CN115200348B - A kind of starch curd drying and milling equipment - Google Patents
A kind of starch curd drying and milling equipment Download PDFInfo
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- CN115200348B CN115200348B CN202210877403.9A CN202210877403A CN115200348B CN 115200348 B CN115200348 B CN 115200348B CN 202210877403 A CN202210877403 A CN 202210877403A CN 115200348 B CN115200348 B CN 115200348B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/001—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement the material moving down superimposed floors
- F26B17/006—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement the material moving down superimposed floors the movement being imparted by oscillation or vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
- B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/02—Preparatory treatment, e.g. crushing of raw materials or steeping process
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/06—Drying; Forming
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
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- Food Science & Technology (AREA)
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Abstract
Description
技术领域Technical field
本发明属于食品加工领域,尤其涉及一种淀粉凝块烘干制粉设备。The invention belongs to the field of food processing, and in particular relates to a starch curd drying and milling equipment.
背景技术Background technique
淀粉加工和制品是淀粉是用玉米、高粱、小麦等谷物和马铃薯、甘薯、木薯等薯类农作物为原料,经浸泡、磨碎,将蛋白质、脂肪、纤维素等非淀粉物质分离除去而得,分离后的淀粉初步成型为淀粉凝块,需要进行烘干最终成淀粉成品。现有技术对淀粉凝块烘干制粉的主要方法是将淀粉凝块布置于阳光下晒干,然后进行人力筛制成粉,在此过程中淀粉易混入杂质且有相当一部分淀粉被自然风吹出造成浪费。因此设计一种淀粉凝块烘干制粉设备是极其重要的。Starch processing and products are starches made from corn, sorghum, wheat and other cereals and potato, sweet potato, cassava and other potato crops as raw materials. After soaking and grinding, protein, fat, cellulose and other non-starch substances are separated and removed. The separated starch is initially formed into starch curds, which need to be dried to finally become finished starch products. The main method of drying starch curds to make powder in the existing technology is to arrange the starch curds to dry in the sun, and then manually sieve them to make powder. During this process, the starch is easily mixed with impurities and a considerable part of the starch is naturally blown away. Blowing out creates waste. Therefore, it is extremely important to design a starch curd drying and milling equipment.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的上述问题,提出了一种淀粉凝块烘干制粉设备,能够快速烘干淀粉凝块并研制成粉。The purpose of the present invention is to solve the above-mentioned problems existing in the prior art and propose a starch curd drying and milling equipment that can quickly dry the starch curd and grind it into powder.
为了实现上述目的,本发明采用以下技术方案:一种淀粉凝块烘干制粉设备,包括箱体,所述箱体的一侧设有用于添加淀粉凝块的进料管,所述箱体内靠近进料管处固定设有第三固定板,所述箱体内部固定设有导向板,所述箱体远离进料管的一侧靠近底部处设有导出烘干淀粉的出料管,所述导向板的一端贴合箱体底部靠近出料管处且另一端贴合第三固定板靠近箱体顶部的一端,所述导向板靠近进料管一侧固定设有支撑板,所述支撑板靠近导向板一侧上靠近箱体侧壁处转动设有若干涡旋风叶,每一所述涡旋风叶远离导向板一端固定设有大齿轮,所述支撑板靠近导向板一侧上靠近大齿轮处分别转动设有凸轮,每一所述凸轮远离支撑板一侧上固定设有小齿轮,所述小齿轮与大齿轮啮合传动,所述支撑板靠近箱体侧壁且位于涡旋风叶对侧处固定设有截面为U型的夹板,所述夹板的凹槽内滑动连接滑动网筛,所述滑动网筛与夹板之间通过弹簧连接,所述导向板上设有与滑动网筛滑动连接的长槽,所述滑动网筛穿过导向板上长槽的部分设有若干细小的筛料孔。In order to achieve the above object, the present invention adopts the following technical solution: a starch curd drying and milling equipment, including a box body, one side of the box body is provided with a feed pipe for adding starch curds, and inside the box A third fixed plate is fixed near the feed pipe, a guide plate is fixed inside the box, and a discharge pipe for exporting dried starch is provided near the bottom on the side of the box away from the feed pipe. One end of the guide plate fits the bottom of the box near the discharge pipe and the other end fits the end of the third fixed plate near the top of the box. The guide plate is fixed with a support plate on one side near the feed pipe. The support A number of vortex blades are rotated on the side of the plate close to the guide plate and close to the side wall of the box. Each of the vortex blades is fixed with a large gear at one end away from the guide plate. The support plate is close to the large gear on the side close to the guide plate. There are cams that rotate respectively at the gears. Each cam is fixed with a pinion on the side away from the support plate. The pinion meshes with the large gear for transmission. The support plate is close to the side wall of the box and is located on the pair of vortex blades. A splint with a U-shaped cross-section is fixed on the side. The sliding mesh screen is slidably connected in the groove of the splint. The sliding mesh screen and the splint are connected by a spring. The guide plate is provided with a sliding mesh screen that slides with the sliding mesh. The sliding mesh screen passes through the long slot on the guide plate and is provided with a number of small screening holes.
优选的,所述箱体靠近进料管的侧壁上设有连通进料管的进料口,所述第三固定板与箱体的侧壁之间设有圆腔,所述圆腔内靠近进料口处密封固定连接分隔板,所述分隔板上转动设有转动杆,所述转动杆上固定设有将淀粉凝块输送至箱体顶部的螺旋叶片,所述分隔板远离转动杆的箱体底部内壁上固定设有电机,所述电机与转动杆的转动轴之间通过联轴器连接。Preferably, the side wall of the box close to the feed pipe is provided with a feed port connected to the feed pipe, and a circular cavity is provided between the third fixed plate and the side wall of the cabinet. A partition plate is sealed and fixedly connected near the feed inlet. A rotating rod is rotated on the partition plate. A spiral blade is fixed on the rotating rod to transport the starch curds to the top of the box. The partition plate A motor is fixed on the inner wall of the bottom of the box away from the rotating rod, and the motor is connected to the rotating shaft of the rotating rod through a coupling.
优选的,所述转动杆内设有圆滑槽,所述圆滑槽内滑动连接滑套,所述转动杆靠近分隔板处与进料口同侧位置上固定设有第一单向阀,所述分隔板与电机之间的圆腔内圆周面上设有弧形滑道,所述弧形滑道上滑动连接一对称布置的滑块,所述转动杆靠近弧形滑道处设有侧槽,一对所述滑块上固定设有穿过侧槽的支撑杆,所述圆滑槽靠近支撑杆的一端固定在支撑杆的顶端,所述滑套靠近支撑杆处固定设有第二单向阀。Preferably, the rotating rod is provided with a round sliding groove, and the sliding sleeve is slidably connected in the round sliding groove. The rotating rod is fixed with a first one-way valve on the same side of the dividing plate as the feed port, so An arc-shaped slide is provided on the circumferential surface of the circular cavity between the partition plate and the motor. A pair of symmetrically arranged slide blocks are slidingly connected to the arc-shaped slide. The rotating rod is provided with a side surface near the arc-shaped slide. grooves, a pair of slide blocks are fixed with support rods passing through the side grooves, one end of the round slide groove close to the support rod is fixed on the top of the support rod, and the sliding sleeve is fixed with a second single unit near the support rod. direction valve.
优选的,所述导向板上固定设有若干与滑动网筛贴合的固定网筛,所述固定网筛上设有与滑动网筛上筛料孔相错设置的若干出料孔,所述固定网筛远离导向板的一端上固定设有与箱体侧壁固定连接的第一固定板,所述第一固定板远离导向板的一侧设有与箱体侧壁固定连接的第二固定板,所述第一固定板与第二固定板之间设有能充分隔绝热量的隔热棉,所述第一固定板与第二固定板之间靠近箱体的顶部处固定设有第三单向阀。Preferably, the guide plate is fixed with a number of fixed mesh screens that fit with the sliding mesh screen, and the fixed mesh screen is provided with a number of discharge holes that are staggered with the screening holes on the sliding mesh screen. The end of the fixed mesh screen away from the guide plate is fixed with a first fixed plate fixedly connected to the side wall of the box. The side of the first fixed plate away from the guide plate is provided with a second fixed plate fixedly connected to the side wall of the box. The first fixed plate and the second fixed plate are provided with insulating cotton that can fully isolate the heat, and a third fixed plate is fixed between the first fixed plate and the second fixed plate close to the top of the box. One-way valve.
优选的,所述箱体的侧壁上位于第二固定板远离第一固定板一侧处固定连接第三固定板,所述第三固定板与箱体的侧壁之间固定设有水泵,所述第三固定板靠近第二固定板一侧上固定连接与水泵的输出端连通的冷凝管,所述箱体的顶壁上固定设有与水泵的输入端连通的水箱,所述水箱上设有与冷凝管连通的循环端口,所述箱体的侧壁上靠近第二固定板处设有输出冷凝液的圆球阀。Preferably, a third fixing plate is fixedly connected to the side wall of the box on the side of the second fixing plate away from the first fixing plate, and a water pump is fixed between the third fixing plate and the side wall of the box. A condensation pipe connected to the output end of the water pump is fixedly connected to the side of the third fixed plate close to the second fixed plate, and a water tank connected to the input end of the water pump is fixed to the top wall of the box. A circulation port is provided that communicates with the condensation pipe, and a ball valve for outputting condensate is provided on the side wall of the box near the second fixed plate.
优选的,所述箱体底部且位于支撑板与第三固定板之间固定设有气泵,所述支撑板靠近箱体底部处固定设有进气口,所述进气口与气泵上的出气端之间通过出气管连通,所述支撑板靠近第三固定板处固定设有出气口,所述出气口与气泵上的进气端之间通过进气管连通,所述支撑板与导向板之间设有固定连接在支撑板上的用于加热气泵的输出气体的电热阻丝。Preferably, an air pump is fixed at the bottom of the box between the support plate and the third fixed plate, and an air inlet is fixed near the bottom of the box on the support plate. The air inlet is connected to the air outlet on the air pump. The air outlet is connected to the air inlet end of the air pump through an air inlet pipe, and the support plate and the guide plate are connected with each other through an air inlet pipe. There is an electric heating resistance wire fixedly connected to the support plate for heating the output gas of the air pump.
优选的,所述导向板与滑动网筛均采用高导热的材料加工而成以便于将淀粉凝块中的水分脱离。Preferably, the guide plate and the sliding mesh screen are made of highly thermally conductive materials to facilitate the separation of moisture from the starch curds.
有益效果:Beneficial effects:
1、使用螺旋叶片将淀粉凝块补充输送至高处,能够初步分离淀粉凝块中的水分,从而使得淀粉被充分脱水;1. Use spiral blades to replenish and transport the starch curds to high places, which can initially separate the water in the starch curds, so that the starch is fully dehydrated;
2、与现有技术不同,本设备采用薄板烘干的方法将淀粉凝块中的水分脱离,防止风吹走一部分细碎的淀粉,有效阻断了淀粉加工过程中的浪费;2. Different from the existing technology, this equipment uses a thin plate drying method to separate the water in the starch curd, preventing the wind from blowing away part of the finely divided starch, and effectively blocking the waste during starch processing;
3、通过两层薄网板筛动淀粉凝块,能够将大体积的淀粉凝块通过振动将淀粉凝块打碎并均匀落下,使得淀粉充分与热板换热脱水;3. The starch curds are sieved through two layers of thin mesh plates, and large-volume starch curds can be broken up through vibration and dropped evenly, so that the starch can fully exchange heat with the hot plate for dehydration;
4、脱出的水蒸气通过冷凝管凝结成液体,可以使得随着水蒸气洗出的淀粉溶于水中输出,输出的液体可用于淀粉加工的上一阶段,进一步阻断淀粉浪费。4. The extracted water vapor condenses into liquid through the condenser tube, which allows the starch washed out with the water vapor to be dissolved in water and exported. The output liquid can be used in the previous stage of starch processing to further prevent starch waste.
附图说明Description of the drawings
图1为本发明的外观轴侧图;Figure 1 is a side view of the appearance of the present invention;
图2为本发明主视图;Figure 2 is a front view of the present invention;
图3为图2中A处的局部放大图;Figure 3 is a partial enlarged view of point A in Figure 2;
图4为图3中B-B处的剖视图;Figure 4 is a cross-sectional view at B-B in Figure 3;
图5为图2中C处的局部放大图。Figure 5 is a partial enlarged view of C in Figure 2.
图中:箱体10,进料管11,水箱12,出料管13,出液口14,进料口15,电机16,联轴器17,转动杆18,圆滑槽19,滑套20,分隔板21,第一单向阀22,侧槽23,弧形滑道24,滑块25,支撑杆26,第二单向阀27,气泵28,出气端29,进气端30,出气管31,进气管32,支撑板33,进气口34,出气口35,导向板36,电热阻丝37,第一固定板38,第二固定板39,隔热棉40,圆球阀41,固定网筛42,滑动网筛43,涡旋风叶44,大齿轮45,凸轮46,夹板47,弹簧48,冷凝管49,水泵50,小齿轮51,第三固定板52,圆腔53,第三单向阀54,第三固定板55,循环端口56。In the figure: box 10, feed pipe 11, water tank 12, discharge pipe 13, liquid outlet 14, feed port 15, motor 16, coupling 17, rotating rod 18, round sliding groove 19, sliding sleeve 20, Partition plate 21, first one-way valve 22, side groove 23, arc slide 24, slider 25, support rod 26, second one-way valve 27, air pump 28, air outlet 29, air inlet end 30, outlet Air pipe 31, air inlet pipe 32, support plate 33, air inlet 34, air outlet 35, guide plate 36, electric heating resistance wire 37, first fixed plate 38, second fixed plate 39, heat insulation cotton 40, ball valve 41, Fixed screen 42, sliding screen 43, vortex blades 44, large gear 45, cam 46, clamping plate 47, spring 48, condensation pipe 49, water pump 50, pinion 51, third fixed plate 52, circular cavity 53, No. Three one-way valves 54, third fixed plate 55, circulation port 56.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention combined with the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
在本发明的描述中,需要说明的是,术语“内”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or is the customary placement when the product of the invention is used. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used to differentiate descriptions and are not to be understood as indicating or implying relative importance.
结合图1-5,一种淀粉凝块烘干制粉设备,包括箱体10,箱体10的一侧设有用于添加淀粉凝块的进料管11,箱体10内靠近进料管11处固定设有第三固定板52,箱体10内部固定设有导向板36,箱体10远离进料管11的一侧靠近底部处设有导出烘干淀粉的出料管13,导向板36的一端贴合箱体10底部靠近出料管13处且另一端贴合第三固定板52靠近箱体10顶部的一端,导向板36靠近进料管11一侧固定设有支撑板33,支撑板33靠近导向板36一侧上靠近箱体10侧壁处转动设有若干涡旋风叶44,每一涡旋风叶44远离导向板36一端固定设有大齿轮45,支撑板33靠近导向板36一侧上靠近大齿轮45处分别转动设有凸轮46,每一凸轮46远离支撑板33一侧上固定设有小齿轮51,小齿轮51与大齿轮45啮合传动,支撑板33靠近箱体10侧壁且位于涡旋风叶44对侧处固定设有截面为U型的夹板47,夹板47的凹槽内滑动连接滑动网筛43,滑动网筛43与夹板47之间通过弹簧48连接,导向板36上设有与滑动网筛43滑动连接的长槽,滑动网筛43穿过导向板36上长槽的部分设有若干细小的筛料孔。With reference to Figures 1-5, a starch curd drying and milling equipment includes a box 10. One side of the box 10 is provided with a feed pipe 11 for adding starch curds. The inside of the box 10 is close to the feed pipe 11. A third fixed plate 52 is fixedly provided at each position, and a guide plate 36 is fixedly provided inside the box 10. A discharge pipe 13 for exporting dried starch is provided near the bottom on the side of the box 10 away from the feed pipe 11. The guide plate 36 One end of the bottom of the box 10 is close to the discharge pipe 13 and the other end is close to the end of the third fixing plate 52 close to the top of the box 10. The guide plate 36 is fixed with a support plate 33 on one side close to the feed pipe 11. A number of vortex blades 44 are rotated on the side of the plate 33 close to the guide plate 36 and close to the side wall of the box 10. Each vortex blade 44 is fixed with a large gear 45 at one end away from the guide plate 36. The support plate 33 is close to the guide plate 36. Cams 46 are rotated on one side close to the large gear 45. Each cam 46 is fixed with a small gear 51 on the side away from the support plate 33. The small gear 51 meshes with the large gear 45 for transmission. The support plate 33 is close to the box 10. A clamping plate 47 with a U-shaped cross-section is fixed on the side wall and is located on the opposite side of the vortex blade 44. The sliding mesh screen 43 is slidingly connected in the groove of the clamping plate 47. The sliding mesh screen 43 and the clamping plate 47 are connected by a spring 48 and guided. The plate 36 is provided with a long groove that is slidingly connected to the sliding mesh screen 43. The portion of the sliding mesh screen 43 that passes through the long groove on the guide plate 36 is provided with a number of small screening holes.
进一步的,箱体10靠近进料管11的侧壁上设有连通进料管11的进料口15,第三固定板52与箱体10的侧壁之间设有圆腔53,圆腔53内靠近进料口15处密封固定连接分隔板21,分隔板21上转动设有转动杆18,转动杆18上固定设有将淀粉凝块输送至箱体10顶部的螺旋叶片,分隔板21远离转动杆18的箱体10底部内壁上固定设有电机16,电机16与转动杆18的转动轴之间通过联轴器17连接。Further, the side wall of the box 10 close to the feed pipe 11 is provided with a feed port 15 connected to the feed pipe 11, and a circular cavity 53 is provided between the third fixed plate 52 and the side wall of the box 10. 53 is sealed and fixedly connected to the dividing plate 21 near the feed port 15. The dividing plate 21 is provided with a rotating rod 18, and the rotating rod 18 is fixed with a spiral blade that transports the starch curds to the top of the box 10. A motor 16 is fixed on the inner wall of the bottom of the box 10 where the partition 21 is away from the rotating rod 18. The motor 16 is connected to the rotating shaft of the rotating rod 18 through a coupling 17.
进一步的,转动杆18内设有圆滑槽19,圆滑槽19内滑动连接滑套20,转动杆18靠近分隔板21处与进料口15同侧位置上固定设有第一单向阀22,分隔板21与电机16之间的圆腔53内圆周面上设有弧形滑道24,弧形滑道24上滑动连接一对称布置的滑块25,转动杆18靠近弧形滑道24处设有侧槽23,一对滑块25上固定设有穿过侧槽23的支撑杆26,圆滑槽19靠近支撑杆26的一端固定在支撑杆26的顶端,滑套20靠近支撑杆26处固定设有第二单向阀27。Furthermore, the rotating rod 18 is provided with a round sliding groove 19, and the sliding sleeve 20 is slidably connected in the round sliding groove 19. The rotating rod 18 is fixed with a first one-way valve 22 on the same side as the feed port 15 near the dividing plate 21. , an arc slide 24 is provided on the inner circumferential surface of the circular cavity 53 between the partition plate 21 and the motor 16. A pair of symmetrically arranged slide blocks 25 are slidingly connected to the arc slide 24, and the rotating rod 18 is close to the arc slide. There are side grooves 23 at 24, and a pair of slide blocks 25 are fixed with support rods 26 passing through the side grooves 23. One end of the round slide groove 19 close to the support rod 26 is fixed on the top of the support rod 26, and the sliding sleeve 20 is close to the support rod. A second one-way valve 27 is fixed at 26.
进一步的,导向板36上固定设有若干与滑动网筛43贴合的固定网筛42,固定网筛42上设有与滑动网筛43上筛料孔相错设置的若干出料孔,固定网筛42远离导向板36的一端上固定设有与箱体10侧壁固定连接的第一固定板38,第一固定板38远离导向板36的一侧设有与箱体10侧壁固定连接的第二固定板39,第一固定板38与第二固定板39之间设有能充分隔绝热量的隔热棉40,第一固定板38与第二固定板39之间靠近箱体10的顶部处固定设有第三单向阀54。Further, the guide plate 36 is fixedly provided with a number of fixed mesh screens 42 that fit with the sliding mesh screen 43. The fixed mesh screen 42 is provided with a number of discharge holes that are staggered with the screening holes on the sliding mesh screen 43. The first fixed plate 38 is fixedly connected to the side wall of the box 10 on one end of the mesh screen 42 away from the guide plate 36 . The first fixed plate 38 is fixedly connected to the side wall of the box 10 on one end away from the guide plate 36 . The second fixing plate 39 is provided with insulation cotton 40 that can fully insulate heat between the first fixing plate 38 and the second fixing plate 39. The space between the first fixing plate 38 and the second fixing plate 39 is close to the box 10. A third one-way valve 54 is fixedly provided at the top.
进一步的,箱体10的侧壁上位于第二固定板39远离第一固定板38一侧处固定连接第三固定板55,第三固定板55与箱体10的侧壁之间固定设有水泵50,第三固定板55靠近第二固定板39一侧上固定连接与水泵50的输出端连通的冷凝管49,箱体10的顶壁上固定设有与水泵50的输入端连通的水箱12,水箱12上设有与冷凝管49连通的循环端口56,箱体10的侧壁上靠近第二固定板39处设有输出冷凝液的圆球阀41。Furthermore, a third fixing plate 55 is fixedly connected to the side wall of the box 10 on the side of the second fixing plate 39 away from the first fixing plate 38 . There is a fixed connection between the third fixing plate 55 and the side wall of the box 10 . The water pump 50 has a condensation pipe 49 connected to the output end of the water pump 50 fixedly connected to the side of the third fixed plate 55 close to the second fixed plate 39 , and a water tank connected to the input end of the water pump 50 is fixed to the top wall of the box 10 12. The water tank 12 is provided with a circulation port 56 connected with the condensation pipe 49, and a ball valve 41 for outputting condensate is provided on the side wall of the tank 10 near the second fixed plate 39.
进一步的,箱体10底部且位于支撑板33与第三固定板52之间固定设有气泵28,支撑板33靠近箱体10底部处固定设有进气口34,进气口34与气泵28上的出气端29之间通过出气管31连通,支撑板33靠近第三固定板52处固定设有出气口35,出气口35与气泵28上的进气端30之间通过进气管32连通,支撑板33与导向板36之间设有固定连接在支撑板33上的用于加热气泵28的输出气体的电热阻丝37。Furthermore, an air pump 28 is fixed at the bottom of the box 10 and between the support plate 33 and the third fixed plate 52 . The support plate 33 is fixed with an air inlet 34 near the bottom of the box 10 . The air inlet 34 and the air pump 28 are fixed. The air outlet ends 29 on the air pump 28 are connected through the air outlet pipe 31. The support plate 33 is fixed with an air outlet 35 near the third fixed plate 52. The air outlet 35 and the air inlet end 30 on the air pump 28 are connected through the air inlet pipe 32. An electric heating resistance wire 37 fixedly connected to the support plate 33 for heating the output gas of the air pump 28 is provided between the support plate 33 and the guide plate 36 .
进一步的,导向板36与滑动网筛43均采用高导热的材料加工而成以便于将淀粉凝块中的水分脱离。Furthermore, both the guide plate 36 and the sliding mesh screen 43 are made of highly thermally conductive materials to facilitate the separation of moisture in the starch curds.
工作原理:working principle:
初始状态:电机16、气泵28和水泵50均已关闭,电热阻丝37断电,水箱12内填充适当的常温水。Initial state: the motor 16, the air pump 28 and the water pump 50 are all shut down, the electric heating resistance wire 37 is powered off, and the water tank 12 is filled with appropriate normal temperature water.
将淀粉凝块由进料管11倒入,淀粉凝块经进料口15后落入分隔板21顶部,启动电机16,电机输出轴经联轴器17的作用下带动转动杆18转动,从而使得淀粉凝块被转动杆18上的螺旋叶片带至箱体10的顶部,淀粉凝块经导向板36顶端滑下;启动气泵28,并将电热阻丝37通电,气泵28输出的气体经出气管31后被导向板36与支撑板33之间的电热阻丝37加热,高温气体沿支撑板33与导向板36之间的间隙流动,从而带动涡旋风叶44旋转,涡旋风叶44上的大齿轮45和小齿轮51啮合传动,从而带动凸轮46旋转,滑动网筛43在弹簧48的弹力作用下始终接触凸轮46的外圆轮廓,从而使得滑动网筛43相对于静止不动的固定网筛42高频振动,振动力打碎淀粉凝块并使得淀粉凝块由滑动网筛43上的筛料孔均匀透出。Pour the starch curds from the feed pipe 11. The starch curds fall into the top of the partition plate 21 after passing through the feed port 15. Start the motor 16, and the motor output shaft drives the rotating rod 18 to rotate under the action of the coupling 17. As a result, the starch curds are brought to the top of the box 10 by the spiral blades on the rotating rod 18, and the starch curds slide down through the top of the guide plate 36; the air pump 28 is started, and the electric heating resistance wire 37 is energized, and the gas output by the air pump 28 passes through The air outlet pipe 31 is heated by the electric heating resistance wire 37 between the guide plate 36 and the support plate 33. The high-temperature gas flows along the gap between the support plate 33 and the guide plate 36, thereby driving the vortex fan blades 44 to rotate. The large gear 45 and the small gear 51 are meshed and driven, thereby driving the cam 46 to rotate. The sliding screen 43 always contacts the outer circumferential contour of the cam 46 under the elastic force of the spring 48, so that the sliding screen 43 is fixed relative to the stationary position. The mesh screen 42 vibrates at high frequency, and the vibration force breaks up the starch clots and allows the starch clots to be evenly exposed through the sieve holes on the sliding mesh screen 43.
析出的细小的淀粉凝块在滑落的过程中与导向板36换热脱水析出水蒸气,水蒸气经第三单向阀54后流动,启动水泵50,从而使得冷凝管49内高速流动常温水,水蒸气接触冷凝管49后遇冷凝结,凝结的液体落至第二固定板39上侧后继续落下,最终冷凝的液体经圆球阀41流出。The precipitated fine starch clots exchange heat with the guide plate 36 during the sliding process, dehydrate and precipitate water vapor. The water vapor flows through the third one-way valve 54, and the water pump 50 is started, so that normal temperature water flows at high speed in the condensation pipe 49. The water vapor contacts the condensation tube 49 and is condensed. The condensed liquid falls to the upper side of the second fixed plate 39 and continues to fall. Finally, the condensed liquid flows out through the ball valve 41 .
细小的淀粉凝块进过多层滑动网筛43后,淀粉凝块研磨成粉并不断析出水蒸气,最终淀粉经出料管13输出为淀粉成品。After the fine starch curds enter the multi-layer sliding mesh screen 43, the starch curds are ground into powder and water vapor is continuously released. Finally, the starch is output through the discharge pipe 13 as finished starch products.
以上步骤可重复操作以进行多次淀粉凝块烘干制粉。The above steps can be repeated to dry starch curds and make powder multiple times.
以上仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only examples of the present invention, and do not limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made using the description and drawings of the present invention may be directly or indirectly applied in other related technical fields. , are all similarly included in the scope of patent protection of the present invention.
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| CN216605520U (en) * | 2021-12-22 | 2022-05-27 | 山东益本天肽健康产业有限公司 | A crushing device for processing Chinese medicinal materials with screening function |
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| CN115200348A (en) | 2022-10-18 |
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