CN115245942A - Environment-friendly treatment system and method for mammary gland drainage bag - Google Patents
Environment-friendly treatment system and method for mammary gland drainage bag Download PDFInfo
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- CN115245942A CN115245942A CN202111645417.XA CN202111645417A CN115245942A CN 115245942 A CN115245942 A CN 115245942A CN 202111645417 A CN202111645417 A CN 202111645417A CN 115245942 A CN115245942 A CN 115245942A
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- A—HUMAN NECESSITIES
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- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L11/00—Methods specially adapted for refuse
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- A—HUMAN NECESSITIES
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- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
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- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
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- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/20—Gaseous substances, e.g. vapours
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明属于医用塑料回收设备技术领域,公开了一种乳腺引流袋环保处理系统,包括分拣机构和控制模块,在分拣机构出口处设有粉碎机构,粉碎机构通过输送机构与固体处理模块相连通,还通过废液管与污水处理模块相连通,所述粉碎机构包括粉碎模块和清洗模块,在清洗模块上设有输送机构,在输送机构上远离粉碎机构端设有固体处理模块,固体处理模块包括杀毒模块和脱色模块,本发明通过分拣机构将引流袋上的绳索与塑料进行分拣,然后通过粉碎清洗通过污水处理模块进行预处理,排入市政管道,然后通过固体处理模块对粉碎后的颗粒进行消毒和脱色处理,实现引流袋的再利用,节约资源。
The invention belongs to the technical field of medical plastic recycling equipment, and discloses an environmental protection treatment system for a breast drainage bag, comprising a sorting mechanism and a control module, a crushing mechanism is arranged at the outlet of the sorting mechanism, and the crushing mechanism is connected with a solid processing module through a conveying mechanism It is also communicated with the sewage treatment module through a waste liquid pipe. The pulverizing mechanism includes a pulverizing module and a cleaning module. The cleaning module is provided with a conveying mechanism. The module includes a sterilization module and a decolorization module. In the present invention, the ropes and plastics on the drainage bag are sorted by the sorting mechanism, and then pretreated by the sewage treatment module through crushing and cleaning, and discharged into the municipal pipeline, and then crushed by the solid processing module. The resulting particles are sterilized and decolorized to realize the reuse of drainage bags and save resources.
Description
技术领域technical field
本发明属于医用塑料回收设备技术领域,具体涉及一种乳腺引流袋环保处理系统及方法。The invention belongs to the technical field of medical plastic recycling equipment, and in particular relates to an environment-friendly treatment system and method for breast drainage bags.
背景技术Background technique
引流袋在使用过后,往往会产生大量的一次性塑料医疗器具和塑料废弃品等,这些塑料垃圾若直接丢弃,不仅会对环境造成严重的污染,而且还可能会成为疫病流行的源头,故而在丢弃之前,需要对这些塑料垃圾进行处理,但是对于现有的塑料垃圾处理装置来说,其直接丢入医疗废弃品中,在对塑料垃圾进行处理时,往往需要耗费较多的时间进行分拣,不仅减慢了处理速度,同时也大大影响了后续进一步处理时的处理效果,增加疾病传播速率,增加处理成本,同时有些病毒经紫外线灭活后,若再用可见光照射,因激活酶的原因,可使灭活的病毒复活,因此常用的紫外消毒不再适用,同时在引流袋上通常印刷有字体,随着技术的发展对油墨要求也也来越高,各种环保型油墨得到快速发展,但整体价格较高推广难度较大,因此在引流袋回收过程中需要对印刷油墨进行去除,现在工业印刷油墨由颜料、连接料、填料等材料分散均匀混合组成的浆状胶体,颜料赋予印刷品多彩的颜色;连接料一方面作为色料的载体,另一方面作为粘合剂使色料固着在承印物的表面;填料使油墨具有适当的性质,使得油墨具有较好的印刷适应性,连接料是一种胶黏状的流体,起到色料载体使颜料固着在承印物表面的作用。连接料原材料的主要成分包括油类、树脂类、有机瑢剂以及辅助材料,传统的工业印刷油墨清洗剂以汽油、煤油等化石类有机溶剂为主,在节能减碳的趋势带动之下,对塑料及其其它可回收利用的物品进行回收利用有利于节约资源,且有利于处理难以降解的塑料医疗物品,符合绿色环保理念,因此需要一种在医疗机构进行预处理的引流袋处理系统。After the drainage bag is used, it often produces a large amount of disposable plastic medical appliances and plastic waste. If these plastic wastes are discarded directly, it will not only cause serious pollution to the environment, but also may become the source of epidemics. Therefore, in Before discarding, these plastic wastes need to be processed, but for the existing plastic waste disposal devices, they are directly thrown into the medical waste, and when processing plastic waste, it often takes a lot of time for sorting , not only slows down the processing speed, but also greatly affects the processing effect of subsequent further processing, increases the rate of disease transmission, and increases the cost of processing. At the same time, after some viruses are inactivated by ultraviolet rays, if they are irradiated with visible light, they will activate enzymes. , can revive the inactivated virus, so the commonly used ultraviolet disinfection is no longer applicable. At the same time, there are usually printed characters on the drainage bag. With the development of technology, the requirements for ink are also higher, and various environmentally friendly inks have been developed rapidly. , but the overall price is higher and it is more difficult to promote. Therefore, the printing ink needs to be removed during the recycling process of the drainage bag. Now the industrial printing ink is a paste-like colloid composed of pigments, binders, fillers and other materials dispersed and mixed evenly. The pigments endow the printed matter Colorful colors; on the one hand, the linking material is used as the carrier of the color material, and on the other hand, it is used as a binder to fix the color material on the surface of the substrate; the filler makes the ink have appropriate properties, so that the ink has better printing adaptability. The material is a viscous fluid, which acts as a colorant carrier to fix the pigment on the surface of the substrate. The main components of the binder raw materials include oils, resins, organic solvents and auxiliary materials. Traditional industrial printing ink cleaning agents are mainly fossil organic solvents such as gasoline and kerosene. Driven by the trend of energy saving and carbon reduction, the The recycling of plastics and other recyclable items is conducive to saving resources and is conducive to the treatment of plastic medical items that are difficult to degrade, which is in line with the concept of green environmental protection. Therefore, a drainage bag treatment system for pretreatment in medical institutions is needed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供了一种通过分拣机构将引流袋上的绳索与塑料进行分拣,然后通过粉碎清洗通过污水处理模块进行预处理,排入市政管道,然后通过固体处理模块对粉碎后的颗粒进行消毒和脱色处理,实现引流袋的再利用,节约资源的乳腺引流袋环保处理系统及方法。The purpose of the present invention is to provide a sorting mechanism to sort the ropes and plastics on the drainage bag, and then pretreat them through the sewage treatment module through crushing and cleaning, discharge them into the municipal pipeline, and then pass the crushed solid treatment module The granules are disinfected and decolorized to realize the reuse of the drainage bag, and the environmental protection treatment system and method of the breast drainage bag save resources.
基于上述目的,本发明采用如下技术方案:一种乳腺引流袋环保处理系统,包括分拣机构和控制模块,在分拣机构出口处设有粉碎机构,粉碎机构通过输送机构与固体处理模块相连通,还通过废液管与污水处理模块相连通,所述粉碎机构包括粉碎模块和清洗模块,在清洗模块上设有输送机构,在输送机构上远离粉碎机构端设有固体处理模块,固体处理模块包括杀毒模块和脱色模块。Based on the above purpose, the present invention adopts the following technical solutions: a breast drainage bag environmental protection treatment system, including a sorting mechanism and a control module, a crushing mechanism is provided at the outlet of the sorting mechanism, and the crushing mechanism is connected with the solid processing module through a conveying mechanism , is also connected with the sewage treatment module through the waste liquid pipe, the crushing mechanism includes a crushing module and a cleaning module, a conveying mechanism is arranged on the cleaning module, and a solid processing module is arranged on the conveying mechanism away from the crushing mechanism end, and the solid processing module Including antivirus module and decolorization module.
优选的,所述粉碎机构包括粉碎机构外壳,在粉碎机构外壳上设有与分拣机构相连通的进料口,在粉碎机构外壳内设有粉碎模块,粉碎模块包括两个相配合的切刀辊,在粉碎机构外壳上设有与粉碎模块相连接的粉碎电机,粉碎电机与控制模块相连接,在粉碎机构外壳内设有与粉碎模块相配合的下料口,在下料口上设有清洗模块,还包括与粉碎机构相连通的蒸汽发生器。Preferably, the pulverizing mechanism includes a pulverizing mechanism shell, on which a feeding port communicated with the sorting mechanism is arranged, and a pulverizing module is arranged in the pulverizing mechanism casing, and the pulverizing module includes two matching cutters Roller, on the shell of the crushing mechanism, there is a crushing motor connected to the crushing module, the crushing motor is connected to the control module, there is a discharge port matched with the crushing module in the shell of the crushing mechanism, and a cleaning module is provided on the discharge port , also includes a steam generator communicated with the crushing mechanism.
优选的,所述清洗模块包括与粉碎机构外壳相连接的第二电动机;还包括与下料口相配合的清洗桶,在清洗桶上设有与第二电动机相配合的联轴器,在清洗桶上设有与下料口相连通的清洗进料口,清洗桶在与轴线相垂直的截面上的投影呈U型;在清洗桶内设有第一清洗桶和第二清洗桶,第一清洗桶和第二清洗桶共轴布置,在第一清洗桶内侧面设有至少一个高压第一喷嘴,在第一清洗桶上设有便于水通过的孔洞,在第一清洗桶的外侧面与清洗桶之间的区域构成第一集水区,在第一清洗桶内设有与联轴器相配合的第一输送辊,在第一输送辊上设有第一输送板。Preferably, the cleaning module includes a second motor connected to the shell of the pulverizing mechanism; it also includes a cleaning barrel matched with the discharge port, and a coupling matched with the second motor is provided on the cleaning barrel, and the cleaning The barrel is provided with a cleaning inlet connected to the discharge port, and the projection of the cleaning barrel on a section perpendicular to the axis is U-shaped; a first cleaning barrel and a second cleaning barrel are arranged in the cleaning barrel, and the first The cleaning bucket and the second cleaning bucket are coaxially arranged, and at least one high-pressure first nozzle is provided on the inner side of the first cleaning bucket, and holes are provided on the first cleaning bucket to facilitate the passage of water. The area between the cleaning buckets constitutes a first water collection area, and a first conveying roller matched with a shaft coupling is arranged in the first cleaning bucket, and a first conveying plate is arranged on the first conveying roller.
优选的,所述第二清洗桶外侧面靠近第一清洗桶端设有与清洗桶滚动配合的进气管环,在清洗桶上设有与进气管环相配合的第一轴承,在进气管环上设有进气管,进气管环与第二清洗桶固接且相连通,在第二清洗桶外侧面远离第一清洗桶端设有与清洗桶固接的挡水环,在挡水环内侧面设有与第二清洗桶相配合的第二轴承;在第二清洗桶上靠近第一清洗桶端设有与第一输送辊相配合的减速器,在减速器输出端设有与第二清洗桶固接的连接杆;第二清洗桶分为进气部和甩干部,进气部的第二清洗桶外壳为与进气管环相连通的中空结构,在甩干部的第二清洗桶外壳上设有出水孔;在第二清洗桶内侧面沿圆周设有呈螺旋结构的第二输送板,第二输送板分为进气部输送板和甩干部输送板,进气部输送板内部为与进气部的第二清洗桶外壳相连通的中空结构,在进气部输送板上设有至少一个出气口;第二清洗桶的管径在沿远离第一清洗桶轴线方向逐渐减小,在与第二清洗桶相配合的清洗桶内侧面设有倾斜坡面,倾斜坡面与第二清洗桶的外侧倾斜面相平行,清洗坡面与挡水环之间的区域构成第二集水区。Preferably, the outer surface of the second cleaning bucket is close to the end of the first cleaning bucket to provide an air intake pipe ring that rolls and fits with the cleaning bucket, and the cleaning bucket is provided with a first bearing that matches the air intake pipe ring. An air inlet pipe is arranged on the top, and the air inlet pipe ring is fixedly connected to and communicated with the second cleaning bucket. A water retaining ring fixedly connected with the cleaning bucket is provided on the outer surface of the second cleaning bucket far away from the end of the first cleaning bucket. In the water retaining ring The side is provided with a second bearing that matches the second cleaning bucket; on the second cleaning bucket, near the end of the first cleaning bucket, there is a reducer that matches the first conveying roller, and at the output end of the reducer there is a The connecting rod to which the cleaning bucket is fixed; the second cleaning bucket is divided into an air intake part and a spinning part. There is a water outlet hole on the top; a second conveying plate in a spiral structure is provided on the inner surface of the second cleaning bucket along the circumference. The hollow structure communicated with the shell of the second cleaning bucket of the air intake part is provided with at least one air outlet on the conveying plate of the air intake part; the pipe diameter of the second cleaning bucket gradually decreases along the direction away from the axis of the first cleaning bucket, An inclined slope is provided on the inner surface of the cleaning bucket matched with the second cleaning bucket, and the inclined slope is parallel to the outer inclined surface of the second cleaning bucket, and the area between the cleaning slope and the water retaining ring forms the second water collection area .
优选的,所述杀毒模块包括支撑座,在支撑座上设有消毒罐,在消毒罐外侧沿圆周设有防护罩,在消毒罐上靠近支撑座端设有出料口;在消毒罐上远离出料口端设有的进料模块,进料模块包括与输送机构相连通的进料口,进料口呈筒状的管道,在进料口外侧面上靠近输送机构端设有第一法兰,在进料口外侧面上设有与蒸汽发生器相连通的进气管口,进气管口有两个进气口,进气管口的内侧面在沿进料口的轴线的平行方向的截面呈梯形,进气管口的内径在进料口的前段部分相同,然后进气管口的内径在沿进料口轴线方向逐渐减小,进料口与进气管口内侧面之间的区域构成主气道,在进气管口内的进料口管身上设有倾斜状态的第一进气口,在进料口上远离第一法兰端和进气管口内侧面之间的区域构成气固混合区,进气管口的内径沿轴线以内径最小值延伸一段距离构成混合出料口,在混合出料口上靠近气固混合区端设有打散机构;在进料口上设有与打散机构相连接的挡气板,挡气板与进气管口之间的区域构成与打散机构相连通的打散气道,打散气道与一个进气口相连通。Preferably, the disinfection module includes a support base, on which a disinfection tank is provided, a protective cover is provided on the outside of the disinfection tank along the circumference, and a discharge port is provided on the disinfection tank near the end of the support base; The feed module is provided at the end of the discharge port. The feed module includes a feed port connected to the conveying mechanism. The feed port is a cylindrical pipe, and a first flange is provided on the outer surface of the feed port near the end of the conveying mechanism. , on the outer surface of the feed inlet, there is an air inlet pipe connected to the steam generator, the air inlet pipe has two air inlets, and the inner surface of the air inlet pipe is trapezoidal in cross-section in the direction parallel to the axis of the feed inlet , the inner diameter of the inlet nozzle is the same in the front section of the inlet, and then the inner diameter of the inlet nozzle gradually decreases along the axis of the inlet, and the area between the inlet and the inner surface of the inlet nozzle constitutes the main air passage. The feed inlet pipe body in the inlet pipe mouth is provided with the first air inlet in an inclined state, and the area between the first flange end on the feed inlet and the inner surface of the inlet pipe mouth constitutes a gas-solid mixing zone, and the inner diameter of the inlet pipe mouth Extending a certain distance along the axis with the minimum inner diameter to form a mixing outlet, a dispersing mechanism is provided on the mixing outlet near the end of the gas-solid mixing zone; a gas baffle connected to the dispersing mechanism is provided on the feeding inlet, and the baffle is provided. The area between the gas plate and the inlet pipe mouth constitutes a dispersing air passage connected with the dispersing mechanism, and the dispersing air passage communicates with an air inlet.
优选的,所述消毒罐内设有与混合出料口相连通的消毒机构;消毒机构包括呈螺旋状的物料管,物料管包括管壳,管壳包括透明材质构成的保护层,保护层有两层,外层保护层上涂布有透明保温涂层,在保护层之间设有惰性气体层;在物料管内侧面沿圆周设有反射碰撞块,反射碰撞块呈半球状,在反射碰撞块上设有至少一个小凹坑,小凹坑表面呈半球面状,在物料管内设有与保护层固定的第二打散机构,第二打散机构包括与保护层相连接的碰撞板,碰撞板与保护层的夹角为锐角,第二打散机构采用透明材质且在第二打散机构外表面设有散射坑,还包括与物料管相配合的X射线发生器,X射线发生器中含有至少一个电子源,电子源的X射线的朝向呈与物料管相配合的螺旋环状分布。Preferably, the disinfection tank is provided with a disinfection mechanism that communicates with the mixing outlet; the disinfection mechanism includes a spiral material tube, the material tube includes a tube shell, and the tube shell includes a protective layer made of transparent material, and the protective layer has Two layers, the outer protective layer is coated with a transparent thermal insulation coating, and an inert gas layer is provided between the protective layers; a reflective collision block is arranged on the inner surface of the material tube along the circumference, and the reflective collision block is hemispherical. There is at least one small pit on the top, the surface of the small pit is hemispherical, and a second breaking mechanism fixed to the protective layer is provided in the material tube. The second breaking mechanism includes a collision plate connected with the protective layer, and the collision The included angle between the plate and the protective layer is an acute angle. The second dispersing mechanism is made of transparent material and has scattering pits on the outer surface of the second dispersing mechanism. It also includes an X-ray generator matched with the material tube. It contains at least one electron source, and the direction of the X-rays of the electron source is distributed in a spiral ring matching with the material tube.
优选的,所述脱色模块包括有机溶剂脱色罐,有机溶剂脱色罐连通有脱色清洗装置;包括与脱色清洗装置相连通的水基和半水基脱色罐,水基和半水基脱色罐上连通有脱色清洗装置;还包括与脱色清洗装置相连通的脂肪酶型水基脱色罐,脂肪酶型水基脱色罐上连通有第二脱色清洗装置,还包括与有机溶剂脱色罐、水基和半水基脱色罐和脂肪酶型水基脱色罐相连通的固液分离器。Preferably, the decolorization module includes an organic solvent decolorization tank, and the organic solvent decolorization tank is connected with a decolorization and cleaning device; it includes a water-based and semi-aqueous decolorization tank connected with the decolorization and cleaning device, and the water-based and semi-aqueous decolorization tank is communicated There is a decolorization and cleaning device; it also includes a lipase-type water-based decolorization tank connected with the decolorization and cleaning device, and a second decolorization and cleaning device is connected to the lipase-type water-based decolorization tank. A solid-liquid separator connected to a water-based decolorization tank and a lipase-type water-based decolorization tank.
优选的,所述有机溶剂脱色罐包括支撑腿,在支撑腿上设有罐体,在罐体外侧面上设有与出料口相连通的颗粒进料管,在颗粒进料管上设有电磁阀,在罐体外侧面上设有调节阀;在罐体外侧面上设有有机溶剂进料口,在有机溶剂进料口上设有与控制模块相连接的计量器,还设有与脱色清洗装置相连通的有机溶剂出料口;在罐体顶部设有与控制模块相连接的搅拌电动机,在罐体内设有与搅拌电动机相配合的搅拌扇叶,在罐体内侧面上设有与控制模块相连接的颗粒物浓度传感器、温度传感器和压力传感器;所述水基和半水基脱色罐上设有与脱色清洗装置相连通的第二颗粒进料管,还设有水基和半水基溶剂进料管,还设有与脱色清洗装置相连通的水基和半水基脱色罐出料口。Preferably, the organic solvent decolorization tank includes support legs, a tank body is provided on the support legs, a particle feed pipe communicated with the discharge port is provided on the outer surface of the tank, and an electromagnetic feed pipe is provided on the particle feed pipe. Valve, with a regulating valve on the outer side of the tank; an organic solvent feed port on the outer side of the tank, a meter connected to the control module on the organic solvent feed port, and a decolorization cleaning device. There is an organic solvent discharge port; a stirring motor connected to the control module is provided on the top of the tank body, a stirring fan blade matched with the stirring motor is provided in the tank body, and a stirring fan blade connected to the control module is provided on the side of the tank body. Particle concentration sensor, temperature sensor and pressure sensor; The water-based and semi-aqueous decolorization tank is provided with a second particle feed pipe connected to the decolorization cleaning device, and is also provided with water-based and semi-aqueous solvent feed The pipe is also provided with a water-based and semi-water-based decolorization tank outlet connected to the decolorization cleaning device.
优选的,所述脂肪酶型水基脱色罐上设有与脱色清洗装置相连通的第三颗粒物进料管,还设有脂肪酶型水基溶剂进料管,在罐体上还设有与第二脱色清洗装置相连接的脂肪酶型水基脱色罐出料口;脱色清洗装置有两个,脱色清洗装置的结构与清洗模块的第一清洗桶的结构相同,第二脱色清洗装置包括与脱色清洗装置的结构相同的清洗单元,还包括与清洗单元相配合的烘干单元;所述分拣机构包括传送带,在传送带上设有防护罩,在传送带一侧设有分拣机械手,在机械手上设有3D识别模块。Preferably, the lipase-type water-based decolorization tank is provided with a third particle feed pipe connected to the decolorization cleaning device, a lipase-type water-based solvent feed pipe is also provided, and the tank body is also provided with The discharge port of the lipase type water-based decolorization tank connected to the second decolorization cleaning device; the decolorization cleaning device has two, and the structure of the decolorization cleaning device is the same as that of the first cleaning bucket of the cleaning module, and the second decolorization cleaning device includes and The cleaning unit with the same structure as the decolorization cleaning device also includes a drying unit matched with the cleaning unit; the sorting mechanism includes a conveyor belt, a protective cover is provided on the conveyor belt, and a sorting manipulator is provided on one side of the conveyor belt. There is a 3D recognition module on it.
一种用根据前述权利要求中任一项所述的乳腺引流袋环保处理方法,包括以下步骤:A kind of environmental treatment method with breast drainage bag according to any one of the preceding claims, comprises the following steps:
a、通过分拣机构对乳腺引流袋进行分拣,然后通过输送机构送入粉碎模块中;a. The breast drainage bags are sorted by the sorting mechanism, and then sent into the crushing module by the conveying mechanism;
b、粉碎模块对引流袋进行切割粉碎,在粉碎的同时洒水降低粉尘和对引流袋进行预清洗,粉碎后的通过清洗模块进行清洗,污水通过废液管送入污水处理模块中进行环保化处理,粉碎的颗粒通过输送机构送入杀毒模块;b. The crushing module cuts and crushes the drainage bag, sprinkles water to reduce dust and pre-cleans the drainage bag while crushing, the crushed one is cleaned by the cleaning module, and the sewage is sent to the sewage treatment module through the waste liquid pipe for environmental protection treatment , the crushed particles are sent to the anti-virus module through the conveying mechanism;
c、杀毒模块中通过X射线发生器对物料管进行照射,其中物料以1.5米到2.5米每秒通过物料管,X射线发生器的电子能量为240千伏特到290千伏特,物料管中塑料颗粒暴露于45-55千戈瑞,优选46-53千戈瑞的辐射量下;c. In the antivirus module, the X-ray generator irradiates the material tube, wherein the material passes through the material tube at a speed of 1.5 meters to 2.5 meters per second. The electron energy of the X-ray generator is 240 kV to 290 kV. The plastic in the material tube the particles are exposed to a radiation dose of 45-55 kGy, preferably 46-53 kGy;
d、经过杀毒模块处理后的物料送入脱色模块中进行脱色处理,在有机溶剂脱色罐进行脱色处理时采用质量比为35-45%的无水乙醇,25-30%的二氯甲烷,28-35%的四氯乙烯,0.5-1.2%的抗氧化剂和0.1-0.8%的缓蚀剂混合成的有机油墨清洗剂对塑料上的有机颜料进行溶解,同时通过搅拌扇叶对塑料颗粒进行搅拌加快溶解速度,搅拌速度在1-3立方米每秒,搅拌时间在48-96小时之间,PH值控制在6-10之间,脱色完成后通过固液分离器将有机油墨清洗剂和塑料颗粒分离,有机油墨清洗剂回流到有机溶剂脱色罐中,塑料颗粒进入脱色清洗装置中进行清洗,清洗后送入水基和半水基脱色罐;d. The material processed by the antivirus module is sent into the decolorization module for decolorization treatment. When decolorization treatment is carried out in the organic solvent decolorization tank, the mass ratio is 35-45% absolute ethanol, 25-30% dichloromethane, 28 -35% tetrachlorethylene, 0.5-1.2% antioxidant and 0.1-0.8% corrosion inhibitor mixed organic ink cleaning agent dissolves the organic pigment on the plastic, and at the same time stirs the plastic particles through the stirring fan blade To speed up the dissolution rate, the stirring speed is 1-3 cubic meters per second, the stirring time is between 48-96 hours, and the pH value is controlled between 6-10. After the decolorization is completed, the organic ink cleaning agent and plastic The particles are separated, the organic ink cleaning agent is returned to the organic solvent decolorization tank, and the plastic particles enter the decolorization cleaning device for cleaning, and then sent to the water-based and semi-water-based decolorization tanks after cleaning;
e、在水基和半水基脱色罐进行脱色处理时采用质量比为4-7%的脂肪酶聚氧乙烯醚,2-3%的烷基酚聚氧乙烯醚,3-7%的表面活性剂,0.5-1.5%的三乙醇胺,12-25%的煤油和水混合成的半水基油墨清洗剂对塑料上的颜料进行脱色,同时通过搅拌扇叶对塑料颗粒进行搅拌加快溶解速度,搅拌速度在1-3立方米每秒,脱色时间在10—20分钟之间,PH值控制在6-11之间,温度控制在27-38摄氏度,脱色完成后通过固液分离器将半水基油墨清洗和塑料颗粒分离,半水基油墨清洗回流到水基和半水基脱色罐中或进入回收罐中,塑料颗粒进入脱色清洗装置中进行清洗,清洗后送入脂肪酶型水基脱色罐;e. When decolorizing in water-based and semi-water-based decolorizing tanks, lipase polyoxyethylene ether with a mass ratio of 4-7%, 2-3% alkylphenol polyoxyethylene ether, and 3-7% surface Active agent, 0.5-1.5% triethanolamine, 12-25% kerosene and water mixed semi-water-based ink cleaning agent to decolorize the pigment on the plastic, and at the same time, stir the plastic particles through the stirring fan blade to speed up the dissolution rate, The stirring speed is 1-3 cubic meters per second, the decolorization time is between 10-20 minutes, the pH value is controlled between 6-11, and the temperature is controlled at 27-38 degrees Celsius. Base ink cleaning and separation of plastic particles, semi-water-based ink cleaning returns to water-based and semi-water-based decolorization tanks or into recovery tanks, plastic particles enter the decolorization cleaning device for cleaning, and after cleaning, send them to lipase-type water-based decolorization Can;
或者采用质量比为:1-3%的脂肪醇聚氧乙烯醚,8-12%的脂肪醇聚氧乙烯醚硫酸盐,0.5-2%的苯并三氮唑,0.5-1.5%的三乙醇胺,0.5-1.5%的硅酸钠,1-3%的尿素,1-5%氯化钠和余量的水混合成的水基型油墨清洗剂,脱色时间在10—20分钟之间,PH值控制在6-11之间,温度控制在27-38摄氏度;脱色完成后通过固液分离器将水基型油墨清洗剂和塑料颗粒分离,水基型油墨清洗剂回流到水基和半水基脱色罐中或进入回收罐中,塑料颗粒进入脱色清洗装置中进行清洗,清洗后送入脂肪酶型水基脱色罐;Or use a mass ratio of: 1-3% fatty alcohol polyoxyethylene ether, 8-12% fatty alcohol polyoxyethylene ether sulfate, 0.5-2% benzotriazole, 0.5-1.5% triethanolamine , 0.5-1.5% sodium silicate, 1-3% urea, 1-5% sodium chloride and the rest of water are mixed into a water-based ink cleaning agent. The decolorization time is between 10-20 minutes, and the pH The value is controlled between 6-11, and the temperature is controlled at 27-38 degrees Celsius; after the decolorization is completed, the water-based ink cleaning agent and the plastic particles are separated by a solid-liquid separator, and the water-based ink cleaning agent is returned to the water-based and semi-water The plastic particles enter the decolorization cleaning device for cleaning, and then send them to the lipase-type water-based decolorization tank after cleaning;
f、在脂肪酶型水基脱色罐进行脱色处理时采用按质量分数配比为:0.1-0.6%的脂肪酶、71-92%的AEO、6-8%的AES、1-3%的苯并三氮唑、1-2.5%的尿素、0.5-1.5%的三乙醇胺、1-3.5%的碳酸钠、3-7%的乙醇、0.1-0.6%的消泡剂,去离子水加至100%混合而成的脂肪酶型水基油墨清洗剂,脱色时间在2—5小时之间,PH值控制在5-10之间,搅拌速度在1-2立方米每秒;脱色完成后通过固液分离器将脂肪酶型水基油墨清洗剂和塑料颗粒分离,脂肪酶型水基油墨清洗剂回流到脂肪酶型水基脱色罐中或进入回收罐中,塑料颗粒进入第二脱色清洗装置中进行清洗,清洗中产生的污水送入污水处理模块中进行处理,清洗完成通过烘干单元进行烘干然后将烘干后的塑料颗粒进行储存用于回收再利用。f. When performing decolorization in lipase-type water-based decolorization tanks, the proportions by mass fraction are: 0.1-0.6% lipase, 71-92% AEO, 6-8% AES, 1-3% benzene Triazole, 1-2.5% urea, 0.5-1.5% triethanolamine, 1-3.5% sodium carbonate, 3-7% ethanol, 0.1-0.6% defoamer, deionized water to 100 % mixed lipase-type water-based ink cleaning agent, the decolorization time is between 2-5 hours, the pH value is controlled between 5-10, and the stirring speed is 1-2 cubic meters per second; The liquid separator separates the lipase-type water-based ink cleaning agent from the plastic particles, the lipase-type water-based ink cleaning agent flows back into the lipase-type water-based decolorization tank or enters the recovery tank, and the plastic particles enter the second decolorization cleaning device Cleaning is carried out, and the sewage generated during cleaning is sent to the sewage treatment module for treatment. After cleaning, it is dried by the drying unit and then the dried plastic particles are stored for recycling.
本发明对于现有技术,具有以下有益效果:本发明通过分拣机构将引流袋进行分拣然后送入粉碎机构,减少了引流袋需要处理的环节和时间,减弱细菌和病毒的滋生和传播,然后通过粉碎机构将引流袋进行粉碎,粉碎之后通过清洗模块进行清洗,产生的污水通过废液管送入医院的医疗污水处理设备处,清洗水可以使用医院的废水处理设备处理后的中水,固体颗粒通过杀毒模块进行杀毒处理,然后送入脱色模块中进行脱色处理,处理后的塑料颗粒可送到回收利用机构或医疗设备厂商处进行再处理和回收利用,减少资源浪费,减少碳排放。Compared with the prior art, the present invention has the following beneficial effects: the present invention sorts the drainage bags through the sorting mechanism and then sends them to the crushing mechanism, which reduces the links and time for the drainage bags to be processed, and weakens the growth and spread of bacteria and viruses. Then the drainage bag is crushed by the crushing mechanism. After crushing, it is cleaned by the cleaning module, and the generated sewage is sent to the hospital's medical sewage treatment equipment through the waste liquid pipe. The cleaning water can be treated by the hospital's wastewater treatment equipment. The solid particles are sterilized through the anti-virus module, and then sent to the decolorization module for decolorization treatment. The processed plastic particles can be sent to recycling institutions or medical equipment manufacturers for reprocessing and recycling, reducing waste of resources and carbon emissions.
附图说明Description of drawings
图1是本发明的乳腺引流袋环保处理系统流程图;Fig. 1 is a flow chart of the breast drainage bag environmental protection treatment system of the present invention;
图2是本发明乳腺引流袋环保处理系统示意图;Fig. 2 is the schematic diagram of the environment-friendly treatment system of the mammary gland drainage bag of the present invention;
图3是本发明的清洗模块正视图;Fig. 3 is the front view of the cleaning module of the present invention;
图4是本发明的清洗模块示意图;Fig. 4 is a schematic diagram of a cleaning module of the present invention;
图5是本发明的第二清洗桶示意图;Fig. 5 is a schematic diagram of a second cleaning bucket of the present invention;
图6是本发明的第二清洗桶剖视图;Fig. 6 is a sectional view of the second cleaning bucket of the present invention;
图7是本发明的挡水环侧视图;Fig. 7 is a side view of the water retaining ring of the present invention;
图8是本发明的杀毒模块示意图;Fig. 8 is a schematic diagram of the antivirus module of the present invention;
图9是本发明的进料模块示意图;Fig. 9 is a schematic diagram of a feeding module of the present invention;
图10是本发明的打散机构示意图;Fig. 10 is a schematic diagram of a breaking up mechanism of the present invention;
图11是本发明的消毒机构示意图;Fig. 11 is a schematic diagram of a disinfection mechanism of the present invention;
图12是本发明的物料管剖面图;Fig. 12 is a sectional view of the material pipe of the present invention;
图13是本发明的物料管截面图;Fig. 13 is a sectional view of the material pipe of the present invention;
图14是本发明的脱色模块结构图;Fig. 14 is a structural diagram of the decolorization module of the present invention;
图15是本发明的有机溶剂脱色罐示意图;Fig. 15 is a schematic diagram of an organic solvent decolorization tank of the present invention;
图16是本发明的脱色模块示意图;Fig. 16 is a schematic diagram of the decolorization module of the present invention;
图17是本发明实施例二的脱色模块示意图。Fig. 17 is a schematic diagram of the decolorization module of the second embodiment of the present invention.
图中:粉碎机构1、输送机构2、固体处理模块3、废液管4、污水处理模块5、粉碎模块6、清洗模块7、联轴器701、清洗进料口702、清洗桶703、第一输送辊704、第一输送板705、第一清洗桶706、第一集水区707、进气管环708、第二清洗桶709、高压第一喷嘴710、第二集水区711、第二轴承712、减速器713、甩干部输送板714、进气部输送板715、连接杆716、进气管717、挡水环718、进气部719、甩干部720、杀毒模块8、出料口801、防护罩802、消毒罐803、进料模块804、消毒机构805、进料口806、进气管口807、气固混合区808、混合出料口809、第一进气口810、打散气道811、打散机构812、物料管813、X射线发生器814、保护层815、惰性气体层816、第二打散机构817、碰撞板818、反射碰撞块819、脱色模块9、支撑腿901、有机溶剂脱色罐902、颗粒物浓度传感器903、有机溶剂进料口904、调节阀905、电磁阀906、颗粒进料管907、搅拌电动机908、搅拌扇叶909、有机溶剂出料口910、第二颗粒进料管911、水基和半水基脱色罐912、水基和半水基溶剂进料管913、水基和半水基脱色罐出料口914、脂肪酶型水基脱色罐915、第三颗粒物进料管916、脂肪酶型水基溶剂进料管917、脂肪酶型水基脱色罐出料口918、脱色清洗装置919、第二脱色清洗装置920、被动摩擦体921、主动揉搓球922、分拣机构10。In the figure: crushing mechanism 1, conveying mechanism 2, solid treatment module 3, waste liquid pipe 4, sewage treatment module 5, crushing module 6, cleaning module 7, coupling 701, cleaning feed inlet 702, cleaning bucket 703, the first A conveying roller 704, a first conveying plate 705, a first cleaning bucket 706, a first water collecting area 707, an intake pipe ring 708, a second cleaning bucket 709, a high-pressure first nozzle 710, a second water collecting area 711, a second Bearing 712, speed reducer 713, dumping body conveying plate 714, air inlet conveying plate 715, connecting rod 716, air intake pipe 717, water retaining ring 718, air inlet 719, ejecting body 720, antivirus module 8, discharge port 801 , protective cover 802, disinfection tank 803, feeding module 804, disinfection mechanism 805, feeding port 806, air inlet nozzle 807, gas-solid mixing area 808, mixing outlet 809, first air inlet 810, scattered gas Road 811, breaking mechanism 812, material pipe 813, X-ray generator 814, protective layer 815, inert gas layer 816, second breaking mechanism 817, collision plate 818, reflection collision block 819, decolorization module 9, support leg 901 , organic solvent decolorization tank 902, particle concentration sensor 903, organic solvent feed port 904, regulating valve 905, solenoid valve 906, particle feed pipe 907, stirring motor 908, stirring fan blade 909, organic solvent discharge port 910, the first Two particle feed pipes 911, water-based and semi-aqueous decolorization tank 912, water-based and semi-aqueous solvent feed pipe 913, water-based and semi-aqueous decolorization tank outlet 914, lipase type water-based decolorization tank 915 , the third particle feed pipe 916, the lipase type water-based solvent feed pipe 917, the lipase type water-based decolorization tank outlet 918, the decolorization cleaning device 919, the second decolorization cleaning device 920, the passive friction body 921, the active Kneading ball 922, sorting mechanism 10.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples and accompanying drawings. As a limitation of the present invention.
实施例一Example 1
如图1-16所示的一种乳腺引流袋环保处理系统,包括分拣机构10和控制模块,在分拣机构10出口处设有粉碎机构1,粉碎机构1通过输送机构2与固体处理模块3相连通,还通过废液管4与污水处理模块5相连通,其特征在于:粉碎机构1包括粉碎模块6和清洗模块7,在清洗模块7上设有输送机构2,在输送机构2上远离粉碎机构1端设有固体处理模块3,固体处理模块3包括杀毒模块8和脱色模块9。A breast drainage bag environmental protection treatment system as shown in Figure 1-16, includes a
粉碎机构1包括粉碎机构外壳,在粉碎机构外壳上设有与分拣机构相连通的进料口,在粉碎机构外壳内设有粉碎模块6,粉碎模块6包括两个相配合的切刀辊,在粉碎机构外壳上设有与粉碎模块6相连接的粉碎电机,粉碎电机与控制模块相连接,在粉碎机构外壳内设有与粉碎模块6相配合的下料口,在下料口上设有清洗模块7,还包括与粉碎机构1相连通的蒸汽发生器。The
清洗模块7包括与粉碎机构外壳相连接的第二电动机;还包括与下料口相配合的清洗桶703,在清洗桶703上设有与第二电动机相配合的联轴器701,在清洗桶703上设有与下料口相连通的清洗进料口702,清洗桶703在与轴线相垂直的截面上的投影呈U型;在清洗桶703内设有第一清洗桶706和第二清洗桶709,第一清洗桶706和第二清洗桶709共轴布置,在第一清洗桶706内侧面设有至少一个高压第一喷嘴710,在第一清洗桶706上设有便于水通过的孔洞,在第一清洗桶706的外侧面与清洗桶3之间的区域构成第一集水区707,在第一清洗桶706内设有与联轴器701相配合的第一输送辊704,在第一输送辊704上设有第一输送板705。The
第二清洗桶709外侧面靠近第一清洗桶706端设有与清洗桶703滚动配合的进气管环708,在清洗桶703上设有与进气管环708相配合的第一轴承,在进气管环708上设有进气管717,进气管环708与第二清洗桶709固接且相连通,在第二清洗桶709外侧面远离第一清洗桶706端设有与清洗桶703固接的挡水环718,在挡水环718内侧面设有与第二清洗桶709相配合的第二轴承712;在第二清洗桶709上靠近第一清洗桶706端设有与第一输送辊704相配合的减速器713,在减速器713输出端设有与第二清洗桶709固接的连接杆716;第二清洗桶709分为进气部719和甩干部720,进气部719的第二清洗桶外壳为与进气管环708相连通的中空结构,在甩干部720的第二清洗桶外壳上设有出水孔;在第二清洗桶708内侧面沿圆周设有呈螺旋结构的第二输送板,第二输送板分为进气部输送板715和甩干部输送板714,进气部输送板715内部为与进气部719的第二清洗桶外壳相连通的中空结构,在进气部输送板715上设有至少一个出气口;第二清洗桶709的管径在沿远离第一清洗桶706轴线方向逐渐减小,在与第二清洗桶709相配合的清洗桶703内侧面设有倾斜坡面,倾斜坡面与第二清洗桶709的外侧倾斜面相平行,清洗坡面与挡水环718之间的区域构成第二集水区711。The outer surface of the
在一种实时方式中,通过分拣机构10对乳腺引流袋进行分拣,将其中的杂物去除,然后通过输送机构2送入固体处理模块3的粉碎模块6中,在切刀辊的作用下将引流袋进行粉碎处理,引流袋破碎将其中的引流液释放,然后通过下料口进入清洗模块7中的第一清洗桶706中,第一清洗桶706中的第一输送辊704在第二电动机的带动下转动对粉碎的塑料颗粒向第二清洗桶709输送,在输送的过程中通过高压第一喷嘴710对塑料颗粒进行清洗将体液进行冲刷,产生的污水通过废液管4送入污水处理模块5中进行无害化处理,蒸汽发生器工作,蒸汽发生器产生的高温高压水蒸气通过输送管道进入第二清洗桶709的进气部719的进气部输送板715中并经过出气口排入进气部719中,经过高压水流冲洗后的塑料颗粒进入第二清洗桶709中进气部719中,在高温水清蒸的作用下进行简易消毒,然后通过甩干部720,第二清洗桶709与第一清洗桶706的第一输送辊704通过减速器713相连接,使得第二清洗桶709的转速高于第一输送辊704的转速,塑料颗粒上附着的水分在离心力的所用下被甩出,在挡水环718的作用下汇集到第二集水区711中再经过废液管4送入污水处理模块5中。In a real-time manner, the mammary gland drainage bags are sorted by the
杀毒模块8包括支撑座,在支撑座上设有消毒罐803,在消毒罐803外侧沿圆周设有防护罩802,在消毒罐803上靠近支撑座端设有出料口801;在消毒罐803上远离出料口801端设有的进料模块804,进料模块804包括与输送机构2相连通的进料口806,进料口806呈筒状的管道,在进料口806外侧面上靠近输送机构2端设有第一法兰,在进料口806外侧面上设有与蒸汽发生器相连通的进气管口807,进气管口807有两个进气口,进气管口807的内侧面在沿进料口806的轴线的平行方向的截面呈梯形,进气管口807的内径在进料口806的前段部分相同,然后进气管口807的内径在沿进料口806轴线方向逐渐减小,进料口806与进气管口807内侧面之间的区域构成主气道,在进气管口807内的进料口管身上设有倾斜状态的第一进气口810,在进料口806上远离第一法兰端和进气管口807内侧面之间的区域构成气固混合区808,进气管口807的内径沿轴线以内径最小值延伸一段距离构成混合出料口809,在混合出料口809上靠近气固混合区808端设有打散机构812;在进料口806上设有与打散机构812相连接的挡气板,挡气板与进气管口807之间的区域构成与打散机构812相连通的打散气道811,打散气道811与一个进气口相连通。
消毒罐803内设有与混合出料口809相连通的消毒机构805;消毒机构805包括呈螺旋状的物料管813,物料管813包括管壳,管壳包括透明材质构成的保护层815,保护层815有两层,外层保护层815上涂布有透明保温涂层,在保护层815之间设有惰性气体层186;在物料管813内侧面沿圆周设有反射碰撞块816,反射碰撞块816呈半球状,在反射碰撞块816上设有至少一个小凹坑,小凹坑表面呈半球面状,在物料管813内设有与保护层815固定的第二打散机构817,第二打散机构817包括与保护层815相连接的碰撞板818,碰撞板818与保护层815的夹角为锐角,第二打散机构817采用透明材质且在第二打散机构817外表面设有散射坑,还包括与物料管813相配合的X射线发生器814,X射线发生器814中含有至少一个电子源,电子源的X射线的朝向呈与物料管813相配合的螺旋环状分布。The
在一种实时方式中,经过清洗模块7的清洗后通过输送机构2送入杀毒模块8中,蒸汽发生器产生的高温高压水蒸气通过进气管口807进入进料模块804中,塑料颗粒通过进料口806进入进料模块804中,高温高压高速的水蒸气通过主气道和第一进气口810和塑料颗粒在气固混合区808中进行混合,然后在打散机构812的作用下将物料进行充分的气固混合,气固混合体通过混合出料口809进入消毒机构805的螺旋状物料管813中,X射线发生器814产生的高能射线照射在塑料颗粒上对塑料颗粒上的病菌进行灭杀,同时高温水蒸气也对病菌进行灭杀,提高灭杀效果,塑料颗粒在物料管813中运动时与反射碰撞块819和第二打散就817发生碰撞,使得塑料颗粒不聚集,同时让塑料颗粒不停的翻转,反射碰撞块819上涂布有X射线反光膜,使得X射线产生漫反射,增加灭菌效果。In a real-time mode, after being cleaned by the
脱色模块9包括有机溶剂脱色罐902,有机溶剂脱色罐902连通有脱色清洗装置919;包括与脱色清洗装置919相连通的水基和半水基脱色罐912,水基和半水基脱色罐912上连通有脱色清洗装置919;还包括与脱色清洗装置919相连通的脂肪酶型水基脱色罐915,脂肪酶型水基脱色罐915上连通有第二脱色清洗装置920,还包括与有机溶剂脱色罐902、水基和半水基脱色罐912和脂肪酶型水基脱色罐915相连通的固液分离器。
有机溶剂脱色罐902包括支撑腿901,在支撑腿901上设有罐体,在罐体外侧面上设有与出料口801相连通的颗粒进料管907,在颗粒进料管907上设有电磁阀906,在罐体外侧面上设有调节阀905;在罐体外侧面上设有有机溶剂进料口904,在有机溶剂进料口904上设有与控制模块相连接的计量器,还设有与脱色清洗装置919相连通的有机溶剂出料口901;在罐体顶部设有与控制模块相连接的搅拌电动机908,在罐体内设有与搅拌电动机908相配合的搅拌扇叶909,在罐体内侧面上设有与控制模块相连接的颗粒物浓度传感器903、温度传感器和压力传感器;水基和半水基脱色罐912上设有与脱色清洗装置919相连通的第二颗粒进料管911,还设有水基和半水基溶剂进料管913,还设有与脱色清洗装置919相连通的水基和半水基脱色罐出料口914。Organic
脂肪酶型水基脱色罐915上设有与脱色清洗装置919相连通的第三颗粒物进料管916,还设有脂肪酶型水基溶剂进料管917,在罐体上还设有与第二脱色清洗装置920相连接的脂肪酶型水基脱色罐出料口918;脱色清洗装置919有两个,脱色清洗装置919的结构与清洗模块7的第一清洗桶706的结构相同,第二脱色清洗装置920包括与脱色清洗装置919的结构相同的清洗单元,还包括与清洗单元相配合的烘干单元;分拣机构10包括传送带,在传送带上设有防护罩,在传送带一侧设有分拣机械手,在机械手上设有3D识别模块。The lipase type water-based
在一种实时方式中,杀毒模块8处理后的塑料颗粒送入有机溶剂脱色罐902中进行脱色处理,脱色处理后送入脱色清洗装置919中进行清洗,然后产生的污水送入污水处理模块5进行处理,然后再次送入水基和半水基脱色罐912进行脱色处理,脱色处理后送入脱色清洗装置919中进行清洗,然后产生的污水送入污水处理模块5进行处理,最后将塑料颗粒送入脂肪酶型水基脱色罐915中进行脱色处理,脱色处理后送入第二脱色清洗装置920中进行清洗,然后产生的污水送入污水处理模块5进行处理,最后经过干燥单元的处理得到干燥的塑料颗粒。In a real-time manner, the plastic particles treated by the
实施例二
如图17所示一种乳腺引流袋环保处理系统,与实施例1相比,在杀毒模块8中的进料模块804的另一个进气管口807上连接有高速臭氧发生器,在有机溶剂脱色罐902、水基和半水基脱色罐912和脂肪酶型水基脱色罐915内设有揉搓机构,揉搓机构包括与搅拌电动机908相配合的主动揉搓球922,主动揉搓球922呈椭球状,在主动揉搓球922外侧面上设有螺旋状的柔性凸起,在罐体内侧面上设有与主动揉搓球922相配合的被动摩擦体921,在被动摩擦体921内表面上设有与柔性凸起相配合的螺旋柔性凹槽。A kind of mammary gland drainage bag environmental protection treatment system as shown in Figure 17, compared with
在一种实时方式中,经过清洗模块7的清洗后通过输送机构2送入杀毒模块8中,蒸汽发生器产生的高温高压水蒸气通过进气管口807进入进料模块804中,臭氧发生器产生的臭氧通过进气管口807进入进料模块804中,塑料颗粒通过进料口806进入进料模块804中,高温高压高速的水蒸气通过主气道和第一进气口810和塑料颗粒在气固混合区808中进行混合,高速臭氧通过打散气道811与塑料颗粒进行混合,然后在打散机构812的作用下将物料进行充分的气固混合,气固混合体通过混合出料口809进入消毒机构805的螺旋状物料管813中,X射线发生器814产生的高能射线照射在塑料颗粒上对塑料颗粒上的病菌进行灭杀,同时高温水蒸气也对病菌进行灭杀,提高灭杀效果,塑料颗粒在物料管813中运动时与反射碰撞块819和第二打散就817发生碰撞,使得塑料颗粒不聚集,同时让塑料颗粒不停的翻转,反射碰撞块819上涂布有X射线反光膜,使得X射线产生漫反射,增加灭菌效果,臭氧在消毒的同时对塑料颗粒进行初步脱色处理,杀毒模块8处理后的塑料颗粒送入有机溶剂脱色罐902中进行脱色处理,脱色处理后送入脱色清洗装置919中进行清洗,然后产生的污水送入污水处理模块5进行处理,然后再次送入水基和半水基脱色罐912进行脱色处理,脱色处理后送入脱色清洗装置919中进行清洗,然后产生的污水送入污水处理模块5进行处理,最后将塑料颗粒送入脂肪酶型水基脱色罐915中进行脱色处理,脱色处理后送入第二脱色清洗装置920中进行清洗,然后产生的污水送入污水处理模块5进行处理,在物料进入机溶剂脱色罐902、水基和半水基脱色罐912和脂肪酶型水基脱色罐915进行脱色处理时,搅拌电机908带动主动揉搓球922转动,塑料颗粒运动到主动揉搓球922与被动摩擦体921之间的区域时在柔性凸起的作用下使得塑料颗粒之间和塑料颗粒与柔性凸起之间进行摩擦,使得脱色处理的效果更好,最后经过干燥单元的处理得到干燥的塑料颗粒。In a real-time mode, after being cleaned by the
实施例三
一种用根据前述权利要求中任一项的乳腺引流袋环保处理方法,包括以下步骤:A method for environmental protection treatment of breast drainage bags according to any one of the preceding claims, comprising the following steps:
a、通过分拣机构10对乳腺引流袋进行分拣,然后通过输送机构2送入粉碎模块6中;a, the mammary gland drainage bags are sorted by the
b、粉碎模块6对引流袋进行切割粉碎,在粉碎的同时洒水降低粉尘和对引流袋进行预清洗,粉碎后的通过清洗模块7进行清洗,污水通过废液管4送入污水处理模块5中进行环保化处理,粉碎的颗粒通过输送机构2送入杀毒模块8;b. The
c、杀毒模块8中通过X射线发生器814对物料管813进行照射,其中物料以1.5米到2.5米每秒通过物料管813,X射线发生器814的电子能量为240千伏特到290千伏特,物料管813中塑料颗粒暴露于45-55千戈瑞,优选46-53千戈瑞的辐射量下;c. In the
d、经过杀毒模块8处理后的物料送入脱色模块9中进行脱色处理,在有机溶剂脱色罐902进行脱色处理时采用质量比为35-45%的无水乙醇,25-30%的二氯甲烷,28-35%的四氯乙烯,0.5-1.2%的抗氧化剂和0.1-0.8%的缓蚀剂混合成的有机油墨清洗剂对塑料上的有机颜料进行溶解,同时通过搅拌扇叶909对塑料颗粒进行搅拌加快溶解速度,搅拌速度在1-3立方米每秒,搅拌时间在48-96小时之间,PH值控制在6-10之间,脱色完成后通过固液分离器将有机油墨清洗剂和塑料颗粒分离,有机油墨清洗剂回流到有机溶剂脱色罐902中,塑料颗粒进入脱色清洗装置919中进行清洗,清洗后送入水基和半水基脱色罐912;D, the material processed by the
e、在水基和半水基脱色罐912进行脱色处理时采用质量比为4-7%的脂肪酶聚氧乙烯醚,2-3%的烷基酚聚氧乙烯醚,3-7%的表面活性剂,0.5-1.5%的三乙醇胺,12-25%的煤油和水混合成的半水基油墨清洗剂对塑料上的颜料进行脱色,同时通过搅拌扇叶909对塑料颗粒进行搅拌加快溶解速度,搅拌速度在1-3立方米每秒,脱色时间在10—20分钟之间,PH值控制在6-11之间,温度控制在27-38摄氏度,脱色完成后通过固液分离器将半水基油墨清洗和塑料颗粒分离,半水基油墨清洗回流到水基和半水基脱色罐912中或进入回收罐中,塑料颗粒进入脱色清洗装置919中进行清洗,清洗后送入脂肪酶型水基脱色罐915;e. When the water-based and semi-water-based
或者采用质量比为:1-3%的脂肪醇聚氧乙烯醚AEO-9,8-12%的脂肪醇聚氧乙烯醚硫酸盐AES,0.5-2%的苯并三氮唑,0.5-1.5%的三乙醇胺,0.5-1.5%的硅酸钠,1-3%的尿素,1-5%氯化钠和余量的水混合成的水基型油墨清洗剂,脱色时间在10—20分钟之间,PH值控制在6-11之间,温度控制在27-38摄氏度;脱色完成后通过固液分离器将水基型油墨清洗剂和塑料颗粒分离,水基型油墨清洗剂回流到水基和半水基脱色罐912中或进入回收罐中,塑料颗粒进入脱色清洗装置919中进行清洗,清洗后送入脂肪酶型水基脱色罐915;Or use a mass ratio of: 1-3% fatty alcohol polyoxyethylene ether AEO-9, 8-12% fatty alcohol polyoxyethylene ether sulfate AES, 0.5-2% benzotriazole, 0.5-1.5 % triethanolamine, 0.5-1.5% sodium silicate, 1-3% urea, 1-5% sodium chloride and the rest of water are mixed into a water-based ink cleaning agent, and the decolorization time is 10-20 minutes Between, the PH value is controlled between 6-11, and the temperature is controlled at 27-38 degrees Celsius; after the decolorization is completed, the water-based ink cleaning agent and the plastic particles are separated by a solid-liquid separator, and the water-based ink cleaning agent is returned to the water base and semi-water-based
f、在脂肪酶型水基脱色罐915进行脱色处理时采用按质量分数配比为:0.1-0.6%的脂肪酶、71-92%的AEO、6-8%的AES、1-3%的苯并三氮唑、1-2.5%的尿素、0.5-1.5%的三乙醇胺、1-3.5%的碳酸钠、3-7%的乙醇、0.1-0.6%的消泡剂和水加至100%混合而成的脂肪酶型水基油墨清洗剂,脱色时间在2—5小时之间,PH值控制在5-10之间,搅拌速度在1-2立方米每秒;脱色完成后通过固液分离器将脂肪酶型水基油墨清洗剂和塑料颗粒分离,脂肪酶型水基油墨清洗剂回流到脂肪酶型水基脱色罐915中或进入回收罐中,塑料颗粒进入第二脱色清洗装置920中进行清洗,清洗中产生的污水送入污水处理模块5中进行处理,清洗完成通过烘干单元进行烘干然后将烘干后的塑料颗粒进行储存用于回收再利用。f. When the lipase-type water-based
在一种实时方式中引流袋通过一下流程进行处理:a、通过分拣机构10对乳腺引流袋进行分拣,然后通过输送机构2送入粉碎模块6中;In a real-time manner, the drainage bag is processed through the following process: a, the mammary gland drainage bag is sorted by the
b、粉碎模块6对引流袋进行切割粉碎,在粉碎的同时洒水降低粉尘和对引流袋进行预清洗,粉碎后的通过清洗模块7进行清洗,污水通过废液管4送入污水处理模块5中进行环保化处理,粉碎的颗粒通过输送机构2送入杀毒模块8;b. The
c、杀毒模块8中通过X射线发生器814对物料管813进行照射,其中物料以2米每秒通过物料管813,X射线发生器814的电子能量为260千伏特,物料管813中塑料颗粒暴露于49千戈瑞辐射量下;c, in the
d、经过杀毒模块8处理后的物料送入脱色模块9中进行脱色处理,在有机溶剂脱色罐902进行脱色处理时采用质量比为41%的无水乙醇,26%的二氯甲烷,1%的失水山梨醇脂肪酸酯,31%的四氯乙烯,0.9%的抗氧化剂和0.1%的缓蚀剂和微量的香精混合成的有机油墨清洗剂对塑料上的有机颜料进行溶解,同时通过搅拌扇叶909对塑料颗粒进行搅拌加快溶解速度,搅拌速度在2立方米每秒,搅拌时间在72小时之间,PH值控制在6-10之间,脱色完成后通过固液分离器将有机油墨清洗剂和塑料颗粒分离,有机油墨清洗剂回流到有机溶剂脱色罐902中,塑料颗粒进入脱色清洗装置919中进行清洗,清洗后送入水基和半水基脱色罐912;D, the material processed by the
e、在水基和半水基脱色罐912进行脱色处理时采用质量比为6%的脂肪酶聚氧乙烯醚,2.5%的烷基酚聚氧乙烯醚,6.5%的表面活性剂,1.1%的三乙醇胺,15%的煤油和水混合成的半水基油墨清洗剂对塑料上的颜料进行脱色,同时通过搅拌扇叶909对塑料颗粒进行搅拌加快溶解速度,搅拌速度在1-3立方米每秒,脱色时间在16分钟之间,PH值控制在6-11之间,温度控制在36摄氏度,脱色完成后通过固液分离器将半水基油墨清洗和塑料颗粒分离,半水基油墨清洗回流到水基和半水基脱色罐912中或进入回收罐中,塑料颗粒进入脱色清洗装置919中进行清洗,清洗后送入脂肪酶型水基脱色罐915;e. When the water-based and semi-water-based
或者采用质量比为:1.5%的脂肪醇聚氧乙烯醚AEO-9,10%的脂肪醇聚氧乙烯醚硫酸盐AES,0.5%的苯并三氮唑,0.8%的三乙醇胺,1.2%的硅酸钠,2.5%的尿素,3%氯化钠和余量的水混合成的水基型油墨清洗剂,脱色时间在10—20分钟之间,PH值控制在6-11之间,温度控制在27-38摄氏度;脱色完成后通过固液分离器将水基型油墨清洗剂和塑料颗粒分离,水基型油墨清洗剂回流到水基和半水基脱色罐912中或进入回收罐中,塑料颗粒进入脱色清洗装置919中进行清洗,清洗后送入脂肪酶型水基脱色罐915;Or use a mass ratio of: 1.5% fatty alcohol polyoxyethylene ether AEO-9, 10% fatty alcohol polyoxyethylene ether sulfate AES, 0.5% benzotriazole, 0.8% triethanolamine, 1.2% Sodium silicate, 2.5% urea, 3% sodium chloride and the rest of water are mixed into a water-based ink cleaning agent. The decolorization time is between 10-20 minutes, the pH value is controlled between 6-11, and the temperature Control at 27-38 degrees Celsius; after the decolorization is completed, the water-based ink cleaning agent and plastic particles are separated through a solid-liquid separator, and the water-based ink cleaning agent is returned to the water-based and semi-water-based
f、在脂肪酶型水基脱色罐915进行脱色处理时采用按质量分数配比为:0.5%的脂肪酶、80%的AEO、7%的AES、1.5%的苯并三氮唑、1.5%的尿素、1%的三乙醇胺、2%的碳酸钠、6%的乙醇、0.2%的消泡剂和水加至100%混合而成的脂肪酶型水基油墨清洗剂,脱色时间在3.5小时之间,PH值控制在5-10之间,搅拌速度在1-2立方米每秒;脱色完成后通过固液分离器将脂肪酶型水基油墨清洗剂和塑料颗粒分离,脂肪酶型水基油墨清洗剂回流到脂肪酶型水基脱色罐915中或进入回收罐中,塑料颗粒进入第二脱色清洗装置920中进行清洗,清洗中产生的污水送入污水处理模块5中进行处理,清洗完成通过烘干单元进行烘干然后将烘干后的塑料颗粒进行储存用于回收再利用。f. When the lipase-type water-based
以上仅为本发明的优选实施例而已,只为说明本发明的方案及效果,不能被认为用于限定本发明的实施范围,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化与改进,均应仍归属于本发明的专利涵盖范围之内。The above are only preferred embodiments of the present invention, only to illustrate the solutions and effects of the present invention, and cannot be considered as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, Under the premise of not departing from the concept of the present invention, several changes and improvements can also be made, all of which should still belong to the scope covered by the patent of the present invention.
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