yarn characteristics properties involved in knitting a knitted fabric stock, including but not limited to yarn material, yarn properties, knitting density, and the like.
For example, when the melting point of the yarn in the connection region is below a first set value, for example, below 220 degrees celsius, the yarn in the connection region is mixed with a high melting point material so that the melting point of the yarn in the connection region is above a first preset value.
For example, the yarns used in the knitted fabric raw material are made of materials with lower melting points, such as artificial fibers, and the melting points of the yarns in the connecting areas of the corresponding knitted fabric raw materials are also lower, so that the yarns in the connecting areas need to be at least increased in order to avoid damage to the yarns in the connecting areas by the 3D printing nozzle. For example, a high-melting-point fiber material such as natural fibers is added to the artificial fiber yarn and mixed with the original artificial fibers for knitting, thereby increasing the melting point of the yarn in the connection region. For example, the ratio of the natural fiber to the artificial fiber may be selected according to the amount of increase in the melting point.
For example, when the diameter of the yarn in the connection region is greater than the second preset value and/or the roughness is greater than the third preset value, the knitting density and/or the diameter of the yarn in the connection region is adjusted so that the diameter of the yarn in the connection region is smaller than the second preset value and/or the roughness is smaller than the third preset value. For example, when the yarns in the raw material/connecting area of the knitted fabric are thicker or coarser, at least the knitting density of the yarns in the connecting area is reduced, knitted into a relatively loose structure or replaced with finer and smoother yarns.
For example, when the 3D printing consumable is a set elastic material, the yarns in the connection area are mixed with the elastic material so that the elasticity of the yarns in the connection area is higher than a fourth preset value. For example, when the 3D printing consumable uses thermoplastic polyurethane elastomer rubber and the printed product is required to achieve a twisted 3D effect, spandex-containing elastic fiber or thread tissue with strong contractility can be used for knitting, so as to improve the plasticity of the knitted fabric raw material/connecting part. For example, the amount of elastic fiber mixed into spandex is determined based on the desired elasticity value.
For example, when the 3D printing supplies need to penetrate through the knitted fabric stock or have a set viscosity, the knitting density of the yarns in the connection area is adjusted. For example, when the 3D printing supplies need to have a good adhesion effect through the connection area, such as the product needs to meet the water washing requirement, or the product needs to be precisely matched in shape, the knitting density of the yarns in the connection area can be adjusted, that is, at least the knitting density in the connection area is reduced. Based on this, when carrying out 3D and printing, because the aperture of the mesh in the connection region is great, do benefit to the infiltration of 3D printing consumables, and then can improve permeability and bonding effect.
And S50, 3D printing is carried out through a 3D printer, and the connection area of the knitted fabric raw material is connected with 3D printing consumables. For example, the 3D printing by the 3D printer further comprises installing the knitted fabric raw material in a 3D printing initial state and/or installing the knitted fabric raw material in a 3D printing designated position, and finally, the combination between the 3D printing consumable and the designated position of the knitted fabric raw material is realized.
And step 60, carrying out deformation treatment on the connection area of the knitted fabric raw material subjected to 3D printing to obtain the formed knitted fabric. Through 3D printing operation, can realize the connection between 3D printing consumables and the knitting surface fabric raw materials, then, in step S60, carry out deformation processing again, obtain the product of further deformation.
For example, the connection area of the knitted fabric raw material is heated, wherein the heating source is a heating device such as a heat gun or an iron. For example, the knitted fabric raw material is the synthetic fiber with lower melting point, after the heating treatment, the synthetic fiber in the connecting area is contracted, and when the connecting area is contracted, the 3D printing consumable is driven by the contraction force to synchronously deform, so that the purpose of deformation treatment is further achieved.
For example, in the heating operation, it is necessary to uniformly and continuously heat the connection portion, and at the same time, care is also required to avoid the case of excessive local heat shrinkage or melting. The higher the temperature, the shorter the heating time. For example, about 3 minutes is required when heating at 350 degrees and about 5 minutes is required at 300 degrees, and in addition, the melting point of the artificial fiber can be adjusted accordingly.
For example, the connection region of the knitted fabric log is subjected to a water-soluble operation. The connecting area contains water-soluble yarns, the printed fabric is immersed in water, so that the water-soluble yarns in the connecting area are dissolved, the braiding structure of the part (the connecting area) is relaxed, and after no yarns are bound in the connecting area, the 3D printing consumable can be driven to deform synchronously, so that the purpose of deformation treatment is further achieved.
For example, the temperature of the water used is adjusted according to the specification of the water-soluble yarn, and when the water-soluble yarn is used, it is immersed in water having a temperature higher than 20 degrees, and when the conventional water-soluble yarn is used, it is immersed in water having a temperature higher than 40 degrees.
The water-soluble yarns are used for realizing the subsequent deformation effect, and when the knitting fabric raw material is subjected to knitting operation, the modes of incoming line, knitting and outgoing line are required to be set, namely the knitting of the water-soluble yarns in the connecting area is changed. So as to ensure that the rest parts are not damaged and shed after the water-soluble yarns are water-soluble.
For example, the portion that needs to be dissolved to form the knockover effect is determined, and the loop to be knocked over is transferred to the loop not to be knocked over before entering one or more rows of knitting of the portion, so that the portion to be knocked over is subsequently the loop to be knocked over in the next row of knitting. And carrying the water-soluble yarn into the last row before the knitting of the loop removing part is completed, knitting only the loops needing to be loop removed, and then changing back to the main yarn to continue knitting until all the fabrics are completed, so that the loop removing action starts from the knitting row of the velvet yarn without influencing the subsequent knitting part.
For example, the connection region of the knitted fabric log is subjected to a washing treatment. By combining the characteristics of the knitted fabric raw materials, yarns in the connection area after washing treatment deform, so that the 3D printing consumable can be driven to synchronously deform, and the purpose of deformation treatment is further achieved.
For example, the consumable material of the yarn in the connection region is a material containing natural animal fibers such as wool, and the shrinkage of the yarn is higher when the woven structure is looser and the natural animal fiber content in the yarn component is higher. When the felting is carried out, the shrinkage is affected by the water temperature for washing, the detergent, the rubbing and the spin-drying, and when a better shrinkage effect is required, warm water (30 ℃ and above), conventional washing (rubbing and spin-drying for more than 30 minutes) and the detergent (the dosage of the detergent is determined according to the knitted fabric quantity) are selected.
As shown in fig. 2, an embodiment of the present disclosure provides a knitting fabric forming method based on 3D printing, the method further including the steps of:
and S40, performing 3D modeling, acquiring a print file, and performing slicing processing according to the print file. After the production of the knitted fabric is completed, 3D modeling and slicing processing operations are required to complete subsequent 3D printing operations.
In some embodiments, the slicing of the print file includes determining the number of layers of fabric that need to be suspended and setting up a grid print path when the 3D printing consumable is not required to be connected to a printed portion and a tiled print path when the 3D printing consumable is required to be connected to a printed portion.
During 3D printing operation, the knitted panel raw material can be placed on the printing position first, or after 3D printing for a period of time, the knitted panel raw material is placed on the printed 3D printing consumable. When the 3D printing consumables are continuously connected with the printed 3D printing consumables, the 3D printing consumables are set to be a grid type printing path, namely, the 3D printing consumables have no permeation requirement during printing, when the printing is continuously performed, 3D printing of a grid type can be adopted, the connection strength is further reduced, and the connection part is easy to separate, otherwise, when the 3D printing consumables are required to be connected with the printed 3D printing consumables, the 3D printing consumables are set to be a tiled type printing path, namely, when the printing is continuously performed, the 3D printing consumables need to permeate the connection area, and the connection strength between the 3D printing consumables can be improved.
In the embodiment of the present disclosure, the product molding in step S60 may also be achieved by shrinkage deformation. For example, the shape, arrangement composition, thickness, etc. of the model need to be adjusted according to the topology principle and the fabric stretchability. The degree of deformation of the 3D printing part is related to the elasticity of the knitted fabric and the model printing thickness, wherein the deformation effect is more obvious when the elasticity of the knitted fabric is stronger, and the deformation effect is more obvious when the model printing thickness is thinner. When the combined shape is used for forming the deformation effect, the graph is designed to be in a form that the periphery is gathered towards the center, and a gap of 0.5cm to 1cm is reserved between graph units, so that the knitted fabric is contracted.
For example, before the knitted fabric raw material is connected with the 3D printing consumable material, pre-stretching treatment is performed, that is, the knitted fabric is outwards unfolded relative to a natural state, the 3D printing consumable material is connected to the unfolded knitted fabric, after 3D printing is completed, the knitted fabric is loosened, the knitted fabric is retracted to the natural state, and the 3D printing part is deformed while the knitted fabric is contracted.
As shown in fig. 3, an embodiment of the present disclosure provides a knitting fabric forming method based on 3D printing, the method further including the steps of:
And S10, acquiring parameter information of yarns used for the knitted fabric raw material, wherein the parameter information comprises one or more of yarn materials, melting points, outer diameters, roughness or knitting density.
When the knitted fabric raw material is produced, the knitting characteristics in the connecting area need to be adjusted so as to meet the use requirements of different 3D printing scenes. Therefore, the parameter information of the yarns in the determined knitted fabric is obtained in advance, so that the knitting characteristics of the yarns in the connecting area can be conveniently adjusted.
As shown in fig. 4, an embodiment of the present disclosure provides a knitting fabric forming method based on 3D printing, the method further including the steps of:
and S21, weaving the sample, testing parameter information of the sample, and determining that weaving is finished or performing adjustment on weaving according to a test result.
That is, before the production of the knitted fabric, in order to avoid the occurrence of knitting errors, the knitted fabric can be timely adjusted. For example, the test of the knitting sample comprises one or more of yarn material, melting point, outer diameter, roughness or knitting density, or can also test whether the knitting fabric visual effect, knitting structure is feasible, whole hand feeling and thickness, etc., and measure and calculate the length-width ratio of the loop (namely, n needle=n cm, n row=n cm), calculate the loop number and needle adding and subtracting actions of the knitting fabric according to the proportion data, adjust the final knitting programming file and complete knitting.
As shown in fig. 5, an embodiment of the present disclosure provides a knitting fabric forming method based on 3D printing, the method further including the steps of:
step S51, performing 3D printing through a 3D printer further comprises fixedly mounting the knitted fabric through a fixing device so as to avoid printing displacement of the knitted fabric.
When 3D printing is performed, the product printed by the 3D printing consumable is always static, so that the knitted fabric is required to be fixed correspondingly, and the knitted fabric is required to be fixed to be incapable of sliding. The knitted fabric is fixed, for example, by using an auxiliary fixing device, for example, a clip, by which the knitted fabric is fixed to a mounting plate of the 3D printer.
The embodiment of the disclosure provides a knitted fabric based on 3D printing, which comprises a knitted fabric and a 3D printing structure, wherein the knitted fabric comprises a connecting area, and the connecting area of the 3D printing structure and the knitted fabric is formed by connecting the 3D printing structure and the knitted fabric by the knitting fabric forming method based on 3D printing. The knitted fabric is based on the 3D printing-based knitted fabric forming method, and the knitted fabric and 3D printing consumables are selected and used.
The knitting fabric forming method based on 3D printing, provided by the embodiment of the disclosure, can combine the knitting fabric with 3D printing consumables. The method mainly comprises five stages of product design, knitting production, 3D modeling and slicing treatment, 3D printing and post-treatment (deformation), and the four stages are described below in connection with garment production.
Product design stage-design of the appearance of the garment, including but not limited to visual effects or functionality, etc. The method comprises the steps of determining materials to be used, including materials of yarns in the knitted fabric and materials of matched 3D printing consumables, and simultaneously, confirming 3D printing effects, such as the size, the range and the number of clothes, and confirming the effects of the knitted fabric, such as the connection mode with the printing consumables, the knitting structure and thickness adjustment of the connection position and the like.
And in the knitting production stage, knitting programming is carried out according to the product design, and the effect of the knitted fabric is converted into knitting actions (such as knitting, needle hanging, floating, needle turning and the like), parameter setting (such as stitch, knitting speed and the like) and hardware setting (such as yarn mouth, tension and the like) of each loop. The programming files are executed by a knitting machine, which is for example a hand-operated flat knitting machine, a computerized flat knitting machine or a computerized circular machine. Firstly, knitting a small sample containing a 3D printing connection area, testing the sample, calculating the coil number and the needle adding and subtracting actions of the final knitted fabric according to the proportion data, adjusting the final knitting programming file and finishing knitting.
And 3D modeling and slicing, namely determining the size of a part contacted with the 3D printing according to the finished knitted fabric, if the elastic fabric needs to be prestretched in the printing process, measuring the stretched size, and carrying out 3D modeling or adjusting the final printing size of the existing model. And opening the 3D modeling file in printer slicing software, and setting basic parameters such as consumable size, heating temperature of a spray head and a platform, filling structure, printing speed and the like according to the structure of the fabric connecting area to print and slice.
And in the 3D printing stage, firstly, normal printing is carried out, whether the printing effect of the consumable and the parameter setting of the slicing file are required to be adjusted or not is tested, if printing is smooth, a preset pause action can be executed, a small sample for knitting test is placed on a printing platform and is fixed to the degree that the surface of the fabric cannot slide, and then, the printing action is continued so as to test the distance between the spray head and the fabric and the bonding degree of the consumable. The fixing of the knitted fabric can use clips, double faced adhesive tapes and the like, all angles are required to be evenly pulled and fixed, and printing displacement caused by pulling deformation of the fabric is avoided. If a clip is needed, the fixed position needs to be tested in the sample printing stage, so that the printing displacement caused by the moving path of the printing spray head is not influenced.
And in the post-treatment forming stage, a forming mode of the 3D printing finished product is determined according to the material quality of the knitted fabric raw material. For example, the finished product is deformed into a final required shape by adopting a heating, water-soluble or washing treatment mode, namely, 4D forming of the product is realized on the basis of 3D printing.
In this disclosed embodiment, knitting surface fabric is the raw materials that design according to the user demand, and when 3D printed, fix knitting surface fabric on the print platform of 3D printer, make the print head directly add 3D printing consumables to knitting surface fabric's surface to realize abundant visual effect and high accuracy functionality. And the knitted fabric is changed from a 2D plane into a 3D three-dimensional one, even has 4D interaction feeling, and the real wearing property of the 3D printing is improved.
Knitting surface fabric shaping and 3D print the shaping all belong to integrated into one piece structure, in this disclosed embodiment, realized the combination of two kinds of integrated into one piece structures to the material waste that exists in the production process has been reduced to the maximum extent, provides brand-new sustainable solution for traditional trade.
In the embodiment of the disclosure, the digitization from product research and development to proofing/production processes is completed by using software such as knitting programming, 3D modeling and slicing, and the like, so that the large-scale intelligent manufacturing is realized. And by introducing the use of the knitted fabric, the advantages of yarn components, knitting structures, computer programming, industrial production and the like enable 3D printing, so that the functionality of the composite material is enriched, the flow of the prior art is optimized, and the application scene is widened.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present disclosure, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
The foregoing is merely a specific embodiment of the disclosure, but the protection scope of the disclosure is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the disclosure, and it should be covered in the protection scope of the disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims (10)

1. A knitted fabric forming method based on 3D printing, the method comprising the steps of:
Determining a connection area of the knitted fabric raw material and the 3D printing consumable;
knitting the knitted fabric log and adjusting knitting characteristics of yarns in the connection area, wherein the knitting characteristics of the yarns comprise melting points of the yarns, diameters of the yarns and elasticity of the yarns;
3D printing is carried out through a 3D printer, and the connection area of the knitted fabric raw material is connected with the 3D printing consumable;
And carrying out deformation treatment on the connection area of the knitted fabric raw material subjected to 3D printing to obtain the formed knitted fabric.
2. The method for forming a knitted fabric based on 3D printing according to claim 1, wherein before the step of knitting the knitted fabric stock, the method further comprises:
acquiring parameter information of yarns used by the knitted fabric;
The parameter information includes one or more of yarn composition, melting point, or count.
3. The 3D printing-based knitted fabric forming method of claim 2, wherein the knitting the knitted fabric stock and adjusting knitting characteristics of yarns in the connection area comprises:
and mixing the yarns in the connecting area with a material with a melting point different from that of the current yarns so as to adjust the melting point of the yarns in the connecting area.
4. The 3D printing-based knitted fabric forming method of claim 2, wherein the knitting the knitted fabric stock and adjusting knitting characteristics of yarns in the connection area comprises:
And adjusting the yarn diameter in the connecting area.
5. The 3D printing-based knitted fabric forming method of claim 2, wherein the knitting the knitted fabric stock and adjusting knitting characteristics of yarns in the connection area comprises:
the yarns in the attachment areas are mixed with an elastic material to adjust the elasticity of the yarns in the attachment areas.
6. The 3D printing-based knitted fabric forming method of claim 2, wherein the knitting the knitted fabric stock further comprises:
And when the 3D printing consumable material needs to penetrate through the knitted fabric or has set viscosity, the knitting density of yarns in the connecting area is adjusted.
7. The knitted fabric forming method based on 3D printing according to any one of claims 2 to 6, wherein the method before 3D printing comprises:
Performing 3D modeling, obtaining a print file, and performing slicing processing according to the print file, wherein the slicing processing of the print file comprises the following steps:
the number of layers of the fabric to be placed in a pause mode is determined, and when the 3D printing consumable is not required to be connected with the printed part, the 3D printing consumable is set to be a grid type printing path, and when the 3D printing consumable is required to be connected with the printed part, the 3D printing consumable is set to be a tiled type printing path.
8. The 3D printing-based knitted fabric forming method according to any one of claims 2 to 6, wherein the performing 3D printing further comprises:
And installing the knitted fabric in a 3D printing starting state and/or installing the knitted fabric in a 3D printing to a designated position.
9. The method for forming a knitted fabric based on 3D printing according to claim 8, wherein deforming the connection area of the knitted fabric log after 3D printing comprises:
and heating, water-dissolving or washing the connection area of the knitted fabric raw material to deform the connection area and drive the 3D printing consumable to synchronously deform.
10. The knitted fabric based on 3D printing is characterized by comprising a knitted fabric and a 3D printing structure, wherein the knitted fabric comprises a connecting area;
The connection region of the 3D printing structure and the knitted fabric is formed by connecting the 3D printing-based knitted fabric forming method according to any one of claims 1 to 9.
CN202211222227.1A 2022-10-08 2022-10-08 Knitted fabric forming method and knitted fabric based on 3D printing Active CN115570782B (en)

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CN104428126A (en) * 2012-07-19 2015-03-18 耐克创新有限合伙公司 Direct printing to fabric
CN112824094A (en) * 2019-11-21 2021-05-21 福特全球技术公司 Orthosis with fabric layer and 3D printed layer

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US10695992B2 (en) * 2014-12-31 2020-06-30 3D Systems, Inc. System and method for 3D printing on permeable materials
US11897188B2 (en) * 2020-01-30 2024-02-13 Xerox Corporation Method and system for 3D printing on fabric
IT202000021952A1 (en) * 2020-09-17 2022-03-17 Terzopiano S R L 3D PRINTING METHOD DIRECT ON FABRIC AND RELATED FABRIC WITH 3D PRINTING PORTION

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CN104428126A (en) * 2012-07-19 2015-03-18 耐克创新有限合伙公司 Direct printing to fabric
CN112824094A (en) * 2019-11-21 2021-05-21 福特全球技术公司 Orthosis with fabric layer and 3D printed layer

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