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CN115381115A - An integrated silage device for sweet potato vines - Google Patents

An integrated silage device for sweet potato vines Download PDF

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Publication number
CN115381115A
CN115381115A CN202211155112.5A CN202211155112A CN115381115A CN 115381115 A CN115381115 A CN 115381115A CN 202211155112 A CN202211155112 A CN 202211155112A CN 115381115 A CN115381115 A CN 115381115A
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China
Prior art keywords
film
stirring
ensiling
integrated
sweet potato
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Granted
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CN202211155112.5A
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Chinese (zh)
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CN115381115B (en
Inventor
吴问胜
兰孟焦
胡良龙
肖满秋
潘皓
侯怡君
何强生
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INSTITUTE OF CROPS JIANGXI ACADEMY OF AGRICULTURAL SCIENCES
Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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INSTITUTE OF CROPS JIANGXI ACADEMY OF AGRICULTURAL SCIENCES
Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Priority to CN202211155112.5A priority Critical patent/CN115381115B/en
Publication of CN115381115A publication Critical patent/CN115381115A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/008Apparatus specially adapted for preparing animal feeding-stuffs for treating of silage, e.g. upgrading with water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/06Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzle being arranged for insertion into, and withdrawal from, the mouth of a filled container and operating in conjunction with means for sealing the container mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Fodder In General (AREA)

Abstract

The invention discloses an integrated silage device for sweet potato vines, which relates to the technical field of agricultural machinery and comprises a silage harvester, a stirring bin, a leavening agent adding device, a film conveying device and a sealing bagging mechanism, wherein the stirring bin, the film conveying device and the sealing bagging mechanism are all arranged above the silage harvester, the leavening agent adding device is arranged above the stirring bin, a briquetting machine is arranged at a discharge hole of the stirring bin, the film conveying device is arranged at an outlet of the briquetting machine, and the sealing bagging mechanism is arranged behind the film conveying device.

Description

一种甘薯藤蔓的一体化青贮装置An integrated silage device for sweet potato vines

技术领域technical field

本发明属于农业机械技术领域,具体涉及一种甘薯藤蔓的一体化青贮装置。The invention belongs to the technical field of agricultural machinery, and in particular relates to an integrated silage device for sweet potato vines.

背景技术Background technique

青贮是指把鲜棵植物品种压实封闭起来,使贮存的青饲料与外部空气隔绝,造成内部缺氧、致使厌氧发酵,从而产生有机酸,可使鲜棵饲料保存经久不坏,既可减少养分损失又有利于动物消化吸收的一种贮存技术或方法。Silage refers to the compaction and sealing of fresh plant varieties, so that the stored green fodder is isolated from the outside air, resulting in internal hypoxia and anaerobic fermentation, thereby producing organic acids, which can keep the fresh silage for a long time, and can reduce the A storage technique or method in which nutrient loss is beneficial to animal digestion and absorption.

甘薯藤蔓的一般处理方法是粉碎还田,随着农业自动化水平的提高,将甘薯茎叶作为可持续的生产饲料在未来有效利用是非常必要的,因此茎叶收获和青贮设备的开发、实用化是必不可少的。The general treatment method of sweet potato vines is crushing and returning to the field. With the improvement of the level of agricultural automation, it is very necessary to use sweet potato stems and leaves as sustainable production feed in the future. Therefore, the development and practical application of stems and leaves harvesting and silage equipment is essential.

因此,如何设置一种能够用于甘薯藤蔓一体化青贮的装置,成为本领域技术人员需要解决的问题。Therefore, how to set up a device that can be used for integrated silage of sweet potato and vines has become a problem to be solved by those skilled in the art.

发明内容Contents of the invention

有鉴于此,本发明提供了一种甘薯藤蔓的一体化青贮装置,本发明通过青贮收割机实现了甘薯藤蔓的切割粉碎,通过搅拌仓实现了物料与发酵添加剂的充分混合,通过薄膜输送装置和密封装袋机构实现了物料的自动包装,实现了甘薯藤蔓的一体化青贮处理,大大提高了青贮效率。In view of this, the present invention provides an integrated silage device for sweet potato vines. The invention realizes the cutting and crushing of sweet potato vines through the silage harvester, realizes the sufficient mixing of materials and fermentation additives through the mixing chamber, and realizes the complete mixing of materials and fermentation additives through the film conveying device and The sealed bagging mechanism realizes the automatic packaging of materials, realizes the integrated silage processing of sweet potato vines, and greatly improves the silage efficiency.

为了实现上述目的,本发明采用如下技术方案:一种甘薯藤蔓的一体化青贮装置,包括青贮收割机、搅拌仓、发酵剂添加装置、压块机、薄膜输送装置和密封装袋机构,所述搅拌仓、薄膜输送装置和密封装袋机构均设置在青贮收割机的上方,所述发酵剂添加装置设置在搅拌仓的上方,所述压块机设置在搅拌仓的出料口,所述薄膜输送装置设置在压块机的出口,所述密封装袋机构设置在薄膜输送装置的后方。In order to achieve the above object, the present invention adopts the following technical solutions: an integrated silage device for sweet potato vines, including a silage harvester, a mixing bin, a starter adding device, a briquetting machine, a film conveying device and a sealed bagging mechanism, the The stirring bin, the film conveying device and the sealed bagging mechanism are all arranged above the silage harvester, the starter adding device is arranged above the stirring bin, the briquetting machine is arranged at the outlet of the stirring bin, and the film The conveying device is arranged at the outlet of the briquetting machine, and the sealing bagging mechanism is arranged behind the film conveying device.

进一步的,所述青贮收割机包括驱动拖拉机、切割室、切割刀片、输送辊、粉碎机构和输送机构,所述切割室设置在驱动拖拉机的前端,所述切割刀片设置在切割室的前端,所述输送辊和粉碎机构均设置在切割室中,所述输送机构与切割室相连通,用于切割物料的输送。Further, the silage harvester includes a driving tractor, a cutting chamber, a cutting blade, a conveying roller, a crushing mechanism and a conveying mechanism, the cutting chamber is arranged at the front end of the driving tractor, and the cutting blade is arranged at the front end of the cutting chamber, so Both the conveying roller and the crushing mechanism are arranged in the cutting chamber, and the conveying mechanism communicates with the cutting chamber for conveying the cutting materials.

进一步的,还包括过滤网,所述过滤网设置在切割室内,所述过滤网设置在粉碎机构的下方。Further, a filter net is also included, the filter net is arranged in the cutting chamber, and the filter net is arranged under the crushing mechanism.

进一步的,所述搅拌仓的顶端设置有搅拌电机、进料口和排气口,所述搅拌电机设置在搅拌仓顶端的中心,所述进料口和排气口设置在搅拌电机的两侧,进料口与输送机构相连通,所述搅拌仓内设置有搅拌轴和搅拌扇叶,所述搅拌扇叶设置在搅拌轴上,所述搅拌轴与搅拌电机的输出轴固定连接。Further, the top of the stirring bin is provided with a stirring motor, a feeding port and an exhaust port, the stirring motor is arranged at the center of the top of the stirring bin, and the feeding port and the exhaust port are arranged on both sides of the stirring motor , the feeding port is connected with the conveying mechanism, the stirring chamber is provided with a stirring shaft and a stirring blade, the stirring blade is arranged on the stirring shaft, and the stirring shaft is fixedly connected with the output shaft of the stirring motor.

进一步的,所述薄膜输送装置设置在压块机的出料口,所述薄膜输送装置包括薄膜仓、环形薄膜和弹性涨紧机构,所述环形薄膜设置在薄膜仓中,所述弹性涨紧机构均匀设置在薄膜仓的内壁,所述薄膜仓设置有环形出口。Further, the film conveying device is arranged at the discharge port of the briquetting machine, and the film conveying device includes a film chamber, an annular film and an elastic tension mechanism, the annular film is arranged in the film chamber, and the elastic tension The mechanism is evenly arranged on the inner wall of the film chamber, and the film chamber is provided with an annular outlet.

进一步的,所述密封装袋机构包括第一封口机、第二封口机、剪切机、固定支架和限位支架,所述固定支架设置在接近薄膜输送装置旁,所述第一封口机和第二封口机设置在固定支架的两侧,所述第一封口机设置在接近薄膜输送装置的一侧,所述第二封口机设置在远离薄膜输送装置的一侧,所述剪切机设置在固定支架上,所述限位支架设置在固定支架的一端,用于引导物料的打包。Further, the sealing and bagging mechanism includes a first sealing machine, a second sealing machine, a shearing machine, a fixing bracket and a limit bracket, the fixing bracket is arranged near the film conveying device, the first sealing machine and The second sealing machine is arranged on both sides of the fixed bracket, the first sealing machine is arranged on the side close to the film conveying device, the second sealing machine is arranged on the side away from the film conveying device, and the shearing machine is arranged On the fixed bracket, the limit bracket is arranged at one end of the fixed bracket for guiding packing of materials.

进一步的,所述剪切机包括剪切气缸和剪切刀,所述剪切气缸设置在固定支架上,所述剪切刀设置在剪切气缸的推杆上。Further, the shearing machine includes a shearing cylinder and a shearing knife, the shearing cylinder is arranged on a fixed bracket, and the shearing knife is arranged on a push rod of the shearing cylinder.

进一步的,还包括真空抽气机,驱动气缸和抽气针头,所述真空抽气机设置在限位支架的一侧,所述驱动气缸设置在固定支架靠近第二封口机的一侧,所述抽气针头设置在驱动气缸的顶杆上,所述抽气针头与真空抽气机相连通。Further, it also includes a vacuum pump, a driving cylinder and a suction needle, the vacuum pump is arranged on one side of the limit bracket, and the driving cylinder is arranged on the side of the fixed bracket close to the second sealing machine, so The air extraction needle is arranged on the push rod of the driving cylinder, and the air extraction needle is connected with the vacuum air pump.

进一步的,还包括卸料气缸,所述卸料气缸设置在限位支架的一侧,用于将已打包的物料推出。Further, it also includes an unloading cylinder, which is arranged on one side of the limit bracket and is used to push out the packaged materials.

进一步的,还包括卸料轨道,所述卸料轨道设置在青贮收割机的一侧,用于引导已打包的物料脱离青贮装置。Further, it also includes a discharge track, which is arranged on one side of the silage harvester and is used to guide the packaged materials to leave the silage device.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明通过青贮收割机实现了甘薯藤蔓的切割粉碎,通过过滤网的设置,能够将粉碎过程中出现的杂质进行过滤清除,通过搅拌仓实现了物料与发酵添加剂的充分混合,通过薄膜输送装置和密封装袋机构实现了物料的自动包装,实现了甘薯藤蔓的一体化青贮处理,大大提高了青贮效率。The present invention realizes the cutting and crushing of sweet potato vines through the silage harvester, through the setting of the filter screen, the impurities that appear in the crushing process can be filtered and removed, the material and the fermentation additive are fully mixed through the stirring bin, and through the film conveying device and The sealed bagging mechanism realizes the automatic packaging of materials, realizes the integrated silage processing of sweet potato vines, and greatly improves the silage efficiency.

附图说明Description of drawings

图1为本发明主体示意图;Fig. 1 is a schematic diagram of the main body of the present invention;

图2为本发切割室结构示意图;Fig. 2 is the structural representation of cutting chamber of the present invention;

图3为本发明搅拌仓内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the stirring chamber of the present invention;

图4为本发明密封装袋机构结构示意图;Fig. 4 is a structural schematic diagram of the sealing bagging mechanism of the present invention;

图5为本发明薄膜输送装置内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the film conveying device of the present invention;

图6为本发明环形薄膜结构示意图。Fig. 6 is a schematic diagram of the structure of the annular membrane of the present invention.

图中:1-驱动拖拉机;2-切割室;3-切割刀片;4-输送辊;5-粉碎机构;6-输送机构;7-过滤网;8-搅拌仓;9-发酵剂添加装置;10-搅拌电机;11-搅拌轴;12-搅拌扇叶;13-输送绞龙;14-压块机;15-薄膜仓;16-环形薄膜;17-固定支架;18-第一封口机;19-第二封口机;20-限位支架;21-真空抽气机;22-驱动气缸;23-抽气针头;24-剪切气缸;25-剪切刀;26-卸料气缸;27-卸料板;28-卸料轨道;29-弹性涨紧机构。In the figure: 1-drive tractor; 2-cutting chamber; 3-cutting blade; 4-conveying roller; 5-crushing mechanism; 6-conveying mechanism; 7-filter; 8-stirring bin; 10-stirring motor; 11-stirring shaft; 12-stirring blade; 13-conveying auger; 14-briquetting machine; 19-second sealing machine; 20-limit bracket; 21-vacuum pump; 22-drive cylinder; 23-pump needle; 24-shear cylinder; 25-shear knife; - unloading plate; 28 - unloading track; 29 - elastic tightening mechanism.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

在本发明的描述中,需要说明的是,术语、“上”、“下”、“左”、“右”、“水平”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "horizontal", "inner", "outer", etc. is Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "Installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection , can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

实施例1Example 1

如图1-6所示,本发明公开了一种甘薯藤蔓的一体化青贮装置,包括青贮收割机、搅拌仓8、发酵剂添加装置9、压块机14、薄膜输送装置和密封装袋机构,搅拌仓8、薄膜输送装置和密封装袋机构均设置在青贮收割机的上方,发酵剂添加装置设置在搅拌仓8的上方,搅拌仓8的出料口设置有输送绞龙13,压块机14与搅拌仓8通过输送绞龙13相连通,薄膜输送装置设置在压块机14的出口,密封装袋机构设置在薄膜输送装置的后方。As shown in Figures 1-6, the present invention discloses an integrated silage device for sweet potato vines, including a silage harvester, a mixing bin 8, a starter adding device 9, a briquetting machine 14, a film conveying device and a sealed bagging mechanism , the mixing bin 8, the film conveying device and the sealed bagging mechanism are all arranged above the silage harvester, the starter adding device is arranged above the mixing bin 8, and the outlet of the mixing bin 8 is provided with a conveying auger 13, and the briquetting The machine 14 communicates with the mixing bin 8 through the conveying auger 13, the film conveying device is arranged at the outlet of the briquetting machine 14, and the sealing bagging mechanism is arranged at the rear of the film conveying device.

青贮收割机包括驱动拖拉机1、切割室2、切割刀片3、输送辊4、粉碎机构5和输送机构6,切割室2设置在驱动拖拉机1的前端,切割刀片3设置在切割室2的前端,切割刀片3用于将甘薯藤蔓切断,输送辊4和粉碎机构5均设置在切割室2中,输送辊4将切断的甘薯藤蔓输送至粉碎机构5处,粉碎机构5的下方还设置有过滤网7,用于将甘薯藤蔓收割过程中产生和附带的杂质排出,保证青贮饲料的清洁,输送机构6与切割室2相连通,用于切割物料的输送,青贮收割机的驾驶室内设置有PLC控制器,用于集成化控制青贮装置的电机和气缸动作。The silage harvester comprises a driving tractor 1, a cutting chamber 2, a cutting blade 3, a conveying roller 4, a crushing mechanism 5 and a conveying mechanism 6, the cutting chamber 2 is arranged at the front end of the driving tractor 1, and the cutting blade 3 is arranged at the front end of the cutting chamber 2, The cutting blade 3 is used to cut off the sweet potato vines. The conveying roller 4 and the crushing mechanism 5 are all arranged in the cutting chamber 2. The conveying roller 4 transports the cut sweet potato vines to the crushing mechanism 5, and a filter screen is also arranged below the crushing mechanism 5. 7. It is used to discharge the impurities produced in the harvesting process of sweet potato vines and to ensure the cleanliness of the silage. The conveying mechanism 6 is connected with the cutting chamber 2 for conveying the cut materials. The cab of the silage harvester is equipped with PLC control The device is used for integrated control of the motor and cylinder action of the silage device.

搅拌仓8的顶端设置有搅拌电机10、进料口和排气口,搅拌电机10设置在搅拌仓8顶端的中心,进料口和排气口设置在搅拌电机10的两侧,进料口与输送机构相连通,搅拌仓8内设置有搅拌轴11和搅拌扇叶12,搅拌扇叶12设置在搅拌轴11上,搅拌轴11与搅拌电机10的输出轴固定连接,用于将切碎的物料与发酵剂均匀混合。The top of the mixing chamber 8 is provided with a stirring motor 10, a feed port and an exhaust port, and the stirring motor 10 is arranged at the center of the top of the stirring chamber 8, and the feeding port and the exhaust port are arranged on both sides of the stirring motor 10, and the feeding port Connected with the conveying mechanism, the stirring chamber 8 is provided with a stirring shaft 11 and a stirring fan blade 12, the stirring fan blade 12 is arranged on the stirring shaft 11, and the stirring shaft 11 is fixedly connected with the output shaft of the stirring motor 10 for chopping The material is evenly mixed with the starter.

薄膜输送装置安装在压块机14的出料口,薄膜输送装置包括可拆卸的薄膜仓15、环形薄膜16和弹性涨紧机构29,环形薄膜16设置在薄膜仓15中,弹性涨紧机构29设置在薄膜仓的内壁,用于使环形薄膜16涨紧和引导环形薄膜16的排出,薄膜仓15设置有环形出口,薄膜输送装置的设置,可以使已经压块的物料直接进入环形薄膜16,节省了青贮饲料的打包时间。The film conveying device is installed in the discharge port of the briquetting machine 14, and the film conveying device comprises a detachable film chamber 15, an annular film 16 and an elastic tension mechanism 29, the annular film 16 is arranged in the film chamber 15, and the elastic tension mechanism 29 It is arranged on the inner wall of the film chamber, which is used to tighten the annular film 16 and guide the discharge of the annular film 16. The film chamber 15 is provided with an annular outlet, and the setting of the film conveying device can make the material that has been briquetted directly enter the annular film 16. Saves silage packing time.

密封装袋机构包括第一封口机18、第二封口机19、剪切机、固定支架17和限位支架20,固定支架17设置在接近薄膜输送装置旁,第一封口机18和第二封口机19设置在固定支架17的两侧,第一封口机18设置在接近薄膜输送装置的一侧,第二封口机19设置在远离薄膜输送装置的一侧,剪切机设置在固定支架17上,限位支架20的表面呈圆弧形,限位支架20设置在固定支架17的一端,用于引导物料的打包,可选的,限位支架20的圆弧面上可设置若干滚轮,避免打包物料与限位支架20的摩擦,设置第一封口机18和第二封口机19的目的在于将已经密封的物料进行封口,同时将从薄膜仓15出来的环形薄膜16底部封口,方便物料的包装。剪切机包括剪切气缸24和剪切刀25,剪切气缸24设置在固定支架17上,剪切刀25设置在剪切气缸24的推杆上,剪切机用于将薄膜切断,实现打包物料的分离。The sealing bagging mechanism comprises a first sealer 18, a second sealer 19, a shear, a fixed bracket 17 and a limit bracket 20, and the fixed bracket 17 is arranged near the film delivery device, and the first sealer 18 and the second sealer Machine 19 is arranged on the both sides of fixed support 17, and first sealing machine 18 is arranged on the side close to film conveying device, and second sealing machine 19 is arranged on the side away from film conveying device, and shearing machine is arranged on fixed support 17 , the surface of the limit bracket 20 is arc-shaped, and the limit bracket 20 is arranged on one end of the fixed bracket 17 to guide the packaging of materials. Optionally, some rollers can be set on the arc surface of the limit bracket 20 to avoid The friction between the packaged material and the limit bracket 20, the purpose of setting the first sealing machine 18 and the second sealing machine 19 is to seal the sealed material, and simultaneously seal the bottom of the annular film 16 coming out of the film chamber 15, so as to facilitate the sealing of the material. Package. Shearing machine comprises shearing cylinder 24 and shearing knife 25, and shearing cylinder 24 is arranged on the fixed support 17, and shearing knife 25 is arranged on the push rod of shearing cylinder 24, and shearing machine is used for cutting off film, realizes Separation of packaged materials.

本发明还包括真空抽气机24,驱动气缸22和抽气针头23,真空抽气机21设置在限位支架20的一侧,驱动气缸22设置在固定支架17靠近第二封口机19的一侧,抽气针头23设置在驱动气缸22的顶杆上,抽气针头23与真空抽气机21相连通,本发明通过真空抽气机21将装入薄膜袋的物料进行真空处理,保证物料处于真空环境中,利于厌氧菌对于青贮饲料的发酵。The present invention also includes a vacuum pump 24, a driving cylinder 22 and a suction needle 23. The vacuum pump 21 is arranged on one side of the limit bracket 20, and the driving cylinder 22 is arranged on a side of the fixed bracket 17 close to the second sealing machine 19. side, the air extraction needle 23 is arranged on the ejector rod of the drive cylinder 22, and the air extraction needle 23 is connected with the vacuum aspirator 21. The present invention vacuumizes the material loaded into the film bag through the vacuum aspirator 21 to ensure that the material In a vacuum environment, it is beneficial for anaerobic bacteria to ferment silage.

本发明还设置有卸料气缸26和卸料轨道28,卸料气缸26设置在限位支架20的一侧,卸料气缸26上设置有与物料相匹配的卸料板27,用于将已打包的物料推出,卸料轨道28倾斜设置在青贮收割机的一侧,用于引导已打包的物料脱离青贮装置。The present invention is also provided with a discharge cylinder 26 and a discharge track 28, the discharge cylinder 26 is arranged on one side of the limit bracket 20, and the discharge cylinder 26 is provided with a discharge plate 27 matched with the material for The packed material is released, and the unloading track 28 is obliquely arranged on one side of the silage harvester, and is used to guide the packed material to leave the silage device.

本发明的工作方式为:The working mode of the present invention is:

青贮收割机的切割刀片3对甘薯藤蔓进行切断,并由输送辊4输送至粉碎机构5处,由粉碎机构5将甘薯藤蔓切割为青贮物料,同时甘薯藤蔓收割时所携带的杂质由过滤网7进行过滤,并由输送机构6将物料输送至搅拌仓8内,当物料进入搅拌仓8后,发酵剂添加装置9向物料中添加发酵剂,并由搅拌电机10对其搅拌混合均匀,而后物料输送至压块机14中被压块机14挤压呈块,并由压块机14推出至环形薄膜16中,此时,第一封口机18对环形薄膜16进行密封,而后真空抽气机21对已密封的物料抽真空处理,由第二封口机19对物料进行再次密封,本发明的抽气针头23设置在第二密封机19与剪切刀25之间,保证了物料在抽真空后,通过第二次密封能够使物料处于真空状态,并由剪切机对已密封的物料进行切断,然后通过卸料气缸26将已密封的物料推至卸料轨道28即可。The cutting blade 3 of the silage harvester cuts off the sweet potato vines, and conveys them to the crushing mechanism 5 by the conveying roller 4, and the crushing mechanism 5 cuts the sweet potato vines into silage materials. Filter, and transport the material to the mixing chamber 8 by the conveying mechanism 6. When the material enters the mixing chamber 8, the starter adding device 9 adds the starter to the material, and it is stirred and mixed evenly by the stirring motor 10, and then the material Transported to the briquetting machine 14 and squeezed into pieces by the briquetting machine 14, and pushed out into the annular film 16 by the briquetting machine 14, at this time, the first sealing machine 18 seals the annular film 16, and then the vacuum pump 21. The sealed material is vacuumized, and the material is sealed again by the second sealing machine 19. The air extraction needle 23 of the present invention is arranged between the second sealing machine 19 and the shearing knife 25, which ensures that the material is vacuumized. Finally, through the second sealing, the material can be kept in a vacuum state, and the sealed material can be cut off by a shearing machine, and then the sealed material can be pushed to the discharge track 28 through the discharge cylinder 26 .

以上所述,仅是本发明较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to within the scope of the technical solutions of the present invention.

Claims (10)

1. The integrated ensiling device for the sweet potato vines is characterized by comprising an ensiling harvester, a stirring bin, a leavening agent adding device, a briquetting machine, a film conveying device and a sealing bagging mechanism, wherein the stirring bin, the film conveying device and the sealing bagging mechanism are all arranged above the ensiling harvester, the leavening agent adding device is arranged above the stirring bin, the briquetting machine is arranged at a discharge port of the stirring bin, the film conveying device is arranged at an outlet of the briquetting machine, and the sealing bagging mechanism is arranged behind the film conveying device.
2. The integrated ensiling device for the sweet potato vines according to claim 1, wherein the ensiling harvester comprises a driving tractor, a cutting chamber, a cutting blade, a conveying roller, a crushing mechanism and a conveying mechanism, the cutting chamber is arranged at the front end of the driving tractor, the cutting blade is arranged at the front end of the cutting chamber, the conveying roller and the crushing mechanism are both arranged in the cutting chamber, and the conveying mechanism is communicated with the cutting chamber for conveying the cut materials.
3. The integrated ensiling device for the sweet potato vines according to claim 2, further comprising a filter screen, wherein the filter screen is arranged in the cutting chamber, and the filter screen is arranged below the smashing mechanism.
4. The integrated ensiling device for the sweet potato vines according to claim 1, wherein a stirring motor, a feeding port and an exhaust port are arranged at the top end of the stirring bin, the stirring motor is arranged in the center of the top end of the stirring bin, the feeding port and the exhaust port are arranged on two sides of the stirring motor, the feeding port is communicated with the conveying mechanism, a stirring shaft and stirring blades are arranged in the stirring bin, the stirring blades are arranged on the stirring shaft, and the stirring shaft is fixedly connected with an output shaft of the stirring motor.
5. The integrated ensiling device for the sweet potato vines according to claim 1, wherein the film conveying device is arranged at a discharge port of the briquetting machine, the film conveying device comprises a film bin, an annular film and an elastic tensioning mechanism, the annular film is arranged in the film bin, the elastic tensioning mechanism is uniformly arranged on the inner wall of the film bin, and the film bin is provided with an annular outlet.
6. The integrated ensiling device for the vines of sweet potatoes as claimed in claim 1, wherein the sealing and bagging mechanism comprises a first sealing machine, a second sealing machine, a shearing machine, a fixing support and a limiting support, the fixing support is arranged near the film conveying device, the first sealing machine and the second sealing machine are arranged on two sides of the fixing support, the first sealing machine is arranged on one side near the film conveying device, the second sealing machine is arranged on one side far away from the film conveying device, the shearing machine is arranged on the fixing support, and the limiting support is arranged at one end of the fixing support and used for guiding the packing of materials.
7. The integrated ensiling device for the sweet potato vines according to claim 6, wherein the shearing machine comprises a shearing cylinder and a shearing knife, the shearing cylinder is arranged on the fixed support, and the shearing knife is arranged on a push rod of the shearing cylinder.
8. The integrated ensiling device for the sweet potato vines according to claim 6, further comprising a vacuum air extractor, a driving air cylinder and an air extracting needle, wherein the vacuum air extractor is arranged on one side of the limiting support, the driving air cylinder is arranged on one side of the fixing support close to the second sealing machine, the air extracting needle is arranged on a top rod of the driving air cylinder, and the air extracting needle is communicated with the vacuum air extractor.
9. The integrated ensiling device for the sweet potato vines according to claim 6, further comprising a discharging cylinder, wherein the discharging cylinder is arranged on one side of the limiting bracket and used for pushing out the packed materials.
10. The integrated ensiling device for sweet potato vines according to claim 1, further comprising a discharge rail disposed at one side of the ensiling harvester for guiding the baled material out of the ensiling device.
CN202211155112.5A 2022-09-22 2022-09-22 Integrated silage device of sweet potato vine Active CN115381115B (en)

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