CN115305125A - Full negative pressure coal powder preparation system and method capable of self-circulating flue gas - Google Patents
Full negative pressure coal powder preparation system and method capable of self-circulating flue gas Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
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- C21B2100/80—Interaction of exhaust gases produced during the manufacture of iron or steel with other processes
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Abstract
Description
技术领域technical field
本发明属于冶金、煤碳领域,涉及一种可自循环烟气的全负压煤粉制备系统及方法。The invention belongs to the fields of metallurgy and coal, and relates to a full negative pressure pulverized coal preparation system and method capable of self-circulating flue gas.
背景技术Background technique
现有的制粉系统充氮保安装置设置不完善,由于大部分煤粉制备系统的原煤中配入了较高比例的烟煤,因烟煤挥发分高、容易燃烧及爆炸,给安全制粉带来了一定难度。煤粉制备系统大多依赖于高炉热风炉废气,一旦提供废气的高炉休风无法提供废气或废气量大幅度减少时,系统只有被迫停机无法制粉。煤粉制备系统排查的废气未得到回收利用,造成系统热量损失及大气污染。The existing safety devices for nitrogen filling in the pulverizing system are not well set up. Because most of the raw coal in the pulverized coal preparation system is mixed with a relatively high proportion of bituminous coal, the bituminous coal has a high volatile content and is easy to burn and explode, which brings great harm to the safety of pulverizing. a certain degree of difficulty. Most of the pulverized coal preparation systems rely on the exhaust gas of the blast furnace hot blast stove. Once the blast furnace shutdown that provides the exhaust gas cannot provide exhaust gas or the amount of exhaust gas is greatly reduced, the system has to be shut down and unable to make powder. The exhaust gas checked by the pulverized coal preparation system has not been recycled, resulting in heat loss in the system and air pollution.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种可自循环烟气的全负压煤粉制备系统及方法,将煤粉制备系统排出的尾气中的热量进行回收利用,同时减少煤粉制备系统排到大气中的尾气量。In view of this, the object of the present invention is to provide a full negative pressure pulverized coal preparation system and method capable of self-circulating flue gas, which can recycle the heat in the tail gas discharged from the pulverized coal preparation system, and reduce the amount of waste generated by the pulverized coal preparation system Exhaust gas into the atmosphere.
为达到上述目的,本发明提供如下技术方案:一种可自循环烟气的全负压煤粉制备系统,包括与原煤运输皮带连通的原煤仓,与原煤仓依次连通的给煤机与磨煤机,以及分别与该磨煤机连通的干燥炉与布袋收粉装置,干燥炉上设置有高炉热风炉废气管路,该高炉热风炉废气管路上依次设置有废气截止阀、废气风机入口调节阀、废气引风机以及废气风机出口调节阀;该布袋收粉装置通过系统风量调节阀连通有煤粉风机,该煤粉风机的另一端经循环废气截止阀与高炉热风炉废气管路连通,连通口设置在废气引风机与废气风机出口调节阀之间。In order to achieve the above object, the present invention provides the following technical proposal: a full negative pressure pulverized coal preparation system capable of self-circulating flue gas, including a raw coal bunker connected with the raw coal transport belt, a coal feeder and a coal grinding machine connected with the raw coal bunker in sequence machine, and the drying furnace and bag powder collection device respectively connected with the coal mill. The drying furnace is equipped with a blast furnace hot blast stove exhaust gas pipeline, and the blast furnace hot blast stove exhaust gas pipeline is sequentially equipped with a waste gas shut-off valve and a waste gas fan inlet regulating valve. , the exhaust gas induced draft fan and the outlet regulating valve of the exhaust gas fan; the bag powder collection device is connected with a pulverized coal fan through the system air volume regulating valve, and the other end of the pulverized coal fan is connected with the exhaust gas pipeline of the blast furnace hot blast stove through the circulating waste gas shut-off valve, and the connection port It is arranged between the exhaust gas induced draft fan and the outlet regulating valve of the exhaust gas fan.
可选的,干燥炉顶部连接有点火装置,干燥炉顶部沿点火装置至下依次设置有焦炉煤气管路,高炉煤气内环管路与高炉煤气外环管路。Optionally, an ignition device is connected to the top of the drying furnace, and coke oven gas pipelines, blast furnace gas inner ring pipelines and blast furnace gas outer ring pipelines are sequentially arranged on the top of the drying furnace along the ignition device to the bottom.
可选的,焦炉煤气管路上沿焦炉煤气入口依次设置有焦炉煤气截止阀、焦炉煤气调节阀与焦煤助空调节阀;高炉煤气内环管路沿高炉煤气入口依次设置有高炉煤气内环截止阀、高炉煤气内环调节阀与高煤内环助空调节阀;高炉煤气外环管路沿高炉煤气入口依次设置有高炉煤气外环截止阀、高炉煤气外环调节阀与高煤外环助空调节阀;焦煤助空调节阀、高煤内环助空调节阀与高煤外环助空调节阀并联设置并均连接有助燃风机。Optionally, a coke oven gas cut-off valve, a coke oven gas regulating valve and a coking coal air-conditioning regulating valve are arranged in sequence along the coke oven gas inlet on the coke oven gas pipeline; Inner ring cut-off valve, blast furnace gas inner ring regulating valve and high coal inner ring air-assisted regulating valve; blast furnace gas outer ring pipeline along the blast furnace gas inlet is provided with blast furnace gas outer ring stop valve, blast furnace gas outer ring regulating valve and high coal Outer ring air-assisted regulating valve; coking coal air-assisted regulating valve, high-coal inner-ring air-assisted regulating valve and high-coal outer ring air-assisted regulating valve are set in parallel and are connected with combustion-supporting fans.
可选的,干燥炉与磨煤机依次经热风阀、冷风接入口、氮气接入口、氧含量监测点、温度监测点与磨煤机连通,干燥炉上还设置有压力表、窥视孔与放散阀;冷风接入口上设置有冷风接入管道,该管道上沿冷风进气方向依次设置有冷风调节阀与冷风截止阀,氮气接入口上设置有氮气接入管道,该管道上设置有磨煤机入口充氮阀。Optionally, the drying furnace and the coal mill are connected to the coal mill through the hot air valve, cold air inlet, nitrogen inlet, oxygen content monitoring point, and temperature monitoring point in turn. The drying furnace is also equipped with a pressure gauge, a peephole and a vent Valve; the cold air inlet is provided with a cold air inlet pipe, which is provided with a cold air regulating valve and a cold air stop valve in sequence along the cold air inlet direction, and a nitrogen inlet pipe is arranged on the nitrogen inlet, and the pipe is provided with a grinding coal Machine inlet nitrogen filling valve.
可选的,原煤仓与给煤机之间设置有给煤机入口阀,给煤机与磨煤机之间设置有磨煤机入口阀,给煤机与磨煤机上共同连通有密封风机;磨煤机上依次通过氮气接入口、温度监测点、氧含量监测点与布袋收粉装置连通,氮气接入口设置有带磨煤机出口充氮泵的氮气管路,磨煤机上还设置有电流表。Optionally, a coal feeder inlet valve is set between the raw coal bunker and the coal feeder, a coal mill inlet valve is set between the coal feeder and the coal mill, and a sealed fan is connected to the coal feeder and the coal mill; The coal mill is connected to the bag powder collection device through the nitrogen inlet, temperature monitoring point, and oxygen content monitoring point in sequence. The nitrogen inlet is equipped with a nitrogen pipeline with a nitrogen pump at the outlet of the coal mill, and an ammeter is also installed on the coal mill.
可选的,布袋收粉装置顶部设置有通入氮气使用的脉冲冲粉装置,底部依次经卸料电机与煤粉振动筛连通有煤粉仓;布袋收粉装置与系统风量调节阀连通之间还分别设置有氧含量监测点与温度监测点,布袋收粉装置上还设置有用于充入氮气用的充氮阀。Optionally, the top of the bag powder collection device is equipped with a pulse powder device for feeding nitrogen gas, and the bottom is connected to the coal powder bin through the unloading motor and the coal powder vibrating screen in turn; between the bag powder collection device and the system air volume regulating valve There are also aerobic content monitoring points and temperature monitoring points respectively, and a nitrogen filling valve for filling nitrogen is also set on the bag powder collecting device.
一种可自循环烟气的全负压煤粉制备方法,应用如上述的一种可自循环烟气的全负压煤粉制备系统,包括以下步骤:A full negative pressure pulverized coal preparation method capable of self-circulating flue gas, using the above-mentioned full negative pressure pulverized coal preparation system capable of self-circulating flue gas, comprising the following steps:
A、制粉前的准备工作,A. Preparations before milling,
A1,原煤运输皮带启动,向原煤仓装满原煤,保障磨煤机内有原煤进入;A1, start the raw coal transport belt, fill the raw coal bunker with raw coal, and ensure that raw coal enters the coal mill;
A2,干燥炉点火及保温过,为整个系统提供干燥原煤的热量;A2, the drying furnace is ignited and kept warm to provide heat for the entire system to dry raw coal;
A21,炉膛吹扫:开启助燃风机、焦煤助空调节阀,使用助燃空气对干燥炉炉膛吹扫,炉膛吹扫时间不低于3分钟,吹扫完毕正式进行点火;A21, Furnace purging: Turn on the combustion-supporting fan and the coking coal-assisted air-conditioning valve, and use combustion-supporting air to purge the drying furnace furnace. The time for purging the furnace is not less than 3 minutes, and the ignition is officially carried out after purging;
A22,点火程序:打开焦炉煤气调节阀,打开焦煤助空调节阀,启动点火装置;此时点火装置推进干燥炉炉内,打开焦炉煤气截止阀供入焦炉煤气开始点火;A22, ignition procedure: open the coke oven gas regulating valve, open the coking coal air-conditioning regulating valve, and start the ignition device; at this time, the ignition device is pushed into the drying furnace, and the coke oven gas stop valve is opened to supply coke oven gas to start ignition;
A23,确认点火成功:通过干燥炉上的窥视孔或者设置的现场远程炉内监控摄像头观察火焰情况,出现淡蓝色火焰说明点火成功;A23, confirm that the ignition is successful: observe the flame situation through the peephole on the drying furnace or the on-site remote furnace monitoring camera, and the light blue flame indicates that the ignition is successful;
A24,炉体保温:打开高炉煤气内环截止阀、高炉煤气内环调节阀、高煤内环助空调节阀燃烧高炉煤气进行干燥炉保温;A24, Furnace body heat preservation: Open the blast furnace gas inner ring stop valve, blast furnace gas inner ring regulating valve, high coal inner ring auxiliary air conditioning valve to burn blast furnace gas to keep the drying furnace warm;
B、煤粉制备系统启动,B. The pulverized coal preparation system starts,
B1,打开热风阀、关闭放散阀;B1, open the hot air valve, close the release valve;
B2,开煤粉风机,煤粉制备系统整个过程为全负压运行,煤粉风机为整个系统提供负压;B2, turn on the pulverized coal fan, the whole process of the pulverized coal preparation system is in full negative pressure operation, and the pulverized coal fan provides negative pressure for the whole system;
B3,开系统风量调节阀;B3, open the system air volume control valve;
B4,依次开废气引风机、开废气截止阀及废气风机入口调节阀,废气风机出口调节阀,将高炉热风炉废气引入干燥炉炉内与干燥炉炉内的高温气体进行混合;B4, turn on the exhaust gas induced draft fan, open the exhaust gas shut-off valve and the exhaust gas fan inlet regulating valve, and the exhaust gas fan outlet regulating valve, and introduce the blast furnace hot blast stove exhaust gas into the drying furnace to mix with the high-temperature gas in the drying furnace;
B5,打开冷风截止阀并通过调节冷风调节阀开度、高炉煤气燃烧量,调节整个系统温度,保持磨煤机出口温度95℃以内,逐步提高布袋收粉装置出口温度;B5, open the cold air cut-off valve and adjust the temperature of the entire system by adjusting the opening of the cold air regulating valve and the combustion volume of blast furnace gas, keep the outlet temperature of the coal mill within 95°C, and gradually increase the outlet temperature of the bag powder collecting device;
B6,通过调节系统风量调节阀开度,控制好整个系统负压,保持干燥炉炉膛压力为微负压即可,确保系统有一定抽力,整个气路通畅;B6, by adjusting the opening of the air volume regulating valve of the system, the negative pressure of the whole system can be well controlled, and the pressure of the furnace chamber of the drying furnace can be kept at a slight negative pressure, so as to ensure that the system has a certain suction force and the entire gas path is unobstructed;
B7,待布袋收粉装置出口温度达到70℃左右时,启动磨煤机、卸料电机、煤粉振动筛及脉冲吹粉装置;B7, when the outlet temperature of the bag powder collection device reaches about 70°C, start the coal mill, unloading motor, coal powder vibrating screen and pulse powder blowing device;
B8,打开磨煤机入口阀,给煤机入口阀,启动给煤机并设定给煤量,给煤量初始设定值不宜过大,通过观察磨煤机电流表,当电流较给煤之前明显增大时,判断磨煤机已咬煤,此时关闭冷风截止阀及冷风调节阀,开始正式磨煤制粉;B8. Open the inlet valve of the coal mill and the inlet valve of the coal feeder, start the coal feeder and set the coal feeding amount. The initial setting value of the coal feeding amount should not be too large. By observing the coal mill ammeter, when the current When the increase is obvious, it is judged that the coal mill has bitten coal. At this time, the cold air stop valve and the cold air regulating valve are closed, and the formal coal pulverization begins;
B9,逐步并缓慢增加给煤机的给煤量、并逐步提高高炉煤气燃烧量,保持磨煤机出口温度在85℃-93℃;B9. Gradually and slowly increase the coal feed rate of the coal feeder, and gradually increase the blast furnace gas combustion rate, and keep the outlet temperature of the coal mill at 85°C-93°C;
B10,确定磨煤机进出口温度及氧含量稳定且在规定范围内时,系统启动完毕;此时可开启循环废气截止阀将煤粉风机抽出的废气重新引入到干燥炉预热进行循环利用。B10, when the temperature at the inlet and outlet of the coal mill and the oxygen content are determined to be stable and within the specified range, the system is started; at this time, the waste gas circulation valve can be opened to reintroduce the waste gas from the pulverized coal fan to the drying furnace for preheating and recycling.
可选的,B3步骤中,动初期由于未正式磨煤,整个制粉系统无负荷,初始开度不宜过大,为30%-40%;B5步骤中,通过控制高炉煤气外环调节阀及高炉煤气内环调节阀开度的大小控制煤气燃烧量。Optionally, in step B3, the initial opening should not be too large, which is 30%-40%, because coal has not been formally pulverized at the initial stage of operation, and the initial opening should not be too large, which is 30%-40%. The opening of the blast furnace gas inner ring regulating valve controls the gas combustion volume.
可选的,B9步骤中,内环高炉煤气不够时开启外环高炉煤气。Optionally, in step B9, when the inner ring blast furnace gas is insufficient, the outer ring blast furnace gas is turned on.
可选的,系统启动过程中,如磨煤机进出口温度及氧含量、布袋收粉装置出口温度及氧含量超标,立即开启对应处设置的充氮阀开启冲入氮气降温或降氧含量保证系统安全。Optionally, during system start-up, if the temperature at the inlet and outlet of the coal mill and the oxygen content, and the outlet temperature and oxygen content of the cloth bag powder collection device exceed the standard, immediately open the nitrogen filling valve set at the corresponding place to open and flush nitrogen to cool down or reduce the oxygen content to ensure system security.
本发明的有益效果在于:本发明为全密闭及全负压运行,制粉过程有效隔绝了空气、系统多处设置了充氮保安装置,可将原煤安全及快速高效加工成质量(水分、粒度等)合格的煤粉。降低煤粉制备系统对高炉热风炉废气的依赖,避免高炉休风时热风炉无法提供废气或废气量大幅度减少时无法制粉的困境。同时将煤粉制备系统排出的尾气中的热量进行回收利用,减少热量损失,降低高炉煤气的消耗,节约能源。并有效减少煤粉制备系统排到大气中的尾气量,减少对环境的污染。The beneficial effect of the present invention is that: the present invention is fully enclosed and fully negative pressure operation, the air is effectively isolated in the pulverizing process, and nitrogen-filled safety devices are installed in multiple places in the system, so that the raw coal can be safely, quickly and efficiently processed into quality (moisture, particle size etc.) Qualified pulverized coal. Reduce the dependence of the pulverized coal preparation system on the exhaust gas of the blast furnace hot blast stove, and avoid the dilemma that the hot blast stove cannot provide exhaust gas or the amount of exhaust gas is greatly reduced when the blast furnace is shut down. At the same time, the heat in the tail gas discharged from the pulverized coal preparation system is recycled to reduce heat loss, reduce the consumption of blast furnace gas, and save energy. And effectively reduce the amount of tail gas discharged into the atmosphere by the pulverized coal preparation system, and reduce the pollution to the environment.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the investigation and research below, or can be obtained from It is taught in the practice of the present invention. The objects and other advantages of the invention may be realized and attained by the following specification.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose of the present invention, technical solutions and advantages clearer, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
图1为本发明的整体系统示意图。Figure 1 is a schematic diagram of the overall system of the present invention.
附图标记:原煤运输皮带1、原煤仓2、给煤机入口阀3、给煤机4、磨煤机入口阀5、密封风机6、磨煤机7、电流表8、磨煤机出口充氮阀9、布袋收粉装置10、脉冲吹粉装置11、充氮阀12、卸料电机13、煤粉振动筛14、煤粉仓15、系统风量调节阀16、煤粉风机17、循环废气截止阀18、废气截止阀19、废气风机入口调节阀20、废气引风机21、废气风机出口调节阀22、干燥炉23、压力表24、窥视孔25、助燃风机26、点火装置27、高煤外环助空调节阀28、高煤内环助空调节阀29、焦煤助空调节阀30、焦炉煤气截止阀31、焦炉煤气调节阀32、高炉煤气内环截止阀33、高炉煤气内环调节阀34、高炉煤气外环截止阀35、高炉煤气外环调节阀36、放散阀37、热风阀38、磨煤机入口充氮阀39、冷风截止阀40、冷风调节阀41、温度监测点42、氧含量监测点43。Reference signs: raw coal transport belt 1,
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the diagrams provided in the following embodiments are only schematically illustrating the basic concept of the present invention, and the following embodiments and the features in the embodiments can be combined with each other in the case of no conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Wherein, the accompanying drawings are for illustrative purposes only, and represent only schematic diagrams, rather than physical drawings, and should not be construed as limiting the present invention; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, Enlargement or reduction does not represent the size of the actual product; for those skilled in the art, it is understandable that certain known structures and their descriptions in the drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of the embodiments of the present invention, the same or similar symbols correspond to the same or similar components; , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred devices or elements must It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the drawings are for illustrative purposes only, and should not be construed as limiting the present invention. For those of ordinary skill in the art, the understanding of the specific meaning of the above terms.
请参阅图1,为一种可自循环烟气的全负压煤粉制备系统,包括与原煤运输皮带1连通的原煤仓2,与原煤仓2依次连通的给煤机4与磨煤机7,以及分别与该磨煤机7连通的干燥炉23与布袋收粉装置10,干燥炉23上设置有高炉热风炉废气管路,该高炉热风炉废气管路上依次设置有废气截止阀19、废气风机入口调节阀20、废气引风机21以及废气风机出口调节阀22;该布袋收粉装置10通过系统风量调节阀16连通有煤粉风机17,该煤粉风机17的另一端经循环废气截止阀18与高炉热风炉废气管路连通,连通口设置在废气引风机21与废气风机出口调节阀22之间,干燥炉23顶部连接有点火装置27,干燥炉23顶部沿点火装置27至下依次设置有焦炉煤气管路,高炉煤气内环管路与高炉煤气外环管路,焦炉煤气管路上沿焦炉煤气入口依次设置有焦炉煤气截止阀31、焦炉煤气调节阀32与焦煤助空调节阀30;高炉煤气内环管路沿高炉煤气入口依次设置有高炉煤气内环截止阀33、高炉煤气内环调节阀34与高煤内环助空调节阀29;高炉煤气外环管路沿高炉煤气入口依次设置有高炉煤气外环截止阀35、高炉煤气外环调节阀36与高煤外环助空调节阀28;焦煤助空调节阀30、高煤内环助空调节阀29与高煤外环助空调节阀28并联设置并均连接有助燃风机26,干燥炉23与磨煤机7依次经热风阀38、冷风接入口、氮气接入口、氧含量监测点43、温度监测点42与磨煤机7连通,干燥炉23上还设置有压力表24、窥视孔25与放散阀37;冷风接入口上设置有冷风接入管道,该管道上沿冷风进气方向依次设置有冷风调节阀41与冷风截止阀40,氮气接入口上设置有氮气接入管道,该管道上设置有磨煤机入口充氮阀39,原煤仓2与给煤机4之间设置有给煤机入口阀3,给煤机4与磨煤机7之间设置有磨煤机入口阀5,给煤机4与磨煤机7上共同连通有密封风机6;磨煤机7上依次通过氮气接入口、温度监测点42、氧含量监测点43与布袋收粉装置10连通,氮气接入口设置有带磨煤机出口充氮泵9的氮气管路,磨煤机7上还设置有电流表8,布袋收粉装置10顶部设置有通入氮气使用的脉冲冲粉装置11,底部依次经卸料电机13与煤粉振动筛14连通有煤粉仓15;布袋收粉装置10与系统风量调节阀16连通之间还分别设置有氧含量监测点43与温度监测点42,布袋收粉装置10上还设置有用于充入氮气用的充氮阀12。Please refer to Figure 1, which is a self-circulating flue gas full negative pressure pulverized coal preparation system, including a
一种可自循环烟气的全负压煤粉制备方法,应用如上述的一种可自循环烟气的全负压煤粉制备系统,包括以下步骤:A full negative pressure pulverized coal preparation method capable of self-circulating flue gas, using the above-mentioned full negative pressure pulverized coal preparation system capable of self-circulating flue gas, comprising the following steps:
1、煤粉制备系统启动步骤及相关工艺流程;1. Start-up steps and related process flow of pulverized coal preparation system;
(1)原煤运输皮带1启动,向原煤仓2装满原煤(保障磨煤机7内有源源不断的原煤进入)。(1) The raw coal transport belt 1 is started, and the
(2)干燥炉23点火及保温过程(为整个系统提供干燥原煤的热量):(2) Ignition and heat preservation process of drying furnace 23 (providing the heat of drying raw coal for the whole system):
①炉膛吹扫:开启助燃风机26、焦煤助空调节阀30,使用助燃空气对干燥炉23炉膛吹扫,炉膛吹扫时间不低于3分钟(防止干燥炉23炉内存在煤气死角发生打炮事故。)吹扫完毕正式进行点火。① Furnace purging: Turn on the combustion-supporting
②点火程序:打开焦炉煤气调节阀32,打开焦煤助空调节阀30,启动点火装置27。此时点火装置27推进干燥炉23炉内,打开焦炉煤气截止阀31供入焦炉煤气开始点火。②Ignition procedure: open the coke oven
③确认点火成功:通过干燥炉23上的窥视孔25或者设置的现场远程炉内监控摄像头观察火焰情况,出现淡蓝色火焰说明点火成功。③Confirm that the ignition is successful: observe the flame situation through the peep hole 25 on the drying
④炉体保温:打开高炉煤气内环截止阀33、高炉煤气内环调节阀34、高煤内环助空调节阀29燃烧高炉煤气进行干燥炉23保温。④ Heat preservation of the furnace body: open the blast furnace gas inner ring shut-off valve 33, the blast furnace gas inner
2、煤粉制备系统启动步骤及相关工艺流程;2. Start-up steps and related process flow of pulverized coal preparation system;
(1)打开热风阀38、关闭放散阀37。(1) Open the
(2)开煤粉风机17(煤粉制备系统整个过程为全负压运行,煤粉风机17为整个系统提供负压)。(2) Turn on the pulverized coal fan 17 (the whole process of the pulverized coal preparation system is full negative pressure operation, and the pulverized
(3)开系统风量调节阀16(启动初期由于未正式磨煤,整个制粉系统无负荷,初始开度不宜过大,30%-40%为宜。)(3) Open the system air volume regulating valve 16 (due to the lack of formal coal grinding in the initial stage of start-up, the entire pulverizing system has no load, and the initial opening should not be too large, 30%-40% is appropriate.)
(4)依次开废气引风机21、开废气截止阀19及废气风机入口调节阀20,废气风机出口调节阀22,将高炉热风炉废气引入干燥炉23炉内与干燥炉23炉内的高温气体进行混合。(4) Turn on the waste gas induced draft fan 21, open the waste gas shut-off valve 19 and the waste gas blower
(5)打开冷风截止阀40并通过调节冷风调节阀41开度、高炉煤气燃烧量(通过控制高炉煤气外环调节阀36及高炉煤气内环调节阀34开度的大小控制煤气燃烧量),调节整个系统温度,保持磨煤机7出口温度95℃以内,逐步提高布袋收粉装置10出口温度。(5) Open the cold wind shut-off
(6)通过调节系统风量调节阀16开度,控制好整个系统负压(通过观察干燥炉23上压力表24),保持干燥炉23炉膛压力为微负压即可(-200pa左右),确保系统有一定抽力,整个气路通畅。(6) Control the negative pressure of the whole system (by observing the
(7)待布袋收粉装置10出口温度达到70℃左右时,启动磨煤机7、卸料电机13、煤粉振动筛14及脉冲吹粉装置11。(7) When the outlet temperature of the cloth bag
(8)打开磨煤机入口阀5,给煤机入口阀3,启动给煤机4并设定给煤量,给煤量初始设定值不宜过大(10t/h左右即可),通过观察磨煤机7电流表8,当电流较给煤之前明显增大时,判断磨煤机7已咬煤,此时关闭冷风截止阀40及冷风调节阀41(避免空气进入系统与磨煤机7内的原煤接触),开始正式磨煤制粉。(8) Open the inlet valve 5 of the coal mill and the
(9)逐步并缓慢增加给煤机4的给煤量、并逐步提高高炉煤气燃烧量(内环高炉煤气不够时开启外环高炉煤气),保持磨煤机7出口温度在85℃-93℃。(9) Gradually and slowly increase the coal feed rate of the coal feeder 4, and gradually increase the blast furnace gas combustion rate (when the inner ring blast furnace gas is insufficient, the outer ring blast furnace gas is turned on), and keep the outlet temperature of the
(10)确定磨煤机7进出口温度及氧含量稳定且在规定范围内时,系统启动完毕。此时可开启循环废气截止阀1918将煤粉风机17抽出的废气重新引入到干燥炉23预热进行循环利用。(10) When it is determined that the temperature at the inlet and outlet of the
(11)系统启动过程中,如磨煤机7进出口温度及氧含量、布袋收粉装置10出口温度及氧含量超标,立即开启对应处设置的充氮阀开启冲入氮气降温或降氧含量保证系统安全。(11) During system start-up, if the temperature and oxygen content at the inlet and outlet of the
本发明为全密闭及全负压运行,制粉过程有效隔绝了空气、系统多处设置了充氮保安装置,可将原煤安全及快速高效加工成质量(水分、粒度等)合格的煤粉。降低煤粉制备系统对高炉热风炉废气的依赖,避免高炉休风时热风炉无法提供废气或废气量大幅度减少时无法制粉的困境。同时将煤粉制备系统排出的尾气中的热量进行回收利用,减少热量损失,降低高炉煤气的消耗,节约能源。并有效减少煤粉制备系统排到大气中的尾气量,减少对环境的污染。The invention is fully enclosed and fully negative pressure operation, the air is effectively isolated during the pulverization process, and nitrogen-filled safety devices are installed in multiple places in the system, so that the raw coal can be safely, quickly and efficiently processed into coal powder with qualified quality (moisture, particle size, etc.). Reduce the dependence of the pulverized coal preparation system on the exhaust gas of the blast furnace hot blast stove, and avoid the dilemma that the hot blast stove cannot provide exhaust gas or the amount of exhaust gas is greatly reduced when the blast furnace is shut down. At the same time, the heat in the tail gas discharged from the pulverized coal preparation system is recycled to reduce heat loss, reduce the consumption of blast furnace gas, and save energy. And effectively reduce the amount of tail gas discharged into the atmosphere by the pulverized coal preparation system, and reduce the pollution to the environment.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should be included in the scope of the claims of the present invention.
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