CN115183035A - Back pressure valve - Google Patents
Back pressure valve Download PDFInfo
- Publication number
- CN115183035A CN115183035A CN202210876792.3A CN202210876792A CN115183035A CN 115183035 A CN115183035 A CN 115183035A CN 202210876792 A CN202210876792 A CN 202210876792A CN 115183035 A CN115183035 A CN 115183035A
- Authority
- CN
- China
- Prior art keywords
- valve
- limiting
- back pressure
- elastic
- valve core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/025—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side and remaining open after return of the normal pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
- F16K17/0446—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with an obturating member having at least a component of their opening and closing motion not perpendicular to the closing faces
- F16K17/0453—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with an obturating member having at least a component of their opening and closing motion not perpendicular to the closing faces the member being a diaphragm
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/164—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side and remaining closed after return of the normal pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Safety Valves (AREA)
Abstract
本发明属于阀门技术领域,公开了一种背压阀。该背压阀包括阀座、阀盖、阀芯组件和调节组件;阀座侧壁上分别开设有连通内外壁进口通道和出口通道;阀盖与阀座配合安装,并与阀座形成一个空腔;阀芯组件安装于阀座内部,并将空腔分隔为第一容纳腔和第二容纳腔,阀芯组件能够封堵出口通道的远离阀座外壁的第一端口;调节组件位于第二容纳腔,调节组件包括同轴设置的弹性件和第一限位件,第一限位件配合置于阀盖内部侧壁面间,阀盖内部侧壁面限制第一限位件非轴向运动的趋势;第一限位件包括第一限位结构,弹性件一端连接阀芯组件,另一端固定连接于第一限位结构。该背压阀结构简单、维护方便、制造成本低,并且具有调节精度高、可靠性高的优点。
The invention belongs to the technical field of valves and discloses a back pressure valve. The back pressure valve includes a valve seat, a valve cover, a valve core assembly and an adjustment assembly; an inlet channel and an outlet channel connecting the inner and outer walls are respectively opened on the side wall of the valve seat; the valve cover is installed in cooperation with the valve seat, and forms an empty space with the valve seat. cavity; the valve core assembly is installed inside the valve seat, and divides the cavity into a first accommodating cavity and a second accommodating cavity, the valve core assembly can block the first port of the outlet channel away from the outer wall of the valve seat; the adjustment assembly is located in the second accommodating cavity The accommodating cavity, the adjustment assembly includes a coaxially arranged elastic piece and a first limiting piece, the first limiting piece is fitted between the inner sidewall surfaces of the valve cover, and the inner sidewall surface of the bonnet restricts the non-axial movement of the first limiting piece Trend; the first limiting member includes a first limiting structure, one end of the elastic member is connected to the valve core assembly, and the other end is fixedly connected to the first limiting structure. The back pressure valve has the advantages of simple structure, convenient maintenance, low manufacturing cost, high adjustment precision and high reliability.
Description
技术领域technical field
本发明涉及阀门技术领域,尤其涉及一种背压阀。The invention relates to the technical field of valves, in particular to a back pressure valve.
背景技术Background technique
背压阀是管路中调节压力的一种阀门元件,背压阀能够在管路或是设备容器压力不稳的状态下,背压阀能保持管路所需压力,使泵能正常输出流量。The back pressure valve is a valve element that adjusts the pressure in the pipeline. The back pressure valve can maintain the pressure required by the pipeline and enable the pump to output flow normally when the pressure of the pipeline or equipment container is unstable. .
背压阀是通过弹簧的弹力来工作的,当系统压力比设定压力小时,膜片在弹簧弹力作用下堵塞管路:当系统压力比设定压力大时,膜片压缩弹簧使得管路接通,液体通过背压阀。The back pressure valve works by the elastic force of the spring. When the system pressure is smaller than the set pressure, the diaphragm blocks the pipeline under the action of the spring force: when the system pressure is greater than the set pressure, the diaphragm compresses the spring to make the pipeline connect. through the back pressure valve.
现有的背压阀存在压力调节精度较差的问题,在一些对压力设定精度需求高的系统中无法使用。The existing back pressure valve has the problem of poor pressure adjustment accuracy, and cannot be used in some systems that require high pressure setting accuracy.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种背压阀,其结构简单、维护方便、制造成本低,并且具有调节精度高、可靠性高的优点。The purpose of the present invention is to provide a back pressure valve, which has the advantages of simple structure, convenient maintenance, low manufacturing cost, high adjustment precision and high reliability.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
该背压阀包括阀座、阀盖、阀芯组件和调节组件;阀座侧壁上分别开设有连通内外壁进口通道和出口通道;阀盖与阀座配合安装,并与阀座形成一个空腔;阀芯组件安装于阀座内部,并将空腔分隔为第一容纳腔和第二容纳腔,阀芯组件能够封堵出口通道的远离阀座外壁的第一端口;调节组件位于第二容纳腔,调节组件包括同轴设置的弹性件和第一限位件,第一限位件配合置于阀盖内部侧壁面间,阀盖内部侧壁面限制第一限位件非轴向运动的趋势;第一限位件包括第一限位结构,弹性件一端连接阀芯组件,另一端固定连接于第一限位结构。The back pressure valve includes a valve seat, a valve cover, a valve core assembly and an adjustment assembly; an inlet channel and an outlet channel connecting the inner and outer walls are respectively opened on the side wall of the valve seat; the valve cover is installed in cooperation with the valve seat, and forms an empty space with the valve seat. cavity; the valve core assembly is installed inside the valve seat, and divides the cavity into a first accommodating cavity and a second accommodating cavity, the valve core assembly can block the first port of the outlet channel away from the outer wall of the valve seat; the adjustment assembly is located in the second accommodating cavity The accommodating cavity, the adjustment assembly includes a coaxially arranged elastic piece and a first limiting piece, the first limiting piece is fitted between the inner sidewall surfaces of the valve cover, and the inner sidewall surface of the bonnet restricts the non-axial movement of the first limiting piece Trend; the first limiting member includes a first limiting structure, one end of the elastic member is connected to the valve core assembly, and the other end is fixedly connected to the first limiting structure.
可选地,第一限位结构为第一限位凸台和/或第一限位凹槽,弹性件的侧壁面抵接于第一限位结构。Optionally, the first limiting structure is a first limiting boss and/or a first limiting groove, and the sidewall surface of the elastic member abuts against the first limiting structure.
可选地,调节组件还包括与弹性件同轴的第二限位件,第二限位件的下壁面固定连接于阀芯组件,第二限位件包括第二限位结构,第二限位结构固定连接于弹性件。Optionally, the adjustment assembly further includes a second limiting member coaxial with the elastic member, the lower wall surface of the second limiting member is fixedly connected to the valve core assembly, the second limiting member includes a second limiting structure, the second limiting member is The bit structure is fixedly connected to the elastic piece.
可选地,第二限位结构包括第二限位凸台,第二限位凸台插接于弹性件内。Optionally, the second limiting structure includes a second limiting boss, and the second limiting boss is inserted into the elastic member.
可选地,第二限位结构包括围设于第二限位件的外缘处的限位侧壁,限位侧壁的内部侧壁面抵接于弹性件外侧。Optionally, the second limiting structure includes a limiting sidewall surrounding the outer edge of the second limiting member, and an inner sidewall surface of the limiting sidewall abuts against the outer side of the elastic member.
可选地,还包括调节件,阀盖上部开设有安装孔,调节件插接于安装孔内,调节件下端抵接于第一限位件,并能够推动第一限位件滑动,以使第一限位件靠近或远离阀芯组件。Optionally, it also includes an adjustment piece, the upper part of the valve cover is provided with an installation hole, the adjustment piece is inserted into the installation hole, the lower end of the adjustment piece abuts on the first limit piece, and can push the first limit piece to slide, so that the The first limit piece is close to or away from the valve core assembly.
可选地,调节件为螺钉,安装孔为螺纹孔,调节件与安装孔螺纹连接。Optionally, the adjustment member is a screw, the installation hole is a threaded hole, and the adjustment member is threadedly connected to the installation hole.
可选地,阀芯组件包括弹性隔膜和阀芯本体,弹性隔膜将空腔分隔为第一容纳腔和第二容纳腔,阀芯本体安装于弹性隔膜下壁面,阀芯本体的底部用于封堵第一端口。Optionally, the valve core assembly includes an elastic diaphragm and a valve core body, the elastic diaphragm divides the cavity into a first accommodating cavity and a second accommodating cavity, the valve core body is installed on the lower wall surface of the elastic diaphragm, and the bottom of the valve core body is used for sealing. Block the first port.
可选地,阀芯本体的底部设置有弹性密封件。Optionally, the bottom of the valve core body is provided with an elastic seal.
可选地,弹性隔膜下壁面凸设有安装凸台。Optionally, a mounting boss is protruded from the lower wall surface of the elastic diaphragm.
可选地,阀盖上开设有泄压通孔,阀盖内部通过泄压通孔与外部大气连通。Optionally, the valve cover is provided with a pressure relief through hole, and the inside of the valve cover communicates with the external atmosphere through the pressure relief through hole.
可选地,进口通道和出口通道上均安装有接头。Optionally, fittings are installed on both the inlet channel and the outlet channel.
有益效果:Beneficial effects:
该背压阀通过使用阀芯组件将背压阀的空腔分隔为第一容纳腔和第二容纳腔,第二容纳腔内设置有调节组件,调节组件包括同轴设置的弹性件和第一限位件,第一限位件包括第一限位结构,第一限位结构固接于弹性件,能够对该弹性件起到限位作用,防止弹性件在受压时出现轴线偏移或倾斜的现象。该背压阀能够保证其内部弹性件在受压时轴线不发生偏移或倾斜,使得背压阀的受到流体压力开启时的压力值始终为标定值或预设值,提高了背压阀的精度和可靠性,并且还具有结构简单、维护方便、制造成本低的优点。The back pressure valve divides the cavity of the back pressure valve into a first accommodating cavity and a second accommodating cavity by using a valve core assembly, and an adjustment assembly is arranged in the second accommodating cavity, and the adjustment assembly includes a coaxially arranged elastic member and a first accommodating cavity. Limiting piece, the first limiting piece includes a first limiting structure, and the first limiting structure is fixed on the elastic piece, which can limit the elastic piece and prevent the elastic piece from appearing axis deviation or tilting phenomenon. The back pressure valve can ensure that the axis of its internal elastic member will not be offset or inclined when it is pressurized, so that the pressure value of the back pressure valve when it is opened by the fluid pressure is always the calibration value or the preset value, which improves the back pressure valve. Accuracy and reliability, and also have the advantages of simple structure, convenient maintenance and low manufacturing cost.
附图说明Description of drawings
图1是本发明具体实施方式提供的背压阀的轴测图;1 is an axonometric view of a back pressure valve provided by a specific embodiment of the present invention;
图2是本发明具体实施方式提供的背压阀的爆炸图;2 is an exploded view of a back pressure valve provided by a specific embodiment of the present invention;
图3是本发明具体实施方式提供的背压阀的截面图;3 is a cross-sectional view of a back pressure valve provided by a specific embodiment of the present invention;
图4是本实施例中阀芯组件安装于阀座时的示意图;FIG. 4 is a schematic diagram of the valve core assembly installed on the valve seat in this embodiment;
图5是本发明具体实施方式与现有技术中弹性件受压时状态的对比示意图。FIG. 5 is a schematic diagram of the comparison between the specific embodiment of the present invention and the state of the elastic member in the prior art when the elastic member is compressed.
图中:In the picture:
10、第一容纳腔;20、第二容纳腔;30、接头;10. The first accommodating cavity; 20. The second accommodating cavity; 30. The joint;
100、阀座;110、进口通道;120、出口通道;121、第一端口;130、安装槽;100, valve seat; 110, inlet channel; 120, outlet channel; 121, first port; 130, installation groove;
200、阀盖;210、安装孔;220、泄压通孔;230、安装部;200, valve cover; 210, installation hole; 220, pressure relief through hole; 230, installation part;
310、弹性隔膜;311、安装凸台;312、环形凸筋;320、阀芯本体;321、弹性密封件;322、环形凹槽;310, elastic diaphragm; 311, installation boss; 312, annular rib; 320, valve core body; 321, elastic seal; 322, annular groove;
410、弹性件;420、第一限位件;421、导向部;422、第一限位凸台;423、导向侧壁;430、第二限位件;431、第二限位凸台;432、限位侧壁;441、调节件;442、安装螺母。410, elastic piece; 420, first limit piece; 421, guide part; 422, first limit boss; 423, guide side wall; 430, second limit piece; 431, second limit boss; 432, the limit side wall; 441, the adjustment piece; 442, the installation nut.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "right", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for convenience of description and simplified operation, rather than indicating Or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
请参考图1,该背压阀包括阀座100和阀盖200,阀盖200可拆卸安装于阀座100上,具体地,阀盖200与阀座100螺纹连接,并且阀盖200上设置有安装部230,该安装部230为在阀盖200侧壁面上相对设置的两个切槽,安装工具(如扳手、钳子等)能够与该切槽配合并夹持该阀盖200,从而将该阀盖200拧紧并固定于阀座100上。Referring to FIG. 1, the back pressure valve includes a
具体地,如图2和图3所示,本实施例中该背压阀包括阀座100、阀盖200、阀芯组件和调节组件;阀座100侧壁上相对开设有进口通道110和出口通道120;阀盖200底部安装于阀座100顶部,并与阀座100形成一个空腔;阀芯组件安装于阀座100内部,并将空腔分隔为第一容纳腔10和第二容纳腔20,阀芯组件能够封堵出口通道120的远离阀座100外壁的第一端口121;Specifically, as shown in FIG. 2 and FIG. 3 , in this embodiment, the back pressure valve includes a
调节组件位于第二容纳腔20,调节组件包括同轴设置的弹性件410和第一限位件420,第一限位件420包括上下设置的导向部421和第一限位结构,该第一限位结构为第一限位凸台422和/或第一限位凹槽;弹性件410一端与阀芯组件传动连接,另一端抵接于第一限位件420。在本实施例中,该弹性件410选取为弹簧,该弹簧的弹性模量由该背压阀所标定的预设压力所决定,本领域技术人员可以根据该预设压力来决定弹簧的弹性模量、长度以及材质,本实施例不作具体限制。The adjustment assembly is located in the second
本实施例中,第一限位件420的导向部421安装于阀盖200内部侧壁面间,在阀盖200内部侧壁面的限位下,第一限位件420非轴向运动的趋势被限制,具体地,以图3所示的视角为例,第一限位件420轴向运动即为沿着压缩弹簧或释放弹簧的方向运动,非轴向运动的趋势主要指第一限位件420沿着水平方向运动的趋势,由于弹簧顶部连接第一限位件420,第一限位件420沿水平方向的运动会导致弹簧发生偏移,进而影响弹簧对阀芯组件的预设压力,会影响到背压阀的精度,因此本实施例设置第一限位件420外周侧壁与阀盖200内部侧壁的间隙≤0.5mm,具体可为0mm、0.1mm、0.15mm、0.2mm、0.4mm、0.5mm等,由此阀盖200内侧壁对第一限位件420形成的限位即可基本上避免上述水平运动导致弹簧偏移的情况发生。In this embodiment, the
当第一限位结构为第一限位凸台422时,如图3所示,弹性件410,即弹簧的顶部内圈可套设于第一限位凸台422上,进而使得第一限位凸台422对弹性件410形成限位;当第一限位结构为限位凹槽时,该限位凹槽可以是开设于第一限位件420下壁面的环形槽体,环形槽体与弹簧顶部圈口大小相配合,弹簧顶部嵌设于环形槽体中进而形成限位,该限位凹槽也可由导向部421外缘处围设的导向侧壁423形成,此时,弹簧顶部插接于导向侧壁423内壁面间;When the first limiting structure is the first limiting
优选地,导向部421的外缘处围设有导向侧壁423时,导向侧壁423的外周侧壁面与阀盖200的内部侧壁面的间隙应越小越好,本实施例中选取为小于0.5mm,这样设置的导向侧壁423能够使得第一限位件420被推动时,避免第一限位件420在水平方向上发生偏移,能稳定的沿轴向运动,在调节背压阀的预设启动压力时,其调节后的精度不会降低,多次调节后仍能保持其使用时的可靠性。Preferably, when the
该背压阀通过使用阀芯组件将背压阀的空腔分隔为第一容纳腔10和第二容纳腔20,第二容纳腔20内设置有调节组件,调节组件包括同轴设置的弹性件410和第一限位件420,第一限位件420包括第一限位结构,第一限位结构与弹性件410固定连接,能够对该弹性件410起到限位作用,防止弹性件410在受压时出现轴线偏移或倾斜的现象;同时第一限位件420在阀盖200内侧壁的限位下,使得该第一限位件420与第二容纳腔20的安装更加稳定,防止第一限位件420在受压时出现偏移。该背压阀能够保证其内部弹性件410在受压时轴线不发生偏移或倾斜,使得背压阀的受到流体压力开启时的压力值始终为标定的预设压力值,提高了背压阀的精度和可靠性,并且还具有结构简单、维护方便、制造成本低的优点。The back pressure valve divides the cavity of the back pressure valve into a first
在本实施例中,阀盖200上开设有泄压通孔220,第二容纳腔20通过泄压通孔220与外部大气连通。这是由于在阀芯组件受压移动时,第二容纳腔20的体积会减小,该泄压通孔220将该第二容纳腔20与大气连通,能够避免第二容纳腔20产生气压作用于阀芯组件上,具体的说是作用于阀芯组件的弹性隔膜310上,保证了背压阀的设定压力即为弹性件410形变对阀芯组件施加的力,提高了背压阀的精度。In this embodiment, the
如图3所示,调节组件还包括与弹性件410同轴的第二限位件430,第二限位件430的下壁面抵接于阀芯组件,第二限位件430上设置有第二限位结构,第二限位结构固接于弹性件410。本实施例中,第二限位结构包括凸设于第二限位件430上的第二限位凸台431,第二限位凸台431插接于弹性件410内部,更具体地说,第二限位凸台431与弹性件410即弹簧底部内圈过盈配合,由此,该第二限位件430的第二限位凸台431能够进一步对弹性件410的下端进行固定,避免弹簧可能发生的偏移、底部偏移、自身偏转的现象出现,进一步提高了背压阀的精度。As shown in FIG. 3 , the adjustment assembly further includes a second limiting
可选地,第二限位结构包括第二限位件430外缘处围设的限位侧壁432,限位侧壁432的内部侧壁面抵接于弹性件410外侧,该限位侧壁432能够进一步固定弹性件410的下端,避免弹簧底部可能发生的偏移、脱落的现象出现,进一步提高了背压阀的精度;本实施例中,第二限位件430的外壁面与阀盖200的内壁面留有一定间隔,该间隔为1mm~5mm,该间隔越小越好,原因是小间隔能确保将第二限位件430的底面设置得较大,能够使得第二限位件430与阀芯组件的接触面积尽可能的大,防止阀芯组件受力时出现不均匀的变形,稳定了阀芯组件、弹性隔膜310、第二限位件430的运动,保证了背压阀的精度,而间隔过小会导致第二限位件430移动时与阀盖200内壁面接触产生摩擦力影响背压阀精度,因此设计该间隔≥1mm,本实施例中设置该间隔为1mm,既能使得第二限位件430与弹性隔膜310有足够大的接触面积,还能够防止第二限位件430移动时与阀盖200内壁面出现摩擦现象,保证了阀芯组件所受到的来自于第一容纳腔10的流体的力能有效反馈至弹性件410上,提高了背压阀的精度。Optionally, the second limiting structure includes a limiting
请继续参考图2和图3,在本实施例中,还包括调节件441,阀盖200上部开设有安装孔210,调节件441插接于安装孔210内,调节件441下端抵接于第一限位件420,并能够推动第一限位件420运动,以使第一限位件420靠近或远离阀芯组件。本实施例中,调节件441为螺钉,安装孔210为螺纹孔,调节件441与安装孔210螺纹连接。可选地,调节件441为螺钉,还可在安装孔210上方设有安装螺母442,螺钉与安装螺母442螺纹连接。通过扭转该螺钉,能够使得该螺钉沿着安装孔210上下运动,使得导向部421上下运动,从而调节弹性件410的预设压缩量,改变该背压阀的预设启动压力,使得该背压阀能够满足使用者在不同的调压需求,在调节件411调节至合适位置后,旋拧螺母442至螺母422与安装孔210抵接,此时有助于对调节件411位置的进一步固定,进而避免背压阀的预设启动压力因调节件411的位置变化受到影响。Please continue to refer to FIG. 2 and FIG. 3 , in this embodiment, an adjusting
请继续参考图3,进口通道110和出口通道120上均安装有接头30。该接头30能够方便地将该背压阀安装于所需调节压力的气路中。Please continue to refer to FIG. 3 , both the
可选地,阀芯组件包括弹性隔膜310和阀芯本体320,弹性隔膜310安装于阀座100内部,阀芯本体320安装于弹性隔膜310下壁面,阀芯本体320的底部设置有弹性密封件321,弹性密封件321能够抵接于第一端口121。本实施例中,弹性隔膜310将阀盖200与阀座100配合安装后形成的空腔分隔成第一容纳腔10和第二容纳腔20,优选地,本实施例中弹性隔膜310外沿与阀座100内侧壁为过盈配合,由此确保密封性。Optionally, the valve core assembly includes an
如图4所示,为了进一步保证弹性隔膜310分隔第一容纳腔10和第二容纳腔20的密封性,弹性隔膜310的下壁面上凸设有环形凸筋312,环形凸筋312设于弹性隔膜310下壁面中部处,其目的是与阀芯本体320的上壁面抵接以增大密封性。进一步的,阀芯本体320的上壁面上可设置有与环形凸筋312配合安装的环形凹槽322。进一步地,环形凸筋312与环形凹槽322过盈配合连接,并且环形凸筋312与环形凹槽322一一对应设置有多个,本实施例中设置有3个。As shown in FIG. 4 , in order to further ensure the tightness of the
在阀座100内壁面对应弹性隔膜310下方的部分,形成有台阶状凸起,在阀盖200与阀座100配合安装后,弹性隔膜310下壁面外圈处与台阶状凸起接触,本实施例中,在弹性隔膜310下壁面边缘处凸设有环形的安装凸台311,在阀盖200与阀座100配合安装时,以螺纹连接的安装方式为例,通常阀盖200会接触到弹性隔膜310外沿,在旋紧过程中,阀盖200挤压弹性隔膜310上壁面,在最终完成安装时,阀盖200会挤压弹性隔膜310的外沿,此时可能会出现弹性隔膜310上下壁面受到摩擦力发生轻微褶皱或形变,进而可能会使得弹性隔膜310外沿与阀座100内侧壁出现间隙,影响到密封性,本实施例安装凸台311的设置,一方面强化弹性隔膜310外边沿结构,另一方面能够避免此类情况下出现间隙对密封性产生影响;A stepped protrusion is formed on the inner wall surface of the
进一步的,本实施例在阀座100内壁面台阶状凸起的上表面对应安装凸台311处,下凹开设有安装凹槽130,安装凹槽130的形状与安装凸台311形状想对应,在阀盖200与阀座100旋紧安装过程中,阀盖200底面会挤压弹性隔膜310的外沿,使安装凸台311被压入至阀座100上的安装凹槽130内,由此,在安装凹槽130的导向限位下,能够降低弹性隔膜310的形变趋势,且有助于提高密封效果;进一步的,安装凸台311可与安装凹槽130过盈配合,以强化密封效果。Further, in this embodiment, the upper surface of the stepped protrusion on the inner wall of the
弹性密封件321能够保证阀芯本体320对第一端口121的密封效果更好,本实施例中弹性密封件321为橡胶块,也可为其他材质的弹性结构,本实施例中,在阀芯本体320下壁面对应第一端口121的位置处,设有安装位,弹性密封件321的上部嵌设于安装位中,弹性密封件321的下壁面在弹性件410的作用下,抵接于第一端口121处,密封性更好,防止出现漏液的现象。The
具体地,弹性隔膜310上设置有通孔,更具体地说,该通孔设于弹性隔膜310中部,第二限位件430设置有与该通孔同轴的螺纹孔,阀芯本体320包括有螺纹部,螺纹部与上述螺纹孔配合安装,从而使得阀芯本体320和第二限位件430将弹性隔膜310夹设在两者之间,以使得阀芯本体320和第二限位件430固接于弹性隔膜310上,而在弹性隔膜310下壁面中部设置的环形凸筋322,配合阀芯本体320上壁面,再配合螺纹部的紧固连接,能确保弹性隔膜310中部位置的密封性。Specifically, the
下面详细介绍本实施例中背压阀的调压工作过程:The pressure regulating working process of the back pressure valve in this embodiment is described in detail below:
流体由进口通道110流入第一容纳腔10后,能够对弹性隔膜310产生压力,当该压力到达预设值后(即第一容纳腔10内流体对弹性隔膜310的压力与弹性件410对弹性隔膜310的作用力相同),流体压力继续增大会使得弹性隔膜310、阀芯本体320上移并能够压缩弹簧,从而开启第一端口121,流体便能从出口通道120流出,实现泄压或启闭管路的功能;当流体压力下降到预设值以下时,弹簧推动隔膜和阀芯本体320下降,将第一端口121重新封堵。After the fluid flows into the first
具体地,如图5所示,图右侧所示为现有技术中的背压阀,其弹簧两端由于没有受到固定和限位,背压阀内的结构件受到不断变化的流体压力的作用,会使弹簧会出现偏移、偏转、倾斜等现象,使得弹簧对弹性隔膜310的实际压力与预设的压力产生偏差,造成背压阀精度下降,长期的使用会造成弹簧偏移度进一步加大,造成背压阀精度进一步降低。图左侧所示的本实施例中的弹簧,由于弹簧在受压时,其两端分别受到第一限位件420和第二限位件430中第一限位凸台422、第二限位凸台431的固定限位作用,该弹簧不会发生偏移或倾斜,因此本实施例中的背压阀能够保证其内部弹性件410在受压时轴线不发生偏移或倾斜,使得背压阀的受到流体压力开启时的压力值始终为预设值,提高了背压阀的精度和可靠性。Specifically, as shown in FIG. 5 , the back pressure valve in the prior art is shown on the right side of the figure. Since both ends of the spring are not fixed and limited, the structural members in the back pressure valve are subject to the changing fluid pressure. The spring will be offset, deflected, tilted, etc., so that the actual pressure of the spring on the
经过测试,相较于现有的背压阀,本实施例中的背压阀能够从以下几个方面提高精度和可靠性:After testing, compared with the existing back pressure valve, the back pressure valve in this embodiment can improve the accuracy and reliability from the following aspects:
1.流量敏感性:流量大小会导致设定的背压值出现波动,现有的背压阀其波动超过10%,本实施例中的背压阀在0-5L/min流量下,背压值波动能控制在3%以内;1. Flow sensitivity: The flow rate will cause the set back pressure value to fluctuate. The existing back pressure valve fluctuates by more than 10%. The back pressure valve in this embodiment has a back pressure of 0-5L/min. The value fluctuation can be controlled within 3%;
2.开启压力值与设定背压值差值:现有的背压阀其差值超过20%,本实施例中的能控制在10%以内;2. The difference between the opening pressure value and the set back pressure value: the difference between the existing back pressure valve exceeds 20%, and the one in this embodiment can be controlled within 10%;
3.调节的稳定性:当调节件441进行调整时,现有的背压阀会由于内部结构的晃动,导致背压值出现波动,而本实施例中的背压阀不会出现波动;3. Adjustment stability: when the
4.长期稳定性:在经过100万次开/闭试验后,现有的背压阀背压值降低了30%左右,本实施例中的背压阀其背压值还是在5%以内,并且在3000万次开/闭试验后,本实施例中的背压阀其背压值仍能满足5%以内的精度;并且,现有技术中的背压阀为了满足精度5%的长期可靠性要求,一般都要用到精密的电子元器件进行配合,比如:压力传感器+电磁阀/比例阀+控制电路等的组合,成本较高,而本实施例中的背压阀无需使用电子器件,仅靠内部结构设计即可满足精度长期可靠性要求,有效控制了生产成本。4. Long-term stability: After 1 million open/close tests, the back pressure value of the existing back pressure valve is reduced by about 30%, and the back pressure value of the back pressure valve in this embodiment is still within 5%. And after 30 million opening/closing tests, the back pressure value of the back pressure valve in this embodiment can still meet the accuracy within 5%; and the back pressure valve in the prior art can meet the long-term reliability of the accuracy of 5%. To meet the performance requirements, precision electronic components are generally used for coordination, such as a combination of pressure sensor + solenoid valve/proportional valve + control circuit, etc., which is costly, and the back pressure valve in this embodiment does not need to use electronic devices , Only the internal structure design can meet the long-term reliability requirements of accuracy, and effectively control the production cost.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210876792.3A CN115183035A (en) | 2022-07-25 | 2022-07-25 | Back pressure valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210876792.3A CN115183035A (en) | 2022-07-25 | 2022-07-25 | Back pressure valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115183035A true CN115183035A (en) | 2022-10-14 |
Family
ID=83520709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210876792.3A Pending CN115183035A (en) | 2022-07-25 | 2022-07-25 | Back pressure valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115183035A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117108764A (en) * | 2023-10-24 | 2023-11-24 | 上海龙猛机械有限公司 | Pressure-controlled back pressure valve and control method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030056830A1 (en) * | 2001-09-24 | 2003-03-27 | Hydrogenics Corporation | Back pressure valve with dynamic pressure control |
| JP2008151156A (en) * | 2006-12-14 | 2008-07-03 | Neriki:Kk | Back pressure valve |
| CN102575786A (en) * | 2009-10-16 | 2012-07-11 | 卓越剂量技术有限公司 | Pressure retention valve |
| CN111550586A (en) * | 2020-05-12 | 2020-08-18 | 成都海申科技有限公司 | Spring blasting relief valve can reset |
| CN217713780U (en) * | 2022-07-25 | 2022-11-01 | 南京诺令生物科技有限公司 | Back pressure valve |
-
2022
- 2022-07-25 CN CN202210876792.3A patent/CN115183035A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030056830A1 (en) * | 2001-09-24 | 2003-03-27 | Hydrogenics Corporation | Back pressure valve with dynamic pressure control |
| JP2008151156A (en) * | 2006-12-14 | 2008-07-03 | Neriki:Kk | Back pressure valve |
| CN102575786A (en) * | 2009-10-16 | 2012-07-11 | 卓越剂量技术有限公司 | Pressure retention valve |
| CN111550586A (en) * | 2020-05-12 | 2020-08-18 | 成都海申科技有限公司 | Spring blasting relief valve can reset |
| CN217713780U (en) * | 2022-07-25 | 2022-11-01 | 南京诺令生物科技有限公司 | Back pressure valve |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117108764A (en) * | 2023-10-24 | 2023-11-24 | 上海龙猛机械有限公司 | Pressure-controlled back pressure valve and control method thereof |
| CN117108764B (en) * | 2023-10-24 | 2024-01-30 | 上海龙猛机械有限公司 | Pressure-controlled back pressure valve and control method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2886251C (en) | Pilot-operated regulator with balanced port | |
| CN106979337B (en) | Control member for fluid control device | |
| CN115183035A (en) | Back pressure valve | |
| US20100200084A1 (en) | Pressure control system and pressure regulating valve thereof | |
| CN217713780U (en) | Back pressure valve | |
| CN112682548A (en) | Pressure reducing valve and pressure regulating method thereof | |
| CN116293013A (en) | A pressure regulating valve | |
| CN114151587A (en) | Fluid pressure regulating valve | |
| CN109826984B (en) | Pilot-operated safety valve | |
| JP2013206176A (en) | Pressure reduction valve for high voltage extraction | |
| JP3787233B2 (en) | Pressure control valve | |
| CN221723470U (en) | Pressure reducing relief valve and water system | |
| CN107905986B (en) | Diaphragm steady voltage pump | |
| CN215891272U (en) | Reverse throttle valve | |
| JP4614103B2 (en) | Pressure reducing valve for fine pressure | |
| CN109723692B (en) | pressure control valve | |
| CN214119067U (en) | Novel pressure reducing valve | |
| EP2708970B1 (en) | Pressure regulator | |
| CN112081987B (en) | Pressure stabilizer built in proportional valve | |
| CN110701352A (en) | Gas pressure regulating valve operating under negative pressure | |
| CN110017381A (en) | A kind of pilot valve for pressure reducing valve | |
| JP2006194298A (en) | Diaphragm valve | |
| CN211474981U (en) | Improved voltage stabilizer | |
| CN113531181B (en) | A reverse throttle valve | |
| CN116206911B (en) | pressure switch |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |