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CN115274847A - Semiconductor structure and method of forming the same - Google Patents

Semiconductor structure and method of forming the same Download PDF

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CN115274847A
CN115274847A CN202110476488.5A CN202110476488A CN115274847A CN 115274847 A CN115274847 A CN 115274847A CN 202110476488 A CN202110476488 A CN 202110476488A CN 115274847 A CN115274847 A CN 115274847A
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layer
fin
forming
dielectric layer
region
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彭小毛
侯永田
王丹
王艳霞
甘桃
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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Semiconductor Manufacturing International Beijing Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/01Manufacture or treatment
    • H10D30/021Manufacture or treatment of FETs having insulated gates [IGFET]
    • H10D30/024Manufacture or treatment of FETs having insulated gates [IGFET] of fin field-effect transistors [FinFET]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/62Fin field-effect transistors [FinFET]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/80Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs
    • H10D84/82Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs of only field-effect components
    • H10D84/83Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs of only field-effect components of only insulated-gate FETs [IGFET]
    • H10D84/834Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs of only field-effect components of only insulated-gate FETs [IGFET] comprising FinFETs

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Abstract

一种半导体结构及其形成方法,其中,半导体结构包括:衬底,所述衬底包括邻接的第一区和第二区;位于所述第一区上相互分立的若干第一鳍;位于所述第二区上相互分立的若干第二鳍;位于第一区上的第一介质层,所述第一介质层表面低于第一鳍顶面;位于第一鳍暴露的表面的沟道层;位于所述沟道层表面的覆盖层。所述半导体结构能够使半导体器件在降低闪烁噪声的同时,性能也较好。

Figure 202110476488

A semiconductor structure and a method for forming the same, wherein the semiconductor structure includes: a substrate, the substrate includes a first region and a second region adjacent to each other; a plurality of first fins located on the first region and separated from each other; A plurality of second fins separated from each other on the second region; a first dielectric layer on the first region, the surface of the first dielectric layer is lower than the top surface of the first fin; a channel layer on the exposed surface of the first fin ; A cover layer on the surface of the channel layer. The semiconductor structure enables the semiconductor device to have better performance while reducing flicker noise.

Figure 202110476488

Description

半导体结构及其形成方法Semiconductor structures and methods of forming them

技术领域technical field

本发明涉及半导体制造技术领域,特别涉及一种半导体结构及其形成方法。The invention relates to the technical field of semiconductor manufacturing, in particular to a semiconductor structure and a forming method thereof.

背景技术Background technique

金属-氧化物-半导体(MOS)晶体管是半导体制造中的最基本器件,其广泛适用于各种集成电路中。根据主要载流子以及制造时的掺杂类型不同,MOS晶体管分为NMOS晶体管和PMOS晶体管。Metal-oxide-semiconductor (MOS) transistors are the most basic devices in semiconductor manufacturing, and are widely used in various integrated circuits. According to the main carrier and the doping type during manufacture, MOS transistors are divided into NMOS transistors and PMOS transistors.

然而,现有的半导体器件的性能仍然有待改善。However, the performance of existing semiconductor devices still needs to be improved.

发明内容Contents of the invention

本发明解决的技术问题是提供一种半导体结构及其形成方法,在降低半导体器件的闪烁噪声的同时,使半导体器件的性能、性能的可控性均较好。The technical problem solved by the present invention is to provide a semiconductor structure and a forming method thereof, which can reduce the flicker noise of the semiconductor device and at the same time make the performance and performance controllability of the semiconductor device better.

为解决上述技术问题,本发明的技术方案提供一种半导体结构,包括:衬底,所述衬底包括邻接的第一区和第二区;位于所述第一区上相互分立的若干第一鳍;位于所述第二区上相互分立的若干第二鳍;位于第一区上的第一介质层,所述第一介质层表面低于第一鳍顶面;位于第一鳍暴露的表面的沟道层;位于所述沟道层表面的覆盖层。In order to solve the above technical problems, the technical solution of the present invention provides a semiconductor structure, including: a substrate, the substrate includes a first region and a second region adjacent to each other; several first regions separated from each other on the first region fins; a plurality of second fins separated from each other on the second region; a first dielectric layer on the first region, the surface of the first dielectric layer is lower than the top surface of the first fin; and an exposed surface of the first fin A channel layer; a cover layer located on the surface of the channel layer.

可选的,所述覆盖层和第一鳍的材料相同,或者所述沟道层和第一鳍的材料相同。Optionally, the cover layer is made of the same material as the first fin, or the channel layer is made of the same material as the first fin.

可选的,所述沟道层的材料包括硅锗,所述覆盖层的材料包括硅。Optionally, the material of the channel layer includes silicon germanium, and the material of the covering layer includes silicon.

可选的,所述第一鳍的材料包括硅或硅锗。Optionally, the material of the first fin includes silicon or silicon germanium.

可选的,所述沟道层的材料的载流子迁移率大于覆盖层的材料的载流子迁移率。Optionally, the carrier mobility of the material of the channel layer is greater than the carrier mobility of the material of the covering layer.

可选的,所述沟道层的厚度小于或等于2纳米。Optionally, the thickness of the channel layer is less than or equal to 2 nanometers.

可选的,所述覆盖层的厚度小于或等于4纳米。Optionally, the thickness of the covering layer is less than or equal to 4 nanometers.

可选的,还包括:位于所述第二区上的第二介质层,所述第二介质层表面低于第二鳍顶面。Optionally, it further includes: a second dielectric layer on the second region, the surface of the second dielectric layer is lower than the top surface of the second fin.

可选的,所述第一介质层还位于所述第二区上,所述第一介质层表面还低于第二鳍顶面。Optionally, the first dielectric layer is also located on the second region, and the surface of the first dielectric layer is also lower than the top surface of the second fin.

可选的,所述第一区用于形成PMOS晶体管,所述第二区用于形成NMOS晶体管。Optionally, the first region is used to form a PMOS transistor, and the second region is used to form an NMOS transistor.

相应的,本发明技术方案还提供一种半导体结构的形成方法,包括:提供衬底,所述衬底包括第一区;在所述第一区上形成若干第一鳍;在所述第一区上形成第一介质层,所述第一介质层表面低于第一鳍顶面;在形成第一介质层后,在第一鳍暴露的表面形成沟道层;在所述沟道层表面形成覆盖层。Correspondingly, the technical solution of the present invention also provides a method for forming a semiconductor structure, including: providing a substrate, the substrate including a first region; forming a plurality of first fins on the first region; A first dielectric layer is formed on the region, and the surface of the first dielectric layer is lower than the top surface of the first fin; after the formation of the first dielectric layer, a channel layer is formed on the exposed surface of the first fin; on the surface of the channel layer Form an overlay.

可选的,采用选择性外延生长工艺,在所述第一鳍暴露的表面形成沟道层。Optionally, a selective epitaxial growth process is used to form a channel layer on the exposed surface of the first fin.

可选的,采用选择性外延生长工艺,在所述沟道层表面形成覆盖层。Optionally, a capping layer is formed on the surface of the channel layer by using a selective epitaxial growth process.

可选的,所述衬底还包括与所述第一区邻接的第二区,在所述第二区上具有若干第二鳍;所述半导体结构的形成方法还包括:在形成所述覆盖层之后,在所述第二区上形成第二介质层,所述第二介质层表面低于第二鳍顶面。Optionally, the substrate further includes a second region adjacent to the first region, and there are several second fins on the second region; the method for forming the semiconductor structure further includes: forming the covering After layering, a second dielectric layer is formed on the second region, and the surface of the second dielectric layer is lower than the top surface of the second fin.

可选的,形成第一介质层和第二介质层的方法包括:在第一区和第二区上形成初始介质层,所述初始介质层覆盖所述第一鳍和第二鳍的侧壁面;在所述初始介质层表面形成掩膜层,所述掩膜层暴露出第一区上的初始介质层;以所述掩膜层为掩膜,刻蚀第一区上的初始介质层,直至在第一区上形成所述第一介质层;在形成所述覆盖层之后,刻蚀所述第二区上的初始介质层,直至第二区上的初始介质层表面与第一介质层表面齐平,在所述第二区上形成第二介质层。Optionally, the method for forming the first dielectric layer and the second dielectric layer includes: forming an initial dielectric layer on the first region and the second region, the initial dielectric layer covering the side wall surfaces of the first fin and the second fin ; forming a mask layer on the surface of the initial dielectric layer, the mask layer exposing the initial dielectric layer on the first region; using the mask layer as a mask, etching the initial dielectric layer on the first region, until the first dielectric layer is formed on the first region; after forming the cover layer, etch the initial dielectric layer on the second region until the surface of the initial dielectric layer on the second region is in contact with the first dielectric layer The surfaces are flush, and a second dielectric layer is formed on the second region.

可选的,形成所述沟道层的方法还包括:在形成所述初始介质层之前,在所述第一鳍和第二鳍顶面形成氧化层;在以所述掩膜层为掩膜刻蚀第一区上的初始介质层的过程中,还以所述掩膜层为掩膜刻蚀第一区上的氧化层,以暴露第一鳍顶面。Optionally, the method for forming the channel layer further includes: before forming the initial dielectric layer, forming an oxide layer on the top surfaces of the first fin and the second fin; using the mask layer as a mask In the process of etching the initial dielectric layer on the first region, the oxide layer on the first region is also etched using the mask layer as a mask, so as to expose the top surface of the first fin.

可选的,所述第一介质层还位于所述第二区上,所述第一介质层表面还低于第二鳍顶面。Optionally, the first dielectric layer is also located on the second region, and the surface of the first dielectric layer is also lower than the top surface of the second fin.

可选的,形成所述沟道层和覆盖层的方法还包括:在形成所述第一介质层之后,且在形成沟道层之前,在暴露的第二鳍表面形成氧化膜;所述半导体结构的形成方法还包括:在形成所述覆盖层之后,去除第二鳍表面的氧化膜。Optionally, the method for forming the channel layer and the cover layer further includes: after forming the first dielectric layer and before forming the channel layer, forming an oxide film on the exposed surface of the second fin; The forming method of the structure further includes: after forming the covering layer, removing the oxide film on the surface of the second fin.

可选的,还包括:在所述衬底上形成若干横跨所述第一鳍和第二鳍的栅极,所述栅极包括位于所述第一鳍、第二鳍表面的初始氧化膜、位于所述初始氧化膜表面的伪栅极;在形成所述栅极之后,在所述第一介质层表面形成中间介质层,所述中间介质层还位于栅极的侧壁面;在形成中间介质层后,去除所述伪栅极,在所述中间介质层内形成若干栅开口,所述栅开口底部暴露出所述初始氧化膜;在暴露的第二鳍表面形成氧化膜的方法包括:在形成栅开口之后,去除第一区暴露的初始氧化膜。Optionally, further comprising: forming a plurality of gates across the first fin and the second fin on the substrate, the gates including an initial oxide film on the surface of the first fin and the second fin , a dummy gate located on the surface of the initial oxide film; after forming the gate, an intermediate dielectric layer is formed on the surface of the first dielectric layer, and the intermediate dielectric layer is also located on the side wall surface of the gate; after forming the intermediate After the dielectric layer, the dummy gate is removed, and several gate openings are formed in the intermediate dielectric layer, and the bottom of the gate openings exposes the initial oxide film; the method for forming an oxide film on the exposed surface of the second fin includes: After forming the gate opening, the initial oxide film exposed in the first region is removed.

可选的,在暴露的第二鳍表面形成氧化膜的方法包括:在形成所述第一介质层后,在所述第一鳍和第二鳍暴露的表面形成初始氧化膜;在所述第一介质层和初始氧化膜表面形成掩膜层,所述掩膜层暴露出第一区上的初始氧化膜;以所述掩膜层为掩膜,刻蚀所述初始氧化膜,直至去除第一区上的初始氧化膜,以在第二鳍暴露的表面形成所述氧化膜。Optionally, the method for forming an oxide film on the exposed surface of the second fin includes: after forming the first dielectric layer, forming an initial oxide film on the exposed surfaces of the first fin and the second fin; A dielectric layer and a mask layer are formed on the surface of the initial oxide film, and the mask layer exposes the initial oxide film on the first region; using the mask layer as a mask, etching the initial oxide film until the first layer is removed an initial oxide film on the first region to form the oxide film on the exposed surface of the second fin.

与现有技术相比,本发明实施例的技术方案具有以下有益效果:Compared with the prior art, the technical solutions of the embodiments of the present invention have the following beneficial effects:

本发明的技术方案提供的半导体结构中,通过位于第一鳍表面的沟道层和位于沟道层表面的覆盖层,能够构成掩埋沟道的结构。在所述掩埋沟道的结构中,通过所述覆盖层间隔开了沟道层和晶体管的栅氧层,从而,减少栅氧层对晶体管的沟道中载流子的捕获,降低了载流子波动,实现了半导体器件闪烁噪声的降低。同时,沟道层材料的选择自由性高,能够采用载流子迁移率高的材料,因此,所述晶体管的性能较好。综上,所述半导体器件在降低闪烁噪声的同时,性能也较好。In the semiconductor structure provided by the technical solution of the present invention, the channel layer located on the surface of the first fin and the covering layer located on the surface of the channel layer can form a buried channel structure. In the structure of the buried channel, the channel layer and the gate oxide layer of the transistor are separated by the covering layer, thereby reducing the trapping of carriers in the channel of the transistor by the gate oxide layer and reducing the current carrying capacity. The sub-fluctuation realizes the reduction of the flicker noise of the semiconductor device. At the same time, the choice of channel layer materials is high, and materials with high carrier mobility can be used, so the performance of the transistor is better. In summary, the semiconductor device has better performance while reducing flicker noise.

相应的,本发明的技术方案提供的半导体结构的形成方法中,通过在第一鳍表面形成沟道层,并在沟道层表面形成覆盖层,构成了掩埋沟道的结构,从而,实现了半导体器件的噪声降低。同时,由于分别沟道层和覆盖层,相比于通过离子注入工艺形成反型掺杂区的方式,沟道层的材料不易受到形成覆盖层的工艺的影响,同时,沟道层的材料选择自由度高,能够采用载流子迁移率高的材料,因此,所述晶体管的性能、以及性能的可控性均较好。综上,所述半导体器件在降低闪烁噪声的同时,半导体器件的性能、以及性能的可控性均较好。Correspondingly, in the method for forming a semiconductor structure provided by the technical solution of the present invention, a channel layer is formed on the surface of the first fin, and a covering layer is formed on the surface of the channel layer to form a buried channel structure, thereby realizing Noise reduction of semiconductor devices. At the same time, since the channel layer and the cover layer are separated, the material of the channel layer is not easily affected by the process of forming the cover layer compared to the way of forming the inversion doped region through the ion implantation process. At the same time, the material selection of the channel layer The degree of freedom is high, and materials with high carrier mobility can be used. Therefore, the performance and controllability of the performance of the transistor are relatively good. To sum up, while the semiconductor device reduces flicker noise, the performance and controllability of the semiconductor device are relatively good.

进一步,由于通过选择性外延生长工艺形成所述沟道层,因此,沟道层的材料特性受到高温工艺的影响较小,从而,有利于更好的提高晶体管的性能可控性。Further, since the channel layer is formed by a selective epitaxial growth process, the material properties of the channel layer are less affected by the high-temperature process, thereby helping to better improve the performance controllability of the transistor.

进一步,由于通过选择性外延生长工艺形成覆盖层,因此,沟道层的材料特性受到高温工艺的影响较小,从而,有利于更好的提高晶体管的性能可控性。Further, since the capping layer is formed by the selective epitaxial growth process, the material properties of the channel layer are less affected by the high temperature process, thereby helping to better improve the performance controllability of the transistor.

附图说明Description of drawings

图1至图7是本发明一实施例的半导体结构的形成方法各步骤的剖面结构示意图;1 to 7 are schematic cross-sectional structure diagrams of steps in a method for forming a semiconductor structure according to an embodiment of the present invention;

图8至图15是本发明另一实施例的半导体结构的形成方法各步骤的剖面结构示意图。8 to 15 are schematic cross-sectional structure diagrams of each step of a method for forming a semiconductor structure according to another embodiment of the present invention.

具体实施方式Detailed ways

如背景技术所述,现有的半导体器件的性能仍然有待改善。As mentioned in the background, the performance of existing semiconductor devices still needs to be improved.

具体而言,在高精度的模拟信号或混合信号的应用中,MOS晶体管的闪烁噪声是重要的设计要求之一。MOS晶体管的闪烁噪声主要与载流子的状态有关。具体而言,现有的MOS晶体管中的栅氧层与沟道邻接,在栅氧层与沟道邻接的界面处,当沟道中的载流子受到栅氧层中陷阱的捕获时,MOS晶体管的载流子数量和载流子迁移量波动,因此,对MOS晶体管的闪烁噪声造成影响。与此同时,由于PMOS晶体管的载流子类型为空穴,NMOS晶体管的载流子类型为电子,一方面,相比于NMOS晶体管,PMOS晶体管的载流子的散射因子更大,另一方面,空穴相比于电子迁移率更差,使得PMOS晶体管的捕获载流子的陷阱密度(trap density)更大,因此,相比于NMOS晶体管,PMOS晶体管的载流子数量和载流子迁移量波动更大,从而,PMOS晶体管成为闪烁噪声的主要来源。Specifically, in the application of high-precision analog signals or mixed signals, flicker noise of MOS transistors is one of the important design requirements. The flicker noise of MOS transistors is mainly related to the state of carriers. Specifically, the gate oxide layer in the existing MOS transistor is adjacent to the channel, and at the interface where the gate oxide layer is adjacent to the channel, when the carriers in the channel are captured by traps in the gate oxide layer, the MOS transistor The number of carriers and the amount of carrier mobility fluctuate, therefore, affecting the flicker noise of the MOS transistor. At the same time, since the carrier type of PMOS transistor is hole, the carrier type of NMOS transistor is electron. On the one hand, compared with NMOS transistor, the carrier scattering factor of PMOS transistor is larger. On the other hand, , the mobility of holes is worse than that of electrons, which makes the trap density of PMOS transistors trapping carriers larger. Therefore, compared with NMOS transistors, the number of carriers and carrier mobility of PMOS transistors The amount fluctuates more, thus, the PMOS transistor becomes the main source of the flicker noise.

为了降低PMOS晶体管的闪烁噪声,提出了一种半导体器件及其形成方法,其中,采用离子注入工艺在PMOS晶体管的阱区中形成反型掺杂区,使得PMOS晶体管在工作时载流子会沿着反型掺杂区与阱区之间形成PN附近区域传输,因而,PMOS晶体管的载流子的传输通道位于半导体衬底的内部,即,PMOS晶体管的沟道与栅氧层间隔,从而,通过增加PMOS晶体管的沟道与栅氧层的间距,减少栅氧层对PMOS晶体管的载流子的影响,降低PMOS晶体管的载流子波动,以降低PMOS晶体管的闪烁噪声,实现半导体器件的闪烁噪声的降低。In order to reduce the flicker noise of the PMOS transistor, a semiconductor device and its formation method are proposed, in which an inversion doped region is formed in the well region of the PMOS transistor by using an ion implantation process, so that the carriers will flow along the PMOS transistor during operation. The transmission in the vicinity of PN is formed between the inversion doped region and the well region, therefore, the carrier transmission channel of the PMOS transistor is located inside the semiconductor substrate, that is, the channel of the PMOS transistor is spaced from the gate oxide layer, thus, By increasing the distance between the channel of the PMOS transistor and the gate oxide layer, the influence of the gate oxide layer on the carriers of the PMOS transistor is reduced, and the carrier fluctuation of the PMOS transistor is reduced, so as to reduce the flicker noise of the PMOS transistor and realize the flicker of the semiconductor device Noise reduction.

然而,一方面,由于采用离子注入工艺形成反型掺杂区,因此,后续高温工艺容易造成反型掺杂区中的离子扩散,使得半导体器件的性能发生变化,造成半导体器件的性能可控性差。另一方面,由于需要在PMOS晶体管的阱区中掺杂反型离子以形成反型掺杂区,因此,PMOS晶体管的跨导(Gm)会受到掺杂的反型离子的影响变差,从而,PMOS晶体管中栅极对电流的控制能力较差,导致PMOS晶体管的性能较差。However, on the one hand, since the ion implantation process is used to form the inversion-doped region, the subsequent high-temperature process is likely to cause ion diffusion in the inversion-doped region, which changes the performance of the semiconductor device, resulting in poor controllability of the performance of the semiconductor device. . On the other hand, since it is necessary to dope inversion ions in the well region of the PMOS transistor to form an inversion doped region, the transconductance (Gm) of the PMOS transistor will be affected by the doped inversion ions and deteriorate, thereby , The control ability of the gate in the PMOS transistor to the current is poor, resulting in poor performance of the PMOS transistor.

为了解决所述技术问题,本发明实施例提供一种半导体结构及其形成方法,通过在所述第一区的若干第一鳍上形成沟道层,并且,在所述沟道层表面形成覆盖层,使所述半导体器件在降低闪烁噪声的同时,性能也较好。In order to solve the above-mentioned technical problems, an embodiment of the present invention provides a semiconductor structure and its formation method, by forming a channel layer on several first fins in the first region, and forming a covering layer on the surface of the channel layer layer, so that the performance of the semiconductor device is better while reducing the flicker noise.

为使本发明的上述目的、特征和有益效果能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and beneficial effects of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

图1至图7是本发明一实施例的半导体结构的形成方法各步骤的剖面结构示意图。1 to 7 are schematic cross-sectional structure diagrams of each step of a method for forming a semiconductor structure according to an embodiment of the present invention.

请参考图1,提供衬底100。Referring to FIG. 1 , a substrate 100 is provided.

所述衬底100的材料包括半导体材料。The material of the substrate 100 includes semiconductor material.

在本实施例中,所述衬底100的材料包括硅。In this embodiment, the material of the substrate 100 includes silicon.

在其他实施例中,所述衬底的材料包括碳化硅、硅锗、Ⅲ-Ⅴ族元素构成的多元半导体材料、绝缘体上硅(SOI)或者绝缘体上锗(GOI)等。其中,Ⅲ-Ⅴ族元素构成的多元半导体材料包括InP、GaAs、GaP、InAs、InSb、InGaAs或者InGaAsP等。In other embodiments, the material of the substrate includes silicon carbide, silicon germanium, multiple semiconductor materials composed of III-V group elements, silicon-on-insulator (SOI) or germanium-on-insulator (GOI) and the like. Wherein, the multi-element semiconductor material composed of III-V group elements includes InP, GaAs, GaP, InAs, InSb, InGaAs or InGaAsP and the like.

在本实施例中,所述衬底100包括第一区I。并且,所述衬底100还包括与所述第一区I邻接的第二区II。In this embodiment, the substrate 100 includes a first region I. Moreover, the substrate 100 further includes a second region II adjacent to the first region I.

具体而言,本实施例中的第一区I用于形成PMOS晶体管,第二区II用于形成NMOS晶体管。Specifically, the first region I in this embodiment is used to form a PMOS transistor, and the second region II is used to form an NMOS transistor.

本实施例中,后续在用于形成PMOS晶体管的第一区中,形成第一鳍、位于第一鳍表面的沟道层、以及位于沟道层表面的覆盖层,以降低半导体器件的闪烁噪声。由于半导体器件中的PMOS晶体管是闪烁噪声的主要来源,因此,本实施例中通过改善第一区I的半导体器件的闪烁噪声,能够更高效的改善半导体器件总体的闪烁噪声。In this embodiment, the first fin, the channel layer located on the surface of the first fin, and the cover layer located on the surface of the channel layer are subsequently formed in the first region for forming the PMOS transistor, so as to reduce the flicker noise of the semiconductor device . Since the PMOS transistor in the semiconductor device is the main source of flicker noise, in this embodiment, by improving the flicker noise of the semiconductor device in the first region I, the overall flicker noise of the semiconductor device can be improved more efficiently.

在其他实施例中,第一区和第二区分别用于形成其他器件,例如,第一区用于形成NMOS晶体管,第二区用于形成PMOS晶体管。In other embodiments, the first region and the second region are respectively used to form other devices, for example, the first region is used to form an NMOS transistor, and the second region is used to form a PMOS transistor.

请参考图2,在所述第一区I上形成相互分立的若干第一鳍101。Referring to FIG. 2 , a plurality of first fins 101 are formed on the first region I and are separated from each other.

在本实施例中,形成第一鳍101的方法包括:在所述第一区I上形成鳍部结构图形化层;以所述鳍部结构图形化层为掩膜,图形化第一区I的衬底100,以在第一区I上形成相互分立的若干第一鳍101。In this embodiment, the method for forming the first fin 101 includes: forming a fin structure patterned layer on the first region I; using the fin structure patterned layer as a mask, patterning the first region I The substrate 100 is used to form a plurality of first fins 101 separated from each other on the first region I.

具体而言,在本实施例中,所述第一鳍101的材料包括硅。Specifically, in this embodiment, the material of the first fin 101 includes silicon.

在又一实施例中,第一鳍的材料包括硅锗。In yet another embodiment, the material of the first fin includes silicon germanium.

在本实施例中,所述半导体结构的形成方法还包括:在所述第二区II上形成相互分立的若干第二鳍102。In this embodiment, the method for forming the semiconductor structure further includes: forming a plurality of second fins 102 separated from each other on the second region II.

在本实施例中,所述鳍部结构图形化层还位于第二区II上。形成第二鳍102的方法包括:在图形化第一区I的衬底100的同时,还以所述鳍部结构图形化层为掩膜,图形化第二区II的衬底100,以在第二区II上形成相互分立的若干第二鳍102。In this embodiment, the patterned layer of the fin structure is also located on the second region II. The method for forming the second fin 102 includes: while patterning the substrate 100 in the first region I, patterning the substrate 100 in the second region II by using the fin structure patterning layer as a mask, so as to A plurality of second fins 102 separated from each other are formed on the second region II.

同样的,在本实施例中,所述第二鳍102的材料包括硅。Likewise, in this embodiment, the material of the second fin 102 includes silicon.

接着,在后续形成沟道层之前,在所述第一区I上形成第一介质层,所述第一介质层表面低于所述第一鳍101顶面。形成所述第一介质层的具体过程请参考图3至图4。Next, before the channel layer is subsequently formed, a first dielectric layer is formed on the first region I, and the surface of the first dielectric layer is lower than the top surface of the first fin 101 . Please refer to FIG. 3 to FIG. 4 for the specific process of forming the first dielectric layer.

请参考图3,在所述第一区I和第二区II上形成初始介质层120,所述初始介质层120覆盖所述第一鳍101和第二鳍102的侧壁面。Referring to FIG. 3 , an initial dielectric layer 120 is formed on the first region I and the second region II, and the initial dielectric layer 120 covers the sidewall surfaces of the first fin 101 and the second fin 102 .

在本实施例中,所述初始介质层120为后续在第一区I上形成第一介质层提供材料。并且,所述初始介质层120还为后续在第二区II上形成第二介质层提供材料。In this embodiment, the initial dielectric layer 120 provides materials for the subsequent formation of the first dielectric layer on the first region I. Moreover, the initial dielectric layer 120 also provides materials for the subsequent formation of the second dielectric layer on the second region II.

在本实施例中,形成所述初始介质层120的工艺包括沉积工艺。所述沉积工艺包括化学气相沉积工艺(CVD)、流动性化学气相沉积工艺(FCVD)和物理气相沉积工艺(PVD)中的一种或多种的组合。在其他实施例中,形成初始介质层的工艺包括旋涂工艺等。In this embodiment, the process of forming the initial dielectric layer 120 includes a deposition process. The deposition process includes one or a combination of chemical vapor deposition (CVD), fluid chemical vapor deposition (FCVD) and physical vapor deposition (PVD). In other embodiments, the process of forming the initial dielectric layer includes a spin-coating process and the like.

在本实施例中,在形成所述初始介质层120之前,在所述第一鳍101和第二鳍102顶面形成氧化层110。In this embodiment, before forming the initial dielectric layer 120 , an oxide layer 110 is formed on the top surfaces of the first fin 101 and the second fin 102 .

本实施例中,一方面,在后续形成第一介质层、第二介质层的刻蚀过程中,通过所述氧化层110能够减少对第一鳍101、第二鳍102的损耗,从而,较好的保护了第一鳍101和第二鳍102的形貌,以减少所述刻蚀过程对半导体器件的性能影响。另一方面,在后续采用选择性外延生长工艺,以在第一鳍101暴露的表面形成沟道层的过程中,由于第二鳍102顶面的氧化层110、所述第一介质层、以及第二区II上的初始介质层120与第一鳍101的材料不同,从而,能够实现所述外延生长工艺的选择性,以形成所述沟道层。In this embodiment, on the one hand, during the subsequent etching process for forming the first dielectric layer and the second dielectric layer, the loss to the first fin 101 and the second fin 102 can be reduced through the oxide layer 110, thereby The topography of the first fin 101 and the second fin 102 is well protected, so as to reduce the impact of the etching process on the performance of the semiconductor device. On the other hand, in the subsequent selective epitaxial growth process to form a channel layer on the exposed surface of the first fin 101, due to the oxide layer 110 on the top surface of the second fin 102, the first dielectric layer, and The material of the initial dielectric layer 120 on the second region II is different from that of the first fin 101 , so that the selectivity of the epitaxial growth process can be realized to form the channel layer.

在本实施例中,所述氧化层110的材料包括氧化硅。In this embodiment, the material of the oxide layer 110 includes silicon oxide.

请参考图4,在所述初始介质层120表面形成掩膜层130,所述掩膜层130暴露出第一区I上的初始介质层120。Referring to FIG. 4 , a mask layer 130 is formed on the surface of the initial dielectric layer 120 , and the mask layer 130 exposes the initial dielectric layer 120 on the first region I. Referring to FIG.

所述掩膜层130用于图形化第一区I的初始介质层120,以在第一区I上形成第一介质层。The mask layer 130 is used to pattern the initial dielectric layer 120 in the first region I to form a first dielectric layer on the first region I.

请继续参考图4,以所述掩膜层130为掩膜,刻蚀第一区I上的初始介质层120,直至在第一区I上形成第一介质层121,所述第一介质层121表面低于第一鳍101顶面。Please continue to refer to FIG. 4, using the mask layer 130 as a mask, etch the initial dielectric layer 120 on the first region I until the first dielectric layer 121 is formed on the first region I, the first dielectric layer The surface of 121 is lower than the top surface of the first fin 101 .

在本实施例中,在以所述掩膜层130为掩膜刻蚀第一区I上的初始介质层120的过程中,还以所述掩膜层130为掩膜刻蚀第一区I上的氧化层110,以暴露第一鳍101顶面。In this embodiment, during the process of etching the initial dielectric layer 120 on the first region I by using the mask layer 130 as a mask, the first region I is also etched by using the mask layer 130 as a mask. The oxide layer 110 on the top surface is exposed to expose the top surface of the first fin 101 .

由此,所述第一介质层121表面暴露出所述第一鳍101顶面和至少部分侧壁面。Thus, the surface of the first dielectric layer 121 exposes the top surface and at least part of the sidewall surface of the first fin 101 .

在本实施例中,由于氧化层110的厚度远小于第一区I上被刻蚀的初始介质层120的厚度,因此,在刻蚀第一区I上的初始介质层120的过程中,通过对第一区I暴露的氧化层110的损耗,能够实现第一区I上氧化层110的去除。从而,提高了形成半导体结构的效率。In this embodiment, since the thickness of the oxide layer 110 is much smaller than the thickness of the etched initial dielectric layer 120 on the first region I, during the process of etching the initial dielectric layer 120 on the first region I, by The loss of the oxide layer 110 exposed to the first region I can realize the removal of the oxide layer 110 on the first region I. Thus, the efficiency of forming the semiconductor structure is improved.

具体而言,所述第一介质层121位于第一区I的衬底100表面、以及所述第一鳍101与衬底100表面连接的部分侧壁面。同时,形成所述第一介质层121后,所述第一鳍101暴露出顶面、以及与顶面连接的部分侧壁面。Specifically, the first dielectric layer 121 is located on the surface of the substrate 100 in the first region I and part of the sidewall surface of the first fin 101 connected to the surface of the substrate 100 . At the same time, after the first dielectric layer 121 is formed, the top surface of the first fin 101 and part of the side wall connected to the top surface are exposed.

在其他实施例中,为了更好的控制刻蚀工艺、提高刻蚀精度,因此,以掩膜层为掩膜,分别刻蚀第一区上的初始介质层和氧化层,即,通过两个独立的刻蚀步骤分别去除第一区上的氧化层、刻蚀第一区上的初始介质层。In other embodiments, in order to better control the etching process and improve the etching precision, the initial dielectric layer and the oxide layer on the first region are respectively etched using the mask layer as a mask, that is, through two The independent etching steps respectively remove the oxide layer on the first region and etch the initial dielectric layer on the first region.

在本实施例中,刻蚀第一区I上的初始介质层120的工艺包括干法刻蚀工艺和湿法刻蚀工艺中的一种或是全部。In this embodiment, the process of etching the initial dielectric layer 120 on the first region I includes one or both of a dry etching process and a wet etching process.

在本实施例中,在形成第一介质层121后去除所述掩膜层130。In this embodiment, the mask layer 130 is removed after the first dielectric layer 121 is formed.

请参考图5,在形成所述第一介质层121后,采用选择性外延生长工艺,在所述第一鳍101暴露的表面形成沟道层140。Referring to FIG. 5 , after the formation of the first dielectric layer 121 , a selective epitaxial growth process is used to form a channel layer 140 on the exposed surface of the first fin 101 .

由于第二鳍102顶面的氧化层110、第一介质层121、以及第二区II上的初始介质层120均与第一鳍101的材料不同,因此,通过采用选择性外延生长工艺,能够仅在第一鳍101暴露的表面形成所述沟道层140。Since the oxide layer 110 on the top surface of the second fin 102, the first dielectric layer 121, and the initial dielectric layer 120 on the second region II are all different from the material of the first fin 101, by using a selective epitaxial growth process, it is possible to The channel layer 140 is formed only on the exposed surface of the first fin 101 .

在本实施例中,由于通过选择性外延生长工艺形成所述沟道层140,因此,沟道层140的材料特性受到高温工艺的影响较小,从而,有利于更好的提高晶体管的性能可控性。In this embodiment, since the channel layer 140 is formed by a selective epitaxial growth process, the material properties of the channel layer 140 are less affected by the high-temperature process, which is beneficial to better improve the performance of the transistor. controlling.

具体而言,相比于采用离子注入工艺形成反型掺杂区的方式,沟道层140通过选择性外延生长方式直接生长形成,使得形成的沟道层140的材料特性的稳定性较高,受到高温工艺的影响较小,因此,可控性也更高,从而,有利于更好的提高晶体管的性能可控性。在本实施例中,所述沟道层140的材料的载流子迁移率大于第一鳍101的材料的载流子迁移率。Specifically, compared with the method of forming the inversion doped region by ion implantation, the channel layer 140 is directly grown and formed by selective epitaxial growth, so that the stability of the material properties of the formed channel layer 140 is higher. It is less affected by the high-temperature process, so the controllability is also higher, thereby helping to better improve the performance controllability of the transistor. In this embodiment, the carrier mobility of the material of the channel layer 140 is greater than the carrier mobility of the material of the first fin 101 .

具体的,所述沟道层140的材料包括硅锗。Specifically, the material of the channel layer 140 includes silicon germanium.

在本实施例中,所述沟道层140的厚度小于或等于2纳米。In this embodiment, the thickness of the channel layer 140 is less than or equal to 2 nanometers.

所述沟道层140过厚导致后续形成的覆盖层需要覆盖更大的面积,造成材料的多余浪费。因此,使所述沟道层140的厚度小于或等于2纳米,能够在改善半导体器件的闪烁噪声、使半导体器件的性能、性能的可控性均较好的同时,减少半导体器件形成过程中材料的浪费。If the channel layer 140 is too thick, the subsequently formed covering layer needs to cover a larger area, resulting in unnecessary waste of materials. Therefore, making the thickness of the channel layer 140 less than or equal to 2 nanometers can improve the flicker noise of the semiconductor device, make the performance of the semiconductor device, and the controllability of the performance better, and reduce the amount of material used in the formation of the semiconductor device. waste.

需要说明的是,所述沟道层140的厚度是指沟道层140在垂直于第一鳍101表面的方向上的厚度尺寸。It should be noted that, the thickness of the channel layer 140 refers to the thickness dimension of the channel layer 140 in a direction perpendicular to the surface of the first fin 101 .

请参考图6,在所述沟道层140表面形成覆盖层150。Referring to FIG. 6 , a covering layer 150 is formed on the surface of the channel layer 140 .

通过在第一鳍101表面形成沟道层140,并在沟道层140表面形成覆盖层,构成了掩埋沟道的结构,从而,实现了半导体器件的噪声降低。同时,由于分别形成沟道层140和覆盖层150,相比于通过离子注入工艺形成反型掺杂区的方式,沟道层140的材料不易受到形成覆盖层150的工艺的影响,同时,沟道层140的材料选择自由度高,能够采用载流子迁移率高的材料,因此,所述晶体管的性能、以及性能的可控性均较好。综上,所述半导体器件在降低闪烁噪声的同时,半导体器件的性能、以及性能的可控性均较好。By forming the channel layer 140 on the surface of the first fin 101 and forming a covering layer on the surface of the channel layer 140, a buried channel structure is formed, thereby reducing the noise of the semiconductor device. At the same time, since the channel layer 140 and the covering layer 150 are formed separately, the material of the channel layer 140 is not easily affected by the process of forming the covering layer 150 compared to the way of forming the inversion doped region through the ion implantation process. The material selection of the channel layer 140 has a high degree of freedom, and materials with high carrier mobility can be used. Therefore, the performance of the transistor and the controllability of the performance are relatively good. To sum up, while the semiconductor device reduces flicker noise, the performance and controllability of the semiconductor device are relatively good.

不仅如此,由于沟道层140在第一鳍101表面形成,因此,沟道层140相比于第一鳍101表面积更大,使得沟道层140与晶体管的源漏结构(后续形成的第一源漏结构)之间具有更大的接触面积,从而,有利于减小晶体管的接触电阻、提高晶体管的工作电流,使得晶体管的性能更好。Not only that, since the channel layer 140 is formed on the surface of the first fin 101, the surface area of the channel layer 140 is larger than that of the first fin 101, so that the channel layer 140 is compatible with the source-drain structure of the transistor (the first fin formed subsequently) The source-drain structure) has a larger contact area, thus, it is beneficial to reduce the contact resistance of the transistor, increase the working current of the transistor, and make the performance of the transistor better.

所述沟道层140的材料的载流子迁移率大于所述覆盖层150的材料的载流子迁移率。由此,所述沟道层140的材料的载流子迁移率同时大于覆盖层150的材料和第一鳍101的材料的载流子迁移率。从而,本实施例中,晶体管的主要沟道在所述沟道层140内。The carrier mobility of the material of the channel layer 140 is greater than the carrier mobility of the material of the capping layer 150 . Therefore, the carrier mobility of the material of the channel layer 140 is greater than the carrier mobility of the material of the capping layer 150 and the material of the first fin 101 at the same time. Therefore, in this embodiment, the main channel of the transistor is in the channel layer 140 .

在本实施例中,所述沟道层140的材料与覆盖层150的材料不同,第一鳍101的材料与覆盖层150的材料相同。In this embodiment, the material of the channel layer 140 is different from that of the covering layer 150 , and the material of the first fin 101 is the same as that of the covering layer 150 .

具体的,所述覆盖层150的材料包括硅。具体而言,由于所述第一鳍101和覆盖层150的材料包括硅、沟道层140的材料包括硅锗,因此,,覆盖层起到晶体管的主要沟道的掩埋作用,使晶体管的主要沟道在所述沟道层140内,以实现所述掩埋沟道的结构,同时,由于覆盖层150的材料为硅,覆盖层150能够作为晶体管的次要沟道,以兼顾闪烁噪声的降低和性能的进一步提高。Specifically, the material of the covering layer 150 includes silicon. Specifically, since the materials of the first fin 101 and the cover layer 150 include silicon, and the material of the channel layer 140 includes silicon germanium, the cover layer plays a role of burying the main channel of the transistor, so that the main channel of the transistor The channel is in the channel layer 140 to realize the structure of the buried channel. At the same time, since the material of the cover layer 150 is silicon, the cover layer 150 can be used as a secondary channel of the transistor to reduce flicker noise. and further performance improvements.

在又一实施例中,沟道层的材料与覆盖层的材料不同,沟道层的材料与第一鳍的材料相同。具体的,沟道层和第一鳍的材料包括硅锗,覆盖层的材料包括硅。In yet another embodiment, the material of the channel layer is different from that of the cover layer, and the material of the channel layer is the same as that of the first fin. Specifically, the material of the channel layer and the first fin includes silicon germanium, and the material of the covering layer includes silicon.

在本实施例中,形成所述覆盖层150的工艺包括选择性外延生长工艺。In this embodiment, the process of forming the capping layer 150 includes a selective epitaxial growth process.

在本实施例中,由于通过选择性外延生长工艺形成所述覆盖层150,因此,沟道层140的材料特性受到高温工艺的影响的风险更小,从而,有利于更好的提高晶体管的性能可控性。In this embodiment, since the capping layer 150 is formed by a selective epitaxial growth process, the material properties of the channel layer 140 are less likely to be affected by the high-temperature process, thereby helping to better improve the performance of the transistor. Controllability.

在本实施例中,所述覆盖层150的厚度小于或等于4纳米。In this embodiment, the thickness of the covering layer 150 is less than or equal to 4 nanometers.

所述覆盖层150的厚度过大会导致相邻的沟道层140侧壁间的距离过小,不利于后续的材料填充,对半导体器件的性能和可靠性产生影响。例如,造成后续形成栅极时,栅极的材料填充质量较差,在栅极的结构内形成一些空洞等缺陷,使半导体器件的性能和可靠性下降。因此,使覆盖层150的厚度小于或等于4纳米,能够在改善半导体器件的闪烁噪声的同时,减少半导体器件的性能和可靠性下降的风险。If the thickness of the covering layer 150 is too large, the distance between the sidewalls of adjacent channel layers 140 will be too small, which is not conducive to subsequent material filling, and will affect the performance and reliability of the semiconductor device. For example, when the gate is subsequently formed, the material filling quality of the gate is poor, and some defects such as voids are formed in the structure of the gate, which reduces the performance and reliability of the semiconductor device. Therefore, making the thickness of the covering layer 150 less than or equal to 4 nanometers can reduce the risk of performance and reliability degradation of the semiconductor device while improving the flicker noise of the semiconductor device.

请参考图7,在形成所述覆盖层150之后,在所述第二区II上形成第二介质层122,所述第二介质层122表面低于所述第二鳍102顶面。Referring to FIG. 7 , after the capping layer 150 is formed, a second dielectric layer 122 is formed on the second region II, and the surface of the second dielectric layer 122 is lower than the top surface of the second fin 102 .

具体而言,在形成所述覆盖层150之后,刻蚀所述第二区II上的初始介质层120,直至第二区II上的初始介质层120表面与第一介质层121表面齐平,在所述第二区II上形成第二介质层122。Specifically, after the covering layer 150 is formed, the initial dielectric layer 120 on the second region II is etched until the surface of the initial dielectric layer 120 on the second region II is flush with the surface of the first dielectric layer 121, A second dielectric layer 122 is formed on the second region II.

在本实施例中,刻蚀第二区II上的初始介质层120的方法包括:在第一区I表面、覆盖层150表面形成第二介质图形化层(未图示),所述第二介质图形化层暴露出第二区II上的初始介质层120;以所述第二介质图形化层为掩膜,刻蚀第二区II上的初始介质层120,以形成所述第二介质层122。In this embodiment, the method for etching the initial dielectric layer 120 on the second region II includes: forming a second dielectric patterned layer (not shown) on the surface of the first region I and the surface of the cover layer 150, the second The dielectric patterning layer exposes the initial dielectric layer 120 on the second region II; using the second dielectric patterning layer as a mask, etch the initial dielectric layer 120 on the second region II to form the second dielectric layer Layer 122.

在本实施例中,在以所述第二介质图形化层为掩膜刻蚀第二区II上的初始介质层120的过程中,还以所述第二介质图形化层为掩膜刻蚀第二区II上的氧化层110,以暴露第二鳍102顶面。In this embodiment, during the process of etching the initial dielectric layer 120 on the second region II using the second dielectric patterning layer as a mask, the second dielectric patterning layer is also used as a mask to etch Oxide layer 110 on the second region II to expose the top surface of the second fin 102 .

在本实施例中,由于氧化层110的厚度远小于第二区II上被刻蚀的初始介质层120的厚度,因此,在刻蚀第二区II上的初始介质层120的过程中,通过对第二区II暴露的氧化层110的损耗,能够实现第二区II上氧化层110的去除。从而,提高了形成半导体结构的效率。In this embodiment, since the thickness of the oxide layer 110 is much smaller than the thickness of the etched initial dielectric layer 120 on the second region II, during the process of etching the initial dielectric layer 120 on the second region II, by The loss of the oxide layer 110 exposed to the second region II enables removal of the oxide layer 110 on the second region II. Thus, the efficiency of forming the semiconductor structure is improved.

在其他实施例中,为了更好的控制刻蚀工艺、提高刻蚀精度,因此,以掩膜层为掩膜,分别刻蚀第二区上的初始介质层和氧化层,即,通过两个独立的刻蚀步骤分别去除第二区上的氧化层、刻蚀第二区上的初始介质层。In other embodiments, in order to better control the etching process and improve the etching precision, the initial dielectric layer and the oxide layer on the second region are respectively etched using the mask layer as a mask, that is, through two The independent etching steps respectively remove the oxide layer on the second region and etch the initial dielectric layer on the second region.

在本实施例中,刻蚀第二区II上的初始介质层120的工艺包括干法刻蚀工艺和湿法刻蚀工艺中的一种或是全部。In this embodiment, the process of etching the initial dielectric layer 120 on the second region II includes one or both of a dry etching process and a wet etching process.

在本实施例中,在形成第二介质层122后去除所述第二介质图形化层。In this embodiment, the second dielectric patterned layer is removed after the second dielectric layer 122 is formed.

需要说明的是,在本实施例中,为了便于理解,仅为示意性的表示出覆盖层150顶面与第二鳍102顶面之间,在垂直于衬底100表面的方向上具有高度差。在其他实施例中,可以在形成沟道层140之前,通过刻蚀第一鳍101,以降低第一鳍101的高度,使覆盖层150顶面与第二鳍102顶面之间齐平。It should be noted that, in this embodiment, for ease of understanding, it is only schematically shown that there is a height difference between the top surface of the cover layer 150 and the top surface of the second fin 102 in the direction perpendicular to the surface of the substrate 100 . In other embodiments, before forming the channel layer 140 , the first fin 101 may be etched to reduce the height of the first fin 101 , so that the top surface of the capping layer 150 is flush with the top surface of the second fin 102 .

相应的,本发明一实施例还提供一种上述方法所形成的半导体结构,请继续参考图7,包括:衬底100,所述衬底100包括邻接的第一区I和第二区II;位于所述第一区I上相互分立的若干第一鳍101;位于所述第二区I上相互分立的若干第二鳍102;位于第一区I上的第一介质层121,所述第一介质层121表面低于第一鳍101顶面;位于第一鳍101暴露的表面的沟道层140;位于沟道层140表面的覆盖层150。Correspondingly, an embodiment of the present invention also provides a semiconductor structure formed by the above method, please continue to refer to FIG. 7 , which includes: a substrate 100, the substrate 100 includes adjacent first regions I and second regions II; A plurality of first fins 101 separated from each other on the first region I; a plurality of second fins 102 separated from each other on the second region I; a first dielectric layer 121 located on the first region I, the first The surface of a dielectric layer 121 is lower than the top surface of the first fin 101 ; the channel layer 140 is located on the exposed surface of the first fin 101 ; and the covering layer 150 is located on the surface of the channel layer 140 .

通过位于第一鳍101表面的沟道层140和位于沟道层140表面的覆盖层150,能够构成掩埋沟道的结构。在所述掩埋沟道的结构中,通过所述覆盖层150间隔开了沟道层140和晶体管的栅氧层,从而,减少栅氧层对晶体管的沟道中载流子的捕获,降低了载流子波动,实现了半导体器件闪烁噪声的降低。同时,沟道层140材料的选择自由性高,能够采用相比于第一鳍101和覆盖层150载流子迁移率更高的材料,因此,所述晶体管的性能较好。综上,所述半导体器件在降低闪烁噪声的同时,性能也较好。The channel layer 140 on the surface of the first fin 101 and the covering layer 150 on the surface of the channel layer 140 can form a buried channel structure. In the structure of the buried channel, the channel layer 140 and the gate oxide layer of the transistor are separated by the cover layer 150, thereby reducing the trapping of carriers in the channel of the transistor by the gate oxide layer and reducing the Fluctuation of currents realizes the reduction of flicker noise of semiconductor devices. At the same time, the material of the channel layer 140 has high freedom of choice, and materials with higher carrier mobility than those of the first fin 101 and the covering layer 150 can be used. Therefore, the performance of the transistor is better. In summary, the semiconductor device has better performance while reducing flicker noise.

不仅如此,由于沟道层140位于第一鳍101表面,沟道层140相比于第一鳍101表面积更大,因此,沟道层140与晶体管的源漏结构之间,具有更大的接触面积,从而,有利于减小晶体管的接触电阻、提高晶体管的工作电流,使得晶体管的性能更好。Not only that, since the channel layer 140 is located on the surface of the first fin 101, the surface area of the channel layer 140 is larger than that of the first fin 101, so there is a larger contact between the channel layer 140 and the source-drain structure of the transistor. Therefore, it is beneficial to reduce the contact resistance of the transistor, increase the operating current of the transistor, and make the performance of the transistor better.

所述衬底100的材料包括半导体材料。The material of the substrate 100 includes semiconductor material.

在本实施例中,所述衬底100的材料包括硅。In this embodiment, the material of the substrate 100 includes silicon.

在其他实施例中,所述衬底的材料包括碳化硅、硅锗、Ⅲ-Ⅴ族元素构成的多元半导体材料、绝缘体上硅(SOI)或者绝缘体上锗(GOI)等。其中,Ⅲ-Ⅴ族元素构成的多元半导体材料包括InP、GaAs、GaP、InAs、InSb、InGaAs或者InGaAsP等。In other embodiments, the material of the substrate includes silicon carbide, silicon germanium, multiple semiconductor materials composed of III-V group elements, silicon-on-insulator (SOI) or germanium-on-insulator (GOI) and the like. Wherein, the multi-element semiconductor material composed of III-V group elements includes InP, GaAs, GaP, InAs, InSb, InGaAs or InGaAsP and the like.

具体而言,本实施例中的第一区I用于形成PMOS晶体管,第二区II用于形成NMOS晶体管。Specifically, the first region I in this embodiment is used to form a PMOS transistor, and the second region II is used to form an NMOS transistor.

由于半导体器件中的PMOS晶体管是闪烁噪声的主要来源,因此,本实施例中通过改善第一区I的半导体器件的闪烁噪声,能够更高效的改善半导体器件总体的闪烁噪声。Since the PMOS transistor in the semiconductor device is the main source of flicker noise, in this embodiment, by improving the flicker noise of the semiconductor device in the first region I, the overall flicker noise of the semiconductor device can be improved more efficiently.

在其他实施例中,第一区和第二区分别用于形成其他器件,例如,第一区用于形成NMOS晶体管,第二区用于形成PMOS晶体管。In other embodiments, the first region and the second region are respectively used to form other devices, for example, the first region is used to form an NMOS transistor, and the second region is used to form a PMOS transistor.

在本实施例中,所述沟道层140的材料的载流子迁移率大于覆盖层150的材料的载流子迁移率,并且,所述沟道层140的材料的载流子迁移率大于第一鳍101的材料的载流子迁移率。由此,晶体管的主要沟道在所述沟道层140内。In this embodiment, the carrier mobility of the material of the channel layer 140 is greater than the carrier mobility of the material of the covering layer 150, and the carrier mobility of the material of the channel layer 140 is greater than The carrier mobility of the material of the first fin 101 . Thus, the main channel of the transistor is within said channel layer 140 .

在本实施例中,所述沟道层140的材料与覆盖层150的材料不同,第一鳍101的材料与覆盖层150的材料相同。In this embodiment, the material of the channel layer 140 is different from that of the covering layer 150 , and the material of the first fin 101 is the same as that of the covering layer 150 .

具体的,所述第一鳍101和覆盖层150的材料包括硅,所述沟道层140的材料包括硅锗,因此,覆盖层150起到晶体管的主要沟道的掩埋作用,使晶体管的主要沟道在所述沟道层140内,以实现所述掩埋沟道的结构。同时,由于覆盖层150的材料为硅,覆盖层150还能够作为晶体管的次要沟道,以兼顾闪烁噪声的降低和性能的进一步提高。Specifically, the material of the first fin 101 and the cover layer 150 includes silicon, and the material of the channel layer 140 includes silicon germanium. Therefore, the cover layer 150 plays a role of burying the main channel of the transistor, so that the main channel of the transistor A channel is in the channel layer 140 to realize the structure of the buried channel. At the same time, since the material of the covering layer 150 is silicon, the covering layer 150 can also serve as a secondary channel of the transistor, so as to reduce the flicker noise and further improve the performance.

在又一实施例中,沟道层的材料与覆盖层的材料不同,沟道层的材料与第一鳍的材料相同。具体的,沟道层和第一鳍的材料包括硅锗,覆盖层的材料包括硅。In yet another embodiment, the material of the channel layer is different from that of the cover layer, and the material of the channel layer is the same as that of the first fin. Specifically, the material of the channel layer and the first fin includes silicon germanium, and the material of the covering layer includes silicon.

在本实施例中,所述第二鳍102的材料包括硅。In this embodiment, the material of the second fin 102 includes silicon.

在本实施例中,所述沟道层140的厚度小于或等于2纳米。In this embodiment, the thickness of the channel layer 140 is less than or equal to 2 nanometers.

在本实施例中,所述覆盖层150的厚度小于或等于4纳米。In this embodiment, the thickness of the covering layer 150 is less than or equal to 4 nanometers.

在本实施例中,所述半导体结构还包括:位于所述第二区II上的第二介质层122,所述第二介质层122表面低于第二鳍102顶面。In this embodiment, the semiconductor structure further includes: a second dielectric layer 122 located on the second region II, and the surface of the second dielectric layer 122 is lower than the top surface of the second fin 102 .

图8至图15是本发明另一实施例的半导体结构的形成方法各步骤的剖面结构示意图。8 to 15 are schematic cross-sectional structure diagrams of each step of a method for forming a semiconductor structure according to another embodiment of the present invention.

请参考图8,提供衬底200。Referring to FIG. 8 , a substrate 200 is provided.

所述衬底200的材料包括半导体材料。The material of the substrate 200 includes semiconductor material.

在本实施例中,所述衬底200的材料包括硅。In this embodiment, the material of the substrate 200 includes silicon.

在其他实施例中,所述衬底的材料包括碳化硅、硅锗、Ⅲ-Ⅴ族元素构成的多元半导体材料、绝缘体上硅(SOI)或者绝缘体上锗(GOI)等。其中,Ⅲ-Ⅴ族元素构成的多元半导体材料包括InP、GaAs、GaP、InAs、InSb、InGaAs或者InGaAsP等。In other embodiments, the material of the substrate includes silicon carbide, silicon germanium, multiple semiconductor materials composed of III-V group elements, silicon-on-insulator (SOI) or germanium-on-insulator (GOI) and the like. Wherein, the multi-element semiconductor materials composed of III-V group elements include InP, GaAs, GaP, InAs, InSb, InGaAs or InGaAsP and the like.

在本实施例中,所述衬底200包括第一区I。并且,所述衬底200还包括与所述第一区I邻接的第二区II。In this embodiment, the substrate 200 includes a first region I. Moreover, the substrate 200 further includes a second region II adjacent to the first region I.

具体而言,本实施例中的第一区I用于形成PMOS晶体管,第二区II用于形成NMOS晶体管。Specifically, the first region I in this embodiment is used to form a PMOS transistor, and the second region II is used to form an NMOS transistor.

本实施例中,后续在用于形成PMOS晶体管的第一区中,形成第一鳍、位于第一鳍表面的沟道层、、以及位于沟道层表面的覆盖层,以降低半导体器件的闪烁噪声。由于半导体器件中的PMOS晶体管是闪烁噪声的主要来源,因此,本实施例中通过改善第一区I的半导体器件的闪烁噪声,能够更高效的改善半导体器件总体的闪烁噪声。In this embodiment, the first fin, the channel layer located on the surface of the first fin, and the cover layer located on the surface of the channel layer are subsequently formed in the first region for forming the PMOS transistor, so as to reduce the flicker of the semiconductor device noise. Since the PMOS transistor in the semiconductor device is the main source of flicker noise, in this embodiment, by improving the flicker noise of the semiconductor device in the first region I, the overall flicker noise of the semiconductor device can be improved more efficiently.

在其他实施例中,第一区和第二区分别用于形成其他器件,例如,第一区用于形成NMOS晶体管,第二区用于形成PMOS晶体管。In other embodiments, the first region and the second region are respectively used to form other devices, for example, the first region is used to form an NMOS transistor, and the second region is used to form a PMOS transistor.

请参考图9,在所述第一区I上形成相互分立的若干第一鳍201。Referring to FIG. 9 , a plurality of first fins 201 are formed on the first region I and are separated from each other.

在本实施例中,形成第一鳍201的方法包括:在所述第一区I上形成鳍部结构图形化层;以所述鳍部结构图形化层为掩膜,图形化第一区I的衬底200,以在第一区I上形成相互分立的若干第一鳍201。In this embodiment, the method for forming the first fin 201 includes: forming a fin structure patterned layer on the first region I; using the fin structure patterned layer as a mask, patterning the first region I The substrate 200 is used to form a plurality of first fins 201 separated from each other on the first region I.

具体而言,在本实施例中,所述第一鳍201的材料包括硅。Specifically, in this embodiment, the material of the first fin 201 includes silicon.

在又一实施例中,第一鳍的材料包括硅锗。In yet another embodiment, the material of the first fin includes silicon germanium.

在本实施例中,所述半导体结构的形成方法还包括:在所述第二区II上形成相互分立的若干第二鳍202。In this embodiment, the method for forming the semiconductor structure further includes: forming a plurality of second fins 202 separated from each other on the second region II.

在本实施例中,所述鳍部结构图形化层还位于第二区II上。形成第二鳍202的方法包括:在图形化第一区I的衬底200的同时,还以所述鳍部结构图形化层为掩膜,图形化第二区II的衬底200,以在第二区II上形成相互分立的若干第二鳍202。In this embodiment, the patterned layer of the fin structure is also located on the second region II. The method for forming the second fin 202 includes: while patterning the substrate 200 in the first region I, patterning the substrate 200 in the second region II by using the fin structure patterning layer as a mask, so as to A plurality of second fins 202 separated from each other are formed on the second region II.

在本实施例中,所述第二鳍202的材料包括硅。In this embodiment, the material of the second fin 202 includes silicon.

请参考图10,在所述第一区I和第二区II上形成第一介质层220,所述第一介质层220表面低于所述第一鳍201顶面和第二鳍202顶面。Please refer to FIG. 10 , a first dielectric layer 220 is formed on the first region I and the second region II, and the surface of the first dielectric layer 220 is lower than the top surface of the first fin 201 and the top surface of the second fin 202 .

由此,所述第一介质层220表面暴露出所述第一鳍201顶面和至少部分侧壁面、第二鳍202顶面和至少部分侧壁面。Thus, the surface of the first dielectric layer 220 exposes the top surface and at least part of the sidewall surface of the first fin 201 , the top surface and at least part of the sidewall surface of the second fin 202 .

一方面,在后续采用选择性外延生长工艺,以在第一鳍101暴露的表面形成沟道层的过程中,由于第一介质层220以及后续形成的第二鳍202表面的氧化膜与第一鳍201的材料不同,因此,能够实现外延生长工艺的选择性,以形成所述沟道层。另一方面,所述第一介质层220还用于将衬底200与其他半导体结构之间、以及若干第一鳍201、若干第二鳍202之间等间隔,起到绝缘作用。On the one hand, in the subsequent selective epitaxial growth process to form a channel layer on the exposed surface of the first fin 101, due to the first dielectric layer 220 and the subsequently formed oxide film on the surface of the second fin 202 and the first The materials of the fins 201 are different, therefore, the selectivity of the epitaxial growth process to form the channel layer can be achieved. On the other hand, the first dielectric layer 220 is also used to equally space between the substrate 200 and other semiconductor structures, and between the plurality of first fins 201 and the plurality of second fins 202 , so as to play an insulating role.

在本实施例中,形成所述第一介质层220的方法包括:在所述第一区I和第二区II上形成初始介质层(未图示),所述初始介质层覆盖所述第一鳍201和第二鳍202的侧壁面;刻蚀所述初始介质层,以暴露出第一鳍201和第二鳍202的部分侧壁面,形成所述第一介质层220。In this embodiment, the method for forming the first dielectric layer 220 includes: forming an initial dielectric layer (not shown) on the first region I and the second region II, the initial dielectric layer covering the second The side wall surfaces of the first fin 201 and the second fin 202 ; the initial dielectric layer is etched to expose part of the side wall surfaces of the first fin 201 and the second fin 202 to form the first dielectric layer 220 .

在本实施例中,形成所述初始介质层的工艺包括沉积工艺。所述沉积工艺包括化学气相沉积工艺、流动性化学气相沉积工艺和物理气相沉积工艺中的一种或多种的组合。在其他实施例中,形成初始介质层的工艺包括旋涂工艺等。In this embodiment, the process of forming the initial dielectric layer includes a deposition process. The deposition process includes one or a combination of chemical vapor deposition process, fluid chemical vapor deposition process and physical vapor deposition process. In other embodiments, the process of forming the initial dielectric layer includes a spin-coating process and the like.

在本实施例中,刻蚀所述初始介质层的工艺包括干法刻蚀工艺和湿法刻蚀工艺中的一种或全部。In this embodiment, the process of etching the initial dielectric layer includes one or both of a dry etching process and a wet etching process.

请参考图11,在形成所述第一介质层220之后,在所述衬底200上形成若干横跨所述第一鳍201和第二鳍202的栅极230。Referring to FIG. 11 , after the first dielectric layer 220 is formed, a plurality of gates 230 are formed on the substrate 200 across the first fin 201 and the second fin 202 .

在本实施例中,所述栅极230包括:位于所述第一鳍201、第二鳍202表面的初始氧化膜231;位于所述初始氧化膜231表面的伪栅极232。In this embodiment, the gate 230 includes: an initial oxide film 231 located on the surfaces of the first fin 201 and the second fin 202 ; and a dummy gate 232 located on the surface of the initial oxide film 231 .

所述伪栅极232定义了后续形成的金属栅极的形状。The dummy gate 232 defines the shape of the subsequently formed metal gate.

所述初始氧化膜231为后续形成氧化膜提供材料。The initial oxide film 231 provides material for subsequent formation of an oxide film.

在本实施例中,形成所述栅极230的方法包括:在所述衬底200上形成覆盖所述第一鳍201、第二鳍202表面的栅氧材料膜(未图示),所述栅氧材料膜为形成初始氧化膜231提供材料;在所述栅氧材料膜表面形成伪栅材料膜(未图示),所述伪栅材料膜为形成伪栅极232提供材料;图形化所述伪栅材料膜和栅氧材料膜,直至暴露出第一介质层220表面在所述衬底200上形成所述栅极230。In this embodiment, the method for forming the gate 230 includes: forming a gate oxide material film (not shown) covering the surfaces of the first fin 201 and the second fin 202 on the substrate 200, the The gate oxide material film provides materials for forming the initial oxide film 231; a dummy gate material film (not shown) is formed on the surface of the gate oxide material film, and the dummy gate material film provides materials for forming the dummy gate 232; The dummy gate material film and the gate oxide material film are formed until the gate 230 is formed on the substrate 200 until the surface of the first dielectric layer 220 is exposed.

在本实施例中,所述半导体结构的形成方法还包括:在形成栅极230后,在所述第一介质层220表面形成覆盖栅极230表面的中间介质材料层(未图示);平坦化所述中间介质材料层,直至暴露出栅极230顶部表面,形成中间介质层(未图示)。In this embodiment, the method for forming the semiconductor structure further includes: after forming the gate 230, forming an intermediate dielectric material layer (not shown) covering the surface of the gate 230 on the surface of the first dielectric layer 220; Thinning the intermediate dielectric material layer until the top surface of the gate 230 is exposed to form an intermediate dielectric layer (not shown).

一方面,所述中间介质层为后续形成金属栅极提供支撑。另一方面,所述中间介质层还能够通过覆盖第一鳍201、第二鳍202中不与所述金属栅极接触的表面,在后续形成沟道层和覆盖层的过程中,对沟道层和覆盖层的位置作进一步限定,即,仅在后续形成的栅开口所暴露的第一鳍201表面,形成沟道层和覆盖层。On the one hand, the intermediate dielectric layer provides support for subsequent formation of metal gates. On the other hand, by covering the surfaces of the first fin 201 and the second fin 202 that are not in contact with the metal gate, the intermediary layer can protect the channel during the subsequent formation of the channel layer and the cover layer. The positions of the layer and the cover layer are further limited, that is, the channel layer and the cover layer are only formed on the surface of the first fin 201 exposed by the subsequently formed gate opening.

在本实施例中,由于将栅极230中的初始氧化膜231作为后续在第二鳍202表面形成的氧化膜的材料,因此,利用了现有工艺中已有的材料(初始氧化膜231),以较为简单的方式在后续实现沟道层和覆盖层的形成,从而,提高了半导体结构形成方法的效率、成本和兼容性。In this embodiment, since the initial oxide film 231 in the gate 230 is used as the material of the oxide film subsequently formed on the surface of the second fin 202, the existing material (initial oxide film 231) in the existing process is used. The subsequent formation of the channel layer and the covering layer is implemented in a relatively simple manner, thereby improving the efficiency, cost and compatibility of the method for forming the semiconductor structure.

在本实施例中,在形成所述栅极230后,且在形成所述中间介质层之前,在所述栅极230两侧的第一鳍201、第二鳍202内分别形成第一源漏开口和第二源漏开口,并且,在所述第一源漏开口内形成第一源漏结构,在所述第二源漏开口内形成第二源漏结构。In this embodiment, after forming the gate 230 and before forming the intermediate dielectric layer, the first source and drain are respectively formed in the first fin 201 and the second fin 202 on both sides of the gate 230 and a second source and drain opening, and a first source and drain structure is formed in the first source and drain opening, and a second source and drain structure is formed in the second source and drain opening.

请参考图12,在形成中间介质层后,去除所述伪栅极232,在所述中间介质层内形成若干栅开口233,所述栅开口233底部暴露出所述初始氧化膜231。Referring to FIG. 12 , after the intermediate dielectric layer is formed, the dummy gate 232 is removed, and several gate openings 233 are formed in the intermediate dielectric layer, and the initial oxide film 231 is exposed at the bottom of the gate openings 233 .

所述栅开口233为后续填充金属栅极提供空间。The gate opening 233 provides a space for subsequent metal gate filling.

在本实施例中,去除所述伪栅极232的工艺包括干法刻蚀工艺和湿法刻蚀工艺中的一种或全部。In this embodiment, the process of removing the dummy gate 232 includes one or both of a dry etching process and a wet etching process.

请继续参考图12,在形成栅开口233之后,去除第一区I暴露的初始氧化膜231,从而,在暴露的第二鳍202表面形成氧化膜234。Please continue to refer to FIG. 12 , after the gate opening 233 is formed, the initial oxide film 231 exposed in the first region I is removed, so that an oxide film 234 is formed on the exposed surface of the second fin 202 .

在本实施例中,去除第一区I暴露的初始氧化膜231的方法包括:在所述中间介质层上和第二区II的栅开口233内形成氧化膜图形化层(未图示),所述图形化层暴露出第一区I的栅开口233;以所述氧化膜图形化层为掩膜,刻蚀第一区I中,栅开口233内暴露的初始氧化膜231,直至去除第一区I暴露的初始氧化膜231。In this embodiment, the method for removing the initial oxide film 231 exposed in the first region I includes: forming an oxide film patterned layer (not shown) on the intermediate dielectric layer and in the gate opening 233 of the second region II, The patterned layer exposes the gate opening 233 of the first region I; using the oxide film patterned layer as a mask, etch the initial oxide film 231 exposed in the gate opening 233 in the first region I until the first region I is removed. An initial oxide film 231 exposed in a region I.

在本实施例中,在形成氧化膜234后去除所述氧化膜图形化层。In this embodiment, the oxide film patterning layer is removed after the oxide film 234 is formed.

在本实施例中,所述氧化膜234的材料包括氧化硅。In this embodiment, the material of the oxide film 234 includes silicon oxide.

请参考图13,采用选择性外延生长工艺,在所述第一鳍201暴露的表面形成沟道层240。Referring to FIG. 13 , a channel layer 240 is formed on the exposed surface of the first fin 201 by using a selective epitaxial growth process.

由于中间介质层、第一介质层220、以及第二鳍202表面的氧化膜234均与第一鳍201的材料不同,因此,通过采用选择性外延生长工艺,能够仅在栅开口233内暴露的第一鳍101表面形成所述沟道层240。Since the material of the intermediate dielectric layer, the first dielectric layer 220, and the oxide film 234 on the surface of the second fin 202 is different from that of the first fin 201, by adopting the selective epitaxial growth process, only the gate opening 233 can be exposed. The channel layer 240 is formed on the surface of the first fin 101 .

在本实施例中,由于通过选择性外延生长工艺形成所述沟道层240,因此,沟道层240的材料特性受到高温工艺的影响较小,从而,有利于更好的提高晶体管的性能可控性。In this embodiment, since the channel layer 240 is formed by a selective epitaxial growth process, the material properties of the channel layer 240 are less affected by the high-temperature process, which is beneficial to better improve the performance of the transistor. controlling.

具体而言,相比于采用离子注入工艺形成反型掺杂区的方式,沟道层240通过选择性外延生长方式直接生长形成,使得形成的沟道层240的材料特性的稳定性较高,受到高温工艺的影响较小,因此,可控性也更高,从而,有利于更好的提高晶体管的性能可控性。Specifically, compared with the method of forming the inversion doped region by ion implantation, the channel layer 240 is directly grown and formed by selective epitaxial growth, so that the stability of the material properties of the formed channel layer 240 is higher. It is less affected by the high-temperature process, so the controllability is also higher, thereby helping to better improve the performance controllability of the transistor.

在本实施例中,所述沟道层240的材料的载流子迁移率大于第一鳍201的材料的载流子迁移率。In this embodiment, the carrier mobility of the material of the channel layer 240 is greater than the carrier mobility of the material of the first fin 201 .

具体的,所述沟道层240的材料包括硅锗。Specifically, the material of the channel layer 240 includes silicon germanium.

在本实施例中,所述沟道层240的厚度小于或等于2纳米。In this embodiment, the thickness of the channel layer 240 is less than or equal to 2 nanometers.

所述沟道层240过厚导致后续形成的覆盖层需要覆盖更大的面积,造成材料的多余浪费。因此,使所述沟道层240的厚度小于或等于2纳米,能够在改善半导体器件的闪烁噪声、使半导体器件的性能、性能的可控性均较好的同时,减少半导体器件形成过程中材料的浪费。If the channel layer 240 is too thick, the subsequently formed covering layer needs to cover a larger area, resulting in redundant waste of materials. Therefore, making the thickness of the channel layer 240 less than or equal to 2 nanometers can improve the flicker noise of the semiconductor device, make the performance and controllability of the semiconductor device better, and reduce the amount of material used in the formation of the semiconductor device. waste.

需要说明的是,所述沟道层240的厚度是指沟道层240在垂直于第一鳍201表面的方向上的厚度尺寸。It should be noted that, the thickness of the channel layer 240 refers to the thickness dimension of the channel layer 240 in a direction perpendicular to the surface of the first fin 201 .

请参考图14,在所述沟道层240表面形成覆盖层250。Referring to FIG. 14 , a covering layer 250 is formed on the surface of the channel layer 240 .

通过在第一鳍201表面形成沟道层240,并在沟道层240表面形成覆盖层,构成了掩埋沟道的结构,从而,实现了半导体器件的噪声降低。同时,由于分别形成沟道层240和覆盖层250,相比于通过离子注入工艺形成反型掺杂区的方式,沟道层240的材料不易受到形成覆盖层250的工艺的影响,同时,沟道层240的材料选择自由度高,能够采用载流子迁移率高的材料,因此,所述晶体管的性能、以及性能的可控性均较好。综上,所述半导体器件在降低闪烁噪声的同时,半导体器件的性能、以及性能的可控性均较好。By forming the channel layer 240 on the surface of the first fin 201 and forming a cover layer on the surface of the channel layer 240, a buried channel structure is formed, thereby reducing the noise of the semiconductor device. At the same time, since the channel layer 240 and the covering layer 250 are formed separately, the material of the channel layer 240 is not easily affected by the process of forming the covering layer 250 compared to the way of forming the inversion doped region through the ion implantation process. The material selection of the channel layer 240 has a high degree of freedom, and materials with high carrier mobility can be used. Therefore, the performance of the transistor and the controllability of the performance are relatively good. To sum up, while the semiconductor device reduces flicker noise, the performance and controllability of the semiconductor device are relatively good.

不仅如此,由于沟道层240在第一鳍201表面形成,因此,沟道层240相比于第一鳍201表面积更大,从而,能够使沟道层240与第一源漏结构之间,具有更大的接触面积,从而,有利于减小晶体管的接触电阻、提高晶体管的工作电流,使得晶体管的性能更好。Furthermore, since the channel layer 240 is formed on the surface of the first fin 201, the surface area of the channel layer 240 is larger than that of the first fin 201, so that between the channel layer 240 and the first source-drain structure, The larger contact area is beneficial to reduce the contact resistance of the transistor, increase the working current of the transistor, and make the performance of the transistor better.

在本实施例中,所述沟道层240的材料的载流子迁移率大于覆盖层250的材料的载流子迁移率。由此,所述沟道层240的材料的载流子迁移率同时大于覆盖层250的材料和第一鳍201的材料的载流子迁移率。从而,本实施例中,晶体管的主要沟道在所述沟道层240内。In this embodiment, the carrier mobility of the material of the channel layer 240 is greater than the carrier mobility of the material of the capping layer 250 . Therefore, the carrier mobility of the material of the channel layer 240 is greater than the carrier mobility of the material of the capping layer 250 and the material of the first fin 201 at the same time. Therefore, in this embodiment, the main channel of the transistor is in the channel layer 240 .

在本实施例中,所述沟道层240的材料与覆盖层250的材料不同,第一鳍201的材料与覆盖层250的材料相同。In this embodiment, the material of the channel layer 240 is different from that of the covering layer 250 , and the material of the first fin 201 is the same as that of the covering layer 250 .

具体的,所述覆盖层250的材料包括硅。Specifically, the material of the covering layer 250 includes silicon.

具体而言,由于所述第一鳍201和覆盖层250的材料包括硅、所述沟道层240的材料包括硅锗,因此,覆盖层250起到晶体管的主要沟道的掩埋作用,使晶体管的主要沟道在所述沟道层240内,以实现所述掩埋沟道的结构,同时,由于覆盖层250的材料为硅,覆盖层250能够作为晶体管的次要沟道,以兼顾闪烁噪声的降低和性能的进一步提高。Specifically, since the material of the first fin 201 and the cover layer 250 includes silicon, and the material of the channel layer 240 includes silicon germanium, the cover layer 250 plays a role of burying the main channel of the transistor, so that the transistor The main channel of the main channel is in the channel layer 240 to realize the structure of the buried channel. At the same time, since the material of the cover layer 250 is silicon, the cover layer 250 can be used as a secondary channel of the transistor to take care of the flicker noise reduction and further performance improvement.

在又一实施例中,沟道层的材料与覆盖层的材料不同,沟道层的材料与第一鳍的材料相同。具体的,沟道层和第一鳍的材料包括硅锗,覆盖层的材料包括硅。In yet another embodiment, the material of the channel layer is different from that of the cover layer, and the material of the channel layer is the same as that of the first fin. Specifically, the material of the channel layer and the first fin includes silicon germanium, and the material of the covering layer includes silicon.

在本实施例中,形成所述覆盖层250的工艺包括选择性外延生长工艺。In this embodiment, the process of forming the capping layer 250 includes a selective epitaxial growth process.

在本实施例中,由于通过选择性外延生长工艺形成所述覆盖层250,因此,第一鳍部结构241表面的材料特性受到高温工艺的影响的风险更小,从而,有利于更好的提高晶体管的性能可控性。In this embodiment, since the cover layer 250 is formed by a selective epitaxial growth process, the material properties of the surface of the first fin structure 241 are less likely to be affected by the high-temperature process, thereby facilitating better improvement. Transistor performance controllability.

在本实施例中,所述覆盖层250的厚度小于或等于4纳米。In this embodiment, the thickness of the covering layer 250 is less than or equal to 4 nanometers.

所述覆盖层250的厚度过大会导致相邻的第一鳍部结构241侧壁间的距离过小,不利于后续的材料填充,对半导体器件的性能和可靠性产生影响。例如,造成后续形成金属栅极时,金属栅极的材料填充质量较差,在金属栅极的结构内形成一些空洞等缺陷,使半导体器件的性能和可靠性下降。因此,使覆盖层250的厚度小于或等于4纳米,能够在改善半导体器件的闪烁噪声的同时,减少半导体器件的性能和可靠性下降的风险。If the thickness of the covering layer 250 is too large, the distance between the sidewalls of adjacent first fin structures 241 will be too small, which is not conducive to subsequent material filling, and will affect the performance and reliability of the semiconductor device. For example, when the metal gate is subsequently formed, the material filling quality of the metal gate is poor, and some defects such as voids are formed in the structure of the metal gate, which reduces the performance and reliability of the semiconductor device. Therefore, making the thickness of the covering layer 250 less than or equal to 4 nanometers can reduce the risk of performance and reliability degradation of the semiconductor device while improving the flicker noise of the semiconductor device.

在本实施例中,在形成所述覆盖层250之后,去除第二鳍201表面的氧化膜234。In this embodiment, after the capping layer 250 is formed, the oxide film 234 on the surface of the second fin 201 is removed.

在其他实施例中,还可以在形成第一介质层之后,且在形成栅极之前形成沟道层和覆盖层。具体而言,形成沟道层和覆盖层的方法包括:在形成所述第一介质层之后,在暴露的第二鳍表面形成氧化膜;在形成氧化膜之后,采用选择性外延生长工艺,在所述第一鳍暴露的表面形成沟道层;采用选择性外延生长工艺,在沟道层表面形成覆盖层;在形成所述覆盖层之后,去除第二鳍表面的氧化膜。其中,在暴露的第二鳍表面形成氧化膜的方法包括:在形成第一介质层后,且在形成栅极之前,在第一鳍和第二鳍暴露的表面形成初始氧化膜;在所述第一介质层和初始氧化膜表面形成掩膜层,所述掩膜层暴露出第一区上的初始氧化膜;以所述掩膜层为掩膜,刻蚀所述初始氧化膜,直至去除第一区上的初始氧化膜,以在第二鳍暴露的表面形成所述氧化膜。In other embodiments, the channel layer and the covering layer may also be formed after forming the first dielectric layer and before forming the gate. Specifically, the method for forming the channel layer and the cover layer includes: after forming the first dielectric layer, forming an oxide film on the exposed surface of the second fin; after forming the oxide film, using a selective epitaxial growth process, A channel layer is formed on the exposed surface of the first fin; a covering layer is formed on the surface of the channel layer by using a selective epitaxial growth process; after the covering layer is formed, the oxide film on the surface of the second fin is removed. Wherein, the method for forming an oxide film on the exposed surface of the second fin includes: after forming the first dielectric layer and before forming the gate, forming an initial oxide film on the exposed surfaces of the first fin and the second fin; A mask layer is formed on the surface of the first dielectric layer and the initial oxide film, and the mask layer exposes the initial oxide film on the first region; using the mask layer as a mask, etch the initial oxide film until it is removed an initial oxide film on the first region to form the oxide film on the exposed surface of the second fin.

请参考图15,在去除第二鳍201表面的氧化膜234后,在栅开口233内形成金属栅极260。Referring to FIG. 15 , after removing the oxide film 234 on the surface of the second fin 201 , a metal gate 260 is formed in the gate opening 233 .

形成所述金属栅极260的方法包括:在去除第二鳍201表面的氧化膜234后,在所述中间介质层表面和栅开口233内形成金属栅材料层(未图示);平坦化所述金属栅材料层,直至暴露出所述中间介质层。The method for forming the metal gate 260 includes: after removing the oxide film 234 on the surface of the second fin 201, forming a metal gate material layer (not shown) on the surface of the intermediate dielectric layer and in the gate opening 233; The metal gate material layer is removed until the intermediate dielectric layer is exposed.

需要说明的是,在本实施例中,为了便于理解,仅为示意性的表示出覆盖层250顶面与第二鳍202顶面之间,在垂直于衬底200表面的方向上具有高度差。在其他实施例中,可以通过分别图形化第一鳍201和第二鳍202,使第二鳍202高于第一鳍201,从而,使覆盖层250顶面与第二鳍202顶面之间齐平。It should be noted that, in this embodiment, for ease of understanding, it is only schematically shown that there is a height difference between the top surface of the cover layer 250 and the top surface of the second fin 202 in the direction perpendicular to the surface of the substrate 200 . In other embodiments, the second fin 202 may be higher than the first fin 201 by patterning the first fin 201 and the second fin 202 respectively, so that the top surface of the cover layer 250 and the top surface of the second fin 202 flush.

相应的,本发明另一实施例还提供一种上述方法所形成的半导体结构,请继续参考图15,包括:衬底200,所述衬底200包括邻接的第一区I和第二区II;位于所述第一区I上相互分立的若干第一鳍201;位于所述第二区I上相互分立的若干第二鳍202;位于第一区I和第二区II上的第一介质层220,所述第一介质层220表面低于第一鳍101顶面和第二鳍201顶面;位于所述第一鳍201暴露的表面的沟道层240;位于沟道层240表面的覆盖层250。Correspondingly, another embodiment of the present invention also provides a semiconductor structure formed by the above method, please continue to refer to FIG. 15 , including: a substrate 200, the substrate 200 includes adjacent first regions I and second regions II ; a plurality of first fins 201 separated from each other on the first region I; a plurality of second fins 202 separated from each other on the second region I; a first medium located on the first region I and the second region II Layer 220, the surface of the first dielectric layer 220 is lower than the top surface of the first fin 101 and the top surface of the second fin 201; the channel layer 240 located on the exposed surface of the first fin 201; the channel layer 240 located on the surface of the channel layer 240 Overlay 250 .

通过位于第一鳍201表面的沟道层240和位于沟道层240表面的覆盖层250,能够构成掩埋沟道的结构。在所述掩埋沟道的结构中,通过所述覆盖层250间隔开了沟道层240和晶体管的栅氧层,从而,减少栅氧层对晶体管的沟道中载流子的捕获,降低了载流子波动,实现了半导体器件闪烁噪声的降低。同时,沟道层240材料的选择自由性高,能够采用相比于第一鳍201和覆盖层250载流子迁移率更高的材料,因此,所述晶体管的性能较好。综上,所述半导体器件在降低闪烁噪声的同时,性能也较好。The channel layer 240 on the surface of the first fin 201 and the covering layer 250 on the surface of the channel layer 240 can form a buried channel structure. In the structure of the buried channel, the channel layer 240 and the gate oxide layer of the transistor are separated by the cover layer 250, thereby reducing the trapping of carriers in the channel of the transistor by the gate oxide layer and reducing the Fluctuation of currents realizes the reduction of flicker noise of semiconductor devices. At the same time, the material of the channel layer 240 has high freedom of choice, and materials with higher carrier mobility than the first fin 201 and the covering layer 250 can be used. Therefore, the performance of the transistor is better. In summary, the semiconductor device has better performance while reducing flicker noise.

不仅如此,由于沟道层240位于第一鳍201表面,沟道层240相比于第一鳍201的表面积更大,因此,沟道层240与第一源漏结构之间具有更大的接触面积,从而,有利于减小晶体管的接触电阻、提高晶体管的工作电流,使得晶体管的性能更好。Furthermore, since the channel layer 240 is located on the surface of the first fin 201, the surface area of the channel layer 240 is larger than that of the first fin 201, so there is a larger contact between the channel layer 240 and the first source-drain structure. Therefore, it is beneficial to reduce the contact resistance of the transistor, increase the operating current of the transistor, and make the performance of the transistor better.

所述衬底200的材料包括半导体材料。The material of the substrate 200 includes semiconductor material.

在本实施例中,所述衬底200的材料包括硅。In this embodiment, the material of the substrate 200 includes silicon.

在其他实施例中,所述衬底的材料包括碳化硅、硅锗、Ⅲ-Ⅴ族元素构成的多元半导体材料、绝缘体上硅(SOI)或者绝缘体上锗(GOI)等。其中,Ⅲ-Ⅴ族元素构成的多元半导体材料包括InP、GaAs、GaP、InAs、InSb、InGaAs或者InGaAsP等。In other embodiments, the material of the substrate includes silicon carbide, silicon germanium, multiple semiconductor materials composed of III-V group elements, silicon-on-insulator (SOI) or germanium-on-insulator (GOI) and the like. Wherein, the multi-element semiconductor material composed of III-V group elements includes InP, GaAs, GaP, InAs, InSb, InGaAs or InGaAsP and the like.

具体而言,本实施例中的第一区I用于形成PMOS晶体管,第二区II用于形成NMOS晶体管。Specifically, the first region I in this embodiment is used to form a PMOS transistor, and the second region II is used to form an NMOS transistor.

由于半导体器件中的PMOS晶体管是闪烁噪声的主要来源,因此,本实施例中通过改善第一区I的半导体器件的闪烁噪声,能够更高效的改善半导体器件总体的闪烁噪声。Since the PMOS transistor in the semiconductor device is the main source of flicker noise, in this embodiment, by improving the flicker noise of the semiconductor device in the first region I, the overall flicker noise of the semiconductor device can be improved more efficiently.

在其他实施例中,第一区和第二区分别用于形成其他器件,例如,第一区用于形成NMOS晶体管,第二区用于形成PMOS晶体管。In other embodiments, the first region and the second region are respectively used to form other devices, for example, the first region is used to form an NMOS transistor, and the second region is used to form a PMOS transistor.

在本实施例中,所述沟道层240的材料的载流子迁移率大于覆盖层250的材料的载流子迁移率,并且,所述沟道层240的材料的载流子迁移率大于第一鳍201的材料的载流子迁移率。由此,晶体管的主要沟道在所述沟道层240内。In this embodiment, the carrier mobility of the material of the channel layer 240 is greater than the carrier mobility of the material of the covering layer 250, and the carrier mobility of the material of the channel layer 240 is greater than The carrier mobility of the material of the first fin 201 . Thus, the main channel of the transistor is within said channel layer 240 .

在本实施例中,所述沟道层240的材料与覆盖层250的材料不同,第一鳍201的材料与覆盖层250的材料相同。In this embodiment, the material of the channel layer 240 is different from that of the covering layer 250 , and the material of the first fin 201 is the same as that of the covering layer 250 .

具体的,所述第一鳍201和覆盖层250的材料包括硅,所述沟道层240的材料包括硅锗,因此,覆盖层250起到晶体管的主要沟道的掩埋作用,使晶体管的主要沟道在所述沟道层240内,以实现所述掩埋沟道的结构。同时,由于覆盖层250的材料为硅,覆盖层250还能够作为晶体管的次要沟道,以兼顾闪烁噪声的降低和性能的进一步提高。Specifically, the material of the first fin 201 and the cover layer 250 includes silicon, and the material of the channel layer 240 includes silicon germanium. Therefore, the cover layer 250 plays a role of burying the main channel of the transistor, so that the main channel of the transistor A channel is in the channel layer 240 to realize the structure of the buried channel. At the same time, since the material of the covering layer 250 is silicon, the covering layer 250 can also serve as a secondary channel of the transistor, so as to reduce flicker noise and further improve performance.

在又一实施例中,沟道层的材料与覆盖层的材料不同,沟道层的材料与第一鳍的材料相同。具体的,沟道层和第一鳍的材料包括硅锗,覆盖层的材料包括硅。In yet another embodiment, the material of the channel layer is different from that of the cover layer, and the material of the channel layer is the same as that of the first fin. Specifically, the material of the channel layer and the first fin includes silicon germanium, and the material of the covering layer includes silicon.

在本实施例中,所述第二鳍202的材料包括硅。In this embodiment, the material of the second fin 202 includes silicon.

在本实施例中,所述沟道层240的厚度小于或等于2纳米。In this embodiment, the thickness of the channel layer 240 is less than or equal to 2 nanometers.

在本实施例中,所述覆盖层250的厚度小于或等于4纳米。In this embodiment, the thickness of the covering layer 250 is less than or equal to 4 nanometers.

在本实施例中,所述半导体结构还包括:位于所述第一介质层220上的中间介质层(未图示),所述中间介质层内具有若干横跨第一鳍201和第二鳍202的栅开口233(如图14所示),并且,所述沟道层240和覆盖层250仅位于栅开口233暴露的第一鳍201表面。In this embodiment, the semiconductor structure further includes: an intermediate dielectric layer (not shown) located on the first dielectric layer 220, in which there are several The gate opening 233 of the fin 202 (as shown in FIG. 14 ), and the channel layer 240 and the cover layer 250 are only located on the surface of the first fin 201 exposed by the gate opening 233 .

在本实施例中,所述半导体结构还包括:位于所述栅开口233内的金属栅极260,所述金属栅极260横跨所述覆盖层250和第二鳍202。In this embodiment, the semiconductor structure further includes: a metal gate 260 located in the gate opening 233 , and the metal gate 260 straddles the capping layer 250 and the second fin 202 .

虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (20)

1. A semiconductor structure, comprising:
a substrate comprising a first region and a second region that are contiguous;
a plurality of first fins located on the first region and separated from each other;
a plurality of second fins located on the second region and separated from each other;
the first dielectric layer is positioned on the first area, and the surface of the first dielectric layer is lower than the top surface of the first fin;
a channel layer on an exposed surface of the first fin;
and the covering layer is positioned on the surface of the channel layer.
2. The semiconductor structure of claim 1, in which a material of the cap layer and the first fin is the same, or a material of the channel layer and the first fin is the same.
3. The semiconductor structure of claim 1, wherein the material of the channel layer comprises silicon germanium and the material of the cap layer comprises silicon.
4. The semiconductor structure of claim 3, in which a material of the first fin comprises silicon or silicon germanium.
5. The semiconductor structure of claim 1, wherein a carrier mobility of a material of the channel layer is greater than a carrier mobility of a material of the cap layer.
6. The semiconductor structure of claim 1, wherein the channel layer has a thickness of less than or equal to 2 nanometers.
7. The semiconductor structure of claim 1, wherein the capping layer has a thickness of less than or equal to 4 nanometers.
8. The semiconductor structure of claim 1, further comprising: and the surface of the second dielectric layer is lower than the top surface of the second fin.
9. The semiconductor structure of claim 1, wherein the first dielectric layer is further located on the second region, and a surface of the first dielectric layer is further below a top surface of the second fin.
10. The semiconductor structure of claim 1, wherein the first region is used to form a PMOS transistor and the second region is used to form an NMOS transistor.
11. A method of forming a semiconductor structure, comprising:
providing a substrate comprising a first region;
forming a plurality of first fins on the first region;
forming a first dielectric layer on the first region, wherein the surface of the first dielectric layer is lower than the top surface of the first fin;
forming a channel layer on the exposed surface of the first fin after forming the first dielectric layer;
and forming a covering layer on the surface of the channel layer.
12. The method of forming a semiconductor structure of claim 11, wherein a channel layer is formed on an exposed surface of the first fin using a selective epitaxial growth process.
13. The method of forming a semiconductor structure of claim 11, wherein a capping layer is formed on a surface of the channel layer using a selective epitaxial growth process.
14. The method of forming a semiconductor structure of claim 11, wherein the substrate further comprises a second region adjacent to the first region, the second region having a plurality of second fins thereon; the method for forming the semiconductor structure further comprises the following steps: and after the covering layer is formed, forming a second dielectric layer on the second area, wherein the surface of the second dielectric layer is lower than the top surface of the second fin.
15. The method of forming a semiconductor structure of claim 14, wherein forming the first dielectric layer and the second dielectric layer comprises: forming an initial dielectric layer on the first region and the second region, wherein the initial dielectric layer covers the side wall surfaces of the first fin and the second fin; forming a mask layer on the surface of the initial dielectric layer, wherein the mask layer exposes the initial dielectric layer on the first area; etching the initial dielectric layer on the first area by taking the mask layer as a mask until the first dielectric layer is formed on the first area; and after the covering layer is formed, etching the initial dielectric layer on the second area until the surface of the initial dielectric layer on the second area is flush with the surface of the first dielectric layer, and forming a second dielectric layer on the second area.
16. The method of forming a semiconductor structure of claim 15, wherein the method of forming the channel layer further comprises: forming an oxide layer on the top surfaces of the first fin and the second fin before forming the initial dielectric layer; and in the process of etching the initial dielectric layer on the first area by taking the mask layer as a mask, etching the oxide layer on the first area by taking the mask layer as a mask to expose the top surface of the first fin.
17. The method of forming a semiconductor structure of claim 14, wherein the first dielectric layer is further on the second region, and a surface of the first dielectric layer is further below a top surface of the second fin.
18. The method of forming a semiconductor structure of claim 17, wherein the method of forming the channel layer and the cap layer further comprises: forming an oxide film on the exposed surface of the second fin after the first dielectric layer is formed and before the channel layer is formed; the forming method of the semiconductor structure further comprises the following steps: after the forming of the covering layer, the oxide film on the surface of the second fin is removed.
19. The method of forming a semiconductor structure of claim 18, further comprising: forming a plurality of gates crossing the first fin and the second fin on the substrate, wherein the gates comprise initial oxide films on the surfaces of the first fin and the second fin and dummy gates on the surfaces of the initial oxide films; after the grid electrode is formed, forming an intermediate dielectric layer on the surface of the first dielectric layer, wherein the intermediate dielectric layer is also positioned on the side wall surface of the grid electrode; after forming an intermediate dielectric layer, removing the pseudo grid, forming a plurality of grid openings in the intermediate dielectric layer, and exposing the initial oxidation film at the bottoms of the grid openings; the method for forming the oxide film on the exposed surface of the second fin comprises the following steps: after the gate opening is formed, the initial oxide film exposed by the first region is removed.
20. The method of forming a semiconductor structure of claim 18, wherein forming an oxide film on the exposed second fin surface comprises: after the first dielectric layer is formed, forming an initial oxide film on the exposed surfaces of the first fin and the second fin; forming a mask layer on the surfaces of the first dielectric layer and the initial oxide film, wherein the mask layer exposes the initial oxide film on the first area; and etching the initial oxide film by taking the mask layer as a mask until the initial oxide film on the first region is removed, so as to form the oxide film on the exposed surface of the second fin.
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