CN115301855A - Pin shearing and bending device and its working method, production line - Google Patents
Pin shearing and bending device and its working method, production line Download PDFInfo
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- 238000005452 bending Methods 0.000 title claims abstract description 165
- 238000010008 shearing Methods 0.000 title claims abstract description 108
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 119
- 238000002360 preparation method Methods 0.000 claims abstract description 31
- 230000017105 transposition Effects 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 63
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 230000007246 mechanism Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/004—Bending wire other than coiling; Straightening wire by means of press-type tooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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Abstract
Description
技术领域technical field
本发明涉及电子元器件自动弯脚设备领域,具体地说,是涉及一种引脚剪切折弯装置及其工作方法、生产线。The invention relates to the field of automatic pin bending equipment for electronic components, in particular to a pin shearing and bending device, a working method thereof, and a production line.
背景技术Background technique
散热器模块上组装的二极管、整流桥以及场效应晶体管,由于本体需要采用螺钉紧固方式装配在散热器上,引脚需要插装在PCB板的通孔内过波峰焊焊接,而此类元器件来料时引脚均为竖直状态,不能直接用来组装,组装前需要对其进行弯脚处理。此外,该类元器件引脚数量在2个以上,对精度要求极高,弯脚角度稍有偏差,将会导致后工序插装不了,人工手动操作不可控性太大,所以一般均采用设备进行自动弯脚。The diodes, rectifier bridges and field effect transistors assembled on the radiator module need to be assembled on the radiator with screws, and the pins need to be inserted into the through holes of the PCB board for wave soldering. When the device comes in, the pins are in a vertical state and cannot be directly used for assembly. It needs to be bent before assembly. In addition, the number of pins of this type of component is more than 2, which requires high precision. A slight deviation in the angle of the bent foot will lead to the inability to insert and install in the subsequent process, and the manual operation is too uncontrollable, so equipment is generally used. Perform automatic foot bending.
现有的引脚剪切折弯装置中电子元器件通过夹持部件在剪脚加工位和弯脚加工位之间移动,结构复杂、效率低且易造成电子元器件被夹坏的情况。另外,现有的引脚剪切折弯装置的设备体积较大且物料在出料口排放的位置不可控,无法实现与其他自动化设备的并接,因此十分有必要开发一种简易小巧的电子元器件自动弯脚机构。In the existing pin shearing and bending device, the electronic components are moved between the cutting leg processing position and the bending leg processing position through the clamping parts, the structure is complex, the efficiency is low, and the electronic components are easily damaged by clamping. In addition, the existing pin shearing and bending device has a large equipment volume and the discharge position of the material at the discharge port is uncontrollable, so it cannot be connected with other automation equipment in parallel. Therefore, it is very necessary to develop a simple and compact electronic device. Components automatic bending mechanism.
发明内容Contents of the invention
本发明的第一目的是提供一种能够保证弯脚精度、提高生产效率,同时结构简单、小巧轻便的引脚剪切折弯装置。The first object of the present invention is to provide a pin shearing and bending device that can ensure the bending accuracy and improve production efficiency, and has a simple structure, small size and light weight.
本发明的第二目的是提供一种具有上述引脚剪切折弯装置的生产线。The second object of the present invention is to provide a production line with the above pin shearing and bending device.
本发明的第三目的是提供一种上述引脚剪切折弯装置的工作方法。The third object of the present invention is to provide a working method of the above-mentioned pin shearing and bending device.
为实现上述目的,本发明提供一种引脚剪切折弯装置,包括工作台、剪切组件、折弯组件和压紧组件;工作台上设置有产品限位滑槽,产品限位滑槽包括依次连通的送料段、换位段和出料段,送料段和出料段均沿着X轴方向延伸,换位段沿着Y轴方向延伸,送料段设置有剪脚准备位,送料段靠近换位段的一端设置有剪脚加工位,出料段靠近换位段的一端设置有弯脚加工位,出料段远离换位段的一端设置有取料位;剪切组件包括剪脚刀头和剪脚驱动件,折弯组件包括弯脚刀头和弯脚驱动件,剪脚刀头朝向剪脚加工位设置,剪脚驱动件驱动剪脚刀头移动,弯脚刀头朝向弯脚加工位设置,弯脚驱动件驱动弯脚刀头移动;引脚剪切折弯装置还包括第一推送组件、第二推送组件和第三推送组件;第一推送组件包括第一推送部和第一推送驱动件,第一推送部靠近剪脚准备位设置,第一推送驱动件驱动第一推送部沿着X轴方向移动;第二推送组件包括第二推送部和第二推送驱动件,第二推送部靠近剪脚加工位设置,第二推送驱动件驱动第二推送部沿着Y轴方向移动;第三推送组件包括第三推送部和第三推送驱动件,第三推送部靠近弯脚加工位设置,第三推送驱动件驱动第三推送部沿着X轴方向移动;压紧组件包括剪切压紧件和折弯压紧件,剪切压紧件靠近剪脚加工位设置并可朝向剪脚加工位移动,折弯压紧件靠近弯脚加工位设置并可朝向弯脚加工位移动。In order to achieve the above object, the present invention provides a pin shearing and bending device, including a workbench, a shearing assembly, a bending assembly and a pressing assembly; It includes a feeding section, a transposition section and a discharge section connected in sequence. Both the feeding section and the discharge section extend along the X-axis direction, and the transposition section extends along the Y-axis direction. The feeding section is provided with a cutting foot preparation position, and the feeding section The end close to the transposition section is provided with a cutting foot processing position, the end of the discharge section close to the transposition section is provided with a bending foot processing position, and the end of the discharge section far away from the transposition section is provided with a pick-up position; the shearing assembly includes a shear foot The cutter head and the cutting foot driving part, the bending assembly includes the bending foot cutting head and the bending foot driving part. The foot processing position is set, and the bending foot driver drives the bending foot cutter head to move; the pin shearing and bending device also includes a first pushing assembly, a second pushing assembly and a third pushing assembly; the first pushing assembly includes a first pushing part and a The first push driver, the first push part is arranged near the scissor foot preparation position, and the first push driver drives the first push part to move along the X-axis direction; the second push assembly includes a second push part and a second push driver, The second push part is arranged near the scissor foot processing position, and the second push driver drives the second push part to move along the Y-axis direction; the third push assembly includes the third push part and the third push driver, and the third push part is close to the bend The foot processing position is set, and the third pushing driver drives the third pushing part to move along the X-axis direction; the pressing assembly includes a shearing pressing part and a bending pressing part, and the shearing pressing part is set close to the cutting foot processing position and It can move toward the foot-shearing processing position, and the bending pressing part is arranged close to the foot-bending processing position and can move toward the foot-bending processing position.
由上述方案可见,首先,电子元器件被送入剪脚准备位后,第一推送驱动件驱动第一推送部沿着X轴正向移动,第一推送部将电子元器件从剪脚准备位推送至剪脚加工位,第一推送部复位;接着,剪切压紧件沿着Z轴负向移动压紧电子元器件;接着,剪脚驱动件驱动剪脚刀头沿着Z轴负向移动将电子元器件上多余的引脚剪掉后,剪脚刀头和剪切压紧件复位;接着,第二推送驱动件驱动第二推送部沿着Y轴正向移动,第二推送部将电子元器件从剪脚加工位推送至弯脚加工位;接着,折弯压紧件沿着Z轴负向移动压紧电子元器件;接着,弯脚驱动件驱动弯脚刀头沿着Z轴正向移动并折弯电子元器件的引脚后,弯脚刀头和折弯压紧件复位;最后,第三推送驱动件驱动第三推送部沿着X轴负向移动,第三推送部将电子元器件从弯脚加工位推送至取料位。下一工位上的取料件将加工完成的电子元器件取走并送入下一工序。It can be seen from the above scheme that, firstly, after the electronic components are sent into the cutting foot preparation position, the first push driver drives the first pushing part to move in the positive direction along the X axis, and the first pushing part moves the electronic components from the cutting foot preparation position Push to the cutting foot processing position, the first pushing part resets; then, the shearing pressing part moves along the negative direction of the Z axis to compress the electronic components; then, the cutting foot driving part drives the cutting foot head along the negative direction of the Z axis After moving to cut off the redundant pins on the electronic components, the scissor head and the shearing pressing part are reset; then, the second push driver drives the second push part to move positively along the Y axis, and the second push part Push the electronic components from the cutting foot processing position to the bending foot processing position; then, the bending pressing part moves along the negative direction of the Z axis to press the electronic components; then, the bending foot driving part drives the bending foot cutter head along the Z axis After the axis moves in the positive direction and bends the pins of the electronic components, the bending knife head and the bending pressing part are reset; finally, the third push driver drives the third push part to move in the negative direction along the X axis, and the third push The part pushes the electronic components from the bending foot processing position to the pick-up position. The pick-up piece on the next station takes away the processed electronic components and sends them to the next process.
通过在工作台上设置U型的产品限位滑槽,以对电子元器件的移动路径进行限位,同时,通过第一推送组件、第二推送组件和第三推送组件推送电子元器件在各工位之间平移,结构简单且工作效率高,同时剪脚准备位、剪脚加工位、弯脚加工位和取料位分散布置在工作台上产品限位滑槽内,相邻两个工位之间的行程短,从而能够充分利用空间,将剪切组件、折弯组件、压紧组件以及三个推送件更合理、紧凑地布置在工作台的周围,从而大大减小引脚剪切折弯装置整体的占用空间,实现整体结构的小型化,便于将其串接在上料机构与贴装模组之间,实现了电子元器件的在线弯脚操作。By setting a U-shaped product limit chute on the workbench, the movement path of the electronic components is limited, and at the same time, the electronic components are pushed by the first push component, the second push component and the third push component in each Translation between stations, simple structure and high work efficiency. At the same time, the cutting foot preparation position, cutting foot processing position, bending foot processing position and material picking position are scattered in the product limit chute on the workbench. Two adjacent work stations The stroke between the positions is short, so that the space can be fully utilized, and the shearing component, bending component, pressing component and three pushing components are more reasonably and compactly arranged around the workbench, thereby greatly reducing pin shearing The overall space occupied by the bending device realizes the miniaturization of the overall structure, which is convenient to be connected in series between the feeding mechanism and the placement module, and realizes the online bending operation of electronic components.
一个优选的方案是,第一推送组件和剪切组件分别设置在工作台的沿X轴方向的相对两侧,第一推送部与剪脚刀头沿着X轴方向相对设置。A preferred solution is that the first pushing assembly and the shearing assembly are respectively arranged on opposite sides of the worktable along the X-axis direction, and the first pushing part is arranged opposite to the scissor head along the X-axis direction.
由此可见,这样,第一推送部可沿着X轴直接将电子元器件推送至弯脚加工位上,剪脚刀头朝向弯脚加工位,可便于实现剪脚刀头对电子元器件引脚多余部分的切割。It can be seen that, in this way, the first pushing part can directly push the electronic components to the bending leg processing position along the X axis, and the scissors head is facing the bending leg processing position, which can facilitate the realization of the scissors head to the electronic components. Cutting of the excess part of the foot.
进一步的方案是,第一推送部沿着X轴方向延伸,第一推送部与送料段滑动配合。A further solution is that the first pushing part extends along the X-axis direction, and the first pushing part is in sliding fit with the feeding section.
由此可见,第一推送部与送料段滑动配合,保证推送过程的稳定性。It can be seen that the first pushing part is slidingly matched with the feeding section to ensure the stability of the pushing process.
一个优选的方案是,第二推送部沿着Y轴方向延伸,第二推送部与换位段滑动配合。A preferred solution is that the second pushing part extends along the Y-axis direction, and the second pushing part is in sliding fit with the transposition section.
由此可见,保证了第二推送部推送过程的稳定性。It can be seen that the stability of the pushing process by the second pushing part is guaranteed.
一个优选的方案是,取料位远离剪脚加工位的一侧设置有限位部。A preferred solution is that a limiting portion is provided on the side of the material picking position away from the cutting foot processing position.
由此可见,限位部的设置能够对送入取料位的电子元器件进行精准地定位,从而便于后续工位从该处取料。It can be seen that the setting of the limit part can precisely position the electronic components sent into the material picking position, so as to facilitate the subsequent station to take material from this position.
一个优选的方案是,压紧组件还包括压紧驱动件,压紧驱动件驱动剪切压紧件和折弯压紧件沿着Z轴方向移动。A preferred solution is that the pressing assembly further includes a pressing driving part, and the pressing driving part drives the shearing pressing part and the bending pressing part to move along the Z-axis direction.
由此可见,剪切压紧件和折弯压紧件由同一部件驱动,可以进一步简单结构,降低成本。It can be seen that the shearing and pressing part and the bending and pressing part are driven by the same part, which can further simplify the structure and reduce the cost.
一个优选的方案是,引脚剪切折弯装置还包括送料导轨,送料导轨包括进料端和出料端,出料端靠近剪脚准备位,出料端位于剪脚准备位在Y轴方向上远离出料段的一侧,自进料端至出料端,送料导轨自上而下倾斜设置。A preferred solution is that the pin shearing and bending device also includes a feeding guide rail, the feeding guide rail includes a feed end and a discharge end, the discharge end is close to the shearing foot preparation position, and the discharge end is located at the shearing foot preparation position in the Y-axis direction On the side far away from the discharge section, from the feed end to the discharge end, the feed guide rail is inclined from top to bottom.
由此可见,送料导轨倾斜设置,便于电子元器件在自身重力作用下自动流入剪脚准备位,无需人工手动上料,进一步提高生产效率。It can be seen that the inclined setting of the feeding guide rail facilitates the automatic flow of electronic components into the cutting foot preparation position under the action of its own gravity, without manual feeding, further improving production efficiency.
一个优选的方案是,引脚剪切折弯装置还包括支座,压紧组件还包括安装座,安装座与支座沿着Z轴方向滑动连接,剪切压紧件和折弯压紧件均安装在安装座上。A preferred solution is that the pin shearing and bending device also includes a support, the pressing assembly also includes a mounting seat, the mounting seat and the support are slidably connected along the Z-axis direction, and the shearing pressing part and the bending pressing part are mounted on mounts.
由此可见,实现对剪切压紧件和折弯压紧件有效的支撑和导向,保证其移动后位置的精度。It can be seen from this that the effective support and guidance of the shearing and bending compression parts can be realized, and the accuracy of their positions after movement can be ensured.
进一步的方案是,剪切压紧件和折弯压紧件中至少一个包括支撑柱、弹性件和压头,支撑柱沿着Z轴方向延伸,支撑柱的Z轴正向端与安装座连接,弹性件套设在支撑柱上,压头位于支撑柱的Z轴负向端并与弹性件抵接,压头与支撑柱滑动连接,弹性件的恢复力迫使压头朝向产品限位滑槽移动。A further solution is that at least one of the shearing compression piece and the bending compression piece includes a support column, an elastic piece and an indenter, the support column extends along the Z-axis direction, and the Z-axis positive end of the support column is connected to the mounting seat , the elastic piece is sleeved on the support column, the pressure head is located at the negative end of the Z-axis of the support column and abuts against the elastic piece, the pressure head is slidably connected with the support column, and the restoring force of the elastic piece forces the pressure head towards the product limit chute move.
由此可见,压紧件与电子元器件的接触方式是弹性接触,从而避免电子元器件被压坏。It can be seen that the contact mode between the pressing member and the electronic components is elastic contact, thereby preventing the electronic components from being crushed.
进一步的方案是,安装座上设置有压板,压板位于弯脚加工位的Z轴正向侧,在X轴方向上,压板靠近弯脚刀头,弯脚刀头朝向压板的表面平行于压板的主表面,压板与弯脚刀头之间可形成引脚容纳间隙。A further solution is that a pressing plate is provided on the mounting seat, and the pressing plate is located on the positive side of the Z-axis of the bending foot processing position. In the direction of the X-axis, the pressing plate is close to the bending foot cutter head, and the surface of the bending foot cutter head facing the pressing plate is parallel to the direction of the pressing plate. Lead-accommodating clearances can be formed between the main surface, the pressure plate, and the curved foot bit.
由此可见,当折弯压紧件向下移动压紧电子元器件本体的同时,压板向下移动并压紧引脚靠近折弯的位置处,接着,弯脚刀头朝上移动折弯引脚,折弯部分位于引脚容纳间隙中,因此压板与弯脚刀头的配合能够提高引脚折弯角度的精确度,从而提高产品质量。It can be seen that when the bending pressing part moves downward to press the body of the electronic component, the pressing plate moves down and presses the position where the pin is close to the bend, and then the curved foot knife head moves upward to bend the lead The bending part is located in the pin receiving gap, so the cooperation of the pressing plate and the bending foot cutter head can improve the accuracy of the bending angle of the pin, thereby improving the product quality.
一个优选的方案是,剪脚驱动件驱动剪脚刀头沿着Z轴方向移动。A preferred solution is that the scissors driving member drives the scissors head to move along the Z-axis direction.
由此可见,电子元器件平放于工作台上,剪脚刀头沿着Z轴方向移动实现对其引脚的剪切,从而保证了电子元器件放置的稳定性,提高剪切精度。It can be seen that the electronic components are placed flat on the workbench, and the scissor head moves along the Z-axis direction to cut the pins, thereby ensuring the stability of the placement of the electronic components and improving the cutting accuracy.
一个优选的方案是,弯脚驱动件驱动弯脚刀头沿着Z轴方向移动。A preferred solution is that the curved foot driving member drives the curved foot cutter head to move along the Z-axis direction.
由此可见,电子元器件平放于工作台上,弯脚刀头沿着Z轴方向移动将引脚折弯,保证了引脚折弯角度的精度。It can be seen that the electronic components are placed flat on the workbench, and the curved-foot cutter head moves along the Z-axis direction to bend the pins, ensuring the accuracy of the bending angle of the pins.
为实现上述第二目的,本发明提供一种生产线,包括上述的引脚剪切折弯装置。To achieve the above-mentioned second objective, the present invention provides a production line, including the above-mentioned lead shearing and bending device.
为实现上述第三目的,本发明提供一种引脚剪切折弯装置的工作方法,引脚剪切折弯装置为上述的引脚剪切折弯装置,工作方法包括:送料步骤:第一个电子元器件被送入剪脚准备位后,第一推送驱动件驱动第一推送部沿着X轴正向移动,第一推送部将第一个电子元器件从剪脚准备位推送至剪脚加工位,第一推送部复位;一次压紧步骤:剪切压紧件沿着Z轴负向移动压紧第一个电子元器件;剪切步骤:剪脚驱动件驱动剪脚刀头沿着Z轴负向移动将第一个电子元器件引脚多余长度部分剪掉后,剪脚刀头和剪切压紧件复位;换位步骤:第二推送驱动件驱动第二推送部沿着Y轴正向移动,第二推送部将第一个电子元器件从剪脚加工位推送至弯脚加工位,第二推送部复位;二次压紧步骤:折弯压紧件沿着Z轴负向移动压紧第一个电子元器件;折弯步骤:弯脚驱动件驱动弯脚刀头沿着Z轴正向移动并折弯第一个电子元器件的引脚后,弯脚刀头和折弯压紧件复位;出料步骤:第三推送驱动件驱动第三推送部沿着X轴负向移动,第三推送部将第一个电子元器件从弯脚加工位推送至取料位,第三推送件部复位。In order to achieve the above-mentioned third purpose, the present invention provides a working method of a pin shearing and bending device. The pin shearing and bending device is the above-mentioned pin shearing and bending device. The working method includes: feeding step: first After the two electronic components are sent into the scissor foot preparation position, the first push driver drives the first push part to move positively along the X axis, and the first push part pushes the first electronic component from the scissor foot preparation position to the scissor At the foot processing position, the first pushing part is reset; a pressing step: the shearing pressing member moves along the negative direction of the Z axis to press the first electronic component; cutting step: the cutting foot driving part drives the cutting foot knife head After moving in the negative direction of the Z-axis to cut off the excess length of the pins of the first electronic component, the scissor head and the shearing pressing member are reset; the transposition step: the second push driver drives the second push part along the The Y axis moves forward, the second pushing part pushes the first electronic component from the cutting foot processing position to the bending foot processing position, and the second pushing part resets; the second pressing step: bending the pressing part along the Z axis Negative movement presses the first electronic component; bending step: the bending foot driver drives the bending foot cutter head to move positively along the Z axis and bends the pin of the first electronic component, and the bending foot cutter head and the bending and pressing parts are reset; the step of discharging: the third push driver drives the third push part to move along the negative direction of the X axis, and the third push part pushes the first electronic component from the bending foot processing position to the pick-up position, the third pusher part is reset.
一个优选的方案是,在送料步骤结束后,第二个电子元器件进入剪脚准备位,第一个电子元器件进入换位步骤后,第二个电子元器件进入送料步骤。A preferred scheme is that after the feeding step is finished, the second electronic component enters the cutting foot preparation position, and after the first electronic component enters the transposition step, the second electronic component enters the feeding step.
附图说明Description of drawings
图1是本发明引脚剪切折弯装置实施例第一视角的立体图。Fig. 1 is a perspective view of a first viewing angle of an embodiment of a pin shearing and bending device of the present invention.
图2是本发明引脚剪切折弯装置实施例第二视角的立体图。Fig. 2 is a perspective view of a second viewing angle of an embodiment of the lead shearing and bending device of the present invention.
图3是本发明引脚剪切折弯装置实施例局部视图。Fig. 3 is a partial view of an embodiment of the lead shearing and bending device of the present invention.
图4是本发明引脚剪切折弯装置实施例工作台上产品限位滑槽的结构示意图。Fig. 4 is a schematic structural view of the product limiting chute on the working table of the embodiment of the pin shearing and bending device of the present invention.
图5是本发明引脚剪切折弯装置实施例主视图的局部图。Fig. 5 is a partial view of the front view of an embodiment of the lead shearing and bending device of the present invention.
以下结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
具体实施方式Detailed ways
参见图1至图5,本实施例中的生产线包括上料机构、引脚剪切折弯装置和贴装模组,引脚剪切折弯装置位于上料机构与贴装模组之间,上料机构的出料口与引脚剪切折弯装置的送料导轨1的进料端11连通,贴装模组包括取料手,取料手用于将引脚剪切折弯装置的取料位28上的电子元器件吸附住并将其送入贴装工序。Referring to Figures 1 to 5, the production line in this embodiment includes a feeding mechanism, a lead shearing and bending device, and a placement module, and the lead shearing and bending device is located between the feeding mechanism and the placement module. The discharge port of the feeding mechanism communicates with the feeding
引脚剪切折弯装置包括送料导轨1、工作台2、支座21、剪切组件3、折弯组件4、压紧组件5、第一推送组件6、第二推送组件7和第三推送组件8。The pin shearing and bending device includes a feeding
工作台2上设置有产品限位滑槽21,产品限位滑槽21包括依次连通的送料段22、换位段23和出料段24,送料段22和出料段24均沿着X轴方向延伸,换位段23沿着Y轴方向延伸,送料段22设置有剪脚准备位25,送料段22靠近换位段23的一端设置有剪脚加工位26,出料段24靠近换位段23的一端设置有弯脚加工位27,出料段24远离换位段23的一端设置有取料位28,取料位28远离剪脚加工位26的一侧设置有限位部29,限位部29用于在X方向上对电子元器件10进行限位。The
剪切组件3包括剪脚刀头31和剪脚驱动件(未图示),折弯组件4包括弯脚刀头41和弯脚驱动件42,剪脚刀头31朝向剪脚加工位26设置,剪脚驱动件驱动剪脚刀头31沿着Z轴方向移动,弯脚刀头41朝向弯脚加工位27设置,弯脚驱动件42驱动弯脚刀头41沿着Z轴方向移动,Z轴方向即竖直方向。The
第一推送组件6包括第一推送部61和第一推送驱动件62,第一推送组件6和剪切组件3分别设置在工作台2的沿X轴方向的相对两侧,第一推送部61靠近剪脚准备位25设置,且第一推送部61与剪脚刀头31沿着X轴方向相对设置,第一推送部61沿着X轴方向延伸,第一推送部61与送料段22滑动配合,第一推送驱动件62驱动第一推送部61沿着X轴方向移动。第二推送组件7包括第二推送部71和第二推送驱动件(未图示),第二推送部71靠近剪脚加工位26设置,第二推送部71沿着Y轴方向延伸,第二推送部71与换位段23滑动配合,第二推送驱动件驱动第二推送部71沿着Y轴方向移动。第三推送组件8包括第三推送部81和第三推送驱动件82,第三推送部81靠近弯脚加工位27设置,第三推送驱动件82驱动第三推送部81沿着X轴方向移动,另外,第三推送部82沿着Y轴方向延伸。The first pushing
压紧组件5包括安装座51、压板52、压紧驱动件53、剪切压紧件54和折弯压紧件55,支座21与工作台2相对固定,安装座51与支座21沿着Z轴方向滑动连接,剪切压紧件54和折弯压紧件55均安装在安装座51上,剪切压紧件54靠近剪脚加工位26设置,折弯压紧件55靠近弯脚加工位27设置。压紧驱动件53驱动剪切压紧件54和折弯压紧件55沿着Z轴方向移动,从而带动剪切压紧件54朝向剪脚加工位26移动以及带动折弯压紧件55朝向弯脚加工位27移动。The
剪切压紧件54和折弯压紧件55均包括支撑柱541、弹性件542和压头543,支撑柱541沿着Z轴方向延伸,支撑柱541的Z轴正向端与安装座51连接,弹性件542套设在支撑柱541上,压头543位于支撑柱541的Z轴负向端并与弹性件542抵接,压头543与支撑柱541滑动连接,弹性件542的恢复力迫使压头543朝向产品限位滑槽21移动。各压紧件与电子元器件10的接触方式是弹性接触,从而避免电子元器件10的器件本体被压坏。压板52的Z轴正向端通过弹簧521与安装座51连接,以保证压板52与电子元器件10的引脚弹性接触,从而避免电子元器件10的引脚被压坏。Both the shearing and pressing
压板52设置在安装座51上,压板52位于弯脚加工位27的Z轴正向侧,在X轴方向上,压板52靠近弯脚刀头41,弯脚刀头41朝向压板52的表面平行于压板52的主表面,压板52与弯脚刀头41之间可形成引脚容纳间隙40。当折弯压紧件55向下移动压紧电子元器件10的器件本体101的同时,压板52向下移动并压紧引脚靠近折弯的位置处,接着,弯脚刀头41朝上移动折弯引脚,电子元器件10的折弯部102分位于引脚容纳间隙40中,因此压板52与弯脚刀头41的配合能够提高引脚折弯角度的精确度,从而提高产品质量。The
送料导轨1设置在所述工作台2的一侧,送料导轨1包括进料端11和出料端12,出料端12靠近剪脚准备位25,且出料端12位于剪脚准备位25在Y轴方向上远离出料段24的一侧,自进料端11至出料端12,送料导轨1自上而下倾斜设置。这样,便于电子元器件10在自身重力作用下自动流入剪脚准备位25,无需人工手动上料,进一步提高生产效率。The feeding
引脚剪切折弯装置在开机前,在送料轨道内有序排满电子元器件10,且电子元器件10的引脚朝向同一侧,第一推送部61处于剪脚准备位25的X轴负向侧,第二推送部71处于剪脚加工位26的Y轴负向侧,第三推送部81位于弯脚加工位27的X轴正向侧,剪切压紧件54、折弯压紧件55和压板52均位于行程的最高位置。Before the lead cutting and bending device is turned on, the
引脚剪切折弯装置的工作方法具体包括如下步骤。The working method of the pin shearing and bending device specifically includes the following steps.
送料步骤:第一个电子元器件10被送入剪脚准备位25后,第一推送驱动件62驱动第一推送部61沿着X轴正向移动,第一推送部61将第一个电子元器件10从剪脚准备位25推送至剪脚加工位26后,第一推送部61复位,第一推送部61复位后,第二个电子元器件10沿着送料轨道进入剪脚准备位25。Feeding step: after the first
一次压紧步骤:剪切压紧件54沿着Z轴负向移动压紧剪脚加工位26上的第一个电子元器件10。One pressing step: the shearing and pressing
剪切步骤:剪脚驱动件驱动剪脚刀头31沿着Z轴负向移动将剪脚加工位26上的第一个电子元器件10上引脚多余长度部分剪掉后,剪脚刀头31和剪切压紧件54复位,松开剪脚加工位26上的第一个电子元器件10。Cutting step: the scissors driving part drives the
换位步骤:第二推送驱动件驱动第二推送部71沿着Y轴正向移动,第二推送部71将第一个电子元器件10从剪脚加工位26推送至弯脚加工位27上,第二推送部71复位,第二推送部71复位后,第二个电子元器件10进入送料步骤,第一推送部61将第二个电子元器件10从剪脚准备位25推送至剪脚加工位26。Transposition step: the second pushing driver drives the second pushing
二次压紧步骤:压紧驱动件53驱动安装座51并带动压板52、剪切压紧件54和折弯压紧件55沿着Z轴负向移动,折弯压紧件55压紧第一个电子元器件10的器件本体,压板52的Z轴负向端压紧第一个电子元器件10的引脚本体。同时,第二个电子元器件10进入一次压紧步骤,即剪切压紧件54压紧第二个电子元器件10。The second pressing step: the pressing driving
折弯步骤:弯脚驱动件42驱动弯脚刀头41沿着Z轴正向移动,弯脚刀头41与压板52配合折弯第一个电子元器件10的引脚后,弯脚刀头41和折弯压紧件55复位。同时,第二个电子元器件10进入剪切步骤,即剪脚刀头31将第二个电子元器件10上多余的引脚剪掉。Bending steps: the bending
出料步骤:第三推送驱动件82驱动第三推送部81沿着X轴负向移动,第三推送部81将第一电子元器件10从弯脚加工位27推送至取料位28,第三推送部81复位后,第二个电子元器件10进入换位步骤,第二推送部71将第二个电子元器件10从剪脚加工位26推送至弯脚加工位27上。Discharging step: the third pushing
上述步骤重复运行,每个电子元器件10均依次经过上述的送料步骤、一次压紧步骤、剪切步骤、换位步骤、二次压紧步骤、折弯步骤和出料步骤后完成剪脚和折弯工序,由于上一个电子元器件10在进入换位步骤的同时,第二个电子元器件10进入送料步骤,因此一个压紧组件5能够同时执行上一个电子元器件10的二次压紧步骤以及下一个电子元器件10的一次压紧步骤,各部件之间位置紧凑,减小占用空间,同时各部件有序配合,大幅提高了生产效率。The above steps are repeated, and each
由上可见,通过在工作台上设置U型的产品限位滑槽,以对电子元器件的移动路径进行限位,同时,通过第一推送组件、第二推送组件和第三推送组件推送电子元器件在各工位之间平移,结构简单且工作效率高,同时剪脚准备位、剪脚加工位、弯脚加工位和取料位分散布置在工作台上产品限位滑槽内,相邻两个工位之间的行程短,从而能够充分利用空间,将剪切组件、折弯组件、压紧组件以及三个推送件更合理、紧凑地布置在工作台的周围,从而大大减小引脚剪切折弯装置整体的占用空间,实现整体结构的小型化,便于将其串接在上料机构与贴装模组之间,实现了电子元器件的在线弯脚操作。It can be seen from the above that by setting a U-shaped product limiting chute on the workbench, the moving path of the electronic components is limited, and at the same time, the electronic component is pushed through the first push component, the second push component and the third push component. Components move between each station, with simple structure and high work efficiency. At the same time, the cutting foot preparation position, cutting foot processing position, bending foot processing position and material picking position are scattered and arranged in the product limit chute on the workbench. The stroke between two adjacent stations is short, so that the space can be fully utilized, and the shearing assembly, bending assembly, pressing assembly and three pushing parts are more reasonably and compactly arranged around the workbench, thereby greatly reducing the The overall space occupied by the lead shearing and bending device realizes the miniaturization of the overall structure, which is convenient to be connected in series between the feeding mechanism and the placement module, and realizes the online bending operation of electronic components.
此外,压紧组件还可以包括两个压紧驱动件,两个压紧驱动件分别驱动剪切压紧件和折弯压紧件移动。也可以是剪切压紧件和折弯压紧件两者中的其中一个由支撑柱、弹性件和压头组成。压头也可以由硅胶等弹性材料制成。弹性件可以为弹簧也可以由弹性材料制成。各驱动件均可采用气缸或电机等驱动部件移动的驱动机构。支座也可以固定在工作台上,也可以与工作台一体成型。剪脚刀头和弯脚刀头的宽度可以根据需要改变,可适当增大尺寸,以适用于不同数量引脚的电子元器件。上述改变也能实现本发明的目的。In addition, the pressing assembly may further include two pressing driving parts, and the two pressing driving parts respectively drive the movement of the shearing pressing part and the bending pressing part. It is also possible that one of the shearing and bending parts is composed of a supporting column, an elastic part and a pressing head. The indenter can also be made of elastic materials such as silica gel. The elastic member can be a spring or be made of elastic material. Each driving part can adopt the driving mechanism that drives parts such as cylinder or motor to move. The support can also be fixed on the workbench, or integrally formed with the workbench. The width of the scissors head and the curved head can be changed as required, and the size can be appropriately increased to be suitable for electronic components with different numbers of pins. The above changes can also achieve the purpose of the present invention.
最后需要强调的是,以上仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种变化和更改,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it needs to be emphasized that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications, all within the spirit and principles of the present invention Any modifications, equivalent replacements, improvements, etc. made within the scope of the present invention shall be included within the protection scope of the present invention.
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| CN109954823A (en) * | 2019-04-30 | 2019-07-02 | 苏州英维特精密机械有限公司 | Automatic shearing foot bending equipment |
| CN112845963A (en) * | 2020-11-09 | 2021-05-28 | 配天机器人技术有限公司 | Component shaping and cutting device |
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| CN116274732A (en) * | 2023-03-16 | 2023-06-23 | 康舒电子(东莞)有限公司 | Electronic component pin bending device, circuit board production device and production method |
| CN116274732B (en) * | 2023-03-16 | 2025-12-23 | 康舒电子(东莞)有限公司 | Electronic component pin bending device, circuit board production equipment and production method |
| CN117102385A (en) * | 2023-10-18 | 2023-11-24 | 宁波中车时代传感技术有限公司 | Chip pin bending equipment |
| CN117102385B (en) * | 2023-10-18 | 2024-01-12 | 宁波中车时代传感技术有限公司 | Chip pin bending equipment |
| CN118558899A (en) * | 2024-07-04 | 2024-08-30 | 南京千途智能科技有限公司 | Electronic component pin cutting device |
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