CN115236427A - Function test equipment for electronic lock - Google Patents
Function test equipment for electronic lock Download PDFInfo
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- CN115236427A CN115236427A CN202210691300.3A CN202210691300A CN115236427A CN 115236427 A CN115236427 A CN 115236427A CN 202210691300 A CN202210691300 A CN 202210691300A CN 115236427 A CN115236427 A CN 115236427A
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
本发明公开了一种电子锁功能测试设备,其特征是:包括机台以及设置于机台上的测试工装,具有供电子锁定位的锁紧位和带动锁紧位中电子锁旋钮转动的测试电机;电机正反转供电模块,与测试电机连接并且向测试电机供电以驱动测试电机正反转动;参数采集模块,与测试电机电性连接以采集测试电机动作时的参数;距离采集模块,采集锁紧位中电子锁锁杆的行程距离;控制模块,与电机正反转供电模块、参数采集模块以及距离采集模块电性连接。本发明能够对电子锁多项性能参数进行测试,同时具有测试便利的特点。
The invention discloses an electronic lock function testing device, which is characterized by comprising a machine table and a test tool set on the machine table, a locking position for an electronic locking position and a test device for driving the rotation of the electronic lock knob in the locking position Motor; motor forward and reverse power supply module, which is connected to the test motor and supplies power to the test motor to drive the test motor to rotate in forward and reverse directions; parameter acquisition module, which is electrically connected to the test motor to collect parameters when the test motor is in motion; distance acquisition module, collects The stroke distance of the electronic lock lever in the locking position; the control module is electrically connected with the motor forward and reverse power supply module, the parameter acquisition module and the distance acquisition module. The invention can test multiple performance parameters of the electronic lock, and has the characteristics of convenient testing.
Description
技术领域technical field
本发明涉及测试设备领域,尤其涉及一种电子锁功能测试设备。The invention relates to the field of testing equipment, in particular to an electronic lock function testing equipment.
背景技术Background technique
如图7所示为运用于新能源车充电枪或是充电座的电子锁,其主要包括锁杆52、旋钮51以及设置于锁杆和旋钮之间的齿轮组。旋转旋钮后即可带动锁杆伸缩即上下移动,以达到解锁或是锁定效果。As shown in FIG. 7 , an electronic lock applied to a charging gun or a charging base of a new energy vehicle mainly includes a
现有技术中,该电子锁在使用前需要对其各项参数(如锁杆伸缩行程、锁杆伸缩需要电机提供的扭力、带动锁杆伸缩的电机的电阻电流等)进行测试。目前,上述各项参数的检测通过流水线以及对应的人工分别进行测试,即每项参数均需要一个操作人员进行测试,因此具有人力成本大且效率低的问题,所以,需要进一步改进。In the prior art, the electronic lock needs to test its various parameters (such as the lock rod telescopic stroke, the torque provided by the motor required for the lock rod extension, the resistance current of the motor that drives the lock rod extension, etc.) before use. At present, the detection of the above-mentioned parameters is carried out through the pipeline and the corresponding manual testing, that is, each parameter requires an operator to test, so there are problems of high labor cost and low efficiency, so further improvement is required.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了一种电子锁功能测试设备,能够对电子锁多项性能参数进行测试,同时具有测试便利的特点。In view of the deficiencies of the prior art, the present invention provides an electronic lock function testing device, which can test multiple performance parameters of the electronic lock and has the characteristics of convenient testing.
为实现上述目的,本发明提供了如下技术方案:For achieving the above object, the present invention provides the following technical solutions:
一种电子锁功能测试设备,其特征是:包括机台以及设置于机台上的An electronic lock function testing device is characterized in that it comprises a machine and a device arranged on the machine.
测试工装,具有供电子锁定位的锁紧位和带动锁紧位中电子锁旋钮转动的测试电机;The test tool has a locking position for the electronic locking position and a test motor that drives the rotation of the electronic lock knob in the locking position;
电机正反转供电模块,与测试电机连接并且向测试电机供电以驱动测试电机正反转动;The motor forward and reverse power supply module is connected to the test motor and supplies power to the test motor to drive the test motor to rotate forward and reverse;
参数采集模块,与测试电机电性连接以采集测试电机动作时的参数;The parameter acquisition module is electrically connected with the test motor to collect the parameters of the test motor when it operates;
距离采集模块,采集锁紧位中电子锁锁杆的行程距离;The distance acquisition module collects the travel distance of the electronic lock lever in the locking position;
控制模块,与电机正反转供电模块、参数采集模块以及距离采集模块电性连接。The control module is electrically connected with the motor forward and reverse power supply module, the parameter acquisition module and the distance acquisition module.
优选的,所述测试工装包括Preferably, the test tool includes
工装面板,安装于机台的工作平台上;Tooling panel, installed on the working platform of the machine;
仿形板,具有仿形槽并且升降式安装于工装面板下侧;The profiling plate has a profiling slot and is mounted on the lower side of the tooling panel in a lift-type manner;
安装架,安装于工装面板的下表面,并且供测试电机升降式安装;The mounting frame is installed on the lower surface of the tooling panel, and is used for the lifting installation of the test motor;
升降驱动组件,带动仿形板以及测试电机同步升降,以将仿形槽中电子锁定位。The lift drive assembly drives the profiling board and the test motor to lift synchronously to electronically lock the profiling slot.
优选的,所述工装面板的下表面具有供电子锁随仿形板上升后嵌入的定位槽,所述定位槽中具有能够插入电子锁中的定位销。Preferably, the lower surface of the tooling panel has a positioning groove for the electronic lock to be embedded after rising with the profiling plate, and the positioning groove has a positioning pin that can be inserted into the electronic lock.
优选的,所述工装面板的上表面具有供电子锁锁杆顶起的负载。Preferably, the upper surface of the tooling panel has a load for the electronic lock lever to lift up.
优选的,所述电机正反转供电模块包括电源供电模块和脉冲发生器,所述电源供电模块同时为脉冲发生器、测试电机以及控制模块供电,所述脉冲发生器控制测试电机正反转动。Preferably, the motor forward and reverse power supply module includes a power supply module and a pulse generator, the power supply module supplies power to the pulse generator, the test motor and the control module at the same time, and the pulse generator controls the test motor to rotate forward and reverse.
优选的,所述参数采集模块包括电阻测试模块、电流采集模块和扭矩传感器。Preferably, the parameter acquisition module includes a resistance test module, a current acquisition module and a torque sensor.
优选的,所述距离采集模块为距离传感器。Preferably, the distance acquisition module is a distance sensor.
优选的,所述机台上还设置有显示器,所述显示器与控制模块电性连接。Preferably, a display is further provided on the machine table, and the display is electrically connected with the control module.
优选的,所述机台上的测试工装设置有多组,每组测试工装中的仿形槽不同,以适应多种形状电子锁装入。Preferably, there are multiple groups of test fixtures on the machine, and the profiling grooves in each group of test fixtures are different, so as to accommodate the installation of various shapes of electronic locks.
优选的,所述机台的下侧设置有废品收集箱。Preferably, a waste collection box is arranged on the lower side of the machine table.
本发明的优点为:在测试电机带动电子锁锁杆伸缩过程中,通过距离采集模块,能够检测锁杆的伸缩行程,通过参数采集模块,能够检测测试电机的多项参数,因此本发明具有测试便利且测试效率高的特点。The advantages of the present invention are: when the test motor drives the electronic lock rod to expand and contract, the distance acquisition module can detect the telescopic stroke of the lock rod, and the parameter acquisition module can detect multiple parameters of the test motor. Convenience and high test efficiency.
附图说明Description of drawings
图1为本实施例所提供的电子锁功能测试设备的示意图;1 is a schematic diagram of an electronic lock function testing device provided by the present embodiment;
图2为本实施例所提供的测试工装的示意图;Fig. 2 is the schematic diagram of the test tool provided by this embodiment;
图3为本实施例所提供的测试工装的正视图;Fig. 3 is the front view of the test tool provided by this embodiment;
图4为本实施例所提供的仿形板的示意图;Fig. 4 is the schematic diagram of the profiling plate provided by this embodiment;
图5为本实施例所提供的工装面板的示意图;FIG. 5 is a schematic diagram of the tooling panel provided in this embodiment;
图6为本实施例所提供的个模块之间连接的示意图;6 is a schematic diagram of the connection between the modules provided in this embodiment;
图7为电子锁的示意图。FIG. 7 is a schematic diagram of an electronic lock.
具体实施方式Detailed ways
结合图1至图6对本发明电子锁功能测试设备作进一步的说明。The electronic lock function testing device of the present invention will be further described with reference to FIG. 1 to FIG. 6 .
一种电子锁功能测试设备,其特征是:包括机台1以及设置于机台1的测试工装2、电机正反转供电模块7、参数采集模块6、距离采集模块8和控制模块9。机台1的正面具有工作平台11,测试工装2设置于工作平台11上,并且具有供电子锁5定位的锁紧位和带动锁紧位中电子锁5旋钮51转动的测试电机25。电机正反转供电模块7与测试电机25连接并且向测试电机25供电以驱动测试电机25正反转动。参数采集模块6与测试电机25电性连接以采集测试电机25动作时的参数。距离采集模块8用于采集锁紧位中电子锁5锁杆的行程距离。控制模块9与电机正反转供电模块7、参数采集模块6以及距离采集模块8电性连接。An electronic lock function testing device is characterized by comprising a machine 1 and a
具体的,所述测试工装2包括工装面板21、仿形板22、安装架23和升降驱动组件。工装面板21安装于机台1的工作平台上,即在工作平台上具有供工装面板21装配的安装口。在工装面板21的下表面具有安装板214,安装板214位于机台1内部。仿形板22具有仿形槽221并且与工装面板平行并且升降式安装于工装面板21下侧的安装板上。在工装面板21上设置有便于将电子锁5放入到仿形槽221中的避让口212。安装架23安装于工装面板21的下表面,并且供测试电机25升降式安装。升降驱动组件带动仿形板22以及测试电机同步升降,以将仿形槽221中电子锁5定位。Specifically, the
安装架23包括垂直安装于工装面板21下表面的四根立柱232、安装于四根立柱232下端的定位板233以及滑动配合在四根立柱232上并且供测试电机25安装的升降架231。升降架231包括通过导向套升降式配合在四根立柱232上的上板体2311和下板体2312,测试电机25安装于上板体2311和下板体2312之间,测试电机25的输出轴向上穿过上板体2311,并且输出轴上具有供旋钮51配合的仿形块251。当电子锁5位于仿形槽221时,电子锁5上的旋钮51位于该仿形块251的仿形槽中,由测试电机25带动转动。The
升降驱动组件包括第一气缸261和第二气缸262,第一气缸261的缸体固定于安装板214上,活塞杆与仿形板22连接,带动仿形板22上下移动,第二气缸262的缸体固定于定位板233上,活塞杆与下板体2312连接,以带动升降架231同步移动。The lift drive assembly includes a
所述工装面板21的下表面具有供电子锁5随仿形板22上升后嵌入的定位槽213,所述定位槽213的槽底上具有向下延伸并且能够插入电子锁5中的定位销215,在电子锁上升后,电子锁的上表面抵靠在定位槽的槽底上,从而将电子锁5在水平以及竖直面上进行锁定,便于各项数据测试。The lower surface of the
所述工装面板的上表面设置有方便将整个测试工装2提起的拎手211,以便于测试工装2在工作平台上的更换。The upper surface of the tooling panel is provided with a
所述工装面板21的上表面具有供电子锁5锁杆52顶起的负载24。即在工装面板的上表面具有两个定位销216,负载24上具有能与定位销216配合的导向孔。负载24位于电子锁5锁杆52的正上方,同时工装面板21上具有供锁杆52穿过的避让孔217,当电子锁5旋钮51被转动后,锁杆伸出带动负载24上移,以检测测试电机25在该负载24施压情况下的各性能参数。当检测测试电机25在自然状态下的参数时,直接将负载24移出即可。The upper surface of the
所述电机正反转供电模块7包括电源供电模块和脉冲发生器,所述电源供电模块同时为脉冲发生器、测试电机25以及控制模块供电,所述脉冲发生器向测试电机25发送脉冲信号,以控制测试电机25正反转动。The motor forward and reverse power supply module 7 includes a power supply module and a pulse generator, the power supply module supplies power to the pulse generator, the
所述参数采集模块6包括与测试电机25连接以采集测试电机25工作电阻、电流以及扭矩的电阻测试模块、电流采集模块和扭矩传感器,电阻测试模块、电流采集模块和扭矩传感器同时与控制模块连接,以将采集的电阻、电流和扭转发送至控制模块。The
所述距离采集模块8为距离传感器,该距离传感器通过一支架安装于工作平台上,并且位于锁紧位中电子锁5锁杆52的正上方,以检测锁杆伸缩行程。距离传感器与控制模块电性连接,以将采集的信息发送至控制模块。The distance acquisition module 8 is a distance sensor, the distance sensor is installed on the working platform through a bracket, and is located just above the
本实施例中,控制模块采用工控上位机。In this embodiment, the control module adopts an industrial control host computer.
所述机台1对应工作平台11的侧壁12上嵌装有显示器4,所述显示器4与控制模块电性连接,以显示控制模块接收到的各项参数值,便于操作人员观察。A display 4 is embedded on the
所述机台1上的测试工装2设置有多组,每组测试工装2中仿形板上的仿形槽221不同,以适应多种形状电子锁5装入,提升本发明的通用性。The
所述机台1的下侧设置有废品收集箱13,便于操作人员将不合格产品收集。The lower side of the machine table 1 is provided with a waste collection box 13, which is convenient for operators to collect unqualified products.
测试时,将电子锁5放入仿形板22的仿形槽221中,通过升降驱动组件带动仿形板22以及测试电机25上移,使电子锁5进入到定位槽213中被锁定;脉冲发生器控制测试电机25正反转动,带动旋钮51往复转动,带动锁杆伸缩;该过程中,距离传感器检测出锁杆伸缩前后的高度差,以此检测出对应的锁杆行程,电阻测试模块、电流采集模块和扭矩传感器直接采集测试电机25运行时的工作电阻、电流以及扭矩,控制模块接收各项参数并且通过显示器4显示。During the test, put the
测试过程中,电源供电模块为测试电机25提供不同的电压进行重复测试,以测试测试电机25在不同供电下的工作电阻、电流以及扭矩;其次,对锁杆是否有负载24进行分别测试,以测试出锁杆处于负载24情况下的工作电阻、电流以及扭矩和空载情况下的工作电阻、电流、扭矩。During the test, the power supply module provides different voltages for the
如无特殊说明,本发明中,若有术语“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此本发明中描述方位或位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以结合附图,并根据具体情况理解上述术语的具体含义。Unless otherwise specified, in the present invention, if the terms "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientation or positional relationship indicated by top, bottom, inner, outer, clockwise, counterclockwise, axial, radial, circumferential, etc. is based on the drawings. The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore the orientation or The terms of the positional relationship are only used for exemplary description, and should not be construed as a limitation on the present patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations with reference to the drawings.
除非另有明确的规定和限定,本发明中,若有术语“设置”、“相连”及“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise specified and limited, in the present invention, the terms "arranged", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection ; It can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (10)
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| CN202210691300.3A CN115236427A (en) | 2022-06-17 | 2022-06-17 | Function test equipment for electronic lock |
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| CN202210691300.3A CN115236427A (en) | 2022-06-17 | 2022-06-17 | Function test equipment for electronic lock |
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Cited By (1)
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| CN119437763A (en) * | 2025-01-08 | 2025-02-14 | 奇鲸信息科技(上海)有限公司 | Robustness detection method and system for charging system lock control structure, and intelligent terminal |
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