CN115404606B - Manufacturing method of improved string silk embroidery fabric - Google Patents
Manufacturing method of improved string silk embroidery fabric Download PDFInfo
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- CN115404606B CN115404606B CN202211176210.7A CN202211176210A CN115404606B CN 115404606 B CN115404606 B CN 115404606B CN 202211176210 A CN202211176210 A CN 202211176210A CN 115404606 B CN115404606 B CN 115404606B
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- thermoplastic elastomer
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- 239000004744 fabric Substances 0.000 title claims abstract description 113
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 134
- 238000000034 method Methods 0.000 claims abstract description 31
- 238000009958 sewing Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 39
- 239000012792 core layer Substances 0.000 claims description 15
- 239000004698 Polyethylene Substances 0.000 claims description 13
- 229920000573 polyethylene Polymers 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 9
- -1 Polyethylene Polymers 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000009940 knitting Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 229920006345 thermoplastic polyamide Polymers 0.000 claims description 3
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 2
- 230000006872 improvement Effects 0.000 description 17
- 230000001360 synchronised effect Effects 0.000 description 7
- 238000009423 ventilation Methods 0.000 description 4
- 238000009954 braiding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention aims to provide a manufacturing method of an improved string silk embroidery fabric, which has the advantages of simple processing, good processing flexibility and wide adaptability, and comprises the following steps: step one: placing water-soluble cloth on a workbench; step two: the thermoplastic elastomer threads are arranged on the water-soluble cloth in a back-and-forth crossing or parallel way to form at least one layer of thermoplastic elastomer thread row layer; simultaneously, when arranging the thermoplastic elastomer wires, fixing the thermoplastic elastomer wires on the water-soluble cloth by fixed point sewing through water-soluble wire following positioning, thereby fixing the thermoplastic elastomer wire row layers on the water-soluble cloth, and the method comprises the following steps: after arranging the thermoplastic elastomer line layers, delivering the water-soluble cloth to a hot press machine for hot press bonding of the thermoplastic elastomer line layers, so that the thermoplastic elastomer line layers are bonded and fixed together; step four: and (3) putting the pressed water-soluble cloth into water, dissolving the water-soluble cloth, dissolving water-soluble threads, and leaving the thermoplastic elastomer thread row layer, thereby obtaining the string silk embroidery fabric.
Description
Technical Field
The invention relates to the technical field of fabric technology, in particular to a manufacturing method of an improved string silk embroidery fabric.
Background
Fly, jacquard or woven fabrics are the fabrics commonly used in the market today. When the traditional fabric is manufactured, warp knitting yarns and weft knitting yarns are adopted to vertically knit at 90 degrees, the ventilation effect of the knitting method is not good enough, the full ventilation of the fabric cannot be realized, and the fabric is thick, so that users feel uncomfortable in wearing. For this reason, the applicant has developed a string embroidery fabric and a shoe with string embroidery fabric, the application number is: CN202110737991.1. Although the breathable fabric can realize that all positions on the fabric can be crossed to generate the breathable holes, the breathable fabric can realize the omnibearing ventilation of the fabric, and the fabric has a better ventilation effect. However, when the fabric is made by using the silk string embroidery process, the following disadvantages exist:
1. The mechanical arm is adopted to act as the stay cord, the stay cord is needed to be knotted, then the stay cord is used for knotting, the braiding efficiency is low, and the flexibility of braiding by adopting the stay cord is poor, the limitation is large, and the fabric manufacturing is not facilitated.
2. When the pull rope is operated, the pull rope is required to be arranged on a specially-made die with pins, so that the pull rope cannot be suitable for manufacturing all fabric sizes, and the pull rope is required to be manufactured by dies with different specifications, so that the pull rope is poor in universality and high in manufacturing cost.
The present invention has been made to solve the above-mentioned problems.
Disclosure of Invention
The invention aims at overcoming the defects and shortcomings of the prior art, and provides a manufacturing method of an improved string silk embroidery fabric, which is simple in processing, good in processing flexibility and wide in adaptability.
In order to achieve the above purpose, the invention adopts the following technical scheme: the manufacturing method of the improved string silk embroidery fabric comprises the following steps:
Step one: placing water-soluble cloth on a workbench;
Step two: the thermoplastic elastomer threads are arranged on the water-soluble cloth in a back-and-forth crossing or parallel way to form at least one layer of thermoplastic elastomer thread row layer; simultaneously, when the thermoplastic elastomer wires are arranged, the thermoplastic elastomer wires are fixed on the water-soluble cloth by fixed point sewing through water-soluble wire random positioning, so that the thermoplastic elastomer wire row layers are fixed on the water-soluble cloth;
Step three: after arranging the thermoplastic elastomer line layers, delivering the water-soluble cloth to a hot press machine for hot press bonding of the thermoplastic elastomer line layers, so that the thermoplastic elastomer line layers are bonded and fixed together;
step four: and (3) putting the pressed water-soluble cloth into water, dissolving the water-soluble cloth, dissolving water-soluble threads, and leaving the thermoplastic elastomer thread row layer, thereby obtaining the string silk embroidery fabric.
The further improvement is that: when each thermoplastic elastomer thread is arranged on the water-soluble cloth, the thermoplastic elastomer thread is positioned on the water-soluble cloth through the line of the water-soluble thread which is routed along the thermoplastic elastomer thread and the water-soluble thread is dissolved out along with the water-soluble cloth when being put into water.
The further improvement is that: the thermoplastic elastomer line row layers which are arranged in a crossed or parallel mode of the middle layer or the upper layer are custom-made pattern layers, and the thermoplastic elastomer lines on the thermoplastic elastomer line layers are thermoplastic elastomer lines with the same color or different colors.
The further improvement is that: the pattern layer is a single pattern of continuity or a discontinuous pattern formed in a modularized manner according to different parameters.
The further improvement is that: the thermoplastic elastomer wire and the water-melt wire are automatically arranged on the water-melt cloth along a preset computer knitting path through a machine table, and specifically: the wiring paths of the thermoplastic elastomer wires and the water-soluble wires are preset through a computer, then are led into a machine, the machine distributes the thermoplastic elastomer wires on the water-soluble cloth according to the preset paths through a machine head, the machine head simultaneously and sequentially sews the water-soluble wires on the water-soluble cloth when the thermoplastic elastomer wires are distributed, the water-soluble wires transversely span the thermoplastic elastomer wires, and the thermoplastic elastomer wires are located between the water-soluble wires and the water-soluble cloth.
The further improvement is that: the machine head of the machine table is provided with a wire device for guiding the thermoplastic elastomer wire onto the water-soluble cloth.
The further improvement is that: the wire device comprises a wire frame arranged on the machine head, an extension rod for preventing the thermoplastic elastomer wire from being hit when the lower end of the wire frame is extended to the side face, a rotating shaft is rotatably arranged on the extension rod, a channel penetrating through the rotating shaft and allowing a sewing needle on the machine head to pass through a water-soluble wire to be sewn is arranged on the rotating shaft, a connecting ring is sleeved at the lower end of the rotating shaft, a through hole for allowing the thermoplastic elastomer wire to pass through is formed in the connecting ring, and a rotating device for driving the rotating shaft to rotate so that the rotating ring drives the thermoplastic elastomer wire to swing and wire along a preset path is further arranged on the wire frame.
The further improvement is that: the upper end part of the lead frame is also provided with a lower line device for allowing the thermoplastic elastomer line to pass downwards and controlling the lower line tension of the thermoplastic elastomer line.
The further improvement is that: the winding displacement device comprises a swinging rod with one end rotating on a wire frame, a connecting lug for allowing a thermoplastic elastomer wire to pass through is arranged at the other end of the swinging rod, a return device for returning the swinging rod after swinging is arranged on the swinging rod, an induction device for inducing the swinging rod is arranged between the wire frame and the swinging rod, and a winding displacement compensation device for performing winding displacement compensation when the thermoplastic elastomer wire is tensioned is further arranged above the swinging rod by the wire frame.
The further improvement is that: the induction device comprises a position sensor arranged in the lead frame, and an induction plate matched with the position sensor is arranged at the other end of the swinging rod in the lead frame.
The further improvement is that: the lower line compensation device comprises a rotating wheel, the rotating wheel is rotationally arranged at the upper end part of the lead frame, a wire guide wheel is rotationally arranged on the lead frame and is resisted with the rotating wheel, and a first driving device for driving the wire guide wheel to rotate is arranged on the lead frame.
The further improvement is that: the wire guiding wheels are uniformly and circumferentially provided with wire guiding plates, and the wire guiding plates are resisted with the wire guiding wheels.
The further improvement is that: the return device comprises a torsion spring sleeved on the hinge shaft of the swinging rod, one end of the torsion spring is arranged on the swinging rod, and the other end of the torsion spring is arranged on the lead frame.
The further improvement is that: the lead frame is provided with an arc-shaped groove for adjusting the elasticity of the torsion spring along the swing track of the swing rod, the lead frame is provided with an adjusting block in the arc-shaped groove, the adjusting block is locked with a screw for positioning the adjusting block, and the torsion spring is arranged on the screw.
The further improvement is that: the thermoplastic elastomer wire consists of a core layer and a thermoplastic elastomer wrapped on the outer surface of the core layer.
The further improvement is that: the thermoplastic elastomer is polyurethane thermoplastic elastomer or polyester thermoplastic elastomer or polyamide thermoplastic elastomer or Polyethylene (PE) thermoplastic elastomer or PE thermoplastic elastomer.
The further improvement is that: the thermoplastic elastomer is formed by blending two or more materials of polyurethane, polyester, polyamide, polyethylene and polyethylene in any mixing ratio.
The further improvement is that: the core layer is as follows: the yarn core layer or the polymer core layer is formed by mixing one or more materials of polyester, nylon, ultra-high molecular weight polyethylene, carbon fiber and glass fiber in any mixing ratio.
After the technical scheme is adopted, the invention has the beneficial effects that:
1. the machine head is adopted to directly lay the thermoplastic elastomer wire on the water-soluble cloth, and then the thermoplastic elastomer wire is positioned on the water-soluble cloth through the water-soluble wire, compared with the action of adopting the mechanical arm pull rope, the machine head is simple in action, high in braiding efficiency, good in flexibility and convenient to lay wires, and can track and position the thermoplastic elastomer wire as long as the thermoplastic elastomer wire is laid at any position, and the water-soluble wire is convenient for superposition of the thermoplastic elastomer wire rows of the fabric, so that the fabric is greatly convenient to manufacture and the fabric manufacturing efficiency is improved.
2. The pin die is reduced in use, so that the production can be carried out according to the size of the fabric when the fabric is manufactured, the limitation of the size of the fabric due to the size of the pin die is avoided, the universality is strong, and the production cost is greatly reduced.
3. Through the lead frame offline, not only the offline is efficient, but also the offline is efficient, and when can also prevent that thermoplastic elastomer line from offline, the thermoplastic elastomer line from collapsing and collapsing off, is favorable to improving the offline efficiency.
4. When the fabric is manufactured, the fabric can be sewn on the fabric through thermoplastic elastomer threads with different colors according to the required patterns or trademarks, and then the fabric is compounded by hot pressing, so that the method is simple and convenient, high in processing efficiency, wide in applicability and beneficial to manufacturing of various patterns.
Drawings
Fig. 1 is a schematic structural diagram of a woven fabric on water-soluble cloth according to an embodiment of the present invention.
FIG. 2 is a schematic structural view of a thermoplastic elastomer yarn and water-soluble yarn knitting path according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of a leadframe according to an embodiment of the invention.
Fig. 4 is a schematic structural diagram of an offline compensation device according to an embodiment of the invention.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
As shown in fig. 1-4, a method for manufacturing an improved string silk embroidery fabric comprises the following steps:
step one: according to the outline of the fabric, the wiring paths of the thermoplastic elastomer thread and the water-soluble thread are preset by a computer, then introduced onto a machine table, and the water-soluble cloth 1 is placed on the machine table.
Step two: the machine head is used for arranging each thermoplastic elastomer thread 2 on the water-soluble cloth 1 according to a preset path through the machine head, simultaneously sewing the water-soluble threads 3 on the water-soluble cloth 1 along with the rows by the machine head while arranging the thermoplastic elastomer threads 2, enabling the water-soluble threads 3 to cross the thermoplastic elastomer threads 2, enabling the thermoplastic elastomer threads 2 to be located between the water-soluble threads 3 and the water-soluble cloth 1, and positioning the thermoplastic elastomer threads 2 on the water-soluble cloth 1. Then the machine head arranges the thermoplastic elastomer wires 2 back and forth on the water-soluble cloth 1, so that each thermoplastic elastomer wire 2 is overlapped and arranged on the water-soluble cloth 1 in a cross manner to form a layer of thermoplastic elastomer wire row layer;
step three: sewing fabric patterns or trademarks on the upper end surface of the thermoplastic elastomer line layer, wiring on the water-soluble cloth 1 through thermoplastic elastomer lines 2 with different colors, sewing the water-soluble threads 3 on the water-soluble cloth 1, and positioning the thermoplastic elastomer lines 2 to form the outer contour of the patterns or trademarks;
Step four: after arranging the thermoplastic elastomer line layers and patterns, removing the water-soluble cloth 1 from the workbench, and conveying the water-soluble cloth to a hot press machine for hot press bonding of the thermoplastic elastomer line layers, so that the thermoplastic elastomer line layers are laminated, bonded and fixed together;
step five: and (3) putting the water-soluble cloth 1 after hot pressing into water, dissolving the water-soluble cloth 1 and the water-soluble wires 3 for positioning the thermoplastic elastomer wires 2, and leaving the thermoplastic elastomer wires 2 in a row layer, thereby obtaining the string silk embroidery fabric.
In the third step, the customized pattern layer is a thermoplastic elastomer line row layer which is arranged on the middle layer or the upper layer in a crossed or parallel mode, the thermoplastic elastomer lines 2 on the thermoplastic elastomer line layer are thermoplastic elastomer lines with the same color or different colors, and the pattern layer is a single pattern of continuity or a discontinuous pattern formed by dividing the patterns into modules according to different parameters.
The thermoplastic elastomer wire is composed of a core layer and a thermoplastic elastomer wrapped on the outer surface of the core layer. And the thermoplastic elastomer may be a polyurethane thermoplastic elastomer or a polyester thermoplastic elastomer or a polyamide thermoplastic elastomer or a Polyethylene (PE) thermoplastic elastomer or a PE thermoplastic elastomer.
In actual production, the thermoplastic elastomer may be blended with two or more materials of polyurethane, polyester, polyamide, polyethylene, and polyethylene in an arbitrary mixing ratio.
In actual production, the core layer may be: the yarn core layer or the polymer core layer is formed by mixing one or more materials of polyester, nylon, ultra-high molecular weight polyethylene, carbon fiber and glass fiber in any mixing ratio.
In order to improve the wiring efficiency when the thermoplastic elastomer thread 2 is wired to the water-soluble cloth 1, a wire device for guiding the thermoplastic elastomer thread 2 to the water-soluble cloth 1 is arranged on the machine head of the machine.
Specifically, the wire device comprises a wire frame 17 arranged on a machine head, a first synchronous belt 81 wheel 8 for driving the rotating shaft 5 to drive the rotating ring to drive the thermoplastic elastomer wire 2 to swing along a preset path is arranged on the wire frame 17 in a extending way, a driving motor (not shown in the figure) is further arranged on the wire frame 17, a second synchronous belt 81 wheel (not shown in the figure) is arranged on the driving motor, a channel penetrating through the rotating shaft 5 for a sewing needle on the machine head to pass through a water-soluble wire 3 is arranged on the rotating shaft 5, a connecting ring 6 is sleeved at the lower end of the rotating shaft 5, a penetrating hole 7 for the thermoplastic elastomer wire 2 to pass through is arranged on the connecting ring 6, a torsion spring 9 is further arranged on the wire frame 17, a first synchronous belt 81 wheel 8 for driving the rotating ring to drive the thermoplastic elastomer wire 2 to swing along a preset path is arranged on the rotating shaft 5, a torsion spring 9 is arranged on the wire frame 17 in a swinging way, a torsion spring 9 is arranged on one end of the wire 11 in a swinging way, a swinging rod 11 is arranged on the swinging rod 11, a plastic sleeve is arranged on the other end of the torsion spring 9, and the plastic spring 9 is arranged on the other end of the swinging rod is arranged on the wire frame 9, the position sensor (not shown in the figure) for sensing the swinging rod 9 is arranged between the lead frame 17 and the swinging rod 9, the position sensor is arranged inside the lead frame 17, an induction plate (not shown in the figure) matched with the position sensor is arranged at the other end of the swinging rod 9 and positioned in the lead frame 17, a rotating wheel 14 for performing lower line compensation when the thermoplastic elastomer wire 2 is tensioned is further arranged above the swinging rod 9 of the lead frame 17, the rotating wheel 14 is rotationally arranged at the upper end part of the lead frame 17, a wire guide wheel 15 is rotationally arranged on the lead frame 17, the wire guide wheel 15 resists against the rotating wheel 14, and a first driving motor 16 for driving the wire guide wheel 15 to rotate is arranged on the lead frame 17.
In order to ensure the wire-feeding and prevent slipping during the wire-feeding, the wire guide wheel 15 is uniformly and circumferentially provided with wire guide plates, and the wire guide plates are resisted with the wire guide wheel 15.
In order to adjust the elasticity of the torsion spring 11, an arc-shaped groove 13 for adjusting the elasticity of the torsion spring 11 is formed in the position, located at the swinging rod 9, of the lead frame 17 along the swinging track of the swinging rod 9, an adjusting block 12 is arranged in the arc-shaped groove 13 of the lead frame 17, a screw for positioning the adjusting block 12 is locked on the adjusting block 12, and the torsion spring 11 is arranged on the screw.
Working principle:
When the thermoplastic elastomer thread 2 is to be routed on the water-soluble cloth 1, the thermoplastic elastomer thread 2 is wound around the guide wheel 15 and the rotating wheel 14, then passes through the connecting lug 10 on the swinging rod 9, and then is wound into the perforation 7 when the swinging rod 9 swings, and then is routed on the water-soluble cloth 1. When wiring, driving motor rotates, drive second synchronous pulley rotates, second synchronous pulley drives first synchronous pulley 8 and rotates, first synchronous pulley 8 rotates and drives axis of rotation 5 to rotate, axis of rotation 5 drives go-between 6 rotations, thereby make thermoplastic elastomer line 2 carry out the swing wiring of making a round trip about, when the back and forth pendulum, thermoplastic elastomer line 2 pulls swinging arms 9 and swings, torsional spring 11 resets when swinging arms 9 at the same time, when swinging arms 9 swing, drive the induction plate and swing in the lead frame, the induction plate cooperates with position sensor, when the induction plate does not reach the preset position, the position sensor sends the signal of telecommunication for first driving motor 16, first driving motor 16 controls wire wheel 15 rotation, wire wheel 15 drives the rotation wheel and rotates, thereby accelerate thermoplastic elastomer line 2's lower linear velocity, avoid thermoplastic elastomer line 2 to stretch out too tightly and the disconnection when taking off the line.
While the basic principles and main features of the present invention and advantages thereof have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described merely by way of illustration of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents. The present invention is not described in detail in the present application, and is well known to those skilled in the art.
Claims (18)
1. A manufacturing method of an improved string silk embroidery fabric is characterized in that: the method comprises the following steps:
Step one: placing water-soluble cloth on a workbench;
Step two: the thermoplastic elastomer threads are arranged on the water-soluble cloth in a back-and-forth crossing or parallel way to form at least one layer of thermoplastic elastomer thread row layer; simultaneously, when the thermoplastic elastomer wires are arranged, the thermoplastic elastomer wires are fixed on the water-soluble cloth by fixed point sewing through water-soluble wire random positioning, so that the thermoplastic elastomer wire row layers are fixed on the water-soluble cloth;
step three: after arranging the thermoplastic elastomer line layers, delivering the water-soluble cloth to a hot press machine for hot press bonding of the thermoplastic elastomer line layers, so that the thermoplastic elastomer line layers are bonded and fixed together;
step four: and (3) putting the pressed water-soluble cloth into water, dissolving the water-soluble cloth, dissolving water-soluble threads, and leaving the thermoplastic elastomer thread row layer, thereby obtaining the string silk embroidery fabric.
2. The method for manufacturing the improved silk embroidery fabric according to claim 1, wherein the method comprises the following steps: when each thermoplastic elastomer thread is arranged on the water-soluble cloth, the thermoplastic elastomer thread is positioned on the water-soluble cloth through the line of the water-soluble thread which is routed along the thermoplastic elastomer thread and the water-soluble thread is dissolved out along with the water-soluble cloth when being put into water.
3. The method for manufacturing the improved silk embroidery fabric according to claim 1, wherein the method comprises the following steps: the thermoplastic elastomer line row layers which are arranged in a crossed or parallel mode of the middle layer or the upper layer are custom-made pattern layers, and the thermoplastic elastomer lines on the thermoplastic elastomer line layers are thermoplastic elastomer lines with the same color or different colors.
4. The method for manufacturing an improved silk embroidery fabric according to claim 3, wherein the method comprises the following steps: the pattern layer is a single pattern of continuity or a discontinuous pattern formed in a modularized manner according to different parameters.
5. The method for manufacturing the improved silk embroidery fabric according to claim 1, wherein the method comprises the following steps: the thermoplastic elastomer wire and the water-melt wire are automatically arranged on the water-melt cloth along a preset computer knitting path through a machine table, and specifically: the wiring paths of the thermoplastic elastomer wires and the water-soluble wires are preset through a computer, then are led into a machine, the machine distributes the thermoplastic elastomer wires on the water-soluble cloth according to the preset paths through a machine head, the machine head simultaneously and sequentially sews the water-soluble wires on the water-soluble cloth when the thermoplastic elastomer wires are distributed, the water-soluble wires transversely span the thermoplastic elastomer wires, and the thermoplastic elastomer wires are located between the water-soluble wires and the water-soluble cloth.
6. The method for manufacturing an improved silk embroidery fabric according to claim 5, wherein the method comprises the following steps: the machine head of the machine table is provided with a wire device for guiding the thermoplastic elastomer wire onto the water-soluble cloth.
7. The method for manufacturing an improved silk embroidery fabric according to claim 6, wherein the method comprises the following steps: the wire device comprises a wire frame arranged on the machine head, an extension rod for preventing the thermoplastic elastomer wire from being hit when the lower end of the wire frame is extended to the side face, a rotating shaft is rotatably arranged on the extension rod, a channel penetrating through the rotating shaft and allowing a sewing needle on the machine head to pass through a water-soluble wire to be sewn is arranged on the rotating shaft, a connecting ring is sleeved at the lower end of the rotating shaft, a through hole for allowing the thermoplastic elastomer wire to pass through is formed in the connecting ring, and a rotating device for driving the rotating shaft to rotate so that the rotating ring drives the thermoplastic elastomer wire to swing and wire along a preset path is further arranged on the wire frame.
8. The method for manufacturing an improved silk embroidery fabric according to claim 7, wherein: the upper end part of the lead frame is also provided with a lower line device for allowing the thermoplastic elastomer line to pass downwards and controlling the lower line tension of the thermoplastic elastomer line.
9. The method for manufacturing an improved silk embroidery fabric according to claim 8, wherein the method comprises the following steps: the winding displacement device comprises a swinging rod with one end rotating on a wire frame, a connecting lug for allowing a thermoplastic elastomer wire to pass through is arranged at the other end of the swinging rod, a return device for returning the swinging rod after swinging is arranged on the swinging rod, an induction device for inducing the swinging rod is arranged between the wire frame and the swinging rod, and a winding displacement compensation device for performing winding displacement compensation when the thermoplastic elastomer wire is tensioned is further arranged above the swinging rod by the wire frame.
10. The method for manufacturing an improved silk embroidery fabric according to claim 9, wherein: the induction device comprises a position sensor arranged in the lead frame, and an induction plate matched with the position sensor is arranged at the other end of the swinging rod in the lead frame.
11. The method for manufacturing an improved silk embroidery fabric according to claim 9, wherein: the lower line compensation device comprises a rotating wheel, the rotating wheel is rotationally arranged at the upper end part of the lead frame, a wire guide wheel is rotationally arranged on the lead frame and is resisted with the rotating wheel, and a first driving device for driving the wire guide wheel to rotate is arranged on the lead frame.
12. The method for manufacturing an improved silk embroidery fabric according to claim 11, wherein: the wire guide wheels are uniformly and circumferentially provided with wire guide plates, and the wire guide plates are resisted with the wire guide wheels.
13. The method for manufacturing an improved silk embroidery fabric according to claim 9, wherein: the return device comprises a torsion spring sleeved on the hinge shaft of the swinging rod, one end of the torsion spring is arranged on the swinging rod, and the other end of the torsion spring is arranged on the lead frame.
14. The method for manufacturing an improved silk embroidery fabric according to claim 13, wherein: the lead frame is provided with an arc-shaped groove for adjusting the elasticity of the torsion spring along the swing track of the swing rod, the lead frame is provided with an adjusting block in the arc-shaped groove, the adjusting block is locked with a screw for positioning the adjusting block, and the torsion spring is arranged on the screw.
15. The method for manufacturing the improved silk embroidery fabric according to claim 1, wherein the method comprises the following steps: the thermoplastic elastomer wire consists of a core layer and a thermoplastic elastomer wrapped on the outer surface of the core layer.
16. The method for manufacturing an improved silk embroidery fabric according to claim 15, wherein: the thermoplastic elastomer is polyurethane thermoplastic elastomer or polyester thermoplastic elastomer or polyamide thermoplastic elastomer or Polyethylene (PE) thermoplastic elastomer.
17. The method for manufacturing an improved silk embroidery fabric according to claim 15, wherein: the thermoplastic elastomer is formed by blending two or more materials of polyurethane, polyester, polyamide and polyethylene in any mixing ratio.
18. The method for manufacturing an improved silk embroidery fabric according to claim 15, wherein: the core layer is as follows: the yarn core layer or the polymer core layer is formed by mixing one or more materials of polyester, nylon, ultra-high molecular weight polyethylene, carbon fiber and glass fiber in any mixing ratio.
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| CN202211176210.7A CN115404606B (en) | 2022-09-26 | 2022-09-26 | Manufacturing method of improved string silk embroidery fabric |
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| CN202211176210.7A CN115404606B (en) | 2022-09-26 | 2022-09-26 | Manufacturing method of improved string silk embroidery fabric |
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| CN115404606B true CN115404606B (en) | 2024-09-24 |
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| CN117904809B (en) * | 2023-05-17 | 2025-10-03 | 肖永生 | A production method for string-thread dynamic point-pressure line shaping fabric |
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| CN103173953A (en) * | 2013-04-03 | 2013-06-26 | 陈展新 | Simple rope embroidery mechanism of embroidery machine |
| CN113475815A (en) * | 2021-06-30 | 2021-10-08 | 泉州市睿美科绣花科技有限公司 | Method for manufacturing string silk embroidery vamp |
| CN114668228A (en) * | 2022-04-11 | 2022-06-28 | 安踏（中国）有限公司 | Production method of electric embroidery shoe upper |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100769500B1 (en) * | 2007-03-23 | 2007-10-23 | 유지현 | Method and apparatus for manufacturing three-dimensional embroidery pattern fabric, and its three-dimensional embroidery pattern fabric |
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| CN114668228A (en) * | 2022-04-11 | 2022-06-28 | 安踏（中国）有限公司 | Production method of electric embroidery shoe upper |
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