CN115406799A - A grouting sleeve grouting fullness detection device, detection system and detection method - Google Patents
A grouting sleeve grouting fullness detection device, detection system and detection method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于装配式建筑技术领域,尤其涉及一种灌浆套筒灌浆饱满度检测装置、检测系统及检测方法。The invention belongs to the technical field of prefabricated buildings, and in particular relates to a grouting sleeve fullness detection device, a detection system and a detection method.
背景技术Background technique
近年来,随着装配式建筑的蓬勃发展,灌浆套筒连接作为装配式建筑钢筋构件的主要连接方式,被越来越多地应用于结构工程领域。该方式通过往连接着两端钢筋的套筒中注入灌浆料来实现钢筋的连接。套筒中的灌浆饱满度直接影响结构连接强度,在施工过程中常因操作不当、意外漏浆等原因导致灌浆套筒灌浆不饱满,大大损害了建筑结构的安全性。因此,灌浆饱满度检测对于现阶段装配式建筑质量保障具有重要意义。In recent years, with the vigorous development of prefabricated buildings, grouting sleeve connection, as the main connection method of prefabricated building steel members, has been increasingly used in the field of structural engineering. This method realizes the connection of steel bars by injecting grout into the sleeve connecting the steel bars at both ends. The fullness of grouting in the sleeve directly affects the structural connection strength. During the construction process, the grouting sleeve is not full due to improper operation, accidental grout leakage and other reasons, which greatly damages the safety of the building structure. Therefore, the detection of grouting fullness is of great significance to the quality assurance of prefabricated buildings at this stage.
目前就灌浆套筒灌浆饱满度检测难题,有部分学者提出了X射线检测法、预埋钢丝拉拔法、气压检测法等。其中,X射线检测法因检测装置的复杂性,且X射线本身是一种对人体有着高损害性的电离辐射,难以运用于工程实际。At present, some scholars have proposed X-ray detection method, pre-embedded steel wire drawing method, air pressure detection method, etc. for the detection of grouting fullness of grouting sleeve. Among them, the X-ray detection method is difficult to be applied in engineering practice due to the complexity of the detection device, and X-ray itself is a kind of ionizing radiation that is highly harmful to the human body.
预埋钢丝拉拔法,在灌浆过程中于待测套筒的排浆孔密封塞上安置钢丝,等待灌浆养护3d后对检测套筒进行钢丝拉拔检测。使用拉拔仪与预埋钢丝对中连接并将钢丝完全拔出,记录极限拉拔荷载值,最终将记录数据代入公式判断套筒灌浆饱满度是否合格。该方法虽然检测结果能给灌浆饱满度判断提供有效参考,但是检测方法的缺陷如下:Pre-embedded steel wire drawing method, during the grouting process, place a steel wire on the sealing plug of the grout hole of the sleeve to be tested, wait for 3 days of grouting maintenance, and then perform a steel wire drawing test on the test sleeve. Use the puller to connect with the embedded steel wire and pull out the steel wire completely, record the ultimate pullout load value, and finally substitute the recorded data into the formula to judge whether the fullness of the sleeve grouting is qualified. Although the detection results of this method can provide an effective reference for judging the fullness of grouting, the defects of the detection method are as follows:
1.当工程实际中检测套筒数量较多时,在灌浆过程中对每个待测套筒排浆孔密封塞逐一安置钢丝将大大增加施工工作量;1. When the number of testing sleeves is large in the actual project, installing steel wires one by one for the sealing plug of the grouting hole of each sleeve to be tested will greatly increase the construction workload during the grouting process;
2.在进行钢丝拉拔检测时,对钢丝拉拔荷载需保持连续均匀,拉拔速度需控制在0.15kN/s~0.50kN/s,操作难度大;2. When performing steel wire drawing inspection, the steel wire drawing load must be kept continuous and uniform, and the drawing speed must be controlled at 0.15kN/s~0.50kN/s, which is difficult to operate;
3.检测过程需要记录极限拉拔荷载值,检测结果判断需要将记录数据代入公式才能计算出灌浆饱满度是否合格,检测过程繁琐;3. The detection process needs to record the ultimate pulling load value, and the detection result judgment needs to substitute the recorded data into the formula to calculate whether the grouting fullness is qualified, and the detection process is cumbersome;
4.检测套筒需待灌浆后养护3d,效率低下;且仅能在灌浆料终凝后进行一次性检测,若检测后需要补浆则再难进行后续检测。4. The detection sleeve needs to be maintained for 3 days after grouting, which is inefficient; and it can only be inspected once after the grouting material has finally set. If grouting is required after the inspection, it will be difficult to carry out subsequent inspections.
而气压检测法,如公开号为CN108801843A的中国发明专利申请公开的灌浆套筒灌浆密实性能检测装置及其检测方法,该检测装置包括:密封组件、加压装置、压力容器、压力指示表、第一阀门和第二阀门。该专利在灌浆套筒灌浆密实性能检测的理论上具有一定可行性,但是检测方法的缺陷如下:And air pressure detection method, as publication number is CN108801843A Chinese invention patent application discloses grouting sleeve grout compactness detection device and detection method thereof, this detection device comprises: sealing assembly, pressurization device, pressure vessel, pressure indicating gauge, the first A valve and a second valve. This patent is theoretically feasible in the detection of the grouting compactness performance of the grouting sleeve, but the defects of the detection method are as follows:
1.检测过程需要每30分钟记录一次压力容器的压力数值,直至压力数值稳定或达到4小时后,操作流程繁琐耗时;1. The detection process needs to record the pressure value of the pressure vessel every 30 minutes until the pressure value is stable or reaches 4 hours, the operation process is cumbersome and time-consuming;
2.检测结果需要后续通过公式计算才能对灌浆饱满度进行判断,效率低下;2. The test results need to be calculated through formulas to judge the fullness of grouting, which is inefficient;
3.检测装置测量的气压值易受环境影响,检测误差较大。3. The air pressure value measured by the detection device is easily affected by the environment, and the detection error is relatively large.
公开号为CN107328921A的中国发明专利申请公开了一种灌浆套筒灌浆料饱满度检测装置及方法,该装置包括气压计,液压计,自动计量注浆泵,泵接头及控制模块。该装置虽然在一定程度上能够在灌浆后对灌浆料饱满度进行检测,及时发现不密实的情况,但是检测装置的缺陷如下:The Chinese invention patent application with publication number CN107328921A discloses a device and method for detecting the fullness of grouting sleeve grouting material. The device includes a barometer, a hydraulic gauge, an automatic metering grouting pump, a pump connector and a control module. Although this device can detect the fullness of the grouting material after grouting to a certain extent, and find out the situation of inconsistency in time, the defects of the detection device are as follows:
1、采用了气压计、液压计、自动计量注浆泵、控制模块等高精密仪器,装置成本高昂;1. High-precision instruments such as barometers, hydraulic gauges, automatic metering grouting pumps, and control modules are used, and the device cost is high;
2、由于装置应用液压计检测灌浆料的液压值,因此该发明仅能在灌浆料初凝前进行检测,而灌浆料终凝后将不能检测;2. Since the device uses a hydraulic gauge to detect the hydraulic pressure value of the grouting material, the invention can only detect the grouting material before the initial setting, and cannot detect the grouting material after the final setting;
3、检测过程需要多次记录注入灌浆料体积、注入灌浆料后液压计的值,操作流程繁琐;3. The detection process needs to record the volume of the injected grout and the value of the hydraulic gauge after the grout is injected, and the operation process is cumbersome;
4、检测结果需要通过复杂的计算公式进行计算,并且需要多次代入记录数据才能计算出灌浆饱满度(灌浆缺陷体积),效率低下。4. The detection results need to be calculated through complex calculation formulas, and the recorded data needs to be substituted many times to calculate the grouting fullness (grouting defect volume), which is inefficient.
因此,对于当前装配式建筑领域,亟需研发出高效可靠的灌浆套筒灌浆饱满度检测装置。Therefore, for the current field of prefabricated buildings, it is urgent to develop an efficient and reliable grouting sleeve grouting fullness detection device.
发明内容Contents of the invention
本发明目的在于提供一种灌浆套筒灌浆饱满度检测装置、检测系统及检测方法,以解决现有检测装置或检测方法操作繁琐、效率低下等的技术问题。The purpose of the present invention is to provide a grouting fullness detection device, detection system and detection method of a grouting sleeve, so as to solve the technical problems of the existing detection device or detection method such as cumbersome operation and low efficiency.
为解决上述技术问题,本发明的具体技术方案如下:In order to solve the problems of the technologies described above, the specific technical solutions of the present invention are as follows:
一种灌浆套筒灌浆饱满度检测装置,该检测装置包括气泵、显示管和控容气室,所述气泵、显示管和控容气室之间均采用气管连接;A grouting sleeve fullness detection device for grouting, the detection device includes an air pump, a display tube, and a volume control air chamber, and the air pump, display tube, and volume control air chamber are all connected by air pipes;
所述气泵包括第一腔室和第二腔室,所述第一腔室和第二腔室的体积相同,所述第一腔室和第二腔室的底部均开设有气孔,所述第一腔室的底部为第一气孔,所述第二腔室的底部为第二气孔;所述第一腔室和第二腔室内均设有第一活塞,所述第一活塞的上端面设有第一活塞轴,所述第一活塞轴的上端通过第一活塞柄连接;The air pump includes a first chamber and a second chamber, the volumes of the first chamber and the second chamber are the same, the bottoms of the first chamber and the second chamber are provided with air holes, the first chamber The bottom of the first chamber is the first air hole, and the bottom of the second chamber is the second air hole; the first piston is arranged in the first chamber and the second chamber, and the upper end surface of the first piston is arranged There is a first piston shaft, and the upper end of the first piston shaft is connected through the first piston handle;
所述第一气孔通过第一气管与第一气管三通接头相连,所述第二气孔通过第二气管与第二气管三通接头相连,所述第一气管三通接头和第二气管三通接头之间通过水平设置的显示管连通;所述显示管包括示位气管和设置在所述示位气管内的示位活塞,所述示位活塞的中间位置标记有活塞中心线,所述示位气管的中间位置上标记有气管中心线,以所述气管中心线为界,在所述示位气管靠近所述第一气管三通接头的一侧标记有“√”符号标识,在所述示位气管靠近所述第二气管三通接头的一侧标记有“×”符号标识;The first air hole is connected to the first air pipe tee joint through the first air pipe, the second air hole is connected to the second air pipe tee joint through the second air pipe, and the first air pipe tee joint and the second air pipe tee joint are connected to each other. The joints are communicated through a horizontally arranged display tube; the display tube includes a position indicating air tube and a position indicating piston arranged in the position indicating air tube, the middle position of the position indicating piston is marked with a piston centerline, and the display The middle position of the position trachea is marked with the center line of the trachea, with the center line of the trachea as the boundary, and the side of the position-indicating trachea close to the first trachea tee joint is marked with a "√" symbol. The side of the position-indicating trachea close to the tee joint of the second trachea is marked with an "×" symbol;
所述控容气室的第三气孔通过第三气管与所述第一气管三通接头连通,所述控容气室包括气筒,所述气筒的外壁标有刻度,所述气筒内设有活塞组件;The third air hole of the volume control air chamber communicates with the first air pipe tee joint through a third air pipe, the volume control air chamber includes an air cylinder, the outer wall of the air cylinder is marked with a scale, and a piston is arranged inside the air cylinder components;
所述第二气管三通接头上连接有第四气管。A fourth air pipe is connected to the second air pipe tee joint.
由此,本发明的检测装置通过第四气管与待测灌浆套筒连接,采用控容气室来模拟灌浆缺陷容许值的体积,通过气泵加压,将灌浆缺陷容许值的体积与待测灌浆缺陷体积的大小差别通过示位活塞的运动展示在显示管上,进而准确判断待测灌浆饱满度的合格水平。本检测装置构造合理、成本低廉、可重复使用,相比CN108801843A和CN107328921A无需记录数据、公式计算,仅通过显示管内示位活塞的位置即可快速检测灌浆饱满度是否合格,并且检测对象不受灌浆料状态的限制,在灌浆料初凝前或终凝后都可进行有效检测。Thus, the detection device of the present invention is connected with the grouting sleeve to be tested through the fourth air pipe, uses the volume control air chamber to simulate the volume of the allowable value of the grouting defect, pressurizes the air pump, and compares the volume of the allowable value of the grouting defect with the grouting sleeve to be tested. The size difference of the defect volume is displayed on the display tube through the movement of the position indicating piston, so as to accurately judge the qualified level of the grout fullness to be tested. The detection device is reasonable in structure, low in cost, and reusable. Compared with CN108801843A and CN107328921A, it does not need to record data and calculate formulas. It can quickly detect whether the grouting fullness is qualified by only displaying the position of the position indicating piston in the tube, and the detection object is not affected by the grouting. The limitation of the material state can be effectively detected before the initial setting of the grouting material or after the final setting.
进一步,所述气泵由隔板分隔成第一腔室和第二腔室。Further, the air pump is divided into a first chamber and a second chamber by a partition.
再进一步,所述活塞组件包括第二活塞、第二活塞轴和第二活塞柄,所述第二活塞轴上设有外螺纹,所述气筒的一端设有与所述第二活塞轴的外螺纹配合的内螺纹孔底座。采用螺纹配合的活塞组件能有效防止检测过程中第二活塞发生移动从而影响检测结果。Still further, the piston assembly includes a second piston, a second piston shaft, and a second piston handle, the second piston shaft is provided with external threads, and one end of the air cylinder is provided with an external screw thread connected to the second piston shaft. Internally threaded hole base for thread fit. The threaded piston assembly can effectively prevent the second piston from moving during the detection process, thereby affecting the detection result.
再进一步,所述内螺纹孔底座上设有通气孔。设置通气孔能使气筒端部空气自由排出,确保第二活塞在气筒内顺畅移动。Still further, a ventilation hole is provided on the base of the internally threaded hole. The vent hole is provided to allow the air at the end of the air cylinder to be discharged freely, so as to ensure the smooth movement of the second piston in the air cylinder.
更进一步,所述第二活塞柄外表面上沿周向设有防滑结构,防滑结构能更好的提高调试效率。Furthermore, the outer surface of the second piston handle is provided with an anti-slip structure along the circumferential direction, which can better improve the debugging efficiency.
基于同一个发明构思,本发明还提供了一种灌浆套筒灌浆饱满度检测系统,该检测系统包括灌浆套筒,所述灌浆套筒上开设排浆孔,还包括安装在所述灌浆套筒上的如上所述的灌浆套筒灌浆饱满度检测装置,所述排浆孔上装有第一密封塞,所述第一密封塞上开设有通孔,所述通孔的轴线与所述第一密封塞的轴线重叠,所述通孔上设有第二密封塞,所述第二密封塞可将通孔封堵,所述第一密封塞和第二密封塞均为回转体结构,所述回转体结构可以为圆柱体、圆锥体、圆台等。所述第一密封塞和第二密封塞最好为圆台状,所述第四气管可插入所述通孔并与所述排浆孔连通,所述第四气管的外径与所述通孔的内径相匹配,当所述第四气管插入所述第一密封塞的通孔时,所述第四气管与所述通孔贴合,保证排浆孔和通孔处良好的气密性。Based on the same inventive concept, the present invention also provides a grouting sleeve grouting fullness detection system, the detection system includes a grouting sleeve, the grouting sleeve is provided with a grouting hole, and also includes a grouting sleeve installed on the grouting sleeve The above-mentioned grouting sleeve grouting fullness detection device on the grouting hole is equipped with a first sealing plug, and a through hole is opened on the first sealing plug, and the axis of the through hole is in line with the first sealing plug. The axes of the sealing plugs overlap, and a second sealing plug is provided on the through hole, and the second sealing plug can block the through hole, and both the first sealing plug and the second sealing plug are of a rotary structure. The structure of the rotary body can be a cylinder, a cone, a truncated cone, etc. The first sealing plug and the second sealing plug are preferably in the shape of a truncated cone. The fourth air pipe can be inserted into the through hole and communicated with the slurry discharge hole. The outer diameter of the fourth air pipe is the same as that of the through hole. When the fourth air pipe is inserted into the through hole of the first sealing plug, the fourth air pipe fits the through hole to ensure good airtightness at the discharge hole and the through hole.
进一步,所述第四气管与所述排浆孔连通后构成了一套密闭系统,该密闭系统包括两个独立且不互通的容积区域,其中第一容积区域的容积包括第一腔室、第一气管、第一气管三通接头、第三气管、控容气室以及1/2的显示管的内部容积;Further, after the fourth air pipe communicates with the slurry discharge hole, a closed system is formed, and the closed system includes two independent and non-communicating volume areas, wherein the volume of the first volume area includes the first chamber, the second One air pipe, the first air pipe tee joint, the third air pipe, the volume control air chamber and 1/2 the internal volume of the display tube;
第二容积区域容积包括第二腔室、第二气管、第二气管三通接头、第四气管、1/2的显示管内部容积以及所检测灌浆套筒内部灌浆缺陷体积;The volume of the second volume area includes the second chamber, the second trachea, the second trachea tee joint, the fourth trachea, 1/2 of the internal volume of the display tube and the volume of grouting defects inside the detected grouting sleeve;
所述第一容积区域与第二容积区域的容积大小差别仅在控容气室内部容积与所测灌浆套筒灌浆缺陷体积之间。The volume difference between the first volume area and the second volume area is only between the internal volume of the volume control air chamber and the measured volume of the grouting defect of the grouting sleeve.
基于同一个发明构思,本发明还提供了一种利用如上所述的灌浆套筒灌浆饱满度检测系统检测灌浆饱满度的方法,包括如下步骤:Based on the same inventive concept, the present invention also provides a method for detecting the fullness of grouting using the above-mentioned grouting sleeve grouting fullness detection system, comprising the following steps:
步骤一,将第一密封塞上的第二密封塞拔出,并将第四气管插入第一密封塞的通孔,使第四气管与排浆孔连通。Step 1, pull out the second sealing plug on the first sealing plug, and insert the fourth air pipe into the through hole of the first sealing plug, so that the fourth air pipe communicates with the slurry discharge hole.
步骤二,将显示管从第一气管三通接头、第二气管三通接头上卸下,调整示位活塞的位置,使活塞中心线与气管中心线重合;Step 2, unload the display tube from the first trachea tee joint and the second trachea tee joint, adjust the position of the position indicating piston so that the centerline of the piston coincides with the centerline of the trachea;
步骤三,根据施工质量要求确定灌浆缺陷体积容许值,通过旋转第二活塞柄使控容气室内部容积与灌浆缺陷体积容许值一致;Step 3: Determine the allowable value of the volume of the grouting defect according to the construction quality requirements, and make the internal volume of the volume control air chamber consistent with the allowable value of the volume of the grouting defect by rotating the second piston handle;
步骤四,将显示管安装至第一气管三通接头、第二气管三通接头之间;Step 4, install the display tube between the first trachea tee joint and the second trachea tee joint;
步骤五,将气泵的第一活塞柄下压,使第一腔室和第二腔室内的第一活塞同时触及腔室的底部并保持不动;Step five, press down the first piston handle of the air pump, so that the first pistons in the first chamber and the second chamber touch the bottom of the chamber at the same time and keep it still;
步骤六,观测显示管内示位活塞的活塞中心线位置偏移判断灌浆套筒是否灌浆饱满。Step 6, observe the displacement of the piston center line of the position indicating piston in the display tube to determine whether the grouting sleeve is full of grouting.
进一步,所述步骤五中,当第一腔室和第二腔室内的第一活塞均触及腔室底部时,第一容积区域与第二容积区域减少等同的容积值。Further, in the fifth step, when the first pistons in the first chamber and the second chamber both touch the bottom of the chamber, the first volume area and the second volume area are reduced by an equivalent volume value.
再进一步,所述步骤六中,若所测灌浆套筒灌浆缺陷体积大于控容气室内部容积,则第二容积区域容积大于第一容积区域,在完成步骤五后,第二容积区域内的压强会小于第一容积区域,因此显示管内的示位活塞受两容积区域气压差的影响将向第二气管三通接头一侧偏移,即示位活塞偏向显示管上“×”符号标识一侧,即表示灌浆饱满度不合格;同理,若灌浆套筒灌浆缺陷体积小于控容气室内部容积,在完成步骤五后,示位活塞偏向显示管上“√”符号标识一侧,即表示灌浆饱满度合格。Further, in the step 6, if the volume of the grouting defect of the measured grouting sleeve is greater than the internal volume of the volume control air chamber, the volume of the second volume area is greater than the volume of the first volume area, and after step 5 is completed, the volume of the second volume area The pressure will be lower than the first volume area, so the position indicating piston in the display tube will be affected by the air pressure difference between the two volume areas and will deviate to the side of the second air pipe tee joint, that is, the position indicating piston will deviate to the "×" symbol mark on the display tube In the same way, if the grouting defect volume of the grouting sleeve is smaller than the internal volume of the volume control air chamber, after step 5 is completed, the position indicating piston will deviate to the side indicated by the "√" symbol on the display tube, that is Indicates that the grouting fullness is qualified.
本发明的一种灌浆套筒灌浆饱满度检测装置、检测系统及检测方法具有以下优点:A grouting sleeve grouting fullness detection device, detection system and detection method of the present invention have the following advantages:
1.检测过程无需进行任何数据记录等额外工作,操作简便省时;1. The detection process does not require any additional work such as data recording, and the operation is simple and time-saving;
2.检测结果仅需通过现场观察示位活塞的位置偏移即可快速做出判断饱满度是否达标,效率较高;2. The test results only need to observe the position deviation of the position indicating piston on site to quickly judge whether the fullness is up to standard, and the efficiency is high;
3检测对象不受灌浆料状态的限制,在灌浆料初凝前或终凝后都可进行有效检测;3 The detection object is not limited by the state of the grouting material, and can be effectively detected before or after the initial setting of the grouting material;
4.检测装置构造合理成本低,易于推广。4. The structure of the detection device is reasonable, the cost is low, and it is easy to popularize.
附图说明Description of drawings
图1为本发明的灌浆套筒灌浆饱满度检测系统结构示意图;Fig. 1 is a schematic structural diagram of a grouting sleeve grouting fullness detection system of the present invention;
图2为本发明的气泵结构示意图;Fig. 2 is the structural representation of air pump of the present invention;
图3为本发明的显示管结构示意图;Fig. 3 is a schematic structural view of a display tube of the present invention;
图4为本发明的控容气室结构示意图;Fig. 4 is a schematic structural view of the volume control air chamber of the present invention;
图5为本发明的内螺纹孔底座结构示意图;Fig. 5 is a structural schematic diagram of an internally threaded hole base of the present invention;
图6为本发明的第一密封塞结构示意图。Fig. 6 is a schematic diagram of the structure of the first sealing plug of the present invention.
图中标记说明:1、气泵;11、第一活塞柄;12、第一活塞轴;13、隔板;14、第一活塞;16、第一腔室;17、第二腔室;18、第一气孔;19、第二气孔;2、显示管;21、示位活塞;22、活塞中心线;23、示位气管;24、“√”符号标识;25、气管中心线;26、“×”符号标识;3、控容气室;31、气筒;32、第二活塞;33、第二活塞轴;34、内螺纹孔底座;35、第二活塞柄;36、第三气孔;341、内螺纹孔;342、通气孔;41、第一气管;42、第二气管;43、第三气管;44、第四气管;51、第一气管三通接头;52、第二气管三通接头;61、第一密封塞; 62、第二密封塞;63、通孔;71、灌浆套筒;72、钢筋;73、灌浆料;74、第四密封塞;75、第三密封塞;76、注浆孔;77、排浆孔。Explanation of marks in the figure: 1, air pump; 11, first piston handle; 12, first piston shaft; 13, partition plate; 14, first piston; 16, first chamber; 17, second chamber; 18, The first air hole; 19, the second air hole; 2, the display tube; 21, the position indicating piston; 22, the piston center line; 23, the position indicating air pipe; 24, "√" symbol mark; 25, the air pipe center line; ×"symbol mark; 3. Volume control air chamber; 31. Gas cylinder; 32. Second piston; 33. Second piston shaft; 34. Internal threaded hole base; 35. Second piston handle; 36. Third air hole; 341 , internal threaded hole; 342, ventilation hole; 41, the first air pipe; 42, the second air pipe; 43, the third air pipe; 44, the fourth air pipe; 51, the first air pipe tee joint; 52, the second air pipe tee Joint; 61, first sealing plug; 62, second sealing plug; 63, through hole; 71, grouting sleeve; 72, steel bar; 73, grouting material; 74, fourth sealing plug; 75, third sealing plug; 76, grouting hole; 77, grouting hole.
具体实施方式Detailed ways
为了更好地了解本发明的目的、结构及功能,下面结合附图,对本发明做进一步详细的描述。In order to better understand the purpose, structure and function of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1所示,本实施例的一种灌浆套筒灌浆饱满度检测装置包括气泵1、显示管2和控容气室3,所述气泵1、显示管2和控容气室3之间通过气管连接。As shown in Figure 1, a grouting sleeve grouting fullness detection device of the present embodiment includes an air pump 1, a display tube 2 and a volume control air chamber 3, between the air pump 1, the display tube 2 and the volume control air chamber 3 Connected by air tube.
如图2所示,所述气泵1由隔板13分隔成第一腔室16和第二腔室17,所述第一腔室16和第二腔室17的体积相同,所述第一腔室16和第二腔室17的底部均开设有气孔,所述第一腔室16的底部为第一气孔18,所述第二腔室17的底部为第二气孔19。所述第一腔室16和第二腔室17内均设有第一活塞14,所述第一活塞14的上端面设有第一活塞轴12,所述第一活塞轴12的上端通过第一活塞柄11连接。As shown in Figure 2, the air pump 1 is divided into a
如图1和图2所示,所述第一气孔18通过第一气管41与第一气管三通接头51相连,所述第二气孔19通过第二气管42与第二气管三通接头52相连,所述第一气管三通接头51和第二气管三通接头52之间通过水平设置的显示管2连通。As shown in Figures 1 and 2, the
如图1和图3所示,所述显示管2包括示位气管23和设置在所述示位气管23内的示位活塞21,所述示位活塞21的中间位置标记有活塞中心线22,所述示位气管23的中间位置上标记有气管中心线25,以所述气管中心线25为界,在所述示位气管23靠近所述第一气管三通接头51的一侧标记有“√”符号标识24,在所述示位气管23靠近所述第二气管三通接头52的一侧标记有“×”符号标识26。As shown in Figures 1 and 3, the display tube 2 includes a position indicating
如图1和图4所示,所述控容气室3的第三气孔36通过第三气管43与所述第一气管三通接头51连通,所述控容气室3包括气筒31,所述气筒31的外壁标有刻度,所述气筒31内设有活塞组件。所述活塞组件包括第二活塞32、第二活塞轴33和第二活塞柄35,所述第二活塞32、第二活塞轴33和第二活塞柄35依次连接,所述第二活塞轴33上设有外螺纹,所述气筒31的一端设有与所述第二活塞轴33的外螺纹配合的内螺纹孔底座34,所述内螺纹孔底座34包括设置在底座中心的内螺纹孔341,及设置在所述内螺纹孔341两侧的通气孔342。所述第二活塞柄35的外表面上沿周向设有防滑结构。As shown in Figures 1 and 4, the
如图1所示,所述第二气管三通接头52上还连接有第四气管44,所述第四气管44与待检测的灌浆套筒71相连。As shown in FIG. 1 , a
如图1和图6所示,本实施例的一种灌浆套筒灌浆饱满度检测系统包括灌浆套筒71和如上所述的灌浆套筒灌浆饱满度检测装置,所述灌浆套筒71包括位于灌浆套筒71下部的注浆孔76和位于灌浆套筒71上部的排浆孔77,所述灌浆套筒71的上下两端分别插入两根钢筋72并由第四密封塞74进行密封,灌浆料73从注浆孔76灌入灌浆套筒71,待灌浆料73从排浆孔77流出后先用第一密封塞61将排浆孔77完全封堵,再用第三密封塞75将注浆孔76封堵。图6所示,所述第一密封塞61上开设有通孔63,所述通孔63的轴线与所述第一密封塞61的轴线重叠,所述通孔63上设有第二密封塞62,所述第二密封塞62可将通孔63封堵。所述第一密封塞61和第二密封塞62均为圆台结构。As shown in Figure 1 and Figure 6, a grouting sleeve grouting fullness detection system of this embodiment includes a
在所述灌浆套筒71上安装本发明的灌浆套筒灌浆饱满度检测装置时,先将第一密封塞61上的第二密封塞62拔出,再将所述第四气管44插入所述通孔63并与所述排浆孔77连通。所述第四气管44的外径与所述通孔63的内径相匹配,保证连接处的气密性。由此,所述第四气管44与所述排浆孔77连通后本检测系统便构成了一套密闭系统,该密闭系统包括两个独立且不互通的容积区域,其中第一容积区域的容积包括第一腔室16、第一气管41、第一气管三通接头51、第三气管43、控容气室3以及1/2的显示管2的内部容积。第二容积区域容积包括第二腔室17、第二气管42、第二气管三通接头52、第四气管44、1/2的显示管2内部容积以及所检测灌浆套筒71内部灌浆缺陷体积。所述第一容积区域与第二容积区域的容积大小差别仅在控容气室3内部容积与所测灌浆套筒71灌浆缺陷体积之间。When the grouting sleeve grouting fullness detection device of the present invention is installed on the
采用上述本实施例所述的灌浆套筒灌浆饱满度检测系统检测灌浆套筒灌浆饱满度的方法,包括如下步骤:The method for detecting the grouting fullness of the grouting sleeve by using the grouting sleeve grouting fullness detection system described in the present embodiment above includes the following steps:
步骤一,将第一密封塞61上的第二密封塞62拔出,并将第四气管44插入第一密封塞61的通孔63,使第四气管44与排浆孔77连通。Step 1, pull out the
步骤二,将显示管2从第一气管三通接头51、第二气管三通接头52上卸下,调整示位活塞21的位置,使活塞中心线22与气管中心线25重合。Step 2, unload the display tube 2 from the first trachea tee joint 51 and the second trachea tee joint 52, and adjust the position of the
步骤三,根据施工质量要求确定灌浆缺陷体积容许值,通过旋转第二活塞柄使控容气室3内部容积与灌浆缺陷体积容许值一致。Step 3: Determine the allowable value of the grouting defect volume according to the construction quality requirements, and make the internal volume of the volume control air chamber 3 consistent with the allowable value of the grouting defect volume by rotating the second piston handle.
步骤四,将显示管2安装至第一气管三通接头51、第二气管三通接头52之间。Step 4, install the display tube 2 between the first air pipe tee joint 51 and the second air pipe tee joint 52 .
步骤五,将气泵1的第一活塞柄11下压,使第一腔室16和第二腔室17内的第一活塞14同时触及腔室的底部并保持不动。当第一腔室16和第二腔室17内的第一活塞14均触及腔室底部时,第一容积区域与第二容积区域减少等同的容积值。Step 5: Press down the first piston handle 11 of the air pump 1 so that the
步骤六,观测显示管2内示位活塞21的活塞中心线22位置偏移判断灌浆套筒71是否灌浆饱满。若所测灌浆套筒71灌浆缺陷体积大于控容气室3内部容积,则第二容积区域容积大于第一容积区域,在完成步骤五后,第二容积区域内的压强会小于第一容积区域,因此显示管2内的示位活塞21受两容积区域气压差的影响将向第二气管三通接头52一侧偏移,即示位活塞21偏向显示管2上“×”符号标识26一侧,即表示灌浆饱满度不合格。同理,若灌浆套筒71灌浆缺陷体积小于控容气室3内部容积,在完成步骤五后,示位活塞21偏向显示管2上“√”符号标识24一侧,即表示灌浆饱满度合格。Step 6: Observing the displacement of the
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。It can be understood that the present invention is described through some embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and examples may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.
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| CN107831062A (en) * | 2017-12-04 | 2018-03-23 | 中水东北勘测设计研究有限责任公司 | Pressure hole internal drainage release hydraulic type is in the milk and packer permeability test embolism |
| KR101876420B1 (en) * | 2017-12-26 | 2018-07-10 | 컨텍이앤씨 주식회사 | System for filling repair grout of psc (pre stressed concrete) bridge, and method for the same |
| CN108519306A (en) * | 2018-04-16 | 2018-09-11 | 刘明亮 | The detection device of Grouted density in a kind of grout sleeve |
| CN109374689A (en) * | 2018-12-25 | 2019-02-22 | 中冶建筑研究总院有限公司 | The device and method that grouting material plumpness is detected in a kind of pair of precast concrete |
| CN210090357U (en) * | 2018-12-25 | 2020-02-18 | 中冶建筑研究总院有限公司 | Device for detecting plumpness of grouting material in precast concrete member |
| CN109991398A (en) * | 2019-01-03 | 2019-07-09 | 北京中建建筑科学研究院有限公司 | Device and method for detecting grouting fullness of steel bar sleeve |
| CN210005530U (en) * | 2019-01-03 | 2020-01-31 | 北京中建建筑科学研究院有限公司 | A device for detecting grouting fullness of steel bar sleeves |
| JP2020190470A (en) * | 2019-05-22 | 2020-11-26 | 島田テクノロジー株式会社 | Object detection device and object detection method |
| CN214951685U (en) * | 2021-06-29 | 2021-11-30 | 长沙理工大学 | A device for detecting grouting fullness of semi-grouting sleeve by floating sheet method |
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