Disclosure of Invention
Therefore, the invention aims to provide a hydraulic motor back pressure type angle automatic control method so as to solve the problems that the existing coal mine drilling machine lacks an accurate control function and the motor rotation angle is uncontrollable.
In order to achieve the above purpose, the present invention provides the following technical solutions:
A back pressure type angle automatic control method of a hydraulic motor mainly comprises the following steps that a two-position four-way electromagnetic directional valve 2, a front one-way valve 3 and a double-diameter pulse oil cylinder 4 are arranged between a hydraulic pump 1 and a hydraulic motor 6, wherein the hydraulic pump 1 is connected with an oil inlet of the two-position four-way electromagnetic directional valve 2, an oil return opening of the two-position four-way electromagnetic directional valve 2 is communicated with an oil tank 10, an A opening of the two-position four-way electromagnetic directional valve 2 is communicated with a large-diameter cavity of the double-diameter pulse oil cylinder 4, a B opening of the two-position four-way electromagnetic directional valve 2 is communicated with a small-diameter cavity of the double-diameter pulse oil cylinder 4, an oil way II is formed between the hydraulic pump 1 and a middle cavity oil inlet of the double-diameter pulse oil cylinder 4, a pressure reducing valve 8 and the front one-way valve 3 are sequentially arranged on the oil way II along the pressure oil conveying direction, a middle cavity oil outlet of the double-diameter pulse oil cylinder 4 is communicated with the hydraulic motor 6, and the hydraulic motor 6 is communicated with the oil tank 10 through a back pressure overflow valve 9.
S1, system setting:
The pressure of the pressure reducing valve 8 is set to p2, and the pressure of the back pressure relief valve 9 is set to p3, where p2< p3.
S2, oil filling and energy storage processes:
The method comprises the steps of enabling an electromagnet Y1 of a two-position four-way electromagnetic reversing valve 2 to lose electricity at the beginning, enabling a valve core of the two-position four-way electromagnetic reversing valve 2 to be at a right position, enabling pressure oil output by a hydraulic pump 1 to be divided into two paths, enabling one path to pass through the two-position four-way electromagnetic reversing valve 2 and then enter a small-diameter cavity of a double-diameter pulse oil cylinder 4 to push a piston of the double-diameter pulse oil cylinder 4 to move from one end of the small-diameter cavity to one end of a large-diameter cavity, enabling the volume of a middle cavity to be increased, enabling the other path of pressure oil to continuously enter the middle cavity of the double-diameter pulse oil cylinder 4 through a pressure reducing valve 8 and a front one-way valve 3 which are sequentially arranged to supplement oil to the middle cavity, enabling oil in the large-diameter cavity of the double-diameter pulse oil cylinder 4 to be extruded under the action of the piston and then to return to an oil tank 10 through the two-position four-way electromagnetic reversing valve 2, and enabling the pressure p2 of the pressure reducing valve 8 to be smaller than the pressure p3 of a back pressure overflow valve 9 all the time in the process, enabling the pressure oil flowing to the middle cavity to be cut off at an inlet of the hydraulic motor 6, and enabling the pressure oil flowing to the pressure motor 6 to be prevented from the pressure.
S3, pulse rotation process:
The electromagnet Y1 of the two-position four-way electromagnetic reversing valve 2 is electrified, the valve core of the two-position four-way electromagnetic reversing valve 2 is switched from the right position to the left position at the moment, one of two paths of pressure oil output by the hydraulic pump 1 passes through the two-position four-way electromagnetic reversing valve 2 and then enters a large-diameter cavity of the double-diameter pulse oil cylinder 4 so as to push a piston of the double-diameter pulse oil cylinder 4 to move from one end of the large-diameter cavity to one end of a small-diameter cavity, the volume of a middle cavity at the moment is reduced, the other path of pressure oil passes through the pressure reducing valve 8 to reach the front one-way valve 3, the internal pressure of the middle cavity is larger than the oil supplementing pressure, the oil is cut off at the front one-way valve 3, the pressure oil in the middle cavity of the double-diameter pulse oil cylinder 4 is conveyed to reach the hydraulic motor 6, and the hydraulic motor 6 can be pushed to rotate by a small angle when the driving pressure is larger than the sum of the set pressure p3 of the back pressure valve 9 and the load pressure of the hydraulic motor 6.
And repeating the oil charge energy storage process and the pulse rotation process, and accumulating and rotating for a plurality of times to a required angle.
Further, a relief valve 7 is connected to an oil passage II between the hydraulic pump 1 and the relief valve 8, and the relief valve 7 is connected to an oil tank 10.
Further, the pressure of the relief valve 7 is set to p1, where p3< p1.
Further, the middle cavity oil outlet of the double-diameter pulse oil cylinder 4 is communicated with the hydraulic motor 6 through a rear one-way valve 5.
The invention has the beneficial effects that:
According to the scheme, the pressure reducing valve is combined with the back pressure overflow valve and the one-way valve to continuously supplement oil to the double-diameter pulse oil cylinder, the electromagnetic reversing valve is used for controlling the reversing motion of the piston of the double-diameter pulse oil cylinder, and the micro-flow oil supply driving is carried out on the hydraulic motor through the volume change of the middle cavity of the oil cylinder, so that the accurate and automatic control of the rotation angle of the hydraulic motor is realized, the hydraulic motor can rotate by a small angle in a stepping manner, and a technical foundation is laid for accurate guiding drilling and automatic accurate control of the rotation mechanism.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objects and other advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out in the specification.
Detailed Description
Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present invention. It should be noted that the illustrations provided in the following embodiments merely illustrate the basic idea of the present invention by way of illustration, and the following embodiments and features in the embodiments may be combined with each other without conflict.
In which the drawings are for illustrative purposes only and are not intended to be construed as limiting the invention, and in which certain elements of the drawings may be omitted, enlarged or reduced in order to better illustrate embodiments of the invention, and not to represent actual product dimensions, it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
In the description of the present invention, it should be understood that, if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc., the directions or positional relationships indicated are based on the directions or positional relationships shown in the drawings, only for convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred devices or elements must have a specific direction, be constructed and operated in a specific direction, so that the terms describing the positional relationships in the drawings are merely for exemplary illustration and are not to be construed as limitations of the present invention, and that the specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1, a hydraulic motor back pressure type angle automatic control system is provided, which is composed of a hydraulic pump 1, a two-position four-way electromagnetic reversing valve 2, a front check valve 3, a double-diameter pulse oil cylinder 4, a hydraulic motor 6 and the like. The hydraulic pump 1 is a power element of the system and provides pressure oil for all elements in the system. The two-position four-way electromagnetic reversing valve 2 is used for switching the direction of an oil inlet path of the double-diameter pulse oil cylinder 4. The preposed one-way valve 3 is used for controlling the oil way between the middle cavity 402 of the double-diameter pulse oil cylinder 4 and the pressure reducing valve 8 to only enable the pressure reducing valve to flow unidirectionally in the direction of the oil cylinder. The double diameter pulse cylinder 4 is an element for accumulating and outputting oil, and is used for pushing the hydraulic motor 6 to rotate by a small angle. The double-diameter pulse oil cylinder 4 is structurally characterized in that cylinder diameters at the left end and the right end are different, an oil cylinder piston is also divided into two parts, the two parts are connected into a whole and synchronously move, one part is positioned in a large-diameter cylinder barrel and can move left and right in the large-diameter cylinder barrel, the other part is positioned in a small-diameter cylinder barrel and can move left and right in the small-diameter cylinder barrel, a large-diameter cavity 401 is formed in a region surrounded by a left end cylinder barrel and a large-diameter piston part corresponding to the cylinder barrel, a small-diameter cavity 403 is formed in a region surrounded by a right end cylinder barrel and a small-diameter piston part corresponding to the cylinder barrel, and a middle cavity 402 is formed in a region surrounded by the two parts of pistons (namely the large-diameter piston part and the small-diameter piston part) and the cylinder barrel. When the piston moves, the volume of the middle cavity changes due to the movement of the piston, so that the switching between the oil charging state and the oil discharging state is realized, and the change quantity of the volume is matched with the tiny angle of single rotation of the hydraulic motor. The hydraulic motor 6 is an actuator for rotational output. The pressure reducing valve 8 is used for controlling the oil inlet pressure of the cavity 402 in the double-diameter pulse cylinder 4. The back pressure relief valve 9 is used to control the outlet back pressure of the hydraulic motor 6.
Specifically, the hydraulic pump 1 is connected with an oil inlet P port of the two-position four-way electromagnetic directional valve 2, an oil return port T port of the two-position four-way electromagnetic directional valve 2 is connected with the oil tank 10, an A port of the two-position four-way electromagnetic directional valve 2 is connected with a large-diameter cavity 401 of the double-diameter pulse oil cylinder 4, a B port of the two-position four-way electromagnetic directional valve 2 is connected with a small-diameter cavity 403 of the double-diameter pulse oil cylinder 4, an oil path II is connected between the hydraulic pump 1 and an oil inlet of a middle cavity 402 of the double-diameter pulse oil cylinder 4, a pressure reducing valve 8 and a front one-way valve 3 are sequentially arranged on the oil path II along the pressure oil conveying direction, a middle cavity oil outlet of the double-diameter pulse oil cylinder 4 is connected with the hydraulic motor 6, and the hydraulic motor 6 is connected with the oil tank 10 through a back pressure overflow valve 9.
The control method of the system mainly comprises the following steps:
s1, system setting:
The pressure of the pressure reducing valve 8 is set to p2, and the pressure of the back pressure relief valve 9 is set to p3, where p2< p3.
S2, oil filling and energy storage processes:
At the beginning, the electromagnet Y1 of the two-position four-way electromagnetic directional valve 2 is powered off, and at the moment, the valve core of the two-position four-way electromagnetic directional valve 2 is at the right position.
The pressure oil output by the hydraulic pump 1 is divided into two paths, wherein one path is an oil path I, namely the oil path I enters a small-diameter cavity 403 of the double-diameter pulse oil cylinder 4 after passing through the two-position four-way electromagnetic reversing valve 2 so as to push a piston of the double-diameter pulse oil cylinder 4 to move from one end of the small-diameter cavity 403 to one end of a large-diameter cavity 401, and the volume of the middle cavity 402 is increased at the moment. The other path is an oil path II, namely pressure oil continuously enters the middle cavity 402 of the double-diameter pulse oil cylinder 4 through the pressure reducing valve 8 and the front one-way valve 3 which are sequentially arranged so as to supplement oil to the middle cavity 402. Meanwhile, the oil in the large-diameter cavity 401 of the double-diameter pulse oil cylinder 4 is extruded under the action of a piston (moving leftwards), and returns to the oil tank 10 through an A port and a T port of the two-position four-way electromagnetic directional valve 2.
In this process, even if the middle chamber 402 is filled with oil, since the pressure p2 of the pressure reducing valve 8 provided in the system is always smaller than the pressure p3 of the back pressure relief valve 9, the pressure oil flowing from the middle chamber 402 to the hydraulic motor 6 is cut off at the inlet of the hydraulic motor 6, and thus the hydraulic motor 6 is not driven to rotate.
S3, pulse rotation process:
The electromagnet Y1 of the two-position four-way electromagnetic reversing valve 2 is electrified, and at the moment, the valve core of the two-position four-way electromagnetic reversing valve 2 is switched from the right position to the left position.
In the two paths of pressure oil output by the hydraulic pump 1, an oil path I passes through a P port and an A port of the two-position four-way electromagnetic reversing valve 2 and then enters a large-diameter cavity 401 of the double-diameter pulse oil cylinder 4 so as to push a piston of the double-diameter pulse oil cylinder 4 to move from one end of the large-diameter cavity 401 to one end of a small-diameter cavity 403, and at the moment, the volume of the middle cavity 402 is reduced. The pressure oil in the oil path II reaches the front check valve 3 through the pressure reducing valve 8, and at this time, the internal pressure of the middle cavity 402 is greater than the oil supplementing pressure, so that the oil path is stopped at the front check valve 3 (i.e., in this process, the front check valve 3 prevents the high-pressure oil from flowing reversely).
As the volume of the middle chamber 402 becomes smaller, the pressure oil in the middle chamber 402 of the double-diameter pulse cylinder 4 is delivered to the hydraulic motor 6. When the driving pressure is larger than the sum of the set pressure p3 of the back pressure relief valve 9 and the load pressure of the hydraulic motor 6, the hydraulic motor 6 can be pushed to rotate by a small angle, and further the stepping small-angle rotation of the rotating angle is realized.
And repeating the oil charge energy storage process and the pulse rotation process, and accumulating and rotating for a plurality of times to a required angle.
In this scheme, connect safety relief valve 7 on the oil circuit II between hydraulic pump 1 and relief valve 8, this safety relief valve 7 is linked together with oil tank 10. The relief valve 7 is used for adjusting the driving force of the hydraulic motor 6 to ensure the safety of the system pressure. The pressure of the relief valve 7 is set to p1, wherein p3< p1, i.e. p2< p3< p1 should be satisfied for the overall system setting.
As a further optimization of the scheme, the oil outlet of the middle cavity 402 of the double-diameter pulse oil cylinder 4 is communicated with the hydraulic motor 6 through a rear one-way valve 5. The rear check valve 5 is used for controlling the oil path between the middle cavity 402 of the double-diameter pulse oil cylinder 4 and the hydraulic motor 6 to only flow unidirectionally from the oil cylinder to the motor, so as to prevent the oil in the oil path from the double-diameter pulse oil cylinder 4 to the hydraulic motor 6 from being sucked into the oil cylinder by negative pressure when the volume of the middle cavity is increased.
According to the scheme, the pressure reducing valve is combined with the back pressure overflow valve and the one-way valve to continuously supplement oil to the double-diameter pulse oil cylinder, the electromagnetic reversing valve is used for controlling the reversing motion of the piston of the double-diameter pulse oil cylinder, and the micro-flow oil supply driving is carried out on the hydraulic motor through the volume change of the middle cavity of the oil cylinder, so that the accurate and automatic control of the rotation angle of the hydraulic motor is realized, the hydraulic motor can rotate by a small angle in a stepping manner, and a technical foundation is laid for accurate guiding drilling and automatic accurate control of the rotation mechanism.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the present invention, which is intended to be covered by the claims of the present invention.