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CN115388263B - Repairing device and repairing method for large-diameter steel pipe - Google Patents

Repairing device and repairing method for large-diameter steel pipe Download PDF

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Publication number
CN115388263B
CN115388263B CN202211051095.0A CN202211051095A CN115388263B CN 115388263 B CN115388263 B CN 115388263B CN 202211051095 A CN202211051095 A CN 202211051095A CN 115388263 B CN115388263 B CN 115388263B
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CN
China
Prior art keywords
diameter steel
steel pipe
large diameter
ring
compensation
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Application number
CN202211051095.0A
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Chinese (zh)
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CN115388263A (en
Inventor
张向辉
张娇
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Sanjie Energy Saving New Material Co ltd
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Sanjie Energy Saving New Material Co ltd
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Priority to CN202211051095.0A priority Critical patent/CN115388263B/en
Publication of CN115388263A publication Critical patent/CN115388263A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • F16L55/165Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
    • F16L55/1652Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section the flexible liner being pulled into the damaged section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • F16L55/165Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
    • F16L55/1657Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section lengths of rigid pipe being inserted

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipe Accessories (AREA)

Abstract

A repairing device and a repairing method for a large-diameter steel pipe relate to a repairing device for the large-diameter steel pipe, which comprises the steps of prefabricating a compensating pipe and a required accessory, closing a valve of the large-diameter steel pipe, cutting the large-diameter steel pipe at a damaged position, punching the large-diameter steel pipe, preparing epoxy resin filler, installing the compensating pipe and the accessory, plugging a gap and testing pressure, and repairing the large-diameter steel pipe.

Description

Repairing device and repairing method for large-diameter steel pipe
Technical Field
The invention relates to a repairing device of a large-diameter steel pipe, in particular to a repairing device and a repairing method of the large-diameter steel pipe, and particularly relates to a stretching-resistant repairing device and a repairing method of the large-diameter steel pipe.
Background
It is known that pipes are one of gas, liquid and loose solid transportation means, pipes are overhead on some road sides or above, street sides or above and factory road sides, in order to reduce joints, the pipes are usually welded by a plurality of pipes to form a long pipe, the pipes are supported by cement seats, brick seats, steel structure seats or pipe seats formed by other buildings, the pipes are influenced by micro-vibration formed by running vehicles, vibration formed by running factory equipment and the like when approaching roads, the pipes and pipe seat supporting members adopt two major types of fixed type and movable type so that the pipes and other members do not generate relative displacement, when a plurality of pipes are laid in parallel, the fixed pipe seats of the pipes are arranged on the same cross beam to form centralized fixation, in view of the characteristic that part of the pipes are on the road sides, the operation of a carrying vehicle forgets to put down the pipes caused by a container, the collision pipes caused by over-high goods passing under the pipes, the collision pipes caused by vehicle accidents occur when the occurrence of the vehicle accidents occur, the deformation of the pipes caused by the pipes can be simply reinforced, the leakage pipes can be recovered by the large-scale operation of the pipes only in a long-time consuming mode for the enterprises to resume running.
Disclosure of Invention
In order to overcome the defects in the background technology, the invention discloses a device and a method for repairing a large-diameter steel pipe, which are used for removing a problem pipeline by cutting, and two compensation pipes are respectively and fixedly connected with two large-diameter steel pipes to obtain quick stretch-proof repair of the large-diameter steel pipe.
The technical scheme for realizing the invention is as follows:
A repairing device for large-diameter steel pipes comprises a compensating pipe, a screw rod, a lantern ring A, a lantern ring B, a nut, a sealing ring A and a sealing ring B, wherein the same number of surrounding holes E which are in the same axial direction are respectively arranged at the two ends of the compensating pipe close to the compensating pipe, the inner ends of the matched number of the screw rods are respectively arranged in the holes E, elastic supports for the inner ends of the screw rods are respectively arranged in the compensating pipe of the holes E, the lantern ring A and the lantern ring B are identical in structure, the inner wall of the diameter-reducing ring of the lantern ring A is in clearance fit with the outer edge of the compensating pipe, an expanding ring is arranged at one side of the diameter-reducing ring, a plurality of holes B corresponding to the compensating pipe holes E are arranged between the inner wall of the expanding ring and the outer edge surface of the expanding ring, the sealing ring A is arranged between the outer end surface of the diameter-reducing ring of the lantern ring A and the end of the large-diameter steel pipe B, the sealing ring B is arranged between the outer end surface of the diameter-reducing ring of the lantern ring B and the end of the large-diameter steel pipe A, the screws respectively penetrate through the holes A and C of the large-diameter steel pipe B close to the end of the large-diameter steel pipe and the large-diameter-ring B respectively, and after the holes B of the expanding ring A and the expanding ring B are respectively locked between the inner surface of the expanding ring A and the large-diameter-ring B respectively.
The repairing device for the large-diameter steel pipe comprises two sections of compensation pipes, wherein connecting flanges are respectively arranged at the butt joint positions of the two sections of compensation pipes, a plurality of connecting screws are fixed by nuts after penetrating through the light holes of the two connecting flanges, annular sealing gaskets are arranged on the opposite surfaces of the two connecting flanges, a plurality of spring steel plates are respectively arranged on the inner walls of the two compensation pipes, the outer end of each spring steel plate is fixedly connected with the inner end of a screw rod, and the inner ends of the plurality of spring steel plates are fixedly connected with the inner walls of the connecting flanges of the two compensation pipes.
In the repairing device for the large-diameter steel pipe, the inner ends of the plurality of spring steel plates are fixed in clamping grooves formed in the outer edge surfaces of the two supporting rings, and the two supporting rings are respectively fixed on the inner walls of the connecting flanges of the two compensating pipes.
In the repairing device for the large-diameter steel pipe, an excessive ring is arranged between the diameter-reducing ring and the diameter-expanding ring of the lantern ring A, and an annular step is formed on the outer end face of the diameter-reducing ring on the inner surface of the excessive ring.
The repairing device for the large-diameter steel pipe is characterized in that the sealing ring A and the sealing ring B are identical in structure, a surrounding annular groove is formed in the position, close to the inner wall, of the outer side face of the sealing ring A, a sharp piece is arranged between the annular groove and the inner wall, the outer edge of the sealing ring A is matched with the inner wall of the expanding ring, and the inner wall of the sealing ring A is matched with the outer edge of the compensation pipe.
In the repairing device for the large-diameter steel pipe, the caulking agent is epoxy resin filler.
The repairing method of the repairing device of the large-diameter steel pipe comprises the following steps:
Prefabricating a compensation pipe and required accessories, closing a valve of a large-diameter steel pipe, cutting the large-diameter steel pipe at the damaged part, punching holes on the large-diameter steel pipe, preparing epoxy resin filler, installing the compensation pipe and the accessories, adding a blocking gap and testing pressure;
A. prefabricating a compensation pipe and required accessories:
Manufacturing a compensation pipe, a lantern ring A, a lantern ring B, a sealing ring A, a sealing ring B, a nut and a connecting screw which can be inserted into the large-diameter steel pipe according to the diameter of the inner hole of the erected large-diameter steel pipe;
B. closing the valve of the large-diameter steel pipe:
completely closing valves for liquid and liquid discharging directions according to the position of the damaged part of the large-diameter steel pipe;
C. cutting a large-diameter steel pipe at the damaged part:
marking cutting length on the large-diameter steel pipe after confirming the damaged part of the large-diameter steel pipe, and then dividing the large-diameter steel pipe into a large-diameter steel pipe A and a large-diameter steel pipe B by using cutting equipment;
D. Punching on a large-diameter steel pipe:
Punching a plurality of holes A and a plurality of holes C on a large-diameter steel pipe A and a large-diameter steel pipe B according to the positions of the compensation pipes, which are close to screw rods at two ends, cleaning the large-diameter steel pipe A and the large-diameter steel pipe B to ensure no stains, sleeving nylon braid on the holes A at the outer edge of the large-diameter steel pipe A, and fixing two ends of the nylon braid sleeve by using hot melting;
E. preparing epoxy resin filler:
mixing epoxy resin, diluent and curing agent in proportion, and mixing epoxy resin filler with asbestos powder to obtain outer filler;
F. Installing a compensation tube and accessories:
Inserting one half of the compensation pipe into a large-diameter steel pipe A, inserting the other half of the compensation pipe into a large-diameter steel pipe B, adjusting a sealing ring B to be attached to the end part of the large-diameter steel pipe A, pulling out the lantern ring B to enable a hole D of a lantern ring B to correspond to a hole A of the large-diameter steel pipe A, adjusting the angle of one half of the compensation pipe to enable a screw rod of the one half of the compensation pipe to be inserted into the hole A of the large-diameter steel pipe A under the action of a spring steel plate;
G. And (5) adding and plugging a seam:
Placing glass fiber into epoxy resin filler for soaking, filling the soaked glass fiber into a gap between the expanding ring of the lantern ring B and the large-diameter steel pipe A by using a roller and tamping;
H. Pressure testing:
and opening a valve in the liquid direction, and opening the valve in the liquid draining direction after confirming no leakage.
According to the repairing method of the repairing device of the large-diameter steel pipe, before the compensating pipe is used, all screws are restrained in the hole E of the compensating pipe by using annular nylon braid, and when the repairing device is used, the annular nylon braid is taken down by using a cutter after the two compensating pipes are respectively inserted into the inner holes of the large-diameter steel pipe A and the large-diameter steel pipe B.
According to the repairing method of the repairing device of the large-diameter steel pipe, the epoxy resin filler is prepared from epoxy resin, diluent and curing agent in parts by weight; the glass fiber rope is soaked with the epoxy resin filler and the glass fiber is soaked with the epoxy resin filler.
According to the repairing method of the repairing device for the large-diameter steel pipe, the outer layer filler is epoxy resin filler and asbestos powder = + parts by weight.
Through the above disclosure, the beneficial effects of the invention are:
According to the repairing device and the repairing method for the large-diameter steel pipe, two sections of compensation pipes are respectively inserted into the large-diameter steel pipe A and the large-diameter steel pipe B, the spring steel plates in the two compensation pipes are respectively used for ejecting screws, two lantern rings are used for respectively plugging gaps at the joint of the two sealing rings, gaps around the screws are plugged through epoxy resin filler, and the connection flanges of the two compensation pipes and the annular sealing gasket between the two compensation pipes are used for obtaining the sealing of the compensation pipes.
Drawings
FIG. 1 is a process step diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the assembled structure of the present invention;
FIG. 4 is a schematic diagram of a half of the compensation tube structure of the present invention;
FIG. 5 is a schematic perspective view of a support ring of the present invention;
FIG. 6 is a schematic view of the spring steel plate structure of the present invention;
FIG. 7 is a schematic view of a partial perspective view of a spring steel plate of the present invention;
FIG. 8 is a perspective view of collar A of the present invention;
FIG. 9 is a schematic view showing the internal perspective of the collar A of the present invention;
FIG. 10 is a schematic perspective view of a seal ring A according to the present invention;
FIG. 11 is a schematic view of the annular groove structure of the seal ring A;
In the figure, 1, a large-diameter steel pipe A, 2, a compensation pipe, 3, a spring steel plate, 4, a supporting ring, 5, a large-diameter steel pipe B, 6, a sealing ring A, 7, a sleeve ring A, 8, a sleeve ring B, 9, a sealing ring B, 10, a screw rod, 11, a nut, 12, an epoxy resin filler, 13, a connecting screw, 14, a connecting flange, 15, a hole A, 16, a hole B, 17, a hole C, 18, a hole D, 19, a hole E, 20, a clamping groove, 21, spot welding, 22, an excessive ring, 23, an expanding ring, 24, a reducing ring, 25, an annular step, 26, an annular groove, 27, a tip piece, 28 and a light hole.
Detailed Description
The invention is further described below with reference to examples, which are not intended to be limiting, but are merely illustrative of the manner in which the invention can be practiced, and any equivalent arrangements within the scope of the disclosed technology are substituted for those in which the invention is practiced;
The repairing device for the large-diameter steel pipe comprises a compensation pipe 2, a screw rod 10, a lantern ring A7, a lantern ring B8, a nut 11, a sealing ring A6 and a sealing ring B9, wherein surrounding holes E19 which are the same in number and in the same axial direction are respectively arranged at the two ends of the compensation pipe 2, the inner ends of the screw rods 10 with the matched number are respectively arranged in the holes E19, and elastic supports for the inner ends of the screw rods 10 are respectively arranged in the compensation pipe 2 of the holes E19; the structure of the sleeve ring A7 is the same as that of the sleeve ring B8, an excessive ring 22 is arranged between a diameter reducing ring 24 and an expanding ring 23 of the sleeve ring A7, an annular step 25 is formed on the outer end face of the diameter reducing ring 24 on the inner surface of the excessive ring 22, the inner wall of the diameter reducing ring 24 of the sleeve ring A7 is in clearance fit with the outer edge of the compensation tube 2, an expanding ring 23 is arranged on one side of the diameter reducing ring 24, a plurality of holes B16 corresponding to holes E19 of the compensation tube 2 are formed between the inner wall and the outer edge face of the expanding ring 23, two ends of the compensation tube 2 penetrate through the end part of the large-diameter steel tube A1 and the end part of the large-diameter steel tube B5, a sealing ring A6 is arranged between the outer end face of the diameter reducing ring 24 of the sleeve ring A7 and the end part of the large-diameter steel tube B5, a sealing ring B9 is arranged between the outer end face of the diameter reducing ring 24 of the sleeve ring B8 and the end part of the large-diameter steel tube A1, screws 10 near the two ends of the compensation tube 2 respectively penetrate through holes A15 near the end part of the large-diameter steel tube A1 and C17 near the end part of the large-diameter steel tube B5 and holes B8 and the holes D18 of the large-diameter expanding ring B7 and the enlarged ring D18 are respectively, after the two ends of the large-diameter expanding ring 2 and the ring D18 are respectively locked by the large-diameter ring D18 and the large-diameter ring 2B 7 and the large-diameter ring 2B 2 and the large-diameter ring 2 is respectively, a sealing ring 2 is respectively, and the large-diameter sealing ring 2 is respectively between the large ring 2 and the large-diameter ring 2 and the inner ring 2 is respectively.
Referring to fig. 2,3, 4, 5, 6 or 7, the compensating tube 2 is two sections, the butt joint of the two compensating tubes 2 is respectively provided with a connecting flange 14, a plurality of connecting screws 13 are connected with the unthreaded holes 28 of the two connecting flanges 14 in a penetrating way and then fixed by nuts, annular sealing gaskets are arranged on the opposite surfaces of the two connecting flanges 14, the inner walls of the two compensating tubes 2 are respectively provided with a plurality of spring steel plates 3, the inner ends of the plurality of spring steel plates 3 are fixed in clamping grooves 20 arranged on the outer edge surfaces of the two supporting rings 4, the two supporting rings 4 are respectively welded and fixed on the inner walls of the connecting flanges 14 of the two compensating tubes 2 through spot welding 21, the outer end of each spring steel plate 3 is fixedly connected with the inner end of a connecting screw 10, and the inner ends of the plurality of spring steel plates 3 are fixedly connected with the inner walls of the connecting flanges 14 of the two compensating tubes 2, so that elastic supports for the inner ends of the screw 10 are formed by the plurality of spring steel plates 3.
Referring to fig. 2, 3, 10 or 11, the structure of the sealing ring A6 is the same as that of the sealing ring B9, a surrounding annular groove 26 is arranged at the position, close to the inner wall, of the outer side surface of the sealing ring A6, a sharp piece 27 is arranged between the annular groove 26 and the inner wall, the outer edge of the sealing ring A6 is matched with the inner wall of the expanding ring 21, and the inner wall of the sealing ring A6 is matched with the outer edge of the compensation tube 2.
The repairing method of the repairing device of the large-diameter steel pipe is combined with fig. 1 and fig. 2 to 11, and comprises the following steps:
Prefabricating a compensation pipe and required accessories, closing a valve of a large-diameter steel pipe, cutting the large-diameter steel pipe at a damaged part, punching holes on the large-diameter steel pipe, preparing epoxy resin filler 12, installing the compensation pipe and the accessories, adding a blocking gap and testing pressure;
A. prefabricating a compensation pipe and required accessories:
selecting a compensation tube 2 according to the inner hole diameter of an erected large-diameter steel tube, dividing the compensation tube 2 into two sections from the middle part, respectively punching holes E19 on the two compensation tubes 2, taking two connecting flanges 14 to punch corresponding light holes 28, welding the two connecting flanges 14 and the two compensation tubes 2 firmly into a whole, taking two support rings 4, turning clamping grooves 20 on the outer edge surfaces of the two support rings 4, correspondingly connecting the middle parts of one ends of the spring steel plates 3 with screws 10 by utilizing spot welds 21 respectively, respectively putting the other ends of the spring steel plates 3 into the clamping grooves 20 of the two support rings 4, and then respectively welding the two support rings 4 with the two compensation tubes 2, wherein the lantern rings A7 and B8 have the same structure, can be customized by a rubber factory through cutting steel rings with the consistent thickness, punching holes B16 and D18' on the expanded diameter rings 23 of the two lantern rings, and the sealing rings A6 and B9, and connecting screws 13 and 11 are preferably manufactured by adopting a rubber factory, and the ring steel belts 2 are preferably not constrained by the ring steel belts 2 in the holes E19 of the compensation tubes 2;
B. closing the valve of the large-diameter steel pipe:
completely closing valves for liquid and liquid discharging directions according to the position of the damaged part of the large-diameter steel pipe;
C. cutting a large-diameter steel pipe at the damaged part:
Marking cutting length on the large-diameter steel pipe after confirming the damaged position of the large-diameter steel pipe, and then dividing the large-diameter steel pipe into a large-diameter steel pipe A1 and a large-diameter steel pipe B5 by using cutting equipment;
D. Punching on a large-diameter steel pipe:
A plurality of holes A15 are drilled on the large-diameter steel pipe A1 and a plurality of holes C17 are drilled on the large-diameter steel pipe B5 according to the position of the compensation pipe 2, which is close to the screw rods 10 at the two ends, wherein the hole diameters of the holes A15 and the holes C17 can be slightly larger, then the inner wall and the outer wall of the large-diameter steel pipe A1 and the large-diameter steel pipe B5 are cleaned, so that no stains and deformation are ensured, if local deformation exists, the local deformation can be corrected by using a tool, then the nylon braid is sleeved on the plurality of holes A15 at the outer edge of the large-diameter steel pipe A1, the two ends of the nylon braid sleeve are fixed by using hot melting to prevent the outer end of the screw rod 10 from being ejected, and the other nylon braid is sleeved on the plurality of holes C17 at the outer edge of the large-diameter steel pipe B5 and the two ends of the nylon braid sleeve are fixed by using hot melting;
E. compounding an epoxy resin filler 12:
The method comprises the steps of mixing epoxy resin, a diluent and a curing agent in proportion, mixing a certain amount of mixed epoxy resin filler 12 with asbestos powder to obtain an outer filler, mixing the epoxy resin filler 12 with the epoxy resin, the diluent and the curing agent according to the weight ratio of epoxy resin, diluent and curing agent=10+30+20, soaking glass fiber ropes by using the epoxy resin filler 12 and glass fibers by using the epoxy resin filler 12, mixing the outer filler with the epoxy resin filler 12, asbestos powder=10+30, mixing the curing agent with T-31, mixing the diluent with acetone, and mixing the asbestos powder with dry asbestos powder.
F. Installing a compensation tube and accessories:
Inserting one half of the compensation tube 2 into the large-diameter steel tube A1, at the moment, backing the annular nylon braid on the compensation tube 2, taking down the annular nylon braid by using a cutter, then inserting the other half of the compensation tube 2 into the large-diameter steel tube B5, at the moment, backing the annular nylon braid on the other half of the compensation tube 2, taking down the annular nylon braid by using the cutter, attaching an adjusting seal ring B9 to the end part of the large-diameter steel tube A1, then pulling out the lantern ring B8 to enable a hole D18 of the lantern ring B8 expanded ring to correspond to a hole A15 of the large-diameter steel tube A1, taking down the nylon braid of the large-diameter steel tube A1, then adjusting the angle of one half of the compensation tube 2 to enable a screw 10 of the compensation tube 2 to be inserted into a hole A15 of the large-diameter steel tube A1 under the action of a spring steel plate 3, then adjusting the seal ring A6 to be attached to the end part of the large-diameter steel tube B5, externally pulling the lantern ring A7 to enable a hole B16 of the lantern ring A7 to correspond to a hole C17 of the large-diameter steel tube B5, taking down the nylon braid of the large-diameter steel tube B5, placing the annular seal between two connecting gaskets 14, then adjusting the lantern ring B8 to enable a hole D18 of the lantern ring to correspond to the hole D18 of the large-diameter steel tube A1, corresponding to the hole D18, and then adjusting the angle of the adjusting the lantern ring B8 to correspond to the hole D18, inserting the hole 10 of the large-shaped nylon braid 10 under the compensation tube 2 under the condition of the expansion ring 2, and pressing the hole 10 under the condition of the hole B1 by the spring steel plate 3, and the hole B5, and pressing the hole B5, and the hole B5;
G. And (5) adding and plugging a seam:
Placing glass fiber into epoxy resin filler 12 for soaking, filling the soaked glass fiber into a gap between the collar B8 expanding ring and the large-diameter steel pipe A1 by using a roller and tamping;
H. Pressure testing:
and opening a valve in the liquid direction, and opening the valve in the liquid draining direction after confirming no leakage.
The invention is not described in detail in the prior art.

Claims (10)

1.一种大直径钢管的修复装置,修复装置包括补偿管(2)、螺杆(10)、套环A(7)、套环B(8)、螺母(11)、密封圈A(6)和密封圈B(9),其特征是:补偿管(2)的靠近两端分别设有相同数量且处于相同轴向的环绕孔E(19),匹配数量的螺杆(10)内端分别处于孔E(19)内,在孔E(19)的补偿管(2)内分别设有对螺杆(10)内端的弹性支撑;套环A(7)与套环B(8)结构相同,其中套环A(7)的缩径环(24)内壁与补偿管(2)的外缘间隙配合,在缩径环(24)的一侧设有扩径环(23),在扩径环(23)的内壁与外缘面之间设有多个对应补偿管(2)孔E(19)的孔B(16);补偿管(2)两端穿在大直径钢管A(1)端部和大直径钢管B(5)端部,套环A(7)的缩径环(24)外端面与大直径钢管B(5)端部之间设有密封圈A(6),套环B(8)的缩径环外端面与大直径钢管A(1)端部之间设有密封圈B(9),补偿管(2)靠近两端的螺杆(10)分别穿过大直径钢管A(1)靠近端部的孔A(15)和大直径钢管B(5)靠近端部的孔C(17)以及套环A(7)扩径环(23)的孔B(16)和套环B(8)扩径环的孔D(18)后分别由螺母(11)锁死,在套环A(7)的扩径环(23)内面与大直径钢管B(5)外缘之间和套环B(8)的扩径环内面与大直径钢管A(1)外缘之间分别设有堵缝剂。1. A repair device for a large diameter steel pipe, the repair device comprising a compensating pipe (2), a screw (10), a collar A (7), a collar B (8), a nut (11), a sealing ring A (6) and a sealing ring B (9), wherein: the compensating pipe (2) is provided with the same number of circumferential holes E (19) in the same axial direction near both ends, the inner ends of the matching number of screws (10) are respectively located in the holes E (19), and elastic supports for the inner ends of the screws (10) are respectively provided in the compensating pipe (2) in the holes E (19); the collar A (7) and the collar B (8) have the same structure, wherein the inner wall of the reducing ring (24) of the collar A (7) is gap-matched with the outer edge of the compensating pipe (2), an expanding ring (23) is provided on one side of the reducing ring (24), and a plurality of holes B (16) corresponding to the holes E (19) of the compensating pipe (2) are provided between the inner wall and the outer edge surface of the expanding ring (23); The two ends of the pipe (2) are inserted into the ends of the large-diameter steel pipe A (1) and the ends of the large-diameter steel pipe B (5). A sealing ring A (6) is provided between the outer end surface of the reducing ring (24) of the collar A (7) and the end of the large-diameter steel pipe B (5). A sealing ring B (9) is provided between the outer end surface of the reducing ring of the collar B (8) and the end of the large-diameter steel pipe A (1). The screws (10) near the two ends of the compensation pipe (2) pass through the ends of the large-diameter steel pipe A (1) near the ends. The hole A (15) and the hole C (17) near the end of the large-diameter steel pipe B (5) as well as the hole B (16) of the expansion ring (23) of the collar A (7) and the hole D (18) of the expansion ring of the collar B (8) are respectively locked by nuts (11), and a sealant is provided between the inner surface of the expansion ring (23) of the collar A (7) and the outer edge of the large-diameter steel pipe B (5) and between the inner surface of the expansion ring of the collar B (8) and the outer edge of the large-diameter steel pipe A (1). 2.根据权利要求1所述的大直径钢管的修复装置,其特征是:所述补偿管(2)为两段,在两段补偿管(2)的对接处分别设有连接法兰(14),多个连接螺丝(13)穿接两连接法兰(14)的光孔(28)后由螺母固定,在两连接法兰(14)的相对面上设有环形密封垫;在两补偿管(2)的内壁分别设有多根弹簧钢板(3),每一弹簧钢板(3)的外端固定连接螺杆(10)的内端,所述多根弹簧钢板(3)的内端固定连接在两补偿管(2)的连接法兰(14)处内壁。2. The large diameter steel pipe repair device according to claim 1 is characterized in that: the compensation pipe (2) is divided into two sections, and connecting flanges (14) are respectively provided at the joints of the two sections of the compensation pipe (2), and a plurality of connecting screws (13) are passed through the light holes (28) of the two connecting flanges (14) and fixed by nuts, and annular sealing gaskets are provided on the opposite surfaces of the two connecting flanges (14); a plurality of spring steel plates (3) are respectively provided on the inner walls of the two compensation pipes (2), and the outer end of each spring steel plate (3) is fixedly connected to the inner end of the screw (10), and the inner ends of the plurality of spring steel plates (3) are fixedly connected to the inner walls of the connecting flanges (14) of the two compensation pipes (2). 3.根据权利要求2所述的大直径钢管的修复装置,其特征是:多根弹簧钢板(3)的内端固定在两支撑环(4)外缘面设置的卡槽(20)中,两支撑环(4)分别固定在两补偿管(2)的连接法兰(14)处内壁。3. The large diameter steel pipe repair device according to claim 2 is characterized in that: the inner ends of the plurality of spring steel plates (3) are fixed in the grooves (20) provided on the outer edge surfaces of the two support rings (4), and the two support rings (4) are respectively fixed on the inner walls of the connecting flanges (14) of the two compensation pipes (2). 4.根据权利要求1所述的大直径钢管的修复装置,其特征是:所述套环A(7)的缩径环(24)与扩径环(23)之间设有过度环(22),在过度环(22)内面的缩径环(24)外端面形成环形台阶(25)。4. The large diameter steel pipe repair device according to claim 1 is characterized in that: a transition ring (22) is provided between the reducing ring (24) and the expanding ring (23) of the sleeve ring A (7), and an annular step (25) is formed on the outer end surface of the reducing ring (24) inside the transition ring (22). 5.根据权利要求1所述的大直径钢管的修复装置,其特征是:密封圈A(6)与密封圈B(9)结构相同,在密封圈A(6)的外侧面贴近内壁处设有环绕的环形槽(26),环形槽(26)与内壁之间设置有尖片(27),所述密封圈A(6)的外缘与扩径环(23)的内壁匹配,密封圈A(6)的内壁与补偿管(2)的外缘匹配。5. The repair device for a large diameter steel pipe according to claim 1 is characterized in that: the sealing ring A (6) has the same structure as the sealing ring B (9), a surrounding annular groove (26) is provided on the outer side surface of the sealing ring A (6) close to the inner wall, a pointed piece (27) is provided between the annular groove (26) and the inner wall, the outer edge of the sealing ring A (6) matches the inner wall of the expansion ring (23), and the inner wall of the sealing ring A (6) matches the outer edge of the compensation tube (2). 6.根据权利要求1所述的大直径钢管的修复装置,其特征是:所述堵缝剂为环氧树脂填料(12)。6. The large diameter steel pipe repair device according to claim 1, characterized in that: the caulking agent is an epoxy resin filler (12). 7.一种采用权利要求1至6任意一项所述的大直径钢管的修复装置的修复方法,其特征是:所述方法包括如下步骤:7. A repair method for a large diameter steel pipe using the repair device according to any one of claims 1 to 6, characterized in that the method comprises the following steps: 预制出补偿管以及所需配件、关闭大直径钢管的阀门、切割破损处大直径钢管、在大直径钢管上打孔、调配环氧树脂填料(12)、安装补偿管以及配件、添堵缝隙和试压;Prefabricate the compensation pipe and necessary accessories, close the valve of the large diameter steel pipe, cut the large diameter steel pipe at the damaged part, drill holes in the large diameter steel pipe, mix epoxy resin filler (12), install the compensation pipe and accessories, plug the gap and conduct pressure test; A、预制出补偿管以及所需配件:A. Prefabricate the compensation pipe and necessary accessories: 根据已架设大直径钢管的内孔直径制作出能够插入大直径钢管的补偿管(2)、套环A(7)、套环B(8)、密封圈A(6)、密封圈B(9)、螺母(11)和连接螺丝(13);According to the inner diameter of the installed large-diameter steel pipe, a compensation pipe (2), a collar A (7), a collar B (8), a sealing ring A (6), a sealing ring B (9), a nut (11) and a connecting screw (13) are manufactured to be able to be inserted into the large-diameter steel pipe; B、关闭大直径钢管的阀门:B. Close the valve of large diameter steel pipe: 根据大直径钢管的破损处位置将来液和排液方向的阀门完全关闭;Completely close the valves in the inlet and outlet directions according to the location of the damaged part of the large-diameter steel pipe; C、切割破损处大直径钢管:C. Cutting the damaged large diameter steel pipe: 确认大直径钢管的破损处后,在大直径钢管上标注切割长度,然后使用切割设备将大直径钢管分割成大直径钢管A(1)和大直径钢管B(5);After confirming the damaged part of the large diameter steel pipe, mark the cutting length on the large diameter steel pipe, and then use the cutting equipment to cut the large diameter steel pipe into large diameter steel pipe A (1) and large diameter steel pipe B (5); D、在大直径钢管上打孔:D. Drilling holes on large diameter steel pipes: 依据补偿管(2)靠近两端螺杆(10)的位置在大直径钢管A(1)上打出多个孔A(15)和在大直径钢管B(5)上打出多个孔C(17),然后清理大直径钢管A(1)和大直径钢管B(5),确保无污渍,然后使用尼龙织带套在大直径钢管A(1)外缘的多个孔A(15)上,利用热熔使尼龙织带套两端固定;使用另一根尼龙织带套在大直径钢管B(5)外缘的多个孔C(17)上,利用热熔使尼龙织带套两端固定;According to the position of the compensating tube (2) near the screw rods (10) at both ends, a plurality of holes A (15) are punched on the large diameter steel tube A (1) and a plurality of holes C (17) are punched on the large diameter steel tube B (5), and then the large diameter steel tube A (1) and the large diameter steel tube B (5) are cleaned to ensure that there are no stains, and then a nylon webbing is put on the plurality of holes A (15) on the outer edge of the large diameter steel tube A (1), and the two ends of the nylon webbing are fixed by hot melting; another nylon webbing is put on the plurality of holes C (17) on the outer edge of the large diameter steel tube B (5), and the two ends of the nylon webbing are fixed by hot melting; E、调配环氧树脂填料(12):E. Prepare epoxy resin filler (12): 将环氧树脂填料(12)配料的环氧树脂+稀释剂+固化剂按照比例调配;然后取一定量调配好的环氧树脂填料(12)与石棉粉调配获取外层填料;The epoxy resin filler (12) is prepared by mixing the epoxy resin, diluent and curing agent according to a certain proportion; then a certain amount of the prepared epoxy resin filler (12) is mixed with asbestos powder to obtain an outer layer filler; F、安装补偿管以及配件:F. Install compensation pipe and accessories: 将补偿管(2)的一半插入大直径钢管A(1)内,然后补偿管(2)的另一半插入大直径钢管B(5),调整密封圈B(9)贴在大直径钢管A(1)端部,然后外拉套环B(8)使套环B(8)扩径环的孔D(18)对应大直径钢管A(1)的孔A(15),然后调整一半补偿管(2)的角度使一半补偿管(2)的螺杆(10)在弹簧钢板(3)的作用下插入大直径钢管A(1)的孔A(15);然后调整密封圈A(6)贴在大直径钢管B(5)端部,外拉套环A(7)使套环A(7)扩径环(23)的孔B(16)对应大直径钢管B(5)的孔C(17),将环形密封垫放在两补偿管(2)的两连接法兰(14)之间,然后调整另一半补偿管(2)的角度使另一半补偿管(2)的螺杆(10)在弹簧钢板(3)的作用下插入大直径钢管B(5)的孔C(17),使用连接螺丝(13)穿接两连接法兰(14)的光孔(28)后,使用螺母锁死连接螺丝(13);然后使用套环B(8)外拉使套环B(8)扩径环的孔D(18)套在一半补偿管(2)的螺杆(10)上,此时的密封圈B(9)处于挤压状态,使用螺母(11)锁死螺杆(10);然后使用套环A(7)外拉使套环A(7)扩径环的孔B(16)套在另一半补偿管(2)的螺杆(10)上,此时的密封圈A(6)处于挤压状态,使用螺母(11)锁死螺杆(10);Insert half of the compensation tube (2) into the large diameter steel tube A (1), and then insert the other half of the compensation tube (2) into the large diameter steel tube B (5), adjust the sealing ring B (9) to fit the end of the large diameter steel tube A (1), and then pull the collar B (8) outward so that the hole D (18) of the expansion ring of the collar B (8) corresponds to the hole A (15) of the large diameter steel tube A (1), and then adjust the angle of half of the compensation tube (2) so that the screw (10) of half of the compensation tube (2) is inserted into the hole A (15) of the large diameter steel tube A (1) under the action of the spring steel plate (3); then adjust the sealing ring A (6) to fit the end of the large diameter steel tube B (5), pull the collar A (7) outward so that the hole B (16) of the expansion ring (23) of the collar A (7) corresponds to the hole C (17) of the large diameter steel tube B (5), and place the annular sealing gasket on the two connecting flanges (14) of the two compensation tubes (2). Then adjust the angle of the other half of the compensation tube (2) so that the screw (10) of the other half of the compensation tube (2) is inserted into the hole C (17) of the large diameter steel tube B (5) under the action of the spring steel plate (3), and use the connecting screw (13) to pass through the light holes (28) of the two connecting flanges (14), and then use the nut to lock the connecting screw (13); then use the collar B (8) to pull outward so that the hole D (18) of the expansion ring of the collar B (8) is sleeved on the screw (10) of the half of the compensation tube (2), at this time the sealing ring B (9) is in an extruded state, and the screw (10) is locked with the nut (11); then use the collar A (7) to pull outward so that the hole B (16) of the expansion ring of the collar A (7) is sleeved on the screw (10) of the other half of the compensation tube (2), at this time the sealing ring A (6) is in an extruded state, and the screw (10) is locked with the nut (11); G、添堵缝隙:G. Fill the gap: 将玻璃纤维放入环氧树脂填料(12)浸泡,使用棍子将浸泡后的玻璃纤维填入套环B(8)扩径环与大直径钢管A(1)之间的缝隙中并夯实;再使用棍子将浸泡后的玻璃纤维填入套环A(7)扩径环与大直径钢管B(5)之间的缝隙中并夯实;使用批灰刀将外层填料对缝隙外侧修整平整;Soak the glass fiber in epoxy resin filler (12), and use a stick to fill the soaked glass fiber into the gap between the expansion ring of the collar B (8) and the large-diameter steel pipe A (1) and tamp it down; then use a stick to fill the soaked glass fiber into the gap between the expansion ring of the collar A (7) and the large-diameter steel pipe B (5) and tamp it down; use a putty knife to trim the outer layer of filler to make the outside of the gap smooth; H、试压:H. Pressure test: 将来液方向的阀门打开,确认无泄漏后打开排液方向的阀门。Open the valve in the direction of incoming liquid, and after confirming that there is no leakage, open the valve in the direction of outgoing liquid. 8.根据权利要求7所述的大直径钢管的修复装置的修复方法,其特征是:补偿管(2)使用前利用环形尼龙织带将所有螺杆(10)约束在补偿管(2)的孔E(19)内,使用时在两补偿管(2)分别插入大直径钢管A(1)和大直径钢管B(5)内孔后使用切刀将环形尼龙织带取下。8. The repair method of the large diameter steel pipe repair device according to claim 7 is characterized in that: before the compensation pipe (2) is used, all the screws (10) are constrained in the hole E (19) of the compensation pipe (2) by using an annular nylon webbing, and when in use, after the two compensation pipes (2) are respectively inserted into the inner holes of the large diameter steel pipe A (1) and the large diameter steel pipe B (5), the annular nylon webbing is removed using a cutter. 9.根据权利要求7所述的大直径钢管的修复装置的修复方法,其特征是:所述环氧树脂填料(12)按照环氧树脂+稀释剂+固化剂=10+30+20重量份;使用环氧树脂填料(12)浸泡玻璃纤维绳以及环氧树脂填料(12)浸泡玻璃纤维。9. The repair method of the large diameter steel pipe repair device according to claim 7 is characterized in that: the epoxy resin filler (12) is epoxy resin + diluent + curing agent = 10 + 30 + 20 parts by weight; the epoxy resin filler (12) is used to soak the glass fiber rope and the epoxy resin filler (12) is used to soak the glass fiber. 10.根据权利要求7所述的大直径钢管的修复装置的修复方法,其特征是:外层填料为环氧树脂填料(12)+石棉粉=10+30重量份。10. The repair method of the large diameter steel pipe repair device according to claim 7, characterized in that: the outer layer filler is epoxy resin filler (12) + asbestos powder = 10 + 30 parts by weight.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103090153A (en) * 2011-10-28 2013-05-08 张旭久 Compensative pipeline repair device
CN114110296A (en) * 2021-11-26 2022-03-01 三杰节能新材料股份有限公司 A quick repair method for heating pipes

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CN215891552U (en) * 2021-09-16 2022-02-22 江苏吉华管业有限公司 Sealed pipeline compensator

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103090153A (en) * 2011-10-28 2013-05-08 张旭久 Compensative pipeline repair device
CN114110296A (en) * 2021-11-26 2022-03-01 三杰节能新材料股份有限公司 A quick repair method for heating pipes

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