CN115213977A - High-temperature-resistant beet red pigment preparation equipment and process - Google Patents
High-temperature-resistant beet red pigment preparation equipment and process Download PDFInfo
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- CN115213977A CN115213977A CN202210847132.2A CN202210847132A CN115213977A CN 115213977 A CN115213977 A CN 115213977A CN 202210847132 A CN202210847132 A CN 202210847132A CN 115213977 A CN115213977 A CN 115213977A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B61/00—Dyes of natural origin prepared from natural sources, e.g. vegetable sources
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0096—Purification; Precipitation; Filtration
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Abstract
本发明公开了一种耐高温甜菜红色素制备设备和工艺,涉及甜菜红色素制备技术领域,针对甜菜红色素生产在现有的生物、化学手段暂难以突破的环境下,甜菜红色素生产效率难以提高的问题,现提出如下方案,其包括用于甜菜根切片的切片机构、用于甜菜根切片酸处理的料缸以及用于甜菜根切片转移的料框,还包括用于驱动料框升降的升降机构、驱动料框水平移动的伺服电动滑台,所述伺服电动滑台平行设置有三组,两组所述料缸和料框分别设置于相邻两组伺服电动滑台之间。本发明结构新颖,该设备和工艺手段有效的解决了甜菜红色素生产在现有的生物、化学手段暂难以突破的环境下,甜菜红色素生产效率难以提高的问题。
The invention discloses a high temperature-resistant beet red pigment preparation equipment and process, relates to the technical field of beet red pigment preparation, and aims at the production efficiency of beet red pigment under the environment that the existing biological and chemical means are difficult to break through temporarily. To improve the problem, the following solution is now proposed, which includes a slicing mechanism for beetroot slices, a material tank for acid treatment of beetroot slices, and a material frame for the transfer of beetroot slices, and also includes a drive for raising and lowering the material frame. The lifting mechanism and the servo electric sliding table that drives the material frame to move horizontally, the servo electric sliding table is provided with three groups in parallel, and the two groups of the material cylinder and the material frame are respectively arranged between the adjacent two groups of the servo electric sliding table. The invention has a novel structure, and the equipment and technological means effectively solve the problem that the production efficiency of beet red pigment is difficult to improve under the environment that the existing biological and chemical means are temporarily difficult to break through.
Description
技术领域technical field
本发明涉及甜菜红色素制备技术领域,尤其涉及一种耐高温甜菜红色素制备设备和工艺。The invention relates to the technical field of beet red pigment preparation, in particular to a high temperature resistant beet red pigment preparation equipment and process.
背景技术Background technique
甜菜根被用于制备甜菜红色素,甜菜红色素的制备方法已经十分成熟,基本流程是甜菜根洗净、切片、萃取、过滤、提纯以及干燥成粉,甜菜的红色素在温度较高时会失效分解,因此一般的提取温度在20摄氏度左右,除了物理降温辅助提高红色素提取效率外,使用酸性溶液对甜菜根原料进行预处理,使其pH值处于4.5附近,此时的红色素热稳定较高,能够比其他pH值时接受更高的提取温度;Beetroot is used to prepare beet red pigment. The preparation method of beet red pigment is very mature. The basic process is washing, slicing, extracting, filtering, purifying and drying beetroot into powder. The red pigment of beet will change at high temperature. Failure to decompose, so the general extraction temperature is about 20 degrees Celsius. In addition to physical cooling to help improve the extraction efficiency of red pigment, acid solution is used to pretreat the raw material of beetroot, so that the pH value is around 4.5, and the red pigment is thermally stable at this time. Higher, can accept higher extraction temperature than other pH values;
综上所述,目前的耐高温甜菜提取工艺中,改进的方向更加偏向生物和化学的工艺,例如选取提取效果更佳、更安全的酸性化学溶剂,但是却忽略了生产设备工艺对甜菜红色素生产效率的影响,在生物和化学手段暂难以突破的环境下,提高设备生产效率是更佳的选择,因此我们提出了一种耐高温甜菜红色素制备设备和工艺。To sum up, in the current high temperature beet extraction process, the direction of improvement is more inclined to biological and chemical processes, such as selecting acidic chemical solvents with better extraction effect and safer, but ignoring the impact of production equipment technology on beet red pigment. The impact of production efficiency, in the environment where biological and chemical means are temporarily difficult to break through, it is a better choice to improve the production efficiency of equipment. Therefore, we propose a high temperature resistant beet red pigment preparation equipment and process.
发明内容SUMMARY OF THE INVENTION
本发明提出的一种耐高温甜菜红色素制备设备和工艺,解决了甜菜红色素生产在现有的生物、化学手段暂难以突破的环境下,甜菜红色素生产效率难以提高的问题。The high temperature resistant beet red pigment preparation equipment and process provided by the invention solves the problem that the beet red pigment production efficiency is difficult to improve under the environment where the existing biological and chemical means are temporarily difficult to break through.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种耐高温甜菜红色素制备设备,包括用于甜菜根切片的切片机构、用于甜菜根切片酸处理的料缸以及用于甜菜根切片转移的料框,还包括用于驱动料框升降的升降机构、驱动料框水平移动的伺服电动滑台;A high temperature resistant beet red pigment preparation equipment, comprising a slicing mechanism for beetroot slices, a material tank for acid treatment of beetroot slices, a material frame for transferring beetroot slices, and a Lifting mechanism, servo electric sliding table that drives the horizontal movement of the material frame;
所述伺服电动滑台平行设置有三组,两组所述料缸和料框分别设置于相邻两组伺服电动滑台之间,三组所述升降机构分别竖直安装于三组伺服电动滑台的滑台顶端且呈并联设置,所述料框与升降机构连接;The servo electric sliding table is provided with three groups in parallel, the two groups of the material cylinder and the material frame are respectively arranged between the adjacent two groups of the servo electric sliding table, and the three groups of the lifting mechanisms are respectively vertically installed on the three servo electric sliding tables. The top of the sliding table of the table is arranged in parallel, and the material frame is connected with the lifting mechanism;
所述切片机构内:通过滑槽滑行进料,滑槽的末端设置有用于切分甜菜根的切刀和推料叶轮,所述滑槽末端两侧均设置有底部开设刀口的外壳,且所述外壳内设置有旋转推动甜菜根切片的推板。In the slicing mechanism: the feed is slid through the chute, the end of the chute is provided with a cutter and a pushing impeller for slicing the beetroot, both sides of the end of the chute are provided with a casing with a knife edge at the bottom, and all The casing is provided with a push plate that rotates and pushes the beetroot slices.
优选的,每组所述升降机构由四组可伸缩的导杆、一组液压缸以及安装板构成,且导杆分布于滑台的四角,所述液压缸设置于导杆之间,且所述安装板与导杆顶端固定连接,所述液压缸的活塞杆与安装板连接。Preferably, each set of the lifting mechanism is composed of four sets of telescopic guide rods, a set of hydraulic cylinders and a mounting plate, and the guide rods are distributed at four corners of the sliding table, the hydraulic cylinders are arranged between the guide rods, and all the guide rods are arranged between the guide rods. The mounting plate is fixedly connected with the top end of the guide rod, and the piston rod of the hydraulic cylinder is connected with the mounting plate.
优选的,所述料框尺寸可匹配套接于料缸内,且所述料框的框口边缘呈外翻设置,相邻的两组所述升降机构的安装板之间转动连接有套环,且所述套环的断面呈L型,所述料框的框口边缘与套环挂接。Preferably, the size of the material frame can be matched and sleeved in the material cylinder, and the edge of the frame mouth of the material frame is set in eversion, and a collar is rotatably connected between the mounting plates of the adjacent two groups of the lifting mechanism. , and the cross section of the collar is L-shaped, and the edge of the frame mouth of the material frame is hung with the collar.
优选的,所述切片机构还包括支架,且所述滑槽倾斜设置于支架的顶端,所述外壳与支架两侧连接,所述切刀呈竖直设置,所述推料叶轮与支架转动连接,且所述推料叶轮的叶片开设有与切刀匹配的槽口,所述支架位于推料叶轮处设置有第一电机,且所述第一电机的输出轴与推料叶轮共轴连接。Preferably, the slicing mechanism further includes a bracket, and the chute is obliquely arranged at the top of the bracket, the casing is connected to both sides of the bracket, the cutting knife is arranged vertically, and the pushing impeller is rotatably connected to the bracket , and the blade of the pusher impeller is provided with a slot matched with the cutter, the bracket is located at the pusher impeller and is provided with a first motor, and the output shaft of the first motor is coaxially connected with the pusher impeller.
优选的,所述滑槽的底端中部冲压设置有分料凸起,所述滑槽位于分料凸起的两侧冲压设置有斜坡,且所述滑槽位于分料凸起的末端设置有挡板。Preferably, the middle of the bottom end of the chute is punched and provided with material distribution protrusions, the chute is located on both sides of the material distribution protrusion with punched slopes, and the chute located at the end of the material distribution protrusion is provided with bezel.
优选的,所述外壳的顶端位于斜坡处均开设有进料口,且所述外壳的顶端共轴安装有第二电机,所述第二电机输出轴延伸至外壳内,且所述推板呈环形阵列与第二电机的输出轴连接。Preferably, the top of the casing is provided with a feeding port at the slope, and the top of the casing is coaxially mounted with a second motor, the output shaft of the second motor extends into the casing, and the push plate is in the shape of a The annular array is connected to the output shaft of the second motor.
优选的,所述外壳底端冲压打磨设置有刀口,且所述刀口关于外壳呈环形阵列分布,所述推板的上部呈竖直设置、下部向远离刀口刃口的方向折弯。Preferably, the bottom end of the casing is provided with knife edges by punching and grinding, and the knife edges are distributed in a circular array with respect to the casing, the upper part of the push plate is vertically arranged, and the lower part is bent in a direction away from the cutting edge of the knife edge.
优选的,所述伺服电动滑台远离切片机构的一端设置有用于料框卸料的顶轮,所述顶轮的两端均呈内凹设置,且所述顶轮的内凹弧度与料框外形互相匹配。Preferably, one end of the servo-electric sliding table away from the slicing mechanism is provided with a top wheel for unloading the material frame, both ends of the top wheel are concavely arranged, and the concave radian of the top wheel is in line with the material frame. The shapes match each other.
优选的,所述料框的底部呈镂空设置。Preferably, the bottom of the material frame is hollow.
一种耐高温甜菜红色素制备设备,工艺流程为:A high temperature resistant beet red pigment preparation equipment, the technological process is:
S1、通过超声波或人工洗净甜菜根,将甜菜根通过输送带向滑槽内投料,甜菜根沿滑槽滑行遇到切刀,在滑行惯性作用下使得切刀切入甜菜根内,通过第一电机驱动推料叶轮旋转,推料叶轮的叶片推动甜菜根剩余部分强行通过切刀,使得甜菜根被均分成两半,而叶片通过槽口避开切刀;S1. Wash the beetroot by ultrasonic wave or manually, and feed the beetroot into the chute through the conveyor belt. The beetroot slides along the chute and encounters the cutter. Under the action of sliding inertia, the cutter is cut into the beetroot. The motor drives the pusher impeller to rotate, and the blades of the pusher impeller push the remaining part of the beetroot to forcibly pass through the cutter, so that the beetroot is evenly divided into two halves, and the blade avoids the cutter through the notch;
S2、被均分成两半的甜菜根继续被叶片推动,并顺滑过渡至分料凸起处处,立刻被顶部呈锐角状的分料凸起分开,被分开的甜菜根瓣通过斜坡和进料口落入外壳内,通过第二电机驱动推板推动甜菜根瓣强行滑过刀口,被刀口的刃口部分切下薄片;S2. The beetroot that is evenly divided into two halves continues to be pushed by the blade, and smoothly transitions to the feeding bulge, and is immediately separated by the acute-angled feeding bulge at the top, and the separated beetroot petals pass through the slope and feed The mouth falls into the casing, and the second motor drives the push plate to push the beetroot flap to forcibly slide over the knife edge, and slices are cut off by the cutting edge of the knife edge;
S3、以单个甜菜根瓣为例,切片前期,甜菜根瓣切面与外壳底部贴合,而甜菜根瓣的边缘部分较薄,使得推板底部折弯部分内部的斜面挤压甜菜根瓣边缘,使得推板平推时,同时给甜菜根瓣向下的分力,使得刀口得以有效的对甜菜根瓣进行切削;S3. Taking a single beetroot petal as an example, in the early stage of slicing, the cut surface of the beetroot petal is attached to the bottom of the shell, and the edge part of the beetroot petal is thinner, so that the bevel edge is squeezed by the inclined surface inside the bent part of the bottom of the push plate. When the push plate is pushed flatly, the downward force is given to the beetroot petals at the same time, so that the knife edge can effectively cut the beetroot petals;
S4、当切片进行时,升降机构和料框在外壳的底部待命,使得切片落入料框内,当料框完成装料,通过伺服电动滑台驱动升降机构和满载的料框向料缸移动;S4. When the slicing is in progress, the lifting mechanism and the material frame are on standby at the bottom of the casing, so that the slices fall into the material frame. When the material frame is loaded, the lifting mechanism and the fully loaded material frame are driven by the servo electric slide to move to the material cylinder. ;
S5、将料缸内加入酸处理溶液,通过伺服电动滑台和升降机构将满载的料框放入料缸内,使得酸处理溶液浸泡甜菜根切片;S5. Add the acid treatment solution into the material tank, and put the fully loaded material frame into the material tank through the servo electric sliding table and the lifting mechanism, so that the acid treatment solution soaks the beetroot slices;
S6、酸处理完成后,先将料框举升,等待一段时间沥干料框内的酸处理溶液残留,将料框向顶轮移动,使得料框的底端接触顶轮的内凹部分,并逐渐被顶轮顶起,此时可通过升降机构控制料框的偏转角度,使得料框内的固体残料倒出,抽走酸处理溶液进行后续的红色素过滤提纯干燥等工序。S6. After the acid treatment is completed, first lift the material frame, wait for a period of time to drain the acid treatment solution residue in the material frame, and move the material frame to the top wheel, so that the bottom end of the material frame contacts the concave part of the top wheel, It is gradually lifted by the top wheel. At this time, the deflection angle of the material frame can be controlled by the lifting mechanism, so that the solid residual material in the material frame is poured out, and the acid treatment solution is extracted for subsequent processes such as filtration, purification and drying of red pigment.
本发明的有益效果为:The beneficial effects of the present invention are:
1、球状甜菜根沿滑槽滑行,并在惯性作用以及推料叶轮旋转推动作用下,使得甜菜根强行通过切刀被均分成两半,进而使得原本不易加工的球状甜菜根成为易加工的甜菜根瓣,甜菜根瓣继续滑行被分料凸起分开再通过斜坡和进料口落入外壳内进行切片。1. The spherical beetroot slides along the chute, and under the action of inertia and the rotation of the pusher impeller, the beetroot is forcibly divided into two halves by the cutter, thus making the originally difficult spherical beetroot an easy-to-process beet. The root petals and beetroot petals continue to slide and are separated by the feeding protrusions, and then fall into the shell through the slope and the feeding port for slicing.
2、甜菜根瓣的边缘部分较薄,使得推板底部折弯部分内部的斜面挤压甜菜根瓣边缘,使得推板平推时,同时给甜菜根瓣向下的分力,使得刀口得以有效的对甜菜根瓣进行切削,连续的进料和连续的推料切片,能够高效率的得到高质量的甜菜根薄片,十分有利于后续的酸处理工序。2. The edge part of the beetroot flap is thin, so that the beveled edge of the beetroot flap is squeezed by the inclined surface inside the bent part of the bottom of the push plate, so that when the push plate is pushed flat, it will also give the beetroot flap downward force, so that the knife edge can be effectively The continuous feeding and continuous pushing and slicing of beetroot flaps can efficiently obtain high-quality beetroot flakes, which is very beneficial to the subsequent acid treatment process.
3、该装置的料框随升降机构进行升降、随伺服电动滑台进行平移,从而灵活的在切片工位、酸处理工位和固体残料排料工位之间转移,能够半自动或全自动的连续实现甜菜根高质量切片、酸处理和排料。3. The material frame of the device moves up and down with the lifting mechanism and translates with the servo electric sliding table, so as to flexibly transfer between the slicing station, the acid treatment station and the solid residue discharge station, which can be semi-automatic or fully automatic. The continuous realization of high-quality beetroot slicing, acid treatment and discharge.
4、该装置的料框与升降机构的套环套接,而套环与升降机构的安装板转动连接,使得料框向顶轮移动,当料框的底端接触顶轮的内凹部分后,会逐渐被顶轮顶起,此时还可通过升降机构控制料框的偏转角度,将料框内的固体残料倒出。4. The material frame of the device is sleeved with the collar of the lifting mechanism, and the collar is connected with the mounting plate of the lifting mechanism in rotation, so that the material frame moves to the top wheel. When the bottom end of the material frame contacts the concave part of the top wheel , it will be gradually lifted by the top wheel, at this time, the deflection angle of the material frame can be controlled by the lifting mechanism, and the solid residue in the material frame can be poured out.
综上所述,该设备和工艺手段有效的解决了甜菜红色素生产在现有的生物、化学手段暂难以突破的环境下,甜菜红色素生产效率难以提高的问题。To sum up, the equipment and technological means effectively solve the problem that the production efficiency of beet red pigment is difficult to improve in the environment where the existing biological and chemical means are temporarily difficult to break through.
附图说明Description of drawings
图1为本发明的设备处于切片加工时的结构示意图。FIG. 1 is a schematic structural diagram of the apparatus of the present invention when it is in slicing processing.
图2为本发明的设备处于待萃取状态的结构示意图。FIG. 2 is a schematic structural diagram of the device of the present invention in a state to be extracted.
图3为本发明的设备处于固化物排料状态的结构示意图。FIG. 3 is a schematic structural diagram of the device of the present invention in a solidified material discharging state.
图4为本发明的升降机构的结构示意图。FIG. 4 is a schematic structural diagram of the lifting mechanism of the present invention.
图5为本发明的图4中A的结构放大图。FIG. 5 is an enlarged view of the structure of A in FIG. 4 of the present invention.
图6为本发明的切片机构的结构示意图。FIG. 6 is a schematic structural diagram of the slicing mechanism of the present invention.
图7为本发明的切片机构的结构剖解图。FIG. 7 is a structural sectional view of the slicing mechanism of the present invention.
图8为本发明的切片机构的局部结构剖解图。FIG. 8 is a partial structural sectional view of the slicing mechanism of the present invention.
图中标号:1、切片机构;101、支架;102、滑槽;103、切刀;104、分料凸起;105、斜坡;106、挡板;107、推料叶轮;108、第一电机;109、外壳;110、进料口;111、刀口;112、推板;113、第二电机;2、升降机构;201、导杆;202、液压缸;203、安装板;204、套环;3、料缸;301、料框;4、顶轮;5、伺服电动滑台。Numerals in the figure: 1, slicing mechanism; 101, bracket; 102, chute; 103, cutter; 104, material distribution protrusion; 105, slope; 106, baffle; 107, push impeller; 108, first motor ;109, shell; 110, feeding port; 111, knife edge; 112, push plate; 113, second motor; 2, lifting mechanism; 201, guide rod; 202, hydraulic cylinder; 203, mounting plate; 204, collar ; 3. Material cylinder; 301. Material frame; 4. Top wheel; 5. Servo electric sliding table.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述。在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相正对地重要性。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
参照图1-图8,一种耐高温甜菜红色素制备设备,包括用于甜菜根切片的切片机构1、用于甜菜根切片酸处理的料缸3以及用于甜菜根切片转移的料框301,还包括用于驱动料框301升降的升降机构2、驱动料框301水平移动的伺服电动滑台5,伺服电动滑台5平行设置有三组,两组料缸3和料框301分别设置于相邻两组伺服电动滑台5之间,三组升降机构2分别竖直安装于三组伺服电动滑台5的滑台顶端且呈并联设置,料框301与升降机构2连接,切片机构1内:通过滑槽102滑行进料,滑槽102的末端设置有用于切分甜菜根的切刀103和推料叶轮107,滑槽102末端两侧均设置有底部开设刀口111的外壳109,且外壳109内设置有旋转推动甜菜根切片的推板112。1-8, a high temperature resistant beet red pigment preparation equipment, including a
每组升降机构2由四组可伸缩的导杆201、一组液压缸202以及安装板203构成,且导杆201分布于滑台的四角,液压缸202设置于导杆201之间,且安装板203与导杆201顶端固定连接,液压缸202的活塞杆与安装板203连接,料框301尺寸可匹配套接于料缸3内,且料框301的框口边缘呈外翻设置,相邻的两组升降机构2的安装板203之间转动连接有套环204,且套环204的断面呈L型,料框301的框口边缘与套环204挂接,料框301的底部呈镂空设置。Each set of lifting
如图6、图7和图8所示,切片机构1还包括支架101,且滑槽102倾斜设置于支架101的顶端,外壳109与支架101两侧连接,切刀103呈竖直设置,推料叶轮107与支架101转动连接,且推料叶轮107的叶片开设有与切刀103匹配的槽口,支架101位于推料叶轮107处设置有第一电机108,且第一电机108的输出轴与推料叶轮107共轴连接,滑槽102的底端中部冲压设置有分料凸起104,滑槽102位于分料凸起104的两侧冲压设置有斜坡105,且滑槽102位于分料凸起104的末端设置有挡板106;As shown in FIG. 6 , FIG. 7 and FIG. 8 , the
球状甜菜根沿滑槽102滑行,并在惯性作用以及推料叶轮107旋转推动作用下,使得甜菜根强行通过切刀103被均分成两半,进而使得原本不易加工的球状甜菜根成为易加工的甜菜根瓣,甜菜根瓣继续滑行被分料凸起104分开再通过斜坡105和进料口110落入外壳109内进行切片。The spherical beetroot slides along the
外壳109的顶端位于斜坡105处均开设有进料口110,且外壳109的顶端共轴安装有第二电机113,第二电机113输出轴延伸至外壳109内,且推板112呈环形阵列与第二电机113的输出轴连接,外壳109底端冲压打磨设置有刀口111,且刀口111关于外壳109呈环形阵列分布,推板112的上部呈竖直设置、下部向远离刀口111刃口的方向折弯;The top of the
甜菜根瓣的边缘部分较薄,使得推板112底部折弯部分内部的斜面挤压甜菜根瓣边缘,使得推板112平推时,同时给甜菜根瓣向下的分力,使得刀口111得以有效的对甜菜根瓣进行切削,连续的进料和连续的推料切片,能够高效的得到高质量的甜菜根薄片。The edge portion of the beetroot petal is relatively thin, so that the inclined surface inside the bent portion at the bottom of the
如图3所示,伺服电动滑台5远离切片机构1的一端设置有用于料框301卸料的顶轮4,顶轮4的两端均呈内凹设置,且顶轮4的内凹弧度与料框301外形互相匹配,将料框301向顶轮4移动,使得料框301的底端接触顶轮4的内凹部分,并逐渐被顶轮4顶起,此时可通过升降机构2控制料框301的偏转角度,使得料框301内的固体残料倒出。As shown in FIG. 3 , one end of the servo-electric sliding table 5 away from the
一种耐高温甜菜红色素制备工艺,工艺流程为:A process for preparing high temperature resistant beet red pigment, the process flow is:
S1、通过超声波或人工洗净甜菜根,将甜菜根通过输送带向滑槽102内投料,甜菜根沿滑槽102滑行遇到切刀103,在滑行惯性作用下使得切刀103切入甜菜根内,通过第一电机108驱动推料叶轮107旋转,推料叶轮107的叶片推动甜菜根剩余部分强行通过切刀103,使得甜菜根被均分成两半,而叶片通过槽口避开切刀103;S1. Wash the beetroot by ultrasonic waves or manually, and feed the beetroot into the
S2、被均分成两半的甜菜根继续被叶片推动,并顺滑过渡至分料凸起处104处,立刻被顶部呈锐角状的分料凸起104分开,被分开的甜菜根瓣通过斜坡105和进料口110落入外壳109内,通过第二电机113驱动推板112推动甜菜根瓣强行滑过刀口111,被刀口111的刃口部分切下薄片;S2. The beetroot that has been divided into two halves continues to be pushed by the blade, and smoothly transitions to the
S3、以单个甜菜根瓣为例,切片前期,甜菜根瓣切面与外壳109底部贴合,而甜菜根瓣的边缘部分较薄,使得推板112底部折弯部分内部的斜面挤压甜菜根瓣边缘,使得推板112平推时,同时给甜菜根瓣向下的分力,使得刀口111得以有效的对甜菜根瓣进行切削;S3. Taking a single beetroot petal as an example, in the early stage of slicing, the cut surface of the beetroot petal is fitted with the bottom of the
S4、当切片进行时,升降机构2和料框301在外壳109的底部待命,使得切片落入料框301内,当料框301完成装料,通过伺服电动滑台5驱动升降机构2和满载的料框301向料缸3移动;S4. When the slicing is in progress, the
S5、将料缸3内加入酸处理溶液,通过伺服电动滑台5和升降机构2将满载的料框301放入料缸3内,使得酸处理溶液浸泡甜菜根切片;S5, add the acid treatment solution into the
S6、酸处理完成后,先将料框301举升,等待一段时间沥干料框301内的酸处理溶液残留,将料框301向顶轮4移动,使得料框301的底端接触顶轮4的内凹部分,并逐渐被顶轮4顶起,此时可通过升降机构2控制料框301的偏转角度,使得料框301内的固体残料倒出,抽走酸处理溶液进行后续的红色素过滤提纯干燥等工序。S6. After the acid treatment is completed, first lift the
以上仅是本发明的优选实施方式,应当指出,对本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围,本发明中其他未详述部分均属于现有技术,故在此不再赘述,最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be regarded as In the protection scope of the present invention, other parts not described in detail in the present invention belong to the prior art, so they will not be repeated here. Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to Its limitation; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it is still possible to modify the technical solutions described in the foregoing embodiments, or to modify some or all of the technical features. Equivalent replacements are made; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
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Application publication date: 20221021 |