CN115109361A - A kind of high temperature resistant gasket based on tetrafluoroethylene and preparation method thereof - Google Patents
A kind of high temperature resistant gasket based on tetrafluoroethylene and preparation method thereof Download PDFInfo
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- CN115109361A CN115109361A CN202210786330.2A CN202210786330A CN115109361A CN 115109361 A CN115109361 A CN 115109361A CN 202210786330 A CN202210786330 A CN 202210786330A CN 115109361 A CN115109361 A CN 115109361A
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- high temperature
- tetrafluoroethylene
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- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 239000000843 powder Substances 0.000 claims abstract description 82
- 239000004642 Polyimide Substances 0.000 claims abstract description 34
- 229920001721 polyimide Polymers 0.000 claims abstract description 34
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical class N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 32
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 32
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 32
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 32
- 239000003607 modifier Substances 0.000 claims abstract description 18
- 239000011347 resin Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 48
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 30
- 238000006243 chemical reaction Methods 0.000 claims description 29
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 26
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 26
- 238000003756 stirring Methods 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 150000003949 imides Chemical class 0.000 claims description 18
- 238000010992 reflux Methods 0.000 claims description 18
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 17
- 238000005245 sintering Methods 0.000 claims description 17
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 16
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 10
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 9
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 9
- 239000012043 crude product Substances 0.000 claims description 9
- 239000003999 initiator Substances 0.000 claims description 9
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 9
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 8
- OXYZDRAJMHGSMW-UHFFFAOYSA-N 3-chloropropyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCl OXYZDRAJMHGSMW-UHFFFAOYSA-N 0.000 claims description 7
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 7
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 7
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000011812 mixed powder Substances 0.000 claims description 7
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 7
- 239000012986 chain transfer agent Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000002390 rotary evaporation Methods 0.000 claims description 6
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 5
- 238000000498 ball milling Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 239000003960 organic solvent Substances 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 1
- 229910052582 BN Inorganic materials 0.000 claims 1
- 239000002585 base Substances 0.000 claims 1
- 239000000243 solution Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 13
- 230000006835 compression Effects 0.000 abstract description 7
- 238000007906 compression Methods 0.000 abstract description 7
- 229920000058 polyacrylate Chemical group 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000004132 cross linking Methods 0.000 abstract description 3
- 239000002861 polymer material Substances 0.000 abstract description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 9
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 9
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 7
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000012763 reinforcing filler Substances 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- UPYPTOCXMIWHSG-UHFFFAOYSA-N 1-dodecylsulfanyldodecane Chemical compound CCCCCCCCCCCCSCCCCCCCCCCCC UPYPTOCXMIWHSG-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 150000002466 imines Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/382—Boron-containing compounds and nitrogen
- C08K2003/385—Binary compounds of nitrogen with boron
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
本发明涉及一种基于四氟乙烯的耐高温垫片及其制备方法,属于高分子材料技术领域。所述基于四氟乙烯的耐高温垫片包括以下原料:聚四氟乙烯树脂粉、超支化聚酰亚胺粉和改性氮化硼粉。所述超支化聚酰亚胺粉为一种双键封端的超支化聚酰亚胺,与聚四氟乙烯良好的相容性,其封端的双键可与聚四氟乙烯中的双键发生交联,配合其超支化结构,促进垫片材料中形成互穿网络结构,抗压垫片的抗压缩蠕变性和回弹性;所述改性氮化硼粉为表面接枝有改性剂的分子链,即含有硅氧烷链、聚丙烯酸酯链和双键,使所得垫片中形成均匀且稳定的导热网,提高垫片的导热性。The invention relates to a high temperature resistant gasket based on tetrafluoroethylene and a preparation method thereof, belonging to the technical field of polymer materials. The tetrafluoroethylene-based high temperature resistant gasket includes the following raw materials: polytetrafluoroethylene resin powder, hyperbranched polyimide powder and modified boron nitride powder. The hyperbranched polyimide powder is a double bond-terminated hyperbranched polyimide, which has good compatibility with polytetrafluoroethylene, and the end-capped double bond can occur with the double bond in polytetrafluoroethylene. Cross-linking, combined with its hyperbranched structure, promotes the formation of an interpenetrating network structure in the gasket material, and the compression creep resistance and resilience of the compression gasket; the modified boron nitride powder is surface-grafted with modifiers The molecular chain of the obtained gasket, namely, contains siloxane chain, polyacrylate chain and double bond, so that a uniform and stable heat conduction network is formed in the obtained gasket, and the thermal conductivity of the gasket is improved.
Description
技术领域technical field
本发明属于高分子材料技术领域,具体地,涉及一种基于四氟乙烯的耐高温垫片及其制备方法。The invention belongs to the technical field of polymer materials, and in particular relates to a high temperature resistant gasket based on tetrafluoroethylene and a preparation method thereof.
背景技术Background technique
聚四氟乙烯具有高度的化学稳定性,优异的耐高低温性能,突出的不粘性,良好的润滑性,极强的耐绝缘性、耐老化性,极小的吸水性等,被广泛地应用在化学,工业,医学等领域。但是,普通的聚四氟乙烯垫片产品存在热导率低、抗压缩蠕变性差、回弹性差的缺点,在受到载荷的长期作用和循环作用时,尺寸稳定性较差,严重制约其的发展。为此,提高聚四氟乙烯的热导率、抗压缩蠕变性、回弹性,一直是聚四氟乙烯材料研究的重点。PTFE has high chemical stability, excellent high and low temperature resistance, outstanding non-stickiness, good lubricity, strong insulation resistance, aging resistance, minimal water absorption, etc. It is widely used In the fields of chemistry, industry, medicine, etc. However, ordinary PTFE gasket products have the disadvantages of low thermal conductivity, poor compression creep resistance, and poor resilience. When subjected to long-term load and cyclic action, the dimensional stability is poor, which seriously restricts its performance. develop. Therefore, improving the thermal conductivity, compressive creep resistance, and resilience of PTFE has always been the focus of PTFE material research.
如中国专利CN202111166144.0公开的改性聚四氟乙烯密封垫片制作方法及密封垫片,其中,改性聚四氟乙烯密封垫片包括悬浮聚四氟乙烯树脂、二硫化钼、碳纤维、聚苯硫醚、氧化铝,采用增强填料对聚四氟乙烯进行填充改性,以提高聚四氟乙烯密封垫片的抗蠕变松弛能力,从而改善和克服了纯的聚四氟乙烯的缺陷。但是,该专利中增强填料与聚四氟乙烯基料间的相容性差,增加了改性聚四氟乙烯密封垫片的加工难度。For example, Chinese patent CN202111166144.0 discloses a method for making modified polytetrafluoroethylene sealing gasket and the sealing gasket, wherein the modified polytetrafluoroethylene sealing gasket includes suspended polytetrafluoroethylene resin, molybdenum disulfide, carbon fiber, polytetrafluoroethylene Phenyl sulfide and alumina are used to fill and modify polytetrafluoroethylene with reinforcing fillers to improve the creep relaxation resistance of polytetrafluoroethylene gaskets, thereby improving and overcoming the defects of pure polytetrafluoroethylene. However, the compatibility between the reinforcing filler and the polytetrafluoroethylene material in this patent is poor, which increases the processing difficulty of the modified polytetrafluoroethylene sealing gasket.
因此,本发明提供了一种基于四氟乙烯的耐高温垫片及其制备方法。Therefore, the present invention provides a high temperature resistant gasket based on tetrafluoroethylene and a preparation method thereof.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种基于四氟乙烯的耐高温垫片及其制备方法,以解决现有聚四氟乙烯垫片的热导率低、抗压缩蠕变性差、回弹性差的问题。The purpose of the present invention is to provide a high temperature resistant gasket based on tetrafluoroethylene and a preparation method thereof, so as to solve the problems of low thermal conductivity, poor compression creep resistance and poor resilience of the existing polytetrafluoroethylene gasket.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种基于四氟乙烯的耐高温垫片,包括以下重量份的原料:聚四氟乙烯树脂粉15-25份、超支化聚酰亚胺粉4-9.5份、改性氮化硼粉1-2.7份。A high temperature resistant gasket based on tetrafluoroethylene, comprising the following raw materials in parts by weight: 15-25 parts of polytetrafluoroethylene resin powder, 4-9.5 parts of hyperbranched polyimide powder, 1-10 parts of modified boron nitride powder 2.7 servings.
进一步地,所述超支化聚酰亚胺粉包括以下步骤制成:Further, described hyperbranched polyimide powder comprises the following steps to make:
A1、将1,6-己二胺和N-甲基吡咯烷酮混合均匀后,然后氮气保护、60-70℃下,缓慢滴加偏苯三酸酐的N-甲基吡咯烷酮溶液,滴加完全后,继续搅拌反应2-3h,然后加入甲苯,升温至140-150℃,回流脱水反应6h,蒸出甲苯,冷却,倒入冷水中沉析,再经水洗、重结晶、干燥,得酰亚胺二羧酸,其中,1,6-己二胺、偏苯三酸酐的摩尔比为1:2;A1. After mixing 1,6-hexanediamine and N-methylpyrrolidone evenly, then under nitrogen protection, at 60-70°C, slowly add the N-methylpyrrolidone solution of trimellitic anhydride dropwise. After the dropwise addition is complete, continue to stir the reaction 2-3h, then add toluene, heat up to 140-150℃, dehydrate under reflux for 6h, steam out toluene, cool, pour into cold water for precipitation, wash with water, recrystallize, and dry to obtain imide dicarboxylic acid, Wherein, the molar ratio of 1,6-hexanediamine and trimellitic anhydride is 1:2;
A2、将季戊四醇、无水氯化铝和乙酸乙酯混合后,氮气保护下,加热至60℃,然后缓慢滴加3-氯丙基三甲氧基硅烷,加完后,搅拌20-30min,最后加热至回流,并维持回流反应3-5h,过滤,减压旋蒸,得接枝硅氧烷三元醇,其中,季戊四醇、3-氯丙基三甲氧基硅烷的摩尔比为1:0.85-0.98;A2. After mixing pentaerythritol, anhydrous aluminum chloride and ethyl acetate, under nitrogen protection, heat to 60°C, then slowly add 3-chloropropyltrimethoxysilane dropwise, after adding, stir for 20-30min, and finally Heating to reflux, maintaining the reflux reaction for 3-5h, filtering, and rotary-evaporating under reduced pressure to obtain the grafted siloxane triol, wherein the molar ratio of pentaerythritol and 3-chloropropyltrimethoxysilane is 1:0.85- 0.98;
在上述反应,利用季戊四醇中的羟基和3-氯丙基三甲氧基硅烷中的氯的取代反应,得接枝硅氧烷三元醇;In above-mentioned reaction, utilize the substitution reaction of hydroxyl in pentaerythritol and chlorine in 3-chloropropyltrimethoxysilane to obtain grafted siloxane triol;
A3、将酰亚胺二羧酸、接枝硅氧烷三元醇、对甲苯磺酸和二甲基乙酰胺混合均匀,然后用冷凝水控制反应体系温度为90-100℃,搅拌直至无水产生,降至60℃减压旋蒸,加入含有甲基丙烯酸和对甲苯磺酸的四氢呋喃溶液,加热至回流,并反应2-3h,停止反应,降至30℃减压旋蒸,所得物球磨,得超支化聚酰亚胺粉,其中,酰亚胺二羧酸、接枝硅氧烷三元醇、甲基丙烯酸的质量比为11:18:7.2-7.5,首次加入对甲苯磺酸的质量为酰亚胺二羧酸、接枝硅氧烷三元醇总质量的1-3%,再次加入对甲苯磺酸的质量为甲基丙烯酸质量的5-7%。A3. Mix imide dicarboxylic acid, grafted siloxane triol, p-toluenesulfonic acid and dimethylacetamide evenly, then use condensed water to control the temperature of the reaction system to 90-100 ° C, and stir until anhydrous Generated, reduced to 60°C under reduced pressure and rotary-evaporated, added tetrahydrofuran solution containing methacrylic acid and p-toluenesulfonic acid, heated to reflux, and reacted for 2-3 hours, stopped the reaction, reduced to 30°C under reduced pressure and rotary-evaporated, and the resultant was ball-milled , to obtain hyperbranched polyimide powder, wherein the mass ratio of imide dicarboxylic acid, grafted siloxane triol, and methacrylic acid is 11:18:7.2-7.5. The mass is 1-3% of the total mass of imide dicarboxylic acid and grafted siloxane triol, and the mass of p-toluenesulfonic acid added again is 5-7% of the mass of methacrylic acid.
在上述反应中,首先利用了酰亚胺二羧酸和接枝硅氧烷三元醇的缩合聚合反应,得超支化聚酰亚胺,并通过亚胺二羧酸、接枝硅氧烷三元醇质量的控制,使得羟基封端,再利用封端的羟基和甲基丙烯酸的羧基反应,得超支化聚酰亚胺粉,可知该超支化聚酰亚胺粉为一种双键封端的超支化聚酰亚胺,具有粘度低,位阻效应大,易加工的特点,同时其单体酰亚胺二羧酸为1,6-己二胺和偏苯三酸酐反应获得,由长的软性烷基链和苯环、酰亚胺环的刚性基团组成,具有增韧性作用。In the above-mentioned reaction, the condensation polymerization of imide dicarboxylic acid and grafted siloxane triol was used first to obtain hyperbranched polyimide, and the hyperbranched polyimide was obtained by using imine dicarboxylic acid, grafted siloxane triol The control of the quality of the alcohol makes the hydroxyl end capped, and then the capped hydroxyl group reacts with the carboxyl group of methacrylic acid to obtain hyperbranched polyimide powder. It can be seen that the hyperbranched polyimide powder is a double bond end capped hyperbranched Polyimide has the characteristics of low viscosity, large steric hindrance effect and easy processing. At the same time, its monomer imide dicarboxylic acid is obtained by the reaction of 1,6-hexanediamine and trimellitic anhydride. The chain is composed of rigid groups of benzene ring and imide ring, which has a toughening effect.
进一步地,所述改性氮化硼粉包括以下步骤制成:Further, the modified boron nitride powder comprises the following steps:
将氮化硅粉体加入乙酸乙酯溶液中,并超声分散15-25min,然后搅拌下,加热至70-75℃(并用冷凝水控制温度维持在70-75℃),然后加入改性剂和三乙胺,通氮气保护,并搅拌反应3-4h,降至室温,抽滤,干燥,球磨,得改性氮化硼粉,其中,氮化硅粉体、乙酸乙酯溶液、改性剂、三乙胺的用量比为1g:15-29mL:0.2-0.5g:0.05-0.1g。Add the silicon nitride powder to the ethyl acetate solution, and ultrasonically disperse it for 15-25min, then heat to 70-75°C under stirring (and control the temperature with condensed water to maintain it at 70-75°C), then add modifier and Triethylamine, nitrogen protection, stirring and reacting for 3-4 hours, cooling to room temperature, suction filtration, drying, and ball milling to obtain modified boron nitride powder, among which, silicon nitride powder, ethyl acetate solution, modifier , the dosage ratio of triethylamine is 1g:15-29mL:0.2-0.5g:0.05-0.1g.
在上述反应中,利用改性剂中的环氧基和氮化硅粉体表面的羟基反应,使得氮化硅粉体表面接枝有改性剂的分子链,即含有硅氧烷链、聚丙烯酸酯链和双键,利用硅氧烷链使得改性氮化硼粉在集体材料中良好的分散性,利用了聚丙烯酸酯链赋予改性氮化硼粉良好的粘结性,利用双键赋予改性氮化硼粉反应性,使得改性氮化硼粉与聚四氟乙烯树脂反生交联。In the above reaction, the epoxy group in the modifier is used to react with the hydroxyl group on the surface of the silicon nitride powder, so that the molecular chain of the modifier is grafted on the surface of the silicon nitride powder, that is, containing siloxane chain, polymer Acrylate chain and double bond, the use of siloxane chain to make the modified boron nitride powder good dispersibility in the collective material, the use of polyacrylate chain to give the modified boron nitride powder good adhesion, the use of double bond The modified boron nitride powder is given reactivity, so that the modified boron nitride powder and the polytetrafluoroethylene resin are reversely cross-linked.
进一步地,所述改性剂为丙烯酸丁酯、甲基丙烯酸环氧丙酯和KH-570按照质量比10:5-8:1-3混合在有机溶剂中经引发剂和链转移剂作用下在55-80℃下经聚合反应形成。Further, the modifier is that butyl acrylate, glycidyl methacrylate and KH-570 are mixed in an organic solvent according to a mass ratio of 10:5-8:1-3 under the action of an initiator and a chain transfer agent. Formed by polymerization at 55-80°C.
进一步地,所述改性剂的具体制备方法包括以下步骤:Further, the concrete preparation method of described modifier comprises the following steps:
在氮气保护下,将乙酸乙酯加热至50-80℃,然后缓慢滴加溶有丙烯酸丁酯、甲基丙烯酸环氧丙酯、KH-570、引发剂AIBN和链转移剂十二烷基硫醇的乙酸乙酯溶液,滴加完毕,加热回流保温反应1-2h,然后补加引发剂AIBN,搅拌1-1.5h,停止反应,降至40℃减压旋蒸,得改性剂,引发剂AIBN的总加入质量为丙烯酸丁酯、甲基丙烯酸环氧丙酯和KH-570总质量的1-3%,首次引发剂AIBN的加入质量为总引发剂AIBN加入质量的三分之二,链转移剂十二烷基硫醇的加入质量为丙烯酸丁酯、甲基丙烯酸环氧丙酯和KH-570总质量的6%。Under nitrogen protection, the ethyl acetate was heated to 50-80°C, and then butyl acrylate, glycidyl methacrylate, KH-570, initiator AIBN and chain transfer agent dodecyl sulfide were slowly added dropwise. The ethyl acetate solution of alcohol is added dropwise, heated and refluxed for 1-2 hours, then the initiator AIBN is added, stirred for 1-1.5 hours, the reaction is stopped, the reaction is stopped, and the reaction is reduced to 40 °C under reduced pressure and rotary evaporation to obtain a modifier, which is used to initiate The total mass of AIBN added is 1-3% of the total mass of butyl acrylate, glycidyl methacrylate and KH-570, and the mass of AIBN added for the first time is two-thirds of the mass of total initiator AIBN added, The added mass of chain transfer agent dodecyl mercaptan is 6% of the total mass of butyl acrylate, glycidyl methacrylate and KH-570.
该种基于四氟乙烯的耐高温垫片的制备方法,包括以下步骤:The preparation method of the high temperature resistant gasket based on tetrafluoroethylene comprises the following steps:
将聚四氟乙烯树脂粉、超支化聚酰亚胺粉和改性氮化硼粉经搅拌混合均匀后,得混料粉,将混料粉倒入模具中,经排气、冷压成型,再经烧结,得粗品,粗品经修边、打磨,得基于四氟乙烯的耐高温垫片,其中,搅拌速度为2000-2500r/min;冷压条件:压强为20-40MPa,保压时间为10-15min;烧结条件:升温速率为40-60℃/h,烧结温度360-370℃,烧结时间为3-4h。After the polytetrafluoroethylene resin powder, hyperbranched polyimide powder and modified boron nitride powder are stirred and mixed uniformly, the mixed powder is obtained, and the mixed powder is poured into the mold, and is formed by exhausting and cold pressing. After sintering again, a crude product is obtained, and the crude product is trimmed and polished to obtain a high temperature resistant gasket based on tetrafluoroethylene, wherein the stirring speed is 2000-2500r/min; cold pressing conditions: the pressure is 20-40MPa, and the pressure holding time is 10-15min; sintering conditions: the heating rate is 40-60°C/h, the sintering temperature is 360-370°C, and the sintering time is 3-4h.
本发明的有益效果:Beneficial effects of the present invention:
为解决背景技术中提到的问题,本发明向聚四氟乙烯基料中引入了超支化聚酰亚胺粉和改性氮化硼粉,获得导热性好、抗压缩蠕变性好和回弹性好的耐高温垫片。其机理解释如下:In order to solve the problems mentioned in the background art, the present invention introduces hyperbranched polyimide powder and modified boron nitride powder into the polytetrafluoroethylene material to obtain good thermal conductivity, good compression creep resistance and recovery. High temperature resistant gasket with good elasticity. The mechanism is explained as follows:
所述超支化聚酰亚胺粉为一种双键封端的超支化聚酰亚胺,具有粘度低,其一,其分子结构中含有大量的硅氧烷,赋予其与聚四氟乙烯良好的相容性;其二,构成其的单体酰亚胺二羧酸为1,6-己二胺和偏苯三酸酐反应获得,由长的软性烷基链和苯环、酰亚胺环的刚性基团组成,具有弹性体的特性,具有增韧作用;其三,其超支化分子结构中的空穴有助于材料吸收受冲击时产生的冲击能量,进一步发挥增韧作用;其四,其封端的双键可与聚四氟乙烯中的双键发生交联,配合其超支化结构,促进垫片材料中形成互穿网络结构,进一步提高垫片的韧性(这种超支化结构的交联相较于线型分子链的交联而言,因其空间位阻较大,不会交联过度,牺牲材料的弹性,以致材料过硬,具有交联度适中的特点,使得材料兼具弹性和硬度的特性);因而,超支化聚酰亚胺粉的引入解决了聚四氟乙烯垫片的抗压缩蠕变性差、回弹性差的问题;The hyperbranched polyimide powder is a double bond-terminated hyperbranched polyimide with low viscosity. First, its molecular structure contains a large amount of siloxane, which gives it good compatibility with polytetrafluoroethylene. Compatibility; Second, the monomer imide dicarboxylic acid that constitutes it is obtained by the reaction of 1,6-hexanediamine and trimellitic anhydride, which is composed of long soft alkyl chains and rigid groups of benzene rings and imide rings. It has the characteristics of an elastomer and has a toughening effect; thirdly, the holes in its hyperbranched molecular structure help the material absorb the impact energy generated when it is impacted, and further play a toughening role; fourthly, its sealing The double bond at the end can be cross-linked with the double bond in PTFE, and with its hyperbranched structure, it promotes the formation of an interpenetrating network structure in the gasket material and further improves the toughness of the gasket (the cross-linked phase of this hyperbranched structure). Compared with the cross-linking of linear molecular chains, because of its large steric hindrance, it will not cross-link excessively, sacrificing the elasticity of the material, so that the material is extremely hard and has the characteristics of moderate cross-linking, making the material both elasticity and hardness. Therefore, the introduction of hyperbranched polyimide powder solves the problems of poor compressive creep resistance and poor resilience of PTFE gaskets;
所述改性氮化硼粉为表面接枝有改性剂的分子链,即含有硅氧烷链、聚丙烯酸酯链和双键,利用硅氧烷链使得改性氮化硼粉在基体材料中良好的分散性,促进所得垫片中形成均匀的导热网;利用了聚丙烯酸酯链的柔软性和粘结性,赋予改性氮化硼粉良好的粘结性,使得垫片中聚四氟乙烯粉、超支化聚酰亚胺粉和改性氮化硼粉在压片过程中形成紧密的片体,提高垫片的加工性能;利用双键赋予改性氮化硼粉反应性,使得改性氮化硼粉接入基体材料中互穿网络中,提高垫片中导热网的稳定性;The modified boron nitride powder is a molecular chain with a modifier grafted on the surface, that is, it contains a siloxane chain, a polyacrylate chain and a double bond. The siloxane chain is used to make the modified boron nitride powder in the matrix material. The good dispersibility in the material promotes the formation of a uniform thermal network in the obtained gasket; the flexibility and adhesion of the polyacrylate chain are used to give the modified boron nitride powder good adhesion, so that the polytetrafluoroethylene in the gasket is The vinyl fluoride powder, hyperbranched polyimide powder and modified boron nitride powder form a compact body during the tableting process, which improves the processing performance of the gasket; the reactivity of the modified boron nitride powder is given by the double bond, so that the The modified boron nitride powder is inserted into the interpenetrating network in the matrix material to improve the stability of the heat conduction network in the gasket;
综上所述,本发明获得的基于四氟乙烯的耐高温垫片具有良好的导热性、抗压缩蠕变性和回弹性。To sum up, the tetrafluoroethylene-based high temperature gasket obtained by the present invention has good thermal conductivity, compression creep resistance and resilience.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
超支化聚酰亚胺粉的制备:Preparation of hyperbranched polyimide powder:
A1、将0.1mol 1,6-己二胺和50mL N-甲基吡咯烷酮混合均匀后,然后氮气保护、60℃下,缓慢滴加70mL含有0.2mol偏苯三酸酐的N-甲基吡咯烷酮溶液,滴加完全后,继续搅拌反应3h,然后加入100mL甲苯,升温至140℃,回流脱水反应6h,蒸出甲苯,冷却,倒入冷水中沉析,再经水洗、重结晶、干燥,得酰亚胺二羧酸;A1. After mixing 0.1mol 1,6-hexanediamine and 50mL N-methylpyrrolidone evenly, then under nitrogen protection, at 60°C, slowly add 70mL N-methylpyrrolidone solution containing 0.2mol trimellitic anhydride dropwise, and add dropwise completely After that, continue stirring for 3 hours, then add 100 mL of toluene, heat up to 140°C, dehydrate under reflux for 6 hours, steam out toluene, cool, pour into cold water for precipitation, wash with water, recrystallize, and dry to obtain imide dicarboxylate acid;
A2、将0.1mol季戊四醇、0.1mol无水氯化铝和60mL乙酸乙酯混合后,氮气保护下,加热至60℃,然后缓慢滴加0.85mol 3-氯丙基三甲氧基硅烷,加完后,搅拌20min,最后加热至回流,并维持回流反应3h,过滤,减压旋蒸,得接枝硅氧烷三元醇;A2. After mixing 0.1mol pentaerythritol, 0.1mol anhydrous aluminum chloride and 60mL ethyl acetate, under nitrogen protection, heat to 60°C, then slowly add 0.85mol 3-chloropropyltrimethoxysilane dropwise, after adding , stirred for 20min, finally heated to reflux, and maintained the reflux reaction for 3h, filtered, and rotary-evaporated under reduced pressure to obtain the grafted siloxane triol;
A3、将11g酰亚胺二羧酸、18g接枝硅氧烷三元醇、0.3g对甲苯磺酸和60mL二甲基乙酰胺混合均匀,然后用冷凝水控制反应体系温度为90℃,搅拌直至无水产生,降至60℃减压旋蒸,加入含有7.2g甲基丙烯酸和0.36g对甲苯磺酸的四氢呋喃溶液,加热至回流,并反应2h,停止反应,降至30℃减压旋蒸,所得物球磨,得超支化聚酰亚胺粉。A3. Mix 11g of imide dicarboxylic acid, 18g of grafted siloxane triol, 0.3g of p-toluenesulfonic acid and 60mL of dimethylacetamide evenly, then use condensed water to control the temperature of the reaction system to be 90°C, stir Until no water was produced, it was reduced to 60°C under reduced pressure and rotary-evaporated, and a tetrahydrofuran solution containing 7.2g of methacrylic acid and 0.36g of p-toluenesulfonic acid was added, heated to reflux, and reacted for 2h, the reaction was stopped, and the reaction was reduced to 30°C under reduced pressure and rotated. Steam, and the resultant is ball-milled to obtain hyperbranched polyimide powder.
实施例2Example 2
超支化聚酰亚胺粉的制备:Preparation of hyperbranched polyimide powder:
A1、将0.1mol 1,6-己二胺和50mL N-甲基吡咯烷酮混合均匀后,然后氮气保护、70℃下,缓慢滴加70mL含有0.2mol偏苯三酸酐的N-甲基吡咯烷酮溶液,滴加完全后,继续搅拌反应2h,然后加入100mL甲苯,升温至150℃,回流脱水反应6h,蒸出甲苯,冷却,倒入冷水中沉析,再经水洗、重结晶、干燥,得酰亚胺二羧酸;A1. After mixing 0.1mol 1,6-hexanediamine and 50mL N-methylpyrrolidone evenly, then under nitrogen protection, at 70°C, slowly add 70mL N-methylpyrrolidone solution containing 0.2mol trimellitic anhydride dropwise, and add dropwise completely Then, continue stirring for 2 hours, then add 100 mL of toluene, raise the temperature to 150°C, perform reflux dehydration reaction for 6 hours, evaporate the toluene, cool, pour into cold water for precipitation, wash with water, recrystallize, and dry to obtain imide dicarboxylate acid;
A2、将0.1mol季戊四醇、0.1mol无水氯化铝和60mL乙酸乙酯混合后,氮气保护下,加热至60℃,然后缓慢滴加0.98mol 3-氯丙基三甲氧基硅烷,加完后,搅拌30min,最后加热至回流,并维持回流反应5h,过滤,减压旋蒸,得接枝硅氧烷三元醇;A2. After mixing 0.1mol pentaerythritol, 0.1mol anhydrous aluminum chloride and 60mL ethyl acetate, under nitrogen protection, heat to 60°C, then slowly add 0.98mol 3-chloropropyltrimethoxysilane dropwise, after adding , stirred for 30min, finally heated to reflux, and maintained the reflux reaction for 5h, filtered, and rotary-evaporated under reduced pressure to obtain the grafted siloxane triol;
A3、将11g酰亚胺二羧酸、18g接枝硅氧烷三元醇、0.6g对甲苯磺酸和60mL二甲基乙酰胺混合均匀,然后用冷凝水控制反应体系温度为100℃,搅拌直至无水产生,降至60℃减压旋蒸,加入含有7.5g甲基丙烯酸和0.37g对甲苯磺酸的四氢呋喃溶液,加热至回流,并反应3h,停止反应,降至30℃减压旋蒸,所得物球磨,得超支化聚酰亚胺粉。A3. Mix 11 g of imide dicarboxylic acid, 18 g of grafted siloxane triol, 0.6 g of p-toluenesulfonic acid and 60 mL of dimethylacetamide, and then use condensed water to control the temperature of the reaction system to be 100 ° C, stir Until no water was produced, it was reduced to 60°C under reduced pressure and rotary evaporated, and a tetrahydrofuran solution containing 7.5g of methacrylic acid and 0.37g of p-toluenesulfonic acid was added, heated to reflux, and reacted for 3h, the reaction was stopped, and the reaction was stopped and reduced to 30°C under reduced pressure and rotated. Steam, and the resultant is ball-milled to obtain hyperbranched polyimide powder.
实施例3Example 3
改性氮化硼粉的制备:Preparation of modified boron nitride powder:
将10g氮化硅粉体加入150mL乙酸乙酯溶液中,并超声分散15min,然后搅拌下,加热至70℃(并用冷凝水控制温度维持在70℃),然后加入2g改性剂和0.5g三乙胺,通氮气保护,并搅拌反应4h,降至室温,抽滤,干燥,球磨,得改性氮化硼粉;Add 10g of silicon nitride powder to 150mL of ethyl acetate solution, and ultrasonically disperse for 15min, then heat to 70°C under stirring (and use condensed water to control the temperature to maintain at 70°C), then add 2g of modifier and 0.5g of trisulfite. Ethylamine was protected by nitrogen, and stirred for 4 hours, cooled to room temperature, suction filtered, dried, and ball-milled to obtain modified boron nitride powder;
所述改性剂的具体制备方法包括以下步骤:The specific preparation method of the modifier comprises the following steps:
在氮气保护下,将乙酸乙酯加热至50℃,然后缓慢滴加溶有10g丙烯酸丁酯、5g甲基丙烯酸环氧丙酯、1gKH-570、0.11g引发剂AIBN和0.96g链转移剂十二烷基硫醇的乙酸乙酯溶液,滴加完毕,加热回流保温反应2h,然后补加0.05g引发剂AIBN,搅拌1h,停止反应,降至40℃减压旋蒸,得改性剂。Under nitrogen protection, the ethyl acetate was heated to 50°C, and then 10g of butyl acrylate, 5g of glycidyl methacrylate, 1g of KH-570, 0.11g of initiator AIBN and 0.96g of chain transfer agent were slowly added dropwise. The ethyl acetate solution of dialkyl mercaptan was added dropwise, heated and refluxed for 2 hours, then added with 0.05g of AIBN as an initiator, stirred for 1 hour, stopped the reaction, reduced to 40°C under reduced pressure and rotary evaporated to obtain the modifier.
实施例4Example 4
改性氮化硼粉的制备:Preparation of modified boron nitride powder:
将10g氮化硅粉体加入290mL乙酸乙酯溶液中,并超声分散25min,然后搅拌下,加热至75℃(并用冷凝水控制温度维持在75℃),然后加入0.5g改性剂和0.1g三乙胺,通氮气保护,并搅拌反应3h,降至室温,抽滤,干燥,球磨,得改性氮化硼粉;Add 10g of silicon nitride powder to 290mL of ethyl acetate solution, and ultrasonically disperse it for 25min, then heat to 75°C under stirring (and control the temperature to maintain at 75°C with condensed water), then add 0.5g modifier and 0.1g Triethylamine, nitrogen protection, and stirring reaction for 3h, cooled to room temperature, suction filtration, drying, ball milling, to obtain modified boron nitride powder;
所述改性剂的具体制备方法包括以下步骤:The specific preparation method of the modifier comprises the following steps:
在氮气保护下,将乙酸乙酯加热至80℃,然后缓慢滴加溶有10g丙烯酸丁酯、8g甲基丙烯酸环氧丙酯、3gKH-570、0.14g引发剂AIBN和1.26g链转移剂十二烷基硫醇的乙酸乙酯溶液,滴加完毕,加热回流保温反应1h,然后补加0.07g引发剂AIBN,搅拌1h,停止反应,降至40℃减压旋蒸,得改性剂。Under nitrogen protection, the ethyl acetate was heated to 80°C, and then 10g of butyl acrylate, 8g of glycidyl methacrylate, 3g of KH-570, 0.14g of initiator AIBN and 1.26g of chain transfer agent were slowly added dropwise. The ethyl acetate solution of dialkyl mercaptan was added dropwise, heated under reflux for 1 hour, and then added 0.07 g of AIBN as an initiator, stirred for 1 hour, stopped the reaction, and then reduced to 40°C under reduced pressure and rotary evaporation to obtain the modifier.
实施例5Example 5
一种基于四氟乙烯的耐高温垫片的制备方法:A preparation method of a high temperature resistant gasket based on tetrafluoroethylene:
步骤一、包括以下重量份的原料:聚四氟乙烯树脂粉15份、实施例1制备的超支化聚酰亚胺粉4份、实施例3制备的改性氮化硼粉1份;Step 1, including the following raw materials by weight: 15 parts of polytetrafluoroethylene resin powder, 4 parts of hyperbranched polyimide powder prepared in Example 1, and 1 part of modified boron nitride powder prepared in Example 3;
步骤二、将聚四氟乙烯树脂粉、超支化聚酰亚胺粉和改性氮化硼粉经搅拌混合均匀后,得混料粉,将混料粉倒入模具中,经排气、冷压成型,再经烧结,得粗品,粗品经修边、打磨,得基于四氟乙烯的耐高温垫片,其中,搅拌速度为2000-2500r/min;冷压条件:压强为20MPa,保压时间为10min;烧结条件:升温速率为40℃/h,烧结温度360-370℃,烧结时间为3h。Step 2: After stirring and mixing the polytetrafluoroethylene resin powder, the hyperbranched polyimide powder and the modified boron nitride powder uniformly, a mixed powder is obtained. Press molding, and then sintering to obtain a crude product, which is trimmed and polished to obtain a high temperature resistant gasket based on tetrafluoroethylene, wherein the stirring speed is 2000-2500r/min; cold pressing conditions: the pressure is 20MPa, the pressure holding time 10min; sintering conditions: the heating rate is 40°C/h, the sintering temperature is 360-370°C, and the sintering time is 3h.
实施例6Example 6
一种基于四氟乙烯的耐高温垫片的制备方法:A preparation method of a high temperature resistant gasket based on tetrafluoroethylene:
步骤一、包括以下重量份的原料:聚四氟乙烯树脂粉20份、实施例2制备的超支化聚酰亚胺粉7份、实施例4制备的改性氮化硼粉1.5份;Step 1, including the following raw materials by weight: 20 parts of polytetrafluoroethylene resin powder, 7 parts of hyperbranched polyimide powder prepared in Example 2, and 1.5 parts of modified boron nitride powder prepared in Example 4;
步骤二、将聚四氟乙烯树脂粉、超支化聚酰亚胺粉和改性氮化硼粉经搅拌混合均匀后,得混料粉,将混料粉倒入模具中,经排气、冷压成型,再经烧结,得粗品,粗品经修边、打磨,得基于四氟乙烯的耐高温垫片,其中,搅拌速度为2000-2500r/min;冷压条件:压强为40MPa,保压时间为15min;烧结条件:升温速率为60℃/h,烧结温度360-370℃,烧结时间为4h。Step 2: After stirring and mixing the polytetrafluoroethylene resin powder, the hyperbranched polyimide powder and the modified boron nitride powder uniformly, a mixed powder is obtained. Press molding, and then sintering to obtain crude products. The crude products are trimmed and polished to obtain high temperature resistant gaskets based on tetrafluoroethylene, wherein the stirring speed is 2000-2500r/min; cold pressing conditions: pressure is 40MPa, pressure holding time 15min; sintering conditions: the heating rate is 60°C/h, the sintering temperature is 360-370°C, and the sintering time is 4h.
实施例7Example 7
一种基于四氟乙烯的耐高温垫片的制备方法:A preparation method of a high temperature resistant gasket based on tetrafluoroethylene:
步骤一、包括以下重量份的原料:聚四氟乙烯树脂粉25份、实施例1制备的超支化聚酰亚胺粉9.5份、实施例3制备的改性氮化硼粉2.7份;Step 1, including the following raw materials by weight: 25 parts of polytetrafluoroethylene resin powder, 9.5 parts of hyperbranched polyimide powder prepared in Example 1, and 2.7 parts of modified boron nitride powder prepared in Example 3;
步骤二、将聚四氟乙烯树脂粉、超支化聚酰亚胺粉和改性氮化硼粉经搅拌混合均匀后,得混料粉,将混料粉倒入模具中,经排气、冷压成型,再经烧结,得粗品,粗品经修边、打磨,得基于四氟乙烯的耐高温垫片,其中,搅拌速度为2000-2500r/min;冷压条件:压强为40MPa,保压时间为15min;烧结条件:升温速率为60℃/h,烧结温度360-370℃,烧结时间为4h。Step 2: After stirring and mixing the polytetrafluoroethylene resin powder, the hyperbranched polyimide powder and the modified boron nitride powder uniformly, a mixed powder is obtained. Press molding, and then sintering to obtain crude products. The crude products are trimmed and polished to obtain high temperature resistant gaskets based on tetrafluoroethylene, wherein the stirring speed is 2000-2500r/min; cold pressing conditions: pressure is 40MPa, pressure holding time 15min; sintering conditions: the heating rate is 60°C/h, the sintering temperature is 360-370°C, and the sintering time is 4h.
对比例1Comparative Example 1
一种基于四氟乙烯的耐高温垫片的制备方法:与实施例5相比,将超支化聚酰亚胺粉替换成等量份的以下步骤制成的超支化聚酰亚胺粉,其余相同;A preparation method of a tetrafluoroethylene-based high temperature gasket: compared with Example 5, the hyperbranched polyimide powder was replaced with the hyperbranched polyimide powder prepared by the following steps of equal parts, and the remaining same;
A1、将0.1mol 1,6-己二胺和50mL N-甲基吡咯烷酮混合均匀后,然后氮气保护、60℃下,缓慢滴加70mL含有0.2mol偏苯三酸酐的N-甲基吡咯烷酮溶液,滴加完全后,继续搅拌反应2h,然后加入100mL甲苯,升温至140℃,回流脱水反应6h,蒸出甲苯,冷却,倒入冷水中沉析,再经水洗、重结晶、干燥,得酰亚胺二羧酸;A1. After mixing 0.1mol 1,6-hexanediamine and 50mL N-methylpyrrolidone evenly, then under nitrogen protection, at 60°C, slowly add 70mL N-methylpyrrolidone solution containing 0.2mol trimellitic anhydride dropwise, and add dropwise completely After the reaction was continued for 2 hours, 100 mL of toluene was added, the temperature was raised to 140 °C, and the dehydration reaction was performed under reflux for 6 hours. The toluene was evaporated, cooled, poured into cold water for precipitation, washed with water, recrystallized, and dried to obtain imide dicarboxylate. acid;
A2、将11g酰亚胺二羧酸、18g丙三元醇、0.29g对甲苯磺酸和60mL二甲基乙酰胺混合均匀,然后用冷凝水控制反应体系温度为90℃,搅拌直至无水产生,降至60℃减压旋蒸,加入含有7.2g甲基丙烯酸和0.36g对甲苯磺酸的四氢呋喃溶液,加热至回流,并反应2h,停止反应,降至30℃减压旋蒸,所得物球磨,得超支化聚酰亚胺粉。A2. Mix 11g of imide dicarboxylic acid, 18g of glycerol, 0.29g of p-toluenesulfonic acid and 60mL of dimethylacetamide evenly, then use condensed water to control the temperature of the reaction system to be 90°C, and stir until no water is produced. , reduced to 60 ℃ under reduced pressure rotary evaporation, added a tetrahydrofuran solution containing 7.2 g methacrylic acid and 0.36 g p-toluenesulfonic acid, heated to reflux, and reacted for 2 h, stopped the reaction, reduced to 30 ℃ under reduced pressure rotary evaporation, the resultant Ball milling to obtain hyperbranched polyimide powder.
对比例2Comparative Example 2
一种基于四氟乙烯的耐高温垫片的制备方法:与实施例6相比,将改性氮化硼粉替换成等量份的氮化硅粉,其余相同。A preparation method of a high temperature resistant gasket based on tetrafluoroethylene: compared with Example 6, the modified boron nitride powder was replaced with an equal amount of silicon nitride powder, and the rest were the same.
实施例8Example 8
将实施例5-7和对比例1-2获得的垫片进行以下性能测试:The gaskets obtained in Examples 5-7 and Comparative Examples 1-2 were subjected to the following performance tests:
拉伸性能:参照ASTM D638测试,试样为标准中规定的Ⅴ型试样,拉伸速度为20mm/min;Tensile properties: refer to ASTM D638 test, the sample is the V-type sample specified in the standard, and the tensile speed is 20mm/min;
压缩回弹性:参照ASTM F36测试;Compression resilience: refer to ASTM F36 test;
蠕变松弛试验:参照ASTM F38-B测试;Creep relaxation test: refer to ASTM F38-B test;
导热系数:参照ASTM D5470测试;Thermal conductivity: refer to ASTM D5470 test;
上述测试数据如表1所示。The above test data are shown in Table 1.
表1Table 1
从表1中的数据可以看出,实施例5-7获得的垫片的导热性、压缩性回弹性、抗蠕变松弛性能优于对比例1-2获得的垫片。It can be seen from the data in Table 1 that the thermal conductivity, compressive resilience, and creep relaxation resistance of the gaskets obtained in Examples 5-7 are better than those obtained in Comparative Examples 1-2.
在说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one of the present invention examples or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the present invention, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the present rights The scope defined by the claims shall all belong to the protection scope of the present invention.
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