CN115569719A - A crushing device for fruit drinks with extended shelf life - Google Patents
A crushing device for fruit drinks with extended shelf life Download PDFInfo
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- 238000012216 screening Methods 0.000 claims description 33
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/003—Control or safety devices for sterilisation or pasteurisation systems
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/10—Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress
- A23B2/103—Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/40—Preservation of foods or foodstuffs, in general by heating loose unpacked materials
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/40—Preservation of foods or foodstuffs, in general by heating loose unpacked materials
- A23B2/405—Preservation of foods or foodstuffs, in general by heating loose unpacked materials in solid state
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/12—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for coring fruit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/22—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for both splitting and stoning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了水果饮品破碎技术领域的一种延长保质期的水果饮品破碎装置,包括运输机构,用于对水果进行运输;运输机构的底部设置有筛选机构,筛选机构用于对水果进行筛选;运输机构连通有破碎机构,破碎机构用于对水果进行破碎;运输机构与破碎机构连通处设置有切割机构,切割机构用于对水果进行切割;破碎机构的上部设置有牵引机构,牵引机构用于对果核进行牵引运输;牵引机构连通有负压组件,负压组件与运输机构连通,负压组件用于对水果进行杀菌。本发明结构简单,以对水果进行多次破碎,并利用负压去除水果料中的空气进行去除,降低对水果料的氧化,并去除水果料中的细菌,降低细菌污染,进而利于水果饮品的制备以及保质期的一定延长。
The invention discloses a crushing device for fruit drinks with extended shelf life in the technical field of fruit drink crushing. The mechanism is connected with a crushing mechanism, which is used to crush the fruit; a cutting mechanism is set at the connection between the transportation mechanism and the crushing mechanism, and the cutting mechanism is used to cut the fruit; the upper part of the crushing mechanism is provided with a traction mechanism, which is used for The fruit core is towed and transported; the traction mechanism is connected with a negative pressure component, and the negative pressure component is connected with the transportation mechanism, and the negative pressure component is used for sterilizing the fruit. The invention has a simple structure, and can crush the fruit multiple times, and remove the air in the fruit material by negative pressure, reduce the oxidation of the fruit material, remove the bacteria in the fruit material, reduce the bacterial pollution, and further facilitate the production of fruit drinks Preparation and certain extension of shelf life.
Description
技术领域technical field
本发明属于水果饮品破碎技术领域,具体是延长保质期的水果饮品破碎装置。The invention belongs to the technical field of fruit drink crushing, in particular to a fruit drink crushing device for extending the shelf life.
背景技术Background technique
现有技术中,水果饮品的生产主要包括清洗、去核、破碎、榨汁以及杀菌等步骤,其生产出来的水果饮品具有一定的保质期,对于水果饮品的生产过程中,需要对水果进行去核,例如:苹果和梨子,现有技术中,一般采用人工去核,然后再进行破碎,然而采用这种方式,势必导致水果饮品的生产效率降低。In the prior art, the production of fruit drinks mainly includes the steps of cleaning, pitting, crushing, juicing, and sterilization. The fruit drinks produced have a certain shelf life. In the production process of fruit drinks, the fruits need to be pitted , For example: apples and pears, in the prior art, generally adopt manual core removal, and then carry out crushing again, yet adopt this way, will certainly cause the production efficiency of fruit drink to reduce.
为了解决上述问题,如中国专利,公告号为:CN 217038793 U一种水果去皮去核破碎机,其包括底板,所述底板顶部的右侧安装有破碎机,所述底板的左侧固定连接有固定筒,所述固定筒的内腔滑动连接有滑板,所述固定筒内腔的底部安装有电动伸缩杆,所述滑板右侧的底部转动连接有去核套筒,所述去核套筒的顶部贯穿至滑板的顶部,所述滑板的顶部安装有电机。本实用新型通过电动伸缩杆和滑板的配合使用,使得去核套筒可穿透水果并去核,通过电机、齿轮一和齿轮二的配合使用,使得去核套筒可转动,则削皮刀便可对水果进行去皮,通过卡块和螺杆的配合使用,方便使用者更换削皮刀,通过滑块的设置,可调节削皮刀的位置,继而可对不同大小的水果进行去皮,即可达到方便更换和调节的目的。In order to solve the above problems, as the Chinese patent, the notification number is: CN 217038793 U A kind of fruit peeling and pitting crusher, which comprises a base plate, the right side of the top of the base plate is equipped with a crusher, and the left side of the base plate is fixedly connected There is a fixed cylinder, the inner cavity of the fixed cylinder is slidably connected with a slide plate, the bottom of the inner cavity of the fixed cylinder is equipped with an electric telescopic rod, the bottom of the right side of the slide plate is rotatably connected with a nuclear removal sleeve, and the nuclear removal sleeve The top of the barrel runs through to the top of the slide plate, and the top of the slide plate is equipped with a motor. The utility model makes the core removal sleeve penetrate the fruit and remove the core through the cooperation of the electric telescopic rod and the slide plate, and the core removal sleeve can be rotated through the cooperation of the motor, gear 1 and
但是,对于水果破碎而言,储存一定时间才能运输至榨汁设备,而此过程中,水果容易发生氧化,不仅影响后续饮品的口感,还会在一定程度上影响水果饮品的保质期。However, for fruit crushing, it needs to be stored for a certain period of time before being transported to the juicing equipment. During this process, the fruit is prone to oxidation, which not only affects the taste of subsequent drinks, but also affects the shelf life of fruit drinks to a certain extent.
发明内容Contents of the invention
本发明的目的是提供一种延长保质期的水果饮品破碎装置,以对水果进行破碎,并在一定程度上延长保质期。The object of the present invention is to provide a crushing device for fruit beverages that prolongs the shelf life, so as to crush the fruit and prolong the shelf life to a certain extent.
为了实现上述目的,本发明的技术方案如下:一种延长保质期的水果饮品破碎装置,:包括运输机构,用于对水果进行运输;In order to achieve the above object, the technical solution of the present invention is as follows: a crushing device for fruit drinks with extended shelf life, including a transport mechanism for transporting the fruit;
运输机构的底部设置有筛选机构,筛选机构用于对水果进行筛选;A screening mechanism is provided at the bottom of the transport mechanism, and the screening mechanism is used to screen the fruits;
运输机构连通有破碎机构,破碎机构用于对水果进行破碎;The transportation mechanism is connected with a crushing mechanism, which is used to crush the fruit;
运输机构与破碎机构连通处设置有切割机构,切割机构用于对水果进行切割;There is a cutting mechanism at the connection between the transportation mechanism and the crushing mechanism, and the cutting mechanism is used to cut the fruit;
破碎机构的上部设置有牵引机构,牵引机构用于对果核进行牵引运输;The upper part of the crushing mechanism is provided with a traction mechanism, which is used for traction and transportation of the fruit core;
牵引机构连通有负压组件,负压组件与运输机构连通,负压组件用于对水果进行杀菌。The traction mechanism is connected with a negative pressure component, and the negative pressure component is connected with the transport mechanism, and the negative pressure component is used for sterilizing the fruit.
采用上述方案后实现了以下有益效果:(1)本发明中,其主要目的是为了延长水果饮品的保质期,主要是对水果破碎后的水果料进行杀菌,并去除水果料中的空气,降低水果料的氧化,后续制备的水果饮品质量更好,保质期更长,因为从原材料上减少了变质的几率,才能保证后续水果饮品的保质期。After adopting the above scheme, the following beneficial effects have been achieved: (1) in the present invention, its main purpose is to prolong the shelf life of the fruit drink, mainly to sterilize the fruit material after the fruit is broken, and remove the air in the fruit material to reduce the amount of fruit. Oxidation of the raw materials, the quality of the subsequent fruit drinks prepared is better, and the shelf life is longer, because the probability of deterioration is reduced from the raw materials, so that the shelf life of the subsequent fruit drinks can be guaranteed.
(2)本发明中,通过运输机构的运输,并达到切割机构,然后再通过破碎机构进行破碎,如此使得水果进行了多次破碎,在一定程度上保证了水果料的粒度,在切割时通过牵引机构以将水果的果核去除,相比于现有技术需要进行人工去果核,效率得到明显的提升。(2) In the present invention, the transportation by the transportation mechanism reaches the cutting mechanism, and then is broken by the crushing mechanism, so that the fruit is broken multiple times, and the granularity of the fruit material is guaranteed to a certain extent. The traction mechanism is used to remove the core of the fruit. Compared with the prior art, manual removal of the core is required, and the efficiency is significantly improved.
进一步,运输机构包括运输套筒,运输套筒内设置有第一绞龙,运输套筒上固定连接有第一电机,第一电机的输出轴与第一绞龙同轴固定连接,第一绞龙运输方向的前端设置有位于运输套筒上的进料口。Further, the transportation mechanism includes a transportation sleeve, a first auger is arranged in the transportation sleeve, a first motor is fixedly connected to the transportation sleeve, the output shaft of the first motor is coaxially fixedly connected with the first auger, and the first auger The front end of the dragon transport direction is provided with a feed port on the transport sleeve.
有益效果:本发明中,将水果从进料口放入至运输套筒内,然后启动第一电机,第一电机带动第一绞龙转动,第一绞龙将水果运输至切割机构。Beneficial effects: In the present invention, the fruit is put into the transport sleeve from the feeding port, and then the first motor is started, and the first motor drives the first auger to rotate, and the first auger transports the fruit to the cutting mechanism.
进一步,本发明中,第一绞龙预先将水果运输至弹性套,由于弹性套呈锥形,则仅能经过一个水果,如此实现水果排列的目的,便于后续的水果逐个去核以及切割,并且由于弹性套为弹性,可以适应不同直径的水果。Further, in the present invention, the first auger transports the fruit to the elastic sleeve in advance, and because the elastic sleeve is tapered, it can only pass through one fruit, so that the purpose of fruit arrangement is realized, which is convenient for subsequent fruits to be pitted and cut one by one, and Since the elastic sleeve is elastic, it can be adapted to fruits of different diameters.
进一步,运输套筒上固定连接有纵截面呈锥形的弹性套,弹性套位于第一绞龙运输方向的末端;Further, an elastic sleeve with a tapered longitudinal section is fixedly connected to the transport sleeve, and the elastic sleeve is located at the end of the first auger in the transport direction;
第一绞龙远离第一电机的一端水平滑动连接有滑轴,滑轴远离第一绞龙的一端固定连接有推板,滑轴上设置有凸轮槽,运输套筒上固定连接有伸入至凸轮槽内的凸轮轴,滑轴、凸轮槽和凸轮轴构成圆柱凸轮机构。The end of the first auger far away from the first motor is horizontally slidably connected with a sliding shaft, the end of the sliding shaft far away from the first auger is fixedly connected with a push plate, the sliding shaft is provided with a cam groove, and the transport sleeve is fixedly connected with a The camshaft in the cam groove, the slide shaft, the cam groove and the camshaft constitute a cylindrical cam mechanism.
有益效果:本发明中,由于滑轴、凸轮槽和凸轮轴构成圆柱凸轮机构,则在第一绞龙转动时,通过凸轮槽和凸轮轴带动滑轴水平往复滑动,此时滑轴可以带动推板以朝向弹性套推动水果,以对水果提供推动作用力,进而使得水果经过切割机构时被切割,但是,切割机构的切割深度不会破坏果核。Beneficial effects: in the present invention, since the sliding shaft, the cam groove and the camshaft constitute a cylindrical cam mechanism, when the first auger rotates, the sliding shaft is driven to reciprocate horizontally through the cam groove and the camshaft. At this time, the sliding shaft can drive the pushing The plate pushes the fruit toward the elastic sleeve to provide a driving force to the fruit, so that the fruit is cut when passing through the cutting mechanism, but the cutting depth of the cutting mechanism will not damage the fruit core.
进一步,筛选机构包括位于运输套筒上的筛选口,筛选口内设置有调节板,运输套筒上固定连接有气缸,气缸的输出轴与调节板固定连接。Further, the screening mechanism includes a screening port located on the transport sleeve, an adjustment plate is arranged in the screening port, a cylinder is fixedly connected to the transport sleeve, and an output shaft of the cylinder is fixedly connected to the adjustment plate.
有益效果:本发明中,通过气缸以调节调节板的位置,进而调节筛选口打开的程度,如此可以筛选不同大小的水果,则可以根据实际需求选择出不同直径的水果。Beneficial effects: In the present invention, the position of the regulating plate is adjusted by the air cylinder, and then the degree of opening of the screening opening is adjusted, so that fruits of different sizes can be screened, and fruits of different diameters can be selected according to actual needs.
进一步,破碎机构包括粉碎箱的一侧设置有入料口,粉碎箱的侧壁上固定连接有导流板,导流板靠近入料口的一侧高于远离入料口的一侧,导流板远离入料口的一侧设置有粉碎对辊,粉碎对辊由第二电机驱动,粉碎对辊的下方设置有引流板,粉碎箱的侧壁上设置有出料口,引流板靠近出料口的一侧低于远离出料口的一侧。Further, the crushing mechanism includes a side wall of the crushing box provided with a feed inlet, and a deflector is fixedly connected to the side wall of the crushing box, the side of the deflector near the feed inlet is higher than the side far away from the feed inlet, and the guide plate The side of the flow plate away from the material inlet is provided with a crushing pair of rollers, which are driven by a second motor, and a drainage plate is arranged under the crushing pair of rollers, and a discharge port is arranged on the side wall of the crushing box, and the drainage plate is close to the outlet. One side of the feed opening is lower than the side away from the discharge opening.
有益效果:水果通过运输机构运输至切割机构后,进行初次切割,并通过牵引机构将果肉和果核分离,果肉通过入料口进入至粉碎箱内,并且在重力的作用下经过导流板运输至粉碎对辊,粉碎对辊以进行粉碎呈水果料,水果料掉落至引流板上,并且在引流板上堆积。Beneficial effects: After the fruit is transported to the cutting mechanism by the transport mechanism, it is cut for the first time, and the pulp and the core are separated by the traction mechanism, and the pulp enters the crushing box through the feeding port, and is transported through the deflector under the action of gravity To crush the pair of rollers, crush the pair of rollers to crush into fruit material, the fruit material falls to the drainage plate and accumulates on the drainage plate.
进一步,切割机构包括固定安装在入料口内的支撑环,支撑环上沿其周向固定连接有若干电控缸,电控缸的输出轴上固定连接有切割刀。Furthermore, the cutting mechanism includes a support ring fixedly installed in the material inlet, a number of electric control cylinders are fixedly connected to the support ring along its circumference, and a cutting knife is fixedly connected to the output shaft of the electric control cylinder.
有益效果:本发明中,通过电控缸可以调节切割刀的长度,进而调节切割刀切割水果的深度,以降低水果的果核被切割破坏的几率,并且由于切割刀呈环形布置,则可以对水果的多个位置切割,利于后续的去核。Beneficial effects: In the present invention, the length of the cutting knife can be adjusted through the electric control cylinder, and then the depth of cutting the fruit by the cutting knife can be adjusted to reduce the probability that the fruit core of the fruit is cut and damaged, and since the cutting knife is arranged in a ring, it can The fruit is cut in multiple positions, which is beneficial to the subsequent pitting.
进一步,牵引机构包括固定在粉碎箱上的牵引套筒,牵引套筒横向布置且朝向入料口,牵引套筒靠近入料口的一端设置有切割套,牵引套筒远离入料口的一端连通有果核箱,果核箱的外侧壁上固定连接有第三电机,第三电机的输出轴上同轴固定连接有位于牵引套筒内的第二绞龙。Further, the traction mechanism includes a traction sleeve fixed on the crushing box, the traction sleeve is arranged transversely and faces the feed port, a cutting sleeve is provided at one end of the traction sleeve near the feed port, and the end of the traction sleeve away from the feed port is communicated with There is a fruit core box, the outer wall of the fruit core box is fixedly connected with a third motor, and the output shaft of the third motor is coaxially fixedly connected with a second auger located in the traction sleeve.
有益效果:本发明中,推板将水果朝向切割刀和牵引套筒推动,切割刀预先将水果进行周向切割后,通过切割套将果肉和果核分离,并且果核被输送至牵引套筒内,在通过第三电机带动果核运输至果核箱内进行储存。Beneficial effects: In the present invention, the push plate pushes the fruit toward the cutting knife and the traction sleeve, and the cutting knife cuts the fruit in the circumferential direction beforehand, and then separates the pulp and the core through the cutting sleeve, and the core is transported to the traction sleeve Inside, the third motor drives the fruit core to be transported to the core box for storage.
进一步,负压组件包括安装在粉碎箱上的负压泵,负压泵与果核箱连通,负压泵连通有制冷制热一体机,制冷制热一体机与运输套筒可拆卸连接。Further, the negative pressure component includes a negative pressure pump installed on the crushing box, the negative pressure pump communicates with the fruit core box, the negative pressure pump communicates with the integrated cooling and heating machine, and the integrated cooling and heating machine is detachably connected with the transport sleeve.
有益效果:本发明中,负压泵对果核箱抽负压,进而使得牵引套筒内也产生负压,以对果核进行一定的牵引,同时,负压泵排出的气体经过制冷制热一体机的加热,以输送至运输套筒内,再进入至粉碎箱内,如此,可以利用热气对水果进行一定的杀菌,其气体的温度为70℃。当粉碎完成后,以将换向阀与外部连通,并将进料口封闭,如此,可以对粉碎箱内抽气体,以减少水果料内的氧气,降低水果料的氧化。Beneficial effects: In the present invention, the negative pressure pump draws negative pressure on the fruit core box, thereby causing negative pressure to be generated in the traction sleeve to pull the fruit core to a certain extent. At the same time, the gas discharged from the negative pressure pump is refrigerated and heated The all-in-one machine is heated to transport it into the transport sleeve, and then into the crushing box. In this way, the fruit can be sterilized to a certain extent by using the hot air, and the temperature of the gas is 70°C. After the crushing is completed, connect the reversing valve with the outside, and close the feeding port, so that air can be pumped into the crushing box to reduce the oxygen in the fruit material and reduce the oxidation of the fruit material.
进一步,筛选口的下方设置有筛选板,筛选板靠近筛选口的一侧高于远离筛选口的一侧,筛选板与粉碎箱构成容纳腔。Further, a screening plate is arranged below the screening opening, the side of the screening plate close to the screening opening is higher than the side away from the screening opening, and the screening plate and the crushing box form an accommodation chamber.
有益效果:通过收纳腔以对筛选后的水果进行储存。Beneficial effect: the sorted fruit is stored through the storage cavity.
进一步,引流板与粉碎箱铰接,引流板为弹性板,引流板上铰接有连板,连板上开有导向槽,导向槽内设置有导向轴,导向轴与导向轴竖向滑动配合,粉碎对辊中的一个辊上设置有与连板相抵的凸轮。Further, the diversion plate is hinged with the crushing box, the diversion plate is an elastic plate, a connecting plate is hinged on the diversion plate, a guide groove is opened on the connecting plate, a guide shaft is arranged in the guide groove, and the guide shaft and the guide shaft vertically slide and cooperate to crush A cam against the connecting plate is arranged on one of the pair of rollers.
有益效果:本发明中,通过粉碎对辊的转动,以带动凸轮的凸起部分对连板挤压,使得连板向下凹陷,凸轮的凸起部分与连板脱离时,连板复位使得连板上的水果料振动,便于后续的出料,也便于水果料分散,利于后续的水果料中的空气去除。Beneficial effects: in the present invention, through the rotation of the crushing roller, the convex part of the cam is driven to press the connecting plate, so that the connecting plate is depressed downward, and when the convex part of the cam is separated from the connecting plate, the connecting plate is reset so that the connecting plate The vibration of the fruit material on the board is convenient for the subsequent discharge, and also facilitates the dispersion of the fruit material, which is beneficial to the removal of air in the subsequent fruit material.
附图说明Description of drawings
图1为本发明实施例中延长保质期的水果饮品破碎装置的结构示意图。Fig. 1 is a schematic structural diagram of a crushing device for fruit drinks with extended shelf life in an embodiment of the present invention.
图2为本发明实施例中切割机构的结构示意图。Fig. 2 is a schematic structural diagram of a cutting mechanism in an embodiment of the present invention.
图3为本发明实施例延长保质期的水果饮品破碎装置的电路示意图。Fig. 3 is a schematic circuit diagram of a fruit drink crushing device for extending shelf life according to an embodiment of the present invention.
图4为图1的A部分放大图。FIG. 4 is an enlarged view of part A of FIG. 1 .
图5为本发明实施例中切割套的结构示意图。Fig. 5 is a schematic diagram of the structure of the cutting sleeve in the embodiment of the present invention.
图6为本发明实施例中切割刀的结构示意图。Fig. 6 is a schematic structural diagram of a cutting knife in an embodiment of the present invention.
具体实施方式detailed description
下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:
说明书附图中的附图标记包括:粉碎箱11、凹槽12、封闭板13、出料口14、磁铁15、果核箱16、第三电机17、第二绞龙18、负压泵21、制冷制热一体机22、牵引套筒23、切割套24、运输套筒25、第一绞龙26、滑轴261、凸轮轴262、凸轮槽263、推板264、第一电机27、气缸28、连接轴29、调节板31、筛选口32、筛选板33、弹性套34、切割机构35、电控缸351、切割刀352、粉碎对辊36、连板41、导向轴42、导向槽43。The reference signs in the drawings of the description include: crushing
本申请实施例提供一种延长保质期的水果饮品破碎装置,基本如附图1、附图2、附图4和附图5所示,包括运输机构,运输机构包括运输套筒25和设置在运输套筒25内的第一绞龙26,第一绞龙26的左侧设置有位于运输套筒25上的进料口,运输套筒25上固定连接有第一电机27,第一电机27的输出轴与第一绞龙26同轴固定连接,运输套筒25的右侧设置有开口,并且运输套筒25的右侧内侧壁上固定连接有纵截面呈锥形的弹性套34,左侧直径大于右侧直径,第一绞龙26的轴上水平滑动连接有滑轴261,滑轴261远离第一绞龙26的一侧固定连接有推板264,并且滑轴261上开设有凸轮槽263,凸轮槽263内设置有固定安装在运输套筒25上的凸轮轴262,滑轴261、凸轮轴262和凸轮槽263构成圆柱凸轮机构。The embodiment of the present application provides a fruit drink crushing device with extended shelf life, basically as shown in accompanying
运输套筒25的下部设置有筛选机构,筛选机构包括设置在运输套筒25右侧底部的筛选口32,筛选口32内设置有调节板31,运输套筒25的左侧固定安装有气缸28,气缸28的输出轴同轴固定连接有与运输套筒25水平滑动配合的连接轴29,连接轴29与调节板31固定连接。The bottom of the
运输套筒25连通有粉碎机构,粉碎机构与运输套筒25的连通处设置有切割机构35,切割机构35包括支撑环,支撑环上沿其周向固定连接有若干电控缸351,电控缸351的输出轴上固定连接有切割刀352。The
粉碎机构包括粉碎箱11,粉碎箱11的上部设置有入料口,运输套筒25的开口和入料口的开口连通,支撑环固定安装在入料口的侧壁上,入料口的右侧设置有固定安装在粉碎箱11侧壁上的导流板,导流板的左端高右端低,导流板的右侧设置有粉碎对辊36,粉碎对辊36由安装在粉碎箱11上的第二电机驱动(图中未示出)。粉碎对辊36的下方设置有位于粉碎箱11侧壁上的出料口14,出料口14的左侧设置有引流板,引流板的左侧高于右侧且引流板的右侧位于出料口14处。出料口14处设置有封闭板13,封闭板13的下方设置有凹槽12,封闭板13与凹槽12竖向滑动配合,封闭板13的一侧设置有固定安装在粉碎箱11上的磁铁15,通过磁铁15的吸附可以使得封闭板13将出料口14封闭。The crushing mechanism includes a crushing
本实施例中,还包括位于粉碎对辊36上方的牵引机构,牵引机构包括横向设置的牵引套筒23,牵引套筒23的一端朝向入料口,牵引套筒23的另一端连通有固定在粉碎箱11上的果核箱16,果核箱16的侧壁上固定连接有第三电机17,第三电机17的输出轴上同轴固定连接有第二绞龙18,第二绞龙18位于牵引套筒23内,牵引套筒23靠近入料口的一端同轴固定连接有切割套24。In this embodiment, it also includes a traction mechanism positioned above the pulverizing pair of
果核箱16连通有固定安装在粉碎箱11上的负压泵21,负压泵21连通有制冷制热一体机22,制冷制热一体机22通过换向阀与运输套筒25连通,换向阀的另一个出气口与外部空气连通。The
具体实施时,将水果送入至运输套筒25内,此时,第一电机27带动第一绞龙26将水果朝向弹性套34运输,由于弹性套34呈锥形并且具有第一弹性,在对水果进行排列时可以适应不同直径的水果。当然,本实施例中,通过气缸28以带动连接杆和推板264水平移动,以改变筛选口32的大小,从而适应筛选不同直径的水果,如此达到水果直径基本相同的目的。During specific implementation, the fruit is sent into the
由于第一绞龙26转动,则通过圆柱凸轮机构以带动推板264将水果朝向切割机构35推送,切割机构35以对水果进行初步切割,而电控缸351可以带动切割刀352运动,进而实现切割深度的调控,经过切割机构35的水果经过切割刀352的竖向切割,然后再经过切割套24的横向切割,并且在推板264的推动作用下,果核进入至切割套24和牵引套筒23内,第三电机17带动第二绞龙18输送至果核箱16内。本实施例中,果核部分有可能存在烂心的问题,去除果核降低了对果肉的污染,进而保证了果肉和后续饮品的制备质量。As the
本实施例中,在负压泵21工作时,负压泵21对果核箱16抽负压,而由于牵引套筒23与果核箱16连通,那么牵引套筒23也会受到负压的作用,将果核朝向牵引套筒23内牵引,而抽出的气体经过制冷制热一体机22进行加热温度在70摄氏度左右,然后再一定时间之后制冷制热一体机22制冷气且温度下降至5摄氏度如此模拟巴氏杀菌,然后送入至运输套筒25和粉碎箱11内,以对水果进行一定的杀菌,降低变质几率。当然,若水果粉碎至一定的量后,将进料口封堵,筛选口32封堵,换向阀换向,则从运输套筒25和粉碎箱11内抽走空气,进而抽走水果料内的空气,大大降低了水果量中的空气含量,进一步降低了水果料变质的几率,延长了后续水果饮品制备的保质期。In this embodiment, when the
经过初步粉碎的水果经过导流板导向粉碎对辊36,粉碎对辊36对水果进一步粉碎,以形成水果料,并掉落至引流板上。The fruit that is preliminarily crushed is guided through the deflector to crush the pair of
本申请的又一实施例,与上述实施例的不同之处在于,引流板远离出料口14的一端与粉碎箱11铰接,引流板为弹性板,引流板上铰接有连板41,连板41上开有导向槽43,导向槽43内设置有固定在粉碎箱11侧壁上的导向轴42,连板41的上方设置有与粉碎对辊36中一个辊同轴安装的凸轮,凸轮与连板41相抵。本实施例中,粉碎对辊36的转动会带动凸轮转动进而推动连板41对引流板挤压,引流板复位时可以将水果料抛起,充分与热空气和冷空气接触(增大了果肉的杀菌面积),达到杀菌的目的,并利于后续的排料,在减少水果料中的氧气时,也可以采用抛起的方式,进料排走水果料之间的空气,提高排气效果。Yet another embodiment of the present application differs from the above-mentioned embodiments in that the end of the diversion plate away from the
本申请的又一实施例,如附图3所示,本申请还包括输入模块,输入模块与控制器电连接,控制器与气缸28和电控缸351均电连接。Yet another embodiment of the present application, as shown in FIG. 3 , the present application further includes an input module, the input module is electrically connected to the controller, and the controller is electrically connected to both the
在筛选水果或者确定水果切割深度时,通过输入模块向控制器输入调节距离信息,控制器以控制气缸28和电控缸351工作,如此调节筛选口32的大小,并且调节切割刀352的切割深度,如此,进行快速调节,根据不同需求进行不同的切割选择。When screening fruit or determining the cutting depth of fruit, input the adjustment distance information to the controller through the input module, and the controller controls the
本申请的又一实施,如附图6所示,切割刀352的侧壁设置有锯齿,锯齿的目的在于对水果进行切割后,使得水果与冷热气体的接触面积增大,可以增大水果的巴氏杀菌面积,达到预处理的目的。Another implementation of the present application, as shown in accompanying drawing 6, the side wall of cutting
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前发明所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only an embodiment of the present invention, and the common knowledge such as the specific structure and characteristics known in the scheme is not described too much here, and those of ordinary skill in the art know all the common knowledge in the technical field to which the invention belongs before the filing date or the priority date Technical knowledge, being able to know all the existing technologies in this field, and having the ability to apply conventional experimental methods before this date, those of ordinary skill in the art can improve and implement this plan based on their own abilities under the inspiration given by this application, Some typical known structures or known methods should not be obstacles for those of ordinary skill in the art to implement the present application. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, some modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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| CN117019611A (en) * | 2023-10-07 | 2023-11-10 | 山东凯欣绿色食品股份有限公司 | Graded screening device for yellow peaches |
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2022
- 2022-10-11 CN CN202211238146.0A patent/CN115569719A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117019611A (en) * | 2023-10-07 | 2023-11-10 | 山东凯欣绿色食品股份有限公司 | Graded screening device for yellow peaches |
| CN117019611B (en) * | 2023-10-07 | 2023-12-15 | 山东凯欣绿色食品股份有限公司 | Graded screening device for yellow peaches |
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Application publication date: 20230106 |
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| WW01 | Invention patent application withdrawn after publication |