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CN115399498A - Tobacco extract, preparation method thereof and tobacco product - Google Patents

Tobacco extract, preparation method thereof and tobacco product Download PDF

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Publication number
CN115399498A
CN115399498A CN202211039131.1A CN202211039131A CN115399498A CN 115399498 A CN115399498 A CN 115399498A CN 202211039131 A CN202211039131 A CN 202211039131A CN 115399498 A CN115399498 A CN 115399498A
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tobacco
extract
extraction
nicotine
preparation
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CN115399498B (en
Inventor
何爱民
陈伟华
王晓如
贾晓慧
寇天舒
王龙
李远根
沈薇
马戎
冯文宁
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HEBEI CHINA TOBACCO INDUSTRY CO LTD
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HEBEI CHINA TOBACCO INDUSTRY CO LTD
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • A24B15/241Extraction of specific substances
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • A24B15/241Extraction of specific substances
    • A24B15/246Polycyclic aromatic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

本发明涉及一种烟草提取物及其制备方法和烟草制品。该烟草提取物的制备方法包括:将烟草原料干燥、粉碎,得到烟草粉末;将烟草粉末用去离子水进行1~3次超声水洗,每次超声水洗后依次进行过滤和离心脱水,得到水洗残渣;将水洗残渣进行干燥,得到低烟碱烟末;将低烟碱烟末进行一次二氧化碳超临界萃取,得到一次萃取物;对经过一次二氧化碳超临界萃取后的残渣继续进行二次二氧化碳超临界萃取,得到二次萃取物;合并一次萃取物和二次萃取物,得到烟草提取物。该烟草提取物的制备方法使得烟草内源致香成分和烟碱实现分离,烟草香味成分不受破坏,提取物中烟碱含量极低,且致香致味成分含量得以大幅提高,制备成本低、香料质量好,无溶剂残留。

Figure 202211039131

The invention relates to a tobacco extract, a preparation method thereof and tobacco products. The preparation method of the tobacco extract comprises: drying and pulverizing tobacco raw materials to obtain tobacco powder; ultrasonically washing the tobacco powder with deionized water for 1 to 3 times, and successively performing filtration and centrifugal dehydration after each ultrasonic washing to obtain a washing residue ;Dry the washing residue to obtain low-nicotine tobacco powder; perform a carbon dioxide supercritical extraction on the low-nicotine tobacco powder to obtain an extract; continue to perform a second carbon dioxide supercritical extraction on the residue after a carbon dioxide supercritical extraction , to obtain a secondary extract; combine the primary extract and the secondary extract to obtain a tobacco extract. The preparation method of the tobacco extract enables the separation of tobacco endogenous aroma components and nicotine, the tobacco aroma components are not damaged, the nicotine content in the extract is extremely low, and the content of aroma and taste components is greatly increased, and the preparation cost is low , Spice quality is good, no solvent residue.

Figure 202211039131

Description

烟草提取物及其制备方法和烟草制品Tobacco extract and its preparation method and tobacco products

技术领域technical field

本发明涉及烟草提取物技术领域,尤其涉及一种烟草提取物及其制备方法和烟草制品。The invention relates to the technical field of tobacco extracts, in particular to a tobacco extract, a preparation method thereof and tobacco products.

背景技术Background technique

烟草提取物来源于烟草,根据同源同质,可通过不同品类、香型风格烟叶原料的选择,获取不同风格的烟草本香。烟草提取物是烟用香精香料最重要组成部分,其主要包括:烟草精油、烟草净油、烟草浸膏、烟草酊剂、超(亚)临界流体烟草提取物、烟草非酶褐变产物、烟草热加工产物、烟草未浓缩提取物等。GB 41700-2022《电子烟》强制性国家标准明确规定不应使产品特征风味呈现除烟草外的其他风味,并明确要求:雾化物应含有烟碱,不含烟碱的电子烟产品不得进入市场销售,但必须使用从烟草中提取的烟碱,且雾化物中的烟碱浓度不应高于20mg/g,总量不应高于200mg。Tobacco extracts are derived from tobacco. According to homology and homogeneity, different styles of tobacco fragrances can be obtained through the selection of tobacco leaf raw materials of different categories and flavor styles. Tobacco extract is the most important part of tobacco flavor and fragrance, which mainly includes: tobacco essential oil, tobacco absolute, tobacco extract, tobacco tincture, super (sub) critical fluid tobacco extract, tobacco non-enzymatic browning products, tobacco heat Processed products, unconcentrated tobacco extracts, etc. GB 41700-2022 "Electronic Cigarettes" mandatory national standard clearly stipulates that the characteristic flavor of the product should not show flavors other than tobacco, and clearly requires that the atomizer should contain nicotine, and electronic cigarette products that do not contain nicotine are not allowed to enter the market Sales, but the nicotine extracted from tobacco must be used, and the concentration of nicotine in the atomized product should not be higher than 20mg/g, and the total amount should not be higher than 200mg.

烟碱((Nicotine,尼古丁)是烟草中的主要生物碱,占烟草中总植物碱的90%以上,烤烟中烟碱含量约为1.5%~3.5%,白肋烟中高达3.5%~5.5%。卷烟中适宜的烟碱含量可提升劲头,醇和吃味,减轻刺激,适量摄入能提振精神、消除疲劳,但吸入过量会诱发成瘾,损害人体健康。因此,降低烟草制品中的烟碱量而不减弱烟草香味是烟草行业的追求目标,这就需要将烟草本香物质与烟碱分离,再根据需要分别添加,以实现烟草资源的最大化利用。目前的提取分离技术主要针对提取方法或单一组分的获取,一方面提取物质量欠佳,需要进一步分离,且高烟碱含量增加了调香难度,另一方面容易造成环境污染和烟草资源的浪费。Nicotine (Nicotine, nicotine) is the main alkaloid in tobacco, accounting for more than 90% of the total plant alkaloids in tobacco. .Appropriate nicotine content in cigarettes can increase energy, alcohol and taste, reduce irritation, moderate intake can boost spirits and eliminate fatigue, but excessive inhalation can induce addiction and damage human health. Therefore, reducing the nicotine content in tobacco products Alkaline content without weakening tobacco flavor is the pursuit goal of the tobacco industry, which requires the separation of tobacco aroma substances from nicotine, and then add them separately according to needs, so as to maximize the utilization of tobacco resources. The current extraction and separation technology is mainly for extraction The method or the acquisition of a single component, on the one hand, the quality of the extract is not good, and further separation is required, and the high nicotine content increases the difficulty of flavoring, on the other hand, it is easy to cause environmental pollution and waste of tobacco resources.

发明内容Contents of the invention

为解决或部分解决相关技术中存在的问题,本发明提供一种烟草提取物及其制备方法和烟草制品。In order to solve or partly solve the problems in the related technologies, the present invention provides a tobacco extract, its preparation method and tobacco products.

本发明提供一种烟草提取物的制备方法,其包括:The present invention provides a kind of preparation method of tobacco extract, it comprises:

步骤a)、将烟草原料干燥、粉碎,得到烟草粉末;Step a), drying and pulverizing the tobacco raw material to obtain tobacco powder;

步骤b)、将所述烟草粉末用去离子水进行1~3次超声水洗,每次超声水洗后依次进行过滤和离心脱水,得到水洗残渣;Step b), the tobacco powder is ultrasonically washed with deionized water for 1 to 3 times, and then filtered and centrifugally dehydrated after each ultrasonic washing to obtain a washing residue;

步骤c)、将所述水洗残渣进行干燥,得到低烟碱烟末;Step c), drying the water-washed residue to obtain low-nicotine tobacco powder;

步骤d)、将所述低烟碱烟末进行一次二氧化碳超临界萃取,得到一次萃取物;Step d), performing a carbon dioxide supercritical extraction on the low-nicotine tobacco powder to obtain an extract;

步骤e)、对经过一次二氧化碳超临界萃取后的残渣继续进行二次二氧化碳超临界萃取,得到二次萃取物;所述二次超临界萃取的温度为80~100℃,压力为20~30MPa;Step e), continue to perform a second carbon dioxide supercritical extraction on the residue after the first carbon dioxide supercritical extraction, to obtain a second extract; the temperature of the second supercritical extraction is 80-100° C., and the pressure is 20-30 MPa;

步骤f)、合并所述一次萃取物和二次萃取物,得到烟草提取物。Step f), combining the primary extract and the secondary extract to obtain tobacco extract.

进一步地,所述步骤a)具体为,将烟草原料于40~60℃干燥1~2h,粉碎至20~40目,得到烟草粉末。Further, the step a) specifically includes drying the raw tobacco at 40-60° C. for 1-2 hours, and pulverizing it to 20-40 meshes to obtain tobacco powder.

进一步地,所述步骤b)中,每次超声水洗中,去离子水与烟草粉末的质量比为(10~50):1,超声时间为20~40min,超声频率为30KHz~60KHz。Further, in the step b), in each ultrasonic washing, the mass ratio of deionized water to tobacco powder is (10-50):1, the ultrasonic time is 20-40 min, and the ultrasonic frequency is 30KHz-60KHz.

进一步地,所述步骤c)中,低烟碱烟末的含水量为10%~15%。Further, in the step c), the water content of the low-nicotine tobacco powder is 10%-15%.

进一步地,所述步骤d)中一次二氧化碳超临界萃取条件如下:Further, the carbon dioxide supercritical extraction condition once in the step d) is as follows:

萃取温度为40℃~60℃,萃取压力为10MPa~30MPa,循环萃取,萃取时间为1h~3h。The extraction temperature is 40°C-60°C, the extraction pressure is 10MPa-30MPa, the extraction is cyclic, and the extraction time is 1h-3h.

进一步地,所述步骤d)中,萃取过程中以无水乙醇作为夹带剂;所述低烟碱烟末与无水乙醇的重量体积比为1g:(0.1mL~0.25mL)。Further, in the step d), absolute ethanol is used as an entrainer during the extraction process; the weight-to-volume ratio of the low-nicotine tobacco powder to absolute ethanol is 1 g: (0.1 mL-0.25 mL).

进一步地,所述步骤e)中二次二氧化碳超临界萃取的条件如下:Further, the conditions of secondary carbon dioxide supercritical extraction in the step e) are as follows:

萃取温度为80℃~100℃,萃取压力为20MPa~30MPa,循环萃取,萃取时间为1h~2h。The extraction temperature is 80°C-100°C, the extraction pressure is 20MPa-30MPa, the extraction is cyclic, and the extraction time is 1h-2h.

进一步地,所述步骤e)中,萃取过程中以无水乙醇作为夹带剂;所述低烟碱烟末与无水乙醇的重量体积比为1g:(0.05mL~0.125mL)。Further, in the step e), absolute ethanol is used as an entrainer during the extraction process; the weight-to-volume ratio of the low-nicotine tobacco powder to absolute ethanol is 1 g: (0.05 mL-0.125 mL).

本发明还提供一种烟草提取物,其按照上述任意一项所述的方法制备。The present invention also provides a tobacco extract prepared according to any one of the methods described above.

相应的,本发明还提供一种烟草制品,其含有上述的烟草提取物。Correspondingly, the present invention also provides a tobacco product, which contains the above-mentioned tobacco extract.

本发明提供的烟草提取物的制备方法可以包括以下有益效果:The preparation method of the tobacco extract provided by the invention may include the following beneficial effects:

1、本发明提供的方法预先对烟草原料使用去离子水进行1~3次的超声水洗处理,可溶解烟末中的烟碱及部分大分子杂质,同时不损失非极性香味成分;实验证明,由本发明提供的方法制得的烟草提取物的烟碱含量极低,一次超声水洗后提取物中烟碱含量低于0.5%,二次超声水洗后低于0.1%,三次超声水洗后低于0.05%。1. The method provided by the present invention uses deionized water to wash the tobacco raw materials in advance for 1 to 3 times, which can dissolve the nicotine and some macromolecular impurities in the tobacco powder without losing the non-polar flavor components; the experiment proves that The nicotine content of the tobacco extract prepared by the method provided by the present invention is extremely low, the nicotine content in the extract is lower than 0.5% after one ultrasonic washing, less than 0.1% after twice ultrasonic washing, and less than 0.1% after three ultrasonic washing. 0.05%.

2、本发明提供的方法预先对烟草原料进行超声水洗处理,还可以使得处理后的烟末组织结构变得疏松,更有利于提高超临界CO2流体对内源致香成分的萃取得率。2. The method provided by the present invention pre-washes the tobacco raw material with ultrasonic water, which can also make the tissue structure of the treated tobacco powder loose, and is more conducive to improving the extraction yield of the endogenous aroma components by the supercritical CO2 fluid.

3、本发明提供的方法在进行一次二氧化碳超临界萃取后,还继续对残留物在较高温度下进行二次超临界萃取,升高温度可以加快香味前体物降解速度,生成一些小分子醛酮和酯类香味物质,温度继续升高,美拉德反应加快,美拉德反应物如呋喃酮、吡喃酮和吡咯类物质的含量迅速增加,由此不仅可以弥补由于超声水洗造成的水溶性醛酮化合物的损失,还生成更多的香味成分物质,丰富香韵,使得制备的香料在味觉上呈现出更加突出的“甜味”,提升卷烟烟气回甜感,凸显卷烟“甜”和“润”的口感特征;3. In the method provided by the present invention, after performing a carbon dioxide supercritical extraction, the residue is subjected to a second supercritical extraction at a higher temperature. Raising the temperature can accelerate the degradation rate of the fragrance precursor and generate some small molecular aldehydes Ketone and ester fragrance substances, the temperature continues to rise, the Maillard reaction speeds up, and the content of Maillard reactants such as furanone, pyrone and pyrrole substances increases rapidly, which can not only make up for the water solubility caused by ultrasonic washing. The loss of sexual aldehydes and ketones also produces more flavor components and enriches the flavor, making the prepared spices more prominent in the taste "sweetness", improving the sweetness of cigarette smoke and highlighting the "sweetness" of cigarettes And "run" taste characteristics;

综上所述,本发明提供的烟草提取物的制备方法使得烟草内源致香成分和烟碱实现分离,烟草香味成分不受破坏,提取物中烟碱含量极低,且致香致味成分含量得以大幅提高,制备成本低、香料质量好,无溶剂残留。To sum up, the preparation method of the tobacco extract provided by the present invention enables the separation of the endogenous tobacco aroma components and nicotine, the tobacco aroma components are not damaged, the nicotine content in the extract is extremely low, and the aroma and flavor components The content is greatly increased, the preparation cost is low, the spice quality is good, and there is no solvent residue.

应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.

附图说明Description of drawings

通过结合附图对本发明示例性实施方式进行更详细地描述,本发明的上述以及其它目的、特征和优势将变得更加明显,其中,在本发明示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present invention will become more apparent by describing the exemplary embodiments of the present invention in more detail with reference to the accompanying drawings, wherein, in the exemplary embodiments of the present invention, the same reference numerals generally represent same parts.

图1是本发明实施例1中提取物0、提取物1和提取物2的GC/MS图;Fig. 1 is the GC/MS figure of extract 0, extract 1 and extract 2 in the embodiment 1 of the present invention;

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。在本发明和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in the present invention is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used herein and in the appended claims, the singular forms "a", "the", and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.

应当理解,尽管在本发明中可能采用术语“第一”、“第二”、“第三”等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本发明范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be understood that although the terms "first", "second", "third" and so on may be used in the present invention to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present invention, first information may also be called second information, and similarly, second information may also be called first information. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

本发明提供一种烟草提取物的制备方法,其包括如下步骤:The present invention provides a kind of preparation method of tobacco extract, it comprises the steps:

步骤a)、将烟草原料干燥、粉碎,得到烟草粉末;Step a), drying and pulverizing the tobacco raw material to obtain tobacco powder;

步骤b)、将所述烟草粉末用去离子水进行1~3次超声水洗,每次超声水洗后,依次进行过滤和离心脱水,得到水洗残渣;Step b), the tobacco powder is ultrasonically washed with deionized water for 1 to 3 times, and after each ultrasonic washing, it is successively filtered and centrifugally dehydrated to obtain a washing residue;

步骤c)、将所述水洗残渣进行干燥,得到低烟碱烟末;Step c), drying the water-washed residue to obtain low-nicotine tobacco powder;

步骤d)、将所述低烟碱烟末进行一次二氧化碳超临界萃取,得到一次萃取物;Step d), performing a carbon dioxide supercritical extraction on the low-nicotine tobacco powder to obtain an extract;

步骤e)、对经过一次二氧化碳超临界萃取后的残渣继续进行二次二氧化碳超临界萃取,得到二次萃取物;所述二次超临界萃取的温度为80~100℃,压力为20~30MPa;Step e), continue to perform a second carbon dioxide supercritical extraction on the residue after the first carbon dioxide supercritical extraction, to obtain a second extract; the temperature of the second supercritical extraction is 80-100° C., and the pressure is 20-30 MPa;

步骤f)、合并所述一次萃取物和二次萃取物,得到烟草提取物。Step f), combining the primary extract and the secondary extract to obtain tobacco extract.

上述步骤a)是对烟草原料进行预处理的步骤,将其处理成粉末状态,以便于后续的水洗和超临界萃取的工序。本步骤具体可以为:将烟草原料于40~60℃干燥1~2h,粉碎至20~40目,得到烟草粉末。本申请所述的烟草原料可以是烟叶栽培、运输、打叶复烤及卷制过程中产生的烟叶、烟末、烟梗等烟草及烟草制品。The above-mentioned step a) is a step of pretreating the tobacco raw material, and processing it into a powder state, so as to facilitate the subsequent processes of washing with water and supercritical extraction. This step may specifically be as follows: drying the tobacco raw material at 40-60° C. for 1-2 hours, and crushing to 20-40 mesh to obtain tobacco powder. The tobacco raw materials described in this application can be tobacco leaves, tobacco dust, tobacco stems and other tobacco and tobacco products produced in the process of tobacco leaf cultivation, transportation, threshing and redrying and rolling.

步骤b)是对预处理后得到的烟草粉末进行超声水洗的步骤。烟碱属于水溶性成分,本步骤中进行超声水洗的主要目的在于去除烟草粉末中的烟碱,由此降低后续萃取得到的烟草提取物中烟碱的含量。另外,超声产生的空穴效应,还会使得烟末的组织变得更加疏松,有利于提高后续超临界CO2流体对内源致香成分的萃取得率。Step b) is a step of ultrasonically washing the pretreated tobacco powder. Nicotine is a water-soluble component. The main purpose of ultrasonic washing in this step is to remove the nicotine in the tobacco powder, thereby reducing the content of nicotine in the tobacco extract obtained by subsequent extraction. In addition, the cavitation effect generated by ultrasound can also make the tissue of tobacco powder more loose, which is beneficial to improve the extraction yield of endogenous aroma components by subsequent supercritical CO 2 fluid.

本步骤中,超声介质选用去离子水的原因在于:一方面去离子水为极性溶剂,可溶解烟末中的烟碱及部分大分子杂质,不损失非极性香味成分,另一方面,去离子水处理后的烟末干燥后仍含有一定水分,且烟末因去除了部分糖类、蛋白质、淀粉等大分子后组织细胞塌陷,变得疏松,二氧化碳超临界萃取出的香味成分得率更高。本步骤一共进行1~3次的超声水洗,随着超声水洗次数的增加,水洗残渣中的烟碱含量呈下降趋势,但是当水洗次数超过3次后,水洗残渣中的烟碱含量已经极低,一般低于0.05%;另外,超声水洗在去除烟碱的同时,还会流失水溶性醛酮化合物这类香味物质;并且本申请发明人发现,随着水洗次数的增加,萃取物中部分致香化合物的含量变低。综上,本发明设置超声水洗的总次数为1~3次。作为本实施例的优选方案,每次超声水洗中,去离子水与烟草粉末的质量比为(10~50):1,超声时间为20min~40min,超声频率为30KHz~60KHz;更优选的,去离子水与烟草粉末的质量比为(25~40):1,超声时间为30min,超声频率为40KHz。对于具体的超声水洗的次数,本领域技术人员可以根据具体需求进行选择。In this step, the reason for choosing deionized water as the ultrasonic medium is that: on the one hand, deionized water is a polar solvent, which can dissolve nicotine and some macromolecular impurities in tobacco powder, without losing non-polar flavor components; on the other hand, The tobacco powder treated with deionized water still contains a certain amount of moisture after drying, and the tissue cells of the tobacco powder collapse and become loose after removing some macromolecules such as sugars, proteins, and starches, and the yield of aroma components extracted by supercritical carbon dioxide higher. In this step, a total of 1 to 3 times of ultrasonic washing is carried out. With the increase of the number of ultrasonic washing, the nicotine content in the washing residue shows a downward trend, but when the number of washing exceeds 3 times, the nicotine content in the washing residue is already extremely low. , generally less than 0.05%; in addition, while ultrasonic washing removes nicotine, it also loses flavor substances such as water-soluble aldehydes and ketone compounds; The content of aroma compounds becomes lower. To sum up, the present invention sets the total times of ultrasonic water washing to 1-3 times. As a preferred solution of this embodiment, in each ultrasonic washing, the mass ratio of deionized water to tobacco powder is (10-50):1, the ultrasonic time is 20min-40min, and the ultrasonic frequency is 30KHz-60KHz; more preferably, The mass ratio of deionized water to tobacco powder is (25-40):1, the ultrasonic time is 30min, and the ultrasonic frequency is 40KHz. For the specific times of ultrasonic water washing, those skilled in the art can select according to specific requirements.

步骤c)是对经过超声水洗和脱水处理的水洗残渣进一步干燥的过程,干燥的作用在于:水洗后的烟末仍然含有较高的水,含水量过高时,容易在物料表面形成水膜,影响超临界二氧化碳与物料传质,而且易使物料结块,延长萃取时间,萃取得率下降。本申请发明人经研究发现,经过超声水洗后的烟草粉末,其含水量对于超临界萃取有影响,当物料含水率高于15%时,萃取得率明显下降,而且萃取物有水层,部分香味成分数量减少。进一步地,本发明控制干燥后得到的低烟碱烟末的含水量为10%~15%,该含水量的上述低烟碱烟末的超临界萃取效果最优,因此,本步骤中,低烟碱烟末的含水量优选为10%~15%。本步骤优选如下:将所述水洗残渣于40~60℃干燥至含水率为10%~15%,得到低烟碱烟末。Step c) is a process of further drying the washing residue after ultrasonic washing and dehydration treatment. The effect of drying is that the washed tobacco powder still contains relatively high water. When the water content is too high, it is easy to form a water film on the surface of the material. It affects the mass transfer of supercritical carbon dioxide and materials, and it is easy to make materials agglomerate, prolong the extraction time, and reduce the extraction yield. The inventors of the present application have found through research that the moisture content of the tobacco powder after ultrasonic washing has an impact on supercritical extraction. When the moisture content of the material is higher than 15%, the extraction yield drops significantly, and the extract has a water layer, and some The number of aroma components is reduced. Further, the present invention controls the water content of the low-nicotine tobacco powder obtained after drying to be 10% to 15%, and the supercritical extraction effect of the above-mentioned low-nicotine tobacco powder with this water content is the best. Therefore, in this step, the low-nicotine tobacco powder has the best effect. The water content of the nicotine powder is preferably 10% to 15%. This step is preferably as follows: drying the washing residue at 40-60° C. until the water content is 10%-15%, to obtain low-nicotine tobacco powder.

步骤d)是对经干燥得到的低烟碱烟末进行第一次二氧化碳超临界萃取,二氧化碳超临界萃取不使用或者使用很少量的有机溶剂,萃取剂二氧化碳可循环使用,安全环保;并且,可低温萃取,热敏性的致香成分也能被萃取出来。本实施例通过进行一次超临界萃取可以将低烟碱烟末中的醇类、酸类、酯类、醛酮类及烷烃类等物质萃取出来。经过一次超临界萃取后,将分离釜中的物料进行脱溶后,即可得到一次萃取物。优选的,本步骤中一次二氧化碳超临界萃取的条件如下:萃取温度为40℃~60℃,萃取压力为10MPa~30MPa,循环萃取,萃取时间为1h~3h。更优选的,萃取温度为45℃,萃取压力为30MPa,循环萃取,萃取时间为1.5h~2h。作为本实施例的优选方案,萃取过程中,优选以无水乙醇作为夹带剂,乙醇是优良的溶剂,对极性强弱香味成分溶解能力较好,沸点78.3℃,无毒,是卷烟加香加料许可溶剂。进一步地,所述低烟碱烟末与无水乙醇的重量体积比为1g:(0.1mL~0.25mL)。无水乙醇可以在通入二氧化碳流体前预先加入到萃取物中与低烟碱烟末混合,也可以随二氧化碳流体一同通入萃取釜中。Step d) is to perform the first carbon dioxide supercritical extraction on the dried low-nicotine smoke powder. The carbon dioxide supercritical extraction does not use or uses a small amount of organic solvent, and the extraction agent carbon dioxide can be recycled, which is safe and environmentally friendly; and, It can be extracted at low temperature, and the heat-sensitive aroma components can also be extracted. In this embodiment, substances such as alcohols, acids, esters, aldehydes, ketones, and alkanes in the low-nicotine tobacco powder can be extracted by performing a supercritical extraction. After a supercritical extraction, the material in the separation tank is desolvated to obtain a primary extract. Preferably, the conditions for a carbon dioxide supercritical extraction in this step are as follows: the extraction temperature is 40°C-60°C, the extraction pressure is 10MPa-30MPa, the extraction is cyclic, and the extraction time is 1h-3h. More preferably, the extraction temperature is 45° C., the extraction pressure is 30 MPa, the extraction is cyclic, and the extraction time is 1.5 h to 2 h. As a preferred solution of this embodiment, during the extraction process, absolute ethanol is preferably used as an entraining agent. Ethanol is an excellent solvent and has a good solubility for strong and weak polar flavor components. It has a boiling point of 78.3°C and is non-toxic. Addition of permitted solvents. Further, the weight-to-volume ratio of the low-nicotine tobacco powder to absolute ethanol is 1g:(0.1mL-0.25mL). Absolute ethanol can be pre-added to the extract and mixed with low-nicotine tobacco powder before the carbon dioxide fluid is introduced, or it can be introduced into the extraction kettle together with the carbon dioxide fluid.

上述步骤e)是对一次萃取后的残渣继续进行二次二氧化碳超临界萃取的步骤。上述步骤a)进行的超临界水洗虽然有利于去除烟碱,但是在超声水洗的同时烟草粉末中的部分水溶性的醛酮化合物也随之一同流失,为了弥补这类化合物的损失,本步骤进行二次超临界萃取,相对于一次超临界萃取,其萃取温度更高,温度为80℃~100℃,压力为20MPa~30MPa。烟草中香味物质及其前体物种类复杂繁多,升高温度可以加快香味前体物降解速度,生成一些小分子醛酮和酯类香味物质,温度继续升高,美拉德反应加快,美拉德反应物如呋喃酮、吡喃酮和吡咯类物质的含量迅速增加,由此不仅可以弥补由于超声水洗造成的水溶性醛酮化合物的损失,还生成更多的香味成分物质,丰富香韵。本步骤中,二次二氧化碳超临界萃取的条件如下:萃取温度为80℃~100℃,萃取压力为20MPa~30MPa,循环萃取,萃取时间为1h~2h。本步骤中,萃取温度对于香味成分的组成有影响,温度过低,香味成分含量少,温度过高,则会生成焦苦味成分,萃取温度更优选为95℃~100℃,最优选为95℃;萃取压力最优选为30MPa。与一次超临界萃取类似的,本步骤也优选以无水乙醇作为夹带剂。进一步地,低烟碱烟末与无水乙醇的重量体积比为1g:(0.05mL~0.125mL)。The above step e) is a step of continuing to carry out secondary carbon dioxide supercritical extraction on the residue after the primary extraction. Although the supercritical water washing carried out in the above step a) is beneficial to the removal of nicotine, part of the water-soluble aldehyde and ketone compounds in the tobacco powder are also lost together during the ultrasonic water washing. In order to make up for the loss of such compounds, this step is performed. Compared with the first supercritical extraction, the second supercritical extraction has a higher extraction temperature, the temperature is 80°C-100°C, and the pressure is 20MPa-30MPa. There are many types of aroma substances and their precursors in tobacco. Elevating the temperature can accelerate the degradation rate of aroma precursors and generate some small molecule aldehydes, ketones, and ester aroma substances. If the temperature continues to rise, the Maillard reaction will be accelerated, and the Maillard reaction will be accelerated. The content of German reactants such as furanone, pyrone and pyrrole increases rapidly, which can not only make up for the loss of water-soluble aldehydes and ketones caused by ultrasonic washing, but also generate more fragrance components and enrich the fragrance. In this step, the conditions for the secondary carbon dioxide supercritical extraction are as follows: the extraction temperature is 80° C. to 100° C., the extraction pressure is 20 MPa to 30 MPa, the extraction is cyclic, and the extraction time is 1 h to 2 h. In this step, the extraction temperature has an influence on the composition of the aroma components. If the temperature is too low, the content of the aroma components will be small, and if the temperature is too high, a burnt bitter component will be generated. The extraction temperature is more preferably 95°C to 100°C, most preferably 95°C ; The extraction pressure is most preferably 30MPa. Similar to a supercritical extraction, absolute ethanol is preferably used as an entrainer in this step. Further, the weight-to-volume ratio of the low-nicotine tobacco powder to absolute ethanol is 1 g:(0.05mL-0.125mL).

经过二次超临界萃取后,将分离釜内的料液脱溶即可得到二次萃取物,而后按照步骤f)合并上述一次萃取物和二次萃取物,得到烟草提取物,该烟草提取物烟碱含量低,内源致香成分含量高。After secondary supercritical extraction, the feed liquid in the separation tank can be desolventized to obtain the secondary extract, and then the above-mentioned primary extract and secondary extract are combined according to step f) to obtain a tobacco extract, which is The content of nicotine is low, and the content of endogenous aroma components is high.

由上述内容可知,本发明提供的烟草提取物的制备方法具有如下优点:As can be seen from the foregoing, the preparation method of the tobacco extract provided by the invention has the following advantages:

1、本发明提供的方法预先对烟草原料使用去离子水进行1~3次的超声水洗处理,可溶解烟末中的烟碱及部分大分子杂质,同时不损失非极性香味成分;实验证明,由本发明提供的方法制得的烟草提取物的烟碱含量极低,一次超声水洗后提取物中烟碱含量低于0.5%,二次超声水洗后低于0.1%,三次超声水洗后低于0.05%。1. The method provided by the present invention uses deionized water to wash the tobacco raw materials in advance for 1 to 3 times, which can dissolve the nicotine and some macromolecular impurities in the tobacco powder without losing the non-polar flavor components; the experiment proves that The nicotine content of the tobacco extract prepared by the method provided by the present invention is extremely low, the nicotine content in the extract is lower than 0.5% after one ultrasonic washing, less than 0.1% after twice ultrasonic washing, and less than 0.1% after three ultrasonic washing. 0.05%.

2、本发明提供的方法预先对烟草原料进行超声水洗处理,还可以使得处理后的烟末组织结构变得疏松,更有利于提高超临界CO2流体对内源致香成分的萃取得率。2. The method provided by the present invention pre-washes the tobacco raw material with ultrasonic water, which can also make the tissue structure of the treated tobacco powder loose, and is more conducive to improving the extraction yield of the endogenous aroma components by the supercritical CO2 fluid.

3、本发明提供的方法在进行一次二氧化碳超临界萃取后,还继续对残留物在较高温度下进行二次超临界萃取,升高温度可以加快香味前体物降解速度,生成一些小分子醛酮和酯类香味物质,温度继续升高,美拉德反应加快,美拉德反应物如呋喃酮、吡喃酮和吡咯类物质的含量迅速增加,由此不仅可以弥补由于超声水洗造成的水溶性醛酮化合物的损失,还生成更多的香味成分物质,丰富香韵,使得制备的香料在味觉上呈现出更加突出的“甜味”,提升卷烟烟气回甜感,凸显卷烟“甜”和“润”的口感特征;3. In the method provided by the present invention, after performing a carbon dioxide supercritical extraction, the residue is subjected to a second supercritical extraction at a higher temperature. Raising the temperature can accelerate the degradation rate of the fragrance precursor and generate some small molecular aldehydes Ketone and ester fragrance substances, the temperature continues to rise, the Maillard reaction speeds up, and the content of Maillard reactants such as furanone, pyrone and pyrrole substances increases rapidly, which can not only make up for the water solubility caused by ultrasonic washing. The loss of sexual aldehydes and ketones also produces more flavor components and enriches the flavor, making the prepared spices more prominent in the taste "sweetness", improving the sweetness of cigarette smoke and highlighting the "sweetness" of cigarettes And "run" taste characteristics;

综上所述,本发明提供的烟草提取物的制备方法使得烟草内源致香成分和烟碱实现分离,烟草香味成分不受破坏,提取物中烟碱含量极低,且致香致味成分含量得以大幅提高,制备成本低、香料质量好,无溶剂残留。To sum up, the preparation method of the tobacco extract provided by the present invention enables the separation of the endogenous tobacco aroma components and nicotine, the tobacco aroma components are not damaged, the nicotine content in the extract is extremely low, and the aroma and flavor components The content is greatly increased, the preparation cost is low, the spice quality is good, and there is no solvent residue.

下面结合具体的实施例对本发明的技术方案作进一步说明:The technical solution of the present invention will be further described below in conjunction with specific embodiments:

实施例1-超声水洗的次数对低温超临界萃取的影响The impact of the number of times of embodiment 1-ultrasonic water washing on low temperature supercritical extraction

1、收集卷制过程中产生的烟末,将烟末于40℃干燥1h,粉碎过20目筛备用;1. Collect the tobacco powder produced during the rolling process, dry the tobacco powder at 40°C for 1 hour, and crush it through a 20-mesh sieve for later use;

2、称取1kg烟末装入烧瓶,加入25质量倍量的去离子水,常温下在频率40KHz超声30min后过滤,收集第一滤液,烟末经离心脱水得第一残渣;称取600g第一残渣,加入25质量倍量的去离子水,超声30min后过滤,收集第二滤液,烟末再进行离心脱水得第二残渣;向300g第二残渣中加入25质量倍量的去离子水,超声30min后过滤,收集第三滤液,烟末再进行离心脱水得第三残渣。2. Weigh 1kg of tobacco powder into a flask, add 25 times the mass of deionized water, filter at room temperature with a frequency of 40KHz for 30 minutes, and collect the first filtrate. The tobacco powder is centrifuged to obtain the first residue; weigh 600g of the first residue One residue, add 25 times the amount of deionized water by mass, filter after ultrasonication for 30min, collect the second filtrate, and then carry out centrifugation and dehydration of the smoke powder to obtain the second residue; add 25 times the amount of deionized water to 300g of the second residue, After ultrasonication for 30 minutes, filter, collect the third filtrate, and centrifuge and dehydrate the tobacco powder to obtain the third residue.

3、分别将第一残渣、第二残渣和第三残渣于60℃进一步干燥得含水率约为12%的第一低烟碱烟末、第二低烟碱烟末和第三低烟碱烟末;3. The first residue, the second residue and the third residue were further dried at 60°C to obtain the first low-nicotine tobacco powder, the second low-nicotine tobacco powder and the third low-nicotine tobacco powder with a moisture content of about 12%. end;

4、称取200g干燥后的第一低烟碱烟末置入萃取釜,加入50mL无水乙醇,设置萃取压力为30MPa,温度45℃,通入CO2;加压至设定压力,循环萃取1.5h,收集得烟草超临界CO2提取物。由于本实施例仅分析超声水洗次数对低温二氧化碳超临界萃取效果的影响,故本实施例未进行二次二氧化碳超临界萃取的步骤。4. Weigh 200g of the dried first low-nicotine tobacco powder and put it into the extraction kettle, add 50mL of absolute ethanol, set the extraction pressure to 30MPa, the temperature is 45°C, and introduce CO 2 ; pressurize to the set pressure, and cycle the extraction After 1.5h, the tobacco supercritical CO 2 extract was collected. Since this embodiment only analyzes the influence of the number of times of ultrasonic water washing on the effect of low-temperature carbon dioxide supercritical extraction, the second step of carbon dioxide supercritical extraction is not performed in this embodiment.

按上述方法依次对未进行超声水洗的原烟末、第一低烟碱烟末、第二低烟碱烟末和第三低烟碱烟末分别进行CO2超临界流体萃取,分别得到相应的超临界CO2烟草提取物。将原烟末、第一低烟碱烟末、第二低烟碱烟末和第三低烟碱烟末的上述超临界CO2烟草提取物依次标记为提取物0,提取物1,提取物2和提取物3。Carry out CO2 supercritical fluid extraction to the original tobacco powder, the first low-nicotine tobacco powder, the second low-nicotine tobacco powder and the third low-nicotine tobacco powder that have not been washed by ultrasonic water successively according to the above method, and obtain corresponding Supercritical CO 2 Tobacco Extract. The above-mentioned supercritical CO2 tobacco extracts of raw tobacco powder, first reduced nicotine tobacco powder, second reduced nicotine tobacco powder and third reduced nicotine tobacco powder were labeled as extract 0, extract 1, extract 2 and extract 3.

取等量上述烟草提取物,加入100μL 10mg/mL的水杨酸乙酯为内标,定容至5mL,取适量溶液微漠过滤后进行GC/MS分析,结果参见图1(因为图1主要是示出各个提取物中烟碱含量的变化,而经过两次超声水洗后的提取物烟碱含量已经非常低,故图1中未示出三次超声水洗后的提取物的GC/MS图)Take an equal amount of the above-mentioned tobacco extract, add 100 μL of 10 mg/mL ethyl salicylate as an internal standard, adjust the volume to 5 mL, take an appropriate amount of the solution and filter it for GC/MS analysis, the results are shown in Figure 1 (because Figure 1 mainly It shows the change of nicotine content in each extract, and the nicotine content of the extract after two times of ultrasonic washing is already very low, so the GC/MS diagram of the extract after three times of ultrasonic washing is not shown in Figure 1)

以提取物0中各致香成分相对含量为参比1,分析对比提取物0、提取物1,提取物2和提取物3中各致香成分的变化倍率,结果列于表1。Taking the relative content of each aroma component in extract 0 as reference 1, analyze and compare the variation rate of each aroma component in extract 0, extract 1, extract 2 and extract 3, and the results are listed in Table 1.

表1烟草提取物中致香成分对比(倍)Table 1 Comparison of aroma components in tobacco extracts (times)

Figure BDA0003820260150000091
Figure BDA0003820260150000091

Figure BDA0003820260150000101
Figure BDA0003820260150000101

Figure BDA0003820260150000111
Figure BDA0003820260150000111

Figure BDA0003820260150000121
Figure BDA0003820260150000121

由表1可知:It can be seen from Table 1 that:

1)、部分水溶性香味成分(由于原料采用卷烟生产过程中的造碎,丙二醇、丙三醇及一些醛酮等香料成分应由加香加料时引入)在一次水洗后损失,基本检测不到;1) Part of the water-soluble aroma components (because the raw materials are crushed during the cigarette production process, propylene glycol, glycerol, and some aldehydes and ketones and other aroma components should be introduced during flavoring and feeding) are lost after one wash, and basically cannot be detected ;

2)、少部分成分如小分子苯甲酸、苯乙酸、茄酮、东莨菪内酯等基本不受水洗处理影响;2) A small number of ingredients such as small molecule benzoic acid, phenylacetic acid, solanone, scopoletin, etc. are basically not affected by washing treatment;

3)、大部分烟草内源致香成分含量在一次、二次、三次超声水洗后均有不同程度的提高;3) The content of most tobacco endogenous aroma components increased to varying degrees after one, two, and three times of ultrasonic washing;

4)、部分烟草内源致香成分含量经一次水洗后含量提升明显;例如:β-大马酮、香叶基丙酮、4,7,9-巨豆三烯-3-酮、新植二烯、棕榈酸、棕榈酸甲酯、苯甲酸苄酯、亚麻酸甲酯、植物醇、十五碳酸、硬脂酸、高级烷烃、角鲨烯和维生素E等含量增加2倍以上,尤其是巨豆三烯酮,又叫烟叶酮,呈现持久甜润的烟草香,是烤烟天然香气的重要成分,在卷烟中少量添加即可起到增香调味的作用,一次水洗处理后其含量增加了3倍多;β-大马酮也是烟草中极为重要的香气成分,能甜醇烟气,改善粗劣气,增加自然感和厚实感,一次水洗处理后其含量增加约3倍;棕榈酸甲酯、棕榈酸乙酯、亚麻酸甲酯、肉豆蔻酸甲酯、硬脂酸甲酯等长链脂肪酸酯总量增加数倍,这些脂肪酸酯可赋予卷烟清香、柔和烟气,增加卷烟清香香韵;高级烷烃是烟叶蜡质的主要成分,可抑制水分的散失,起到保润作用,水洗后其含量也有显著增加;具有减害作用的角鲨烯在一次水洗后其含量增加约5倍;维生素E能减少烟气有害成分对DNA的损伤,水洗后萃取量也大幅增加;4), the content of some endogenous aroma components in tobacco is significantly increased after one wash; for example: β-Damascenone, geranylacetone, 4,7,9-macrostigmatrien-3-one, Xinzhidi Alkenes, palmitic acid, methyl palmitate, benzyl benzoate, methyl linolenate, phytoalcohol, pentadecanoic acid, stearic acid, higher alkanes, squalene and vitamin E increased by more than 2 times, especially giant Stigmatrienone, also known as tobacco leaf ketone, presents a long-lasting sweet tobacco aroma. It is an important component of the natural aroma of flue-cured tobacco. Adding a small amount in cigarettes can play a role in flavoring and seasoning. After a washing treatment, its content increases by 3 times β-Damascenone is also an extremely important aroma component in tobacco, which can sweeten and mellow smoke, improve rough gas, increase natural and thick feeling, and its content will increase by about 3 times after one washing treatment; methyl palmitate, palm The total amount of long-chain fatty acid esters such as ethyl linolenate, methyl linolenate, methyl myristate, and methyl stearate has increased several times. These fatty acid esters can give cigarettes a delicate fragrance, soft smoke, and increase the fragrance of cigarettes. ; Higher alkanes are the main components of tobacco leaf wax, which can inhibit the loss of water and play a role in moisturizing, and its content also increases significantly after washing; the content of squalene, which has a harm-reducing effect, increases by about 5 times after a washing; Vitamin E can reduce the damage to DNA caused by harmful components in smoke, and the extraction amount also increases significantly after washing with water;

5)、烟碱含量在一次、二次、三次超声水洗后分别降低约90%、97%、99%。5) The nicotine content is reduced by about 90%, 97%, and 99% after one, two, and three times of ultrasonic water washing, respectively.

本实施例用于说明水洗及水洗次数对二氧化碳超临界萃取烟末香味成分的影响,萃取物已经得到分离,二次超临界萃取步骤是在此步骤基础上进行的,是对一次超临界萃取后的烟末在升温后继续萃取,所得萃取物再合并得到本发明的烟草提取物,因此,本实施例虽然未包括二次超临界的步骤,但不影响对水洗效果的说明。This example is used to illustrate the impact of water washing and the number of times of water washing on the aroma components of carbon dioxide supercritical extraction of smoke powder. The extract has been separated, and the second supercritical extraction step is carried out on the basis of this step. After the temperature rises, the tobacco powder continues to be extracted, and the obtained extracts are combined to obtain the tobacco extract of the present invention. Therefore, although this embodiment does not include the second supercritical step, it does not affect the description of the washing effect.

实施例2-高温超临界萃取的温度对于萃取效果的影响The influence of the temperature of embodiment 2-high temperature supercritical extraction on extraction effect

1、取烟叶原料置于60℃烘箱干燥2h,含水率约为10%,然后粉碎至20目的烟末备用;1. Take the tobacco leaf raw material and place it in an oven at 60°C for 2 hours to dry, with a moisture content of about 10%, and then crush it to 20-mesh tobacco powder for later use;

2、称取200g干燥的烟末残渣置入萃取釜,加入50mL无水乙醇,设置萃取压力为30MPa,温度45℃,通入CO2,加压至设定压力,循环萃取2h后,将萃取釜中的残渣减压脱溶,继续通入CO2和20mL无水乙醇,于100℃、30MPa条件下继续进行二次超临界萃取1h,收集得到超临界CO2烟草提取物,标记为提取物G。2. Weigh 200g of dry smoke residue and put it into the extraction kettle, add 50mL of absolute ethanol, set the extraction pressure to 30MPa, the temperature is 45°C, pass in CO 2 , pressurize to the set pressure, and circulate the extraction for 2 hours, then extract The residue in the kettle was desolvated under reduced pressure, and CO 2 and 20 mL of absolute ethanol were continuously introduced, and the second supercritical extraction was continued at 100°C and 30 MPa for 1 hour, and the supercritical CO 2 tobacco extract was collected, which was labeled as extract g.

3、重复上述步骤,区别仅在于二次超临界萃取的温度分别为35℃、45℃、55℃、65℃、75℃、85℃,将收集到的超临界CO2烟草提取物分别标记为提取物A、提取物B、提取物C、提取物D、提取物E、提取物F。3. Repeat the above steps, the only difference is that the temperature of the secondary supercritical extraction is 35°C, 45°C, 55°C, 65°C, 75°C, 85°C respectively, and the collected supercritical CO2 tobacco extracts are marked as Extract A, Extract B, Extract C, Extract D, Extract E, Extract F.

分别取等量上述提取物,加入100μL10 mg/mL的水杨酸乙酯为内标,无水乙醇定容至5mL,微膜过滤后进行GC/MS分析,提取物中各类致香物质的含量列于表2。Take an equal amount of the above extracts, add 100 μL of 10 mg/mL ethyl salicylate as an internal standard, adjust the volume to 5 mL with absolute ethanol, and conduct GC/MS analysis after micromembrane filtration. The contents are listed in Table 2.

以提取物A中各致香成分相对含量为参比1,分析对比提取物B~提取物G中各类致香物质含量变化倍率,结果列于表3。Taking the relative content of each aroma component in extract A as reference 1, analyze and compare the change rate of each aroma component content in extract B to extract G, and the results are listed in Table 3.

表2提取物中各类致香物质含量(mg)Table 2 Contents of various aroma substances in the extract (mg)

Figure BDA0003820260150000131
Figure BDA0003820260150000131

Figure BDA0003820260150000141
Figure BDA0003820260150000141

表3提取物中香味成分的含量比对(倍)The content comparison (times) of aroma components in the extract of table 3

Figure BDA0003820260150000142
Figure BDA0003820260150000142

Figure BDA0003820260150000151
Figure BDA0003820260150000151

由表2和表3可知:萃取物中的呋喃、吡喃环醛酮化合物,萃取总量在85℃时开始有明显增加,到100℃时增加260%,其中3,5-二羟基-2-甲基-4H-吡喃-4-酮增加230%,2,3-二氢-3,5二羟基-6-甲基-4(H)-吡喃-4-酮(DDMP),其萃取量从80~100℃增加约7倍。这些酮类物质水溶性好,在味觉上呈现出突出的甜味,可提升卷烟烟气回甜感,彰显“甜”、“润”口感特征。烟草中的主要致香物质茄酮、香叶基丙酮、法尼基丙酮、巨豆三烯酮、4-羟基-β-二氢大马酮、1-羟基-4-酮-2-紫罗兰酮等在80~100℃的萃取量也有30%~100%的提高。It can be seen from Table 2 and Table 3 that the total amount of furan and pyran cyclic aldehydes and ketones in the extract increases significantly at 85°C, and increases by 260% at 100°C, of which 3,5-dihydroxy-2 -Methyl-4H-pyran-4-one increased by 230%, 2,3-dihydro-3,5-dihydroxy-6-methyl-4(H)-pyran-4-one (DDMP), which The extraction amount increases about 7 times from 80 to 100°C. These ketones have good water solubility and show a prominent sweetness in taste, which can enhance the sweetness of cigarette smoke and highlight the "sweet" and "moist" taste characteristics. Solanone, Geranylacetone, Farnesylacetone, Macrostigmatrienone, 4-Hydroxy-β-Damascone, 1-Hydroxy-4-keto-2-Ionone are the main aroma-inducing substances in tobacco The extraction rate at 80-100°C is also increased by 30%-100%.

需要说明的是,本实施例用于验证二次超临界萃取温度对于萃取效果的影响,为了简化实验流程,省略了超声水洗的步骤,但是并不影响说明二次超临界萃取温度对于萃取效果的影响趋势。It should be noted that this example is used to verify the influence of the secondary supercritical extraction temperature on the extraction effect. In order to simplify the experimental process, the step of ultrasonic washing is omitted, but it does not affect the effect of the secondary supercritical extraction temperature on the extraction effect. influence trends.

实施例3-萃取前物料含水量对于超临界萃取的影响The impact of the moisture content of the material before the embodiment 3-extraction on the supercritical extraction

1、收集卷制过程中产生的烟末,加入35质量倍量的去离子水,常温下在频率40KHz超声30min后过滤,收集第一滤液,烟末经离心脱水得烟末残渣;1. Collect the tobacco powder produced during the rolling process, add 35 times the mass of deionized water, filter it at room temperature with a frequency of 40KHz for 30 minutes, and collect the first filtrate, and the tobacco powder is centrifuged and dehydrated to obtain the tobacco powder residue;

2、将水洗后的烟末残渣置于60℃烘箱分别干燥至含水率约为5%、10%,15%和20%的烟末备用;2. Dry the washed tobacco residues in an oven at 60°C until the moisture content is about 5%, 10%, 15% and 20% for later use;

3、称取200g含水率约为5%的烟末残渣置入萃取釜,设置萃取压力为30MPa,温度45℃,通入CO2,加压至设定压力,循环萃取2h后,收集得到超临界CO2烟草提取物,记为提取物I,再按相同方法依次萃取含水约10%、15%、20%的烟末残渣,分别标记为提取物II,提取物III,提取物IV。3. Weigh 200g of smoke powder residue with a moisture content of about 5% and put it into the extraction kettle, set the extraction pressure to 30MPa, and the temperature to 45°C, inject CO 2 , pressurize to the set pressure, and circulate the extraction for 2 hours to obtain super Tobacco extract with critical CO 2 is recorded as extract I, and the tobacco dust residue with water content of about 10%, 15%, and 20% is sequentially extracted by the same method, which are respectively marked as extract II, extract III, and extract IV.

对上述提取物按实施例2的方法处理后进行GC/MS分析,提取物中各类致香物质的相对含量列于表4。The above extracts were treated according to the method of Example 2 and analyzed by GC/MS, and the relative contents of various aroma substances in the extracts are listed in Table 4.

表4提取物中各类致香物质量(mg)Table 4 The amount of various aroma substances in the extract (mg)

提取物IExtract I 提取物IIExtract II 提取物IIIExtract III 提取物IVExtract IV 含水率moisture content 5%5% 10%10% 15%15% 20%20% 醇类Alcohols 3.533.53 3.463.46 4.154.15 3.553.55 有机酸类Organic acids 0.840.84 1.321.32 1.941.94 0.430.43 酯类Esters 0.650.65 0.660.66 0.850.85 0.840.84 醛酮类Aldehydes and Ketones 0.270.27 0.380.38 0.590.59 0.570.57 杂环Heterocycle 1.031.03 3.323.32 3.663.66 5.475.47 烷烃类Alkanes 4.444.44 2.722.72 2.782.78 2.712.71 萜类Terpenes 3.463.46 4.104.10 4.004.00 3.023.02 总量Total 14.2214.22 15.9615.96 17.9717.97 16.5916.59 萃取得率/%Extraction yield/% 1.451.45 2.052.05 2.172.17 1.861.86 香味化合物数量Amount of aroma compounds 8787 108108 108108 105105

由表4可知:烟末烘干后,香味物质萃取总量较低,一些低沸点的醇类、小分子酸、醛酮等含量明显减少。随着含水率增加,香料萃取得率和香味化合物数量也随之增加,萃取量增加最多的为酯类,尤其是二氢猕猴桃内酯、DL-泛酰内酯和东莨菪内酯等;具有焦甜香的2,3-二氢-3,5二羟基-6-甲基-4(H)-吡喃-4-酮(DMPP)、甲基环戊烯醇酮(MCP)、5-羟甲基糠醛等随烟末含水率增加而增加;新植二烯和角鲨烯等萜类化合物则随含水率的增加而逐渐减少。因此,物料含有适量的水分可改善超临界流体性能,有利于提高极性亲水香味物质的溶解性,但含水率过大时,萃取釜中物料较湿,高压下易抱团,导致部分香味成分萃取得率有所降低。It can be seen from Table 4 that after the tobacco powder is dried, the total amount of aroma substances extracted is low, and the content of some low-boiling point alcohols, small molecular acids, aldehydes and ketones is significantly reduced. As the water content increases, the extraction rate of flavors and the number of aroma compounds also increase, and the extraction amount increases most for esters, especially dihydroactinolactone, DL-pantothenolactone and scopoletin; 2,3-dihydro-3,5-dihydroxy-6-methyl-4(H)-pyran-4-one (DMPP), methylcyclopentenolone (MCP), 5- Hydroxymethylfurfural, etc. increased with the increase of moisture content in tobacco powder; terpenoids such as neophytadiene and squalene decreased gradually with the increase of moisture content. Therefore, an appropriate amount of water in the material can improve the performance of the supercritical fluid and help improve the solubility of polar hydrophilic fragrance substances. However, when the water content is too high, the material in the extraction kettle is relatively wet, and it is easy to cluster under high pressure, resulting in some fragrance components. The extraction yield was reduced.

需要说明的是,本实施例用于验证萃取前物料含水率对于超临界萃取效果的影响,因此,虽然省略了超声水洗和高温超临界萃取的步骤,但不影响说明萃取前物料含水量对于超临界萃取的影响趋势。It should be noted that this example is used to verify the influence of the water content of the material before extraction on the effect of supercritical extraction. Therefore, although the steps of ultrasonic washing and high-temperature supercritical extraction are omitted, it does not affect the effect of the water content of the material before extraction on the effect of supercritical extraction. Trends in the effects of critical extraction.

实施例4Example 4

1、收集卷制过程中产生的烟末,将烟末于40℃干燥1h,粉碎过20目筛备用;1. Collect the tobacco powder produced during the rolling process, dry the tobacco powder at 40°C for 1 hour, and crush it through a 20-mesh sieve for later use;

2、称取1kg烟末装入烧瓶,加入40质量倍量的去离子水,常温下在频率40KHz超声30min后过滤,收集滤液,烟末经离心脱水得烟末残渣;将烟末残渣于60℃进一步干燥得含水率约为15%的烟末备用;2. Weigh 1 kg of tobacco powder and put it into a flask, add 40 times the amount of deionized water, filter it at room temperature with a frequency of 40KHz for 30 minutes, and collect the filtrate. ℃ and further dried to obtain tobacco powder with a moisture content of about 15% for subsequent use;

3、称取200g上述处理的烟末置入萃取釜,加入50mL无水乙醇,设置萃取压力为30MPa,温度45℃,通入CO2,加压至设定压力,循环萃取1.5h后,将萃取釜中的残渣减压脱溶,升温至95℃后,通入20mL无水乙醇和CO2,在30MPa条件下继续进行二次超临界萃取1.5h,合并收集得烟末超临界CO2提取物。3. Weigh 200g of the above-mentioned processed tobacco powder into the extraction kettle, add 50mL of absolute ethanol, set the extraction pressure to 30MPa, the temperature is 45°C, inject CO 2 , pressurize to the set pressure, and circulate the extraction for 1.5h. The residue in the extraction kettle was desolvated under reduced pressure. After the temperature was raised to 95°C, 20mL of absolute ethanol and CO 2 were introduced, and the second supercritical extraction was carried out under the condition of 30MPa for 1.5h, and the collected smoke dust was extracted by supercritical CO 2 things.

4、按上述方法对未进行超声水洗的原烟末进行CO2超临界萃取,得到相应的超临界CO2烟草提取物。将原烟末、一次水洗后烟末的上述超临界CO2烟草提取物依次标记为提取物X,提取物Y。4. Carry out CO 2 supercritical extraction on the raw tobacco powder that has not been washed by ultrasonic water according to the above method, and obtain the corresponding supercritical CO 2 tobacco extract. The above-mentioned supercritical CO2 tobacco extracts of raw tobacco powder and tobacco powder after washing with water were successively marked as extract X and extract Y.

取0.1g上述提取物X、提取物Y,分别加入100μL 10mg/mL的水杨酸乙酯为内标,无水乙醇定容至5mL,取适量溶液过0.45μm有机相滤膜后进行GC/MS分析。提取物X和提取物Y中各致香成分的相对含量见表5。Take 0.1g of the above-mentioned extract X and extract Y, add 100μL of 10mg/mL ethyl salicylate as the internal standard, adjust the volume to 5mL with absolute ethanol, take an appropriate amount of the solution and pass it through a 0.45μm organic phase filter membrane and perform GC/ MS analysis. The relative content of each aroma component in extract X and extract Y is shown in Table 5.

表5提取物中部分致香成分含量(mg)Content of some aroma components in the extract of Table 5 (mg)

Figure BDA0003820260150000181
Figure BDA0003820260150000181

Figure BDA0003820260150000191
Figure BDA0003820260150000191

表5表明:烟末经一次水洗后在低温下先进行一次超临界萃取,萃取后的物料升高温度,继续进行二次超临界萃取,与原对照烟末提取物相比,可明显提高烟草内源香气物质的含量,醛酮类香气成分数量增加。Table 5 shows that: the tobacco powder is firstly subjected to a supercritical extraction at a low temperature after being washed with water once, and the temperature of the extracted material is raised, and the second supercritical extraction is continued. Compared with the original control tobacco powder extract, the tobacco powder can be significantly improved. The content of endogenous aroma substances, the number of aldehydes and ketones aroma components increased.

观察外观,提取物X的色泽均匀,呈橘黄色;经香料嗅香评价,提取物X的烤烟烟香、清甜香、烘焙香香韵突出,烟香更纯净自然。Observing the appearance, the color of the extract X is uniform and orange-yellow; through the evaluation of the smell of spices, the aroma of flue-cured tobacco, the sweetness and the roasted aroma of the extract X are prominent, and the smoke aroma is more pure and natural.

不同香味成分的有机组合构成了香料的香韵特征,因此,本发明根据烟末烟碱含量情况,在一定范围内可通过水洗次数和萃取条件的调整,结合加香试验结果,制备出适用性强的烟草源香料,助力卷烟调香和香精香料自我保障能力的提升。The organic combination of different aroma components constitutes the aroma characteristics of the spice. Therefore, according to the nicotine content of the tobacco powder, the present invention can adjust the number of times of washing and extraction conditions within a certain range, and combine the results of the aromatization test to prepare the applicability Strong tobacco-derived flavors help improve the self-protection ability of cigarette flavoring and flavors and fragrances.

以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其他普通技术人员能理解本文披露的各实施例。Having described various embodiments of the present invention, the foregoing description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and alterations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principle of each embodiment, practical application or improvement of technology in the market, or to enable other ordinary skilled in the art to understand each embodiment disclosed herein.

Claims (10)

1.一种烟草提取物的制备方法,其特征在于,包括:1. A preparation method of tobacco extract, characterized in that, comprising: 步骤a)、将烟草原料干燥、粉碎,得到烟草粉末;Step a), drying and pulverizing the tobacco raw material to obtain tobacco powder; 步骤b)、将所述烟草粉末用去离子水进行1~3次超声水洗,每次超声水洗后依次进行过滤和离心脱水,得到水洗残渣;Step b), the tobacco powder is ultrasonically washed with deionized water for 1 to 3 times, and then filtered and centrifugally dehydrated after each ultrasonic washing to obtain a washing residue; 步骤c)、将所述水洗残渣进行干燥,得到低烟碱烟末;Step c), drying the water-washed residue to obtain low-nicotine tobacco powder; 步骤d)、将所述低烟碱烟末进行一次二氧化碳超临界萃取,得到一次萃取物;Step d), performing a carbon dioxide supercritical extraction on the low-nicotine tobacco powder to obtain an extract; 步骤e)、对经过一次二氧化碳超临界萃取后的残渣继续进行二次二氧化碳超临界萃取,得到二次萃取物;所述二次超临界萃取的温度为80~100℃,压力为20~30MPa;Step e), continue to perform a second carbon dioxide supercritical extraction on the residue after the first carbon dioxide supercritical extraction, to obtain a second extract; the temperature of the second supercritical extraction is 80-100° C., and the pressure is 20-30 MPa; 步骤f)、合并所述一次萃取物和二次萃取物,得到烟草提取物。Step f), combining the primary extract and the secondary extract to obtain tobacco extract. 2.根据权利要求1所述的制备方法,其特征在于,所述步骤a)具体为,将烟草原料于40~60℃干燥1~2h,粉碎至20~40目,得到烟草粉末。2 . The preparation method according to claim 1 , wherein the step a) specifically comprises: drying the tobacco raw material at 40-60° C. for 1-2 hours, and pulverizing it to 20-40 meshes to obtain tobacco powder. 3 . 3.根据权利要求1所述的制备方法,其特征在于,所述步骤b)中,每次超声水洗中,去离子水与烟草粉末的质量比为(10~50):1,超声时间为20~40min,超声频率为30KHz~60KHz。3. The preparation method according to claim 1, characterized in that, in the step b), in each ultrasonic washing, the mass ratio of deionized water to tobacco powder is (10-50): 1, and the ultrasonic time is 20~40min, the ultrasonic frequency is 30KHz~60KHz. 4.根据权利要求1所述的制备方法,其特征在于,所述步骤c)中,低烟碱烟末的含水量为10%~15%。4. The preparation method according to claim 1, characterized in that, in the step c), the water content of the low-nicotine tobacco powder is 10%-15%. 5.根据权利要求1所述的制备方法,其特征在于,所述步骤d)中一次二氧化碳超临界萃取条件如下:5. preparation method according to claim 1, is characterized in that, in described step d), carbon dioxide supercritical extraction condition is as follows: 萃取温度为40℃~60℃,萃取压力为10MPa~30MPa,循环萃取,萃取时间为1h~3h。The extraction temperature is 40°C-60°C, the extraction pressure is 10MPa-30MPa, the extraction is cyclic, and the extraction time is 1h-3h. 6.根据权利要求5所述的制备方法,其特征在于,所述步骤d)中,萃取过程中以无水乙醇作为夹带剂;所述低烟碱烟末与无水乙醇的重量体积比为1g:(0.1mL~0.25mL)。6. the preparation method according to claim 5, is characterized in that, in described step d), with dehydrated alcohol as entrainer in extraction process; The weight volume ratio of described low nicotine tobacco powder and dehydrated alcohol is 1g: (0.1mL~0.25mL). 7.根据权利要求1所述的制备方法,其特征在于,所述步骤e)中二次二氧化碳超临界萃取的条件如下:7. preparation method according to claim 1, is characterized in that, the condition of secondary carbon dioxide supercritical extraction in described step e) is as follows: 萃取温度为80℃~100℃,萃取压力为20MPa~30MPa,循环萃取,萃取时间为1h~2h。The extraction temperature is 80°C-100°C, the extraction pressure is 20MPa-30MPa, the extraction is cyclic, and the extraction time is 1h-2h. 8.根据权利要求7所述的制备方法,其特征在于,所述步骤e)中,萃取过程中以无水乙醇作为夹带剂;所述低烟碱烟末与无水乙醇的重量体积比为1g:(0.05mL~0.125mL)。8. The preparation method according to claim 7, characterized in that, in the step e), dehydrated alcohol is used as entrainer in the extraction process; the weight-to-volume ratio of the low-nicotine tobacco powder and dehydrated alcohol is 1g: (0.05mL~0.125mL). 9.一种烟草提取物,其特征在于,其按照权利要求1至8任意一项所述的方法制备。9. A tobacco extract, characterized in that it is prepared according to the method described in any one of claims 1-8. 10.一种烟草制品,其特征在于,其含有权利要求9所述的烟草提取物。10. A tobacco product, characterized in that it contains the tobacco extract according to claim 9.
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