CN115055397B - Intelligent sorting device for logistics carton packaging goods - Google Patents
Intelligent sorting device for logistics carton packaging goods Download PDFInfo
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- CN115055397B CN115055397B CN202210693683.8A CN202210693683A CN115055397B CN 115055397 B CN115055397 B CN 115055397B CN 202210693683 A CN202210693683 A CN 202210693683A CN 115055397 B CN115055397 B CN 115055397B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/23—Containers, e.g. vials, bottles, syringes, mail
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion
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- Veterinary Medicine (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及智能分拣技术领域,具体为一种物流纸箱包装类货物智能分拣装置。The present invention relates to the technical field of intelligent sorting, and in particular to an intelligent sorting device for logistics carton-packaged goods.
背景技术Background technique
随着社会的发展,人们不再局限于在实体店进行购物,网络购物越来越流行,而为了保证卖家收到的货物完好,一般需要使用包装材料对其进行包装,通常采用纸箱或包装袋进行包装,以起到防护的作用,由于包装袋极易损坏,因此在物流包装中,纸箱的使用率越来越高,包装纸箱作为现代物流不可缺少的一部分,承担着容装、保护产品的重要责任,当纸箱里面承装着货品时,物流纸箱表面会贴有相应的信息编码贴,这些物流纸箱将会被运往指定的目的地,而在此之前,这些纸箱需要被识别分拣出来,便于物流工作人员分类装进通往各地的运输货车。With the development of society, people are no longer limited to shopping in physical stores, and online shopping is becoming more and more popular. In order to ensure that the goods received by the seller are intact, it is generally necessary to use packaging materials to package them. Usually, cartons or packaging bags are used for packaging to play a protective role. Since packaging bags are extremely easy to damage, the usage rate of cartons in logistics packaging is getting higher and higher. As an indispensable part of modern logistics, packaging cartons bear the important responsibility of containing and protecting products. When the cartons are filled with goods, the surface of the logistics cartons will be affixed with corresponding information coding stickers. These logistics cartons will be shipped to the designated destination. Before that, these cartons need to be identified and sorted out to facilitate logistics staff to classify and load them into transport trucks to various places.
人们注重卫生安全问题,因此要确保物流纸箱在运输环节要经过层层消毒后安全送达人们手中,现今对物流纸箱的消毒多采用机械自动化喷洒,但此种方式仍存在消毒盲区,对物流纸箱的底面未能进行全面消毒,从而导致病菌无法被完全消灭,同时依靠人工翻转纸箱,不仅耗费人力还对长时间进行这项工作的人员的身体健康产生危害,在消毒结束后,消毒喷头内残余的消毒液随着惯性滴落,从而造成不必要的浪费,传统的物流纸箱分拣系统还不够完善且较为庞大复杂,分拣装置的复杂化导致所对应的组装机械部件加工成本高,机器故障后的维修成本较高,且日常需要保养维护,从而造成物力的浪费。People pay attention to health and safety issues, so it is necessary to ensure that logistics cartons are safely delivered to people after layers of disinfection during transportation. Nowadays, mechanical and automated spraying is mostly used for the disinfection of logistics cartons, but this method still has blind spots in disinfection. The bottom surface of the logistics cartons has not been fully disinfected, which results in the inability to completely eliminate the germs. At the same time, relying on manual flipping of cartons not only consumes manpower but also harms the health of people who do this work for a long time. After the disinfection is completed, the residual disinfectant in the disinfection nozzle drips with inertia, causing unnecessary waste. The traditional logistics carton sorting system is not perfect enough and is relatively large and complex. The complexity of the sorting device leads to high processing costs for the corresponding assembly mechanical parts, high maintenance costs after machine failures, and daily maintenance, resulting in waste of material resources.
发明内容Summary of the invention
为了解决上述技术问题,本发明提供了一种物流纸箱包装类货物智能分拣装置。In order to solve the above technical problems, the present invention provides an intelligent sorting device for logistics carton-packaged goods.
一种物流纸箱包装类货物智能分拣装置,包括消毒传送装置与扫描分拣装置,所述消毒传送装置的右端固定安装有扫描分拣装置。An intelligent sorting device for logistics carton-packaged goods comprises a disinfection conveying device and a scanning and sorting device, wherein the scanning and sorting device is fixedly installed on the right end of the disinfection conveying device.
所述消毒传送装置包括双门支架、带轮轴、动力电机、带槽、传送带、消毒组件、十字倒位件、平滑板与挡板一,双门支架上左右对称转动连接有带轮轴,双门支架的左侧前端通过电机座固定安装有动力电机,动力电机的输出轴通过联轴器与左侧的带轮轴固定连接,带轮轴沿其线性均匀开设有带槽,左右相对的带槽之间传动连接有传送带,双门支架上固定安装有消毒组件,双门支架上转动连接有两个十字倒位件,十字倒位件与传送带交错配合,双门支架右端固定安装有平滑板,平滑板上端前后两侧对称固定安装有挡板一。The disinfection and conveying device includes a double-door bracket, a pulley shaft, a power motor, a belt groove, a conveyor belt, a disinfection component, a cross inverted piece, a smooth plate and a baffle. The double-door bracket is symmetrically connected to the pulley shaft for rotation. The left front end of the double-door bracket is fixedly installed with a power motor through a motor seat. The output shaft of the power motor is fixedly connected to the pulley shaft on the left through a coupling. The pulley shaft is evenly provided with belt grooves along its linearity. The conveyor belt is transmission-connected between the left and right opposite belt grooves. The disinfection component is fixedly installed on the double-door bracket. Two cross inverted pieces are rotatably connected to the double-door bracket. The cross inverted pieces are staggered with the conveyor belt. A smooth plate is fixedly installed on the right end of the double-door bracket. Baffle one is symmetrically fixedly installed on the front and rear sides of the upper end of the smooth plate.
所述扫描分拣装置包括防护底座、圆柱形深凹槽、圆环槽、转动分类件、扫描识别件、推送出口与倾斜滑台,平滑板的右端固定安装有防护底座,防护底座中间开设有圆柱形深凹槽,圆柱形深凹槽上开设有圆环槽,圆环槽转动连接有转动分类件,防护底座的右侧上端面固定安装有扫描识别件,防护底座前后两侧开设有与转动分类件上端面齐平的推送出口,推送出口处固定安装有倾斜滑台。The scanning and sorting device includes a protective base, a cylindrical deep groove, an annular groove, a rotating classifying component, a scanning identification component, a pushing outlet and an inclined slide. The right end of the smooth plate is fixedly installed with the protective base, a cylindrical deep groove is opened in the middle of the protective base, an annular groove is opened on the cylindrical deep groove, and a rotating classifying component is rotatably connected to the annular groove. The scanning identification component is fixedly installed on the upper end surface of the right side of the protective base, and pushing outlets flush with the upper end surface of the rotating classifying component are opened on the front and rear sides of the protective base, and an inclined slide is fixedly installed at the pushing outlet.
优选技术方案一:所述消毒组件包括单门框架、储液容器、输液管、控制阀门、单门支架、蓄水箱一号、蓄水箱二号、消毒喷液器、内部支管与红外传感器,双门支架上端面中部固定安装有单门框架,单门框架上端面固定安装有储液容器,储液容器左右两端对称固定连接有输液管,输液管末端内壁固定安装有控制阀门,双门支架上且位于单门框架左右两侧对称固定安装有单门支架,单门支架下端前后两个对角均固定安装有蓄水箱一号,单门支架下端中部固定安装有蓄水箱二号,蓄水箱一号下端与蓄水箱二号下端均固定安装有消毒喷液器,输液管末端穿过单门支架与蓄水箱二号固定连接,蓄水箱二号与蓄水箱一号之间通过内部支管固定连接,单门支架远离动力电机的一端内侧固定安装有红外传感器,红外传感器与控制阀门之间电连接。Optimal technical solution one: the disinfection component includes a single-door frame, a liquid storage container, an infusion tube, a control valve, a single-door bracket, water tank No. 1, water tank No. 2, a disinfectant sprayer, an internal branch pipe and an infrared sensor. The single-door frame is fixedly installed in the middle of the upper end surface of the double-door bracket, and the liquid storage container is fixedly installed on the upper end surface of the single-door frame. The left and right ends of the liquid storage container are symmetrically fixedly connected with infusion tubes, and the control valve is fixedly installed on the inner wall of the end of the infusion tube. The single-door bracket is symmetrically fixedly installed on the double-door bracket and on the left and right sides of the single-door frame. Water tank No. 1 is fixedly installed at the front and rear diagonals of the lower end of the single-door bracket, water tank No. 2 is fixedly installed in the middle of the lower end of the single-door bracket, and disinfectant sprayers are fixedly installed on the lower ends of water tank No. 1 and water tank No. 2. The end of the infusion tube passes through the single-door bracket and is fixedly connected to water tank No. 2. Water tank No. 2 and water tank No. 1 are fixedly connected through an internal branch pipe. An infrared sensor is fixedly installed on the inner side of the end of the single-door bracket away from the power motor, and the infrared sensor is electrically connected to the control valve.
优选技术方案二:所述十字倒位件包括倒位转动轴与十字板件,双门支架上转动连接有两个倒位转动轴,倒位转动轴上均匀固定安装有十字板件。Preferred technical solution two: the cross inverted member includes an inverted rotating shaft and a cross plate member, and two inverted rotating shafts are rotatably connected to the double-door bracket, and cross plates are evenly fixedly installed on the inverted rotating shafts.
优选技术方案三:所述扫描识别件包括方形底柱、直角伸缩柱、半球形扫描仪、信息传输器、信息处理端、信息反馈器与控制器,防护底座右侧上端面固定安装有方形底柱,方形底柱上端安装有直角伸缩柱,直角伸缩柱下端固定安装有半球形扫描仪,半球形扫描仪电连接有信息传输器,信息传输器电连接有信息处理端,信息处理端电连接有信息反馈器,信息反馈器电连接有控制器。Preferred technical solution three: The scanning identification component includes a square base column, a right-angle telescopic column, a hemispherical scanner, an information transmitter, an information processing end, an information feedback device and a controller. The square base column is fixedly installed on the upper right end surface of the protective base, a right-angle telescopic column is installed on the upper end of the square base column, a hemispherical scanner is fixedly installed on the lower end of the right-angle telescopic column, the hemispherical scanner is electrically connected to the information transmitter, the information transmitter is electrically connected to the information processing end, the information processing end is electrically connected to the information feedback device, and the information feedback device is electrically connected to the controller.
优选技术方案四:所述转动分类件包括转动圆环、滚珠、角度转台、半环形凹槽、锥形齿轮槽、控制电动机、锥齿轮、弧形挡板、电动伸缩杆与平面推板,圆柱形深凹槽内转动连接有转动圆环,转动圆环外端面均匀滚动连接有滚珠,转动圆环上端固定安装有角度转台,角度转台下端开设有半环形凹槽,半环形凹槽靠近角度转台中心一侧端面均匀开设有锥形齿轮槽,圆柱形深凹槽上端且位于半环形凹槽正下方通过电机座固定安装有控制电动机,控制器与控制电动机电连接,控制电动机输出轴通过联轴器固定安装有锥齿轮,锥齿轮与锥形齿轮槽之间相啮合,角度转台上端面固定安装有弧形挡板,弧形挡板左端固定安装有电动伸缩杆,电动伸缩杆末端固定安装有平面推板。Optimal technical solution four: The rotating classification parts include a rotating ring, a ball, an angle turntable, a semi-annular groove, a bevel gear groove, a control motor, a bevel gear, an arc baffle, an electric telescopic rod and a plane push plate. A rotating ring is rotatably connected in the cylindrical deep groove, and a ball is evenly rolled and connected to the outer end face of the rotating ring. An angle turntable is fixedly installed on the upper end of the rotating ring, a semi-annular groove is provided at the lower end of the angle turntable, and bevel gear grooves are evenly provided on the end face of the semi-annular groove close to the center of the angle turntable. A control motor is fixedly installed at the upper end of the cylindrical deep groove and directly below the semi-annular groove through a motor seat, the controller is electrically connected to the control motor, and a bevel gear is fixedly installed on the output shaft of the control motor through a coupling, and the bevel gear is meshed with the bevel gear groove. An arc baffle is fixedly installed on the upper end face of the angle turntable, an electric telescopic rod is fixedly installed on the left end of the arc baffle, and a plane push plate is fixedly installed on the end of the electric telescopic rod.
优选技术方案五:所述倾斜滑台包括固定滑座、挡板二与转动导向柱,推送出口处固定安装有固定滑座,固定滑座左右两端对称固定安装有挡板二,固定滑座上端面开设有圆柱槽,圆柱槽内转动连接有转动导向柱。Preferred technical solution five: The inclined slide includes a fixed slide, baffle two and a rotating guide column. A fixed slide is fixedly installed at the push outlet, baffle two are symmetrically fixedly installed at the left and right ends of the fixed slide, a cylindrical groove is opened on the upper end surface of the fixed slide, and a rotating guide column is rotatably connected in the cylindrical groove.
优选技术方案六:所述消毒喷液器包括圆柱筒体、旋转叶轮、锥形件、连接弹簧、半球体与喷头,蓄水箱一号与蓄水箱二号下端分别固定安装有圆柱筒体,圆柱筒体上端面均匀开设有通孔,圆柱筒体上侧中部转动连接有旋转叶轮,圆柱筒体下端固定安装有锥形件,锥形件中部从上至下逐步开设有圆柱通孔、半球凹槽与圆锥通孔,圆柱通孔内固定连接有连接弹簧,连接弹簧下端固定连接有半球体,锥形件下端固定安装有喷头。Preferred technical solution six: The disinfectant sprayer includes a cylindrical body, a rotating impeller, a conical part, a connecting spring, a hemisphere and a nozzle. The cylindrical bodies are fixedly installed at the lower ends of water tank No. 1 and water tank No. 2 respectively. Through holes are evenly opened on the upper end faces of the cylindrical bodies. A rotating impeller is rotatably connected to the middle part of the upper side of the cylindrical body. A conical part is fixedly installed at the lower end of the cylindrical body. A cylindrical through hole, a hemispherical groove and a conical through hole are gradually opened in the middle part of the conical part from top to bottom. A connecting spring is fixedly connected in the cylindrical through hole, a hemisphere is fixedly connected to the lower end of the connecting spring, and a nozzle is fixedly installed at the lower end of the conical part.
优选技术方案七:所述十字板件上最下侧的叶片内固定安装有配重块。Preferred technical solution seven: a counterweight is fixedly installed inside the lowermost blade on the cross plate.
优选技术方案八:所述转动导向柱沿其线性均匀开设有圆周浅槽。Preferred technical solution eight: The rotating guide column is provided with circumferential shallow grooves evenly distributed along its linear direction.
本发明具备以下有益效果:1、本发明提供的一种物流纸箱包装类货物智能分拣装置,通过消毒组件自动检测到纸箱后喷射消毒液,再配合十字倒位件对纸箱进行翻转,从而能够对物流纸箱进行全面的消毒处理,避免了病菌残留的可能性,通过消毒喷液器内连接弹簧带动半球体复位进而堵住喷液口的设计,避免了余液滴落而造成的浪费,通过简易的扫描分拣装置的设计,在能够达到自动分拣目的的同时,减少机械部件的加工成本,即便长时间使用后机械部件老化损坏也能低成本更换配件。The present invention has the following beneficial effects: 1. The present invention provides an intelligent sorting device for logistics carton-packaged goods, which can automatically detect the carton through the disinfection component and then spray disinfectant, and then cooperate with the cross inversion piece to flip the carton, so that the logistics carton can be fully disinfected, avoiding the possibility of residual bacteria. The design of the hemisphere being reset and then blocking the spray port by the spring connected in the disinfection sprayer avoids the waste caused by the dripping of residual liquid. The design of the simple scanning and sorting device can achieve the purpose of automatic sorting while reducing the processing cost of mechanical parts. Even if the mechanical parts are aged and damaged after long-term use, the accessories can be replaced at a low cost.
2、本发明设置的消毒传送装置,通过两组十字倒位件使纸箱经两次九十度翻转,以达到纸箱能够被全面消毒的目的。2. The disinfection conveying device provided in the present invention enables the carton to be turned over twice by 90 degrees through two sets of cross inversion pieces, so as to achieve the purpose of comprehensive disinfection of the carton.
3、本发明设置的消毒传送装置,通过消毒喷射器内部安装的叶轮以及开设的通孔结构设计,以达到使消毒液能够均匀混合的同时更细密快速地从喷头喷射出来。3. The disinfection conveying device provided in the present invention, through the impeller installed inside the disinfection sprayer and the through-hole structure design, can achieve the goal of evenly mixing the disinfectant and spraying it out from the spray head more finely and quickly.
4、本发明设置的扫描分拣装置,通过对转动导向柱沿其线性均匀开设有圆周浅槽,防止纸箱在滑落过程中偏移位置与挡板发生碰撞而停止移动,同时减小纸箱运动过程中受到的摩擦阻力。4. The scanning and sorting device provided in the present invention has circumferential shallow grooves evenly opened along the linear direction of the rotating guide column to prevent the carton from shifting its position and colliding with the baffle plate during the sliding process and stopping the movement, while reducing the friction resistance encountered by the carton during the movement.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的主视立体结构示意图。FIG. 1 is a schematic diagram of a front-view stereoscopic structure of the present invention.
图2为本发明的主视平面图。FIG. 2 is a front plan view of the present invention.
图3为本发明的左视平面图。FIG. 3 is a left side plan view of the present invention.
图4为本发明的消毒喷液器内部连接示意图。FIG. 4 is a schematic diagram showing the internal connections of the disinfectant sprayer of the present invention.
图5为本发明的角度转台立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the angle turntable of the present invention.
图6为本发明的转动导向柱立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the rotating guide column of the present invention.
图中:1、消毒传送装置;11、双门支架;12、带轮轴;13、动力电机;14、带槽;15、传送带;16、消毒组件;160、单门框架;161、储液容器;162、输液管;163、控制阀门; 164、单门支架;165、蓄水箱一号;166、蓄水箱二号;167、消毒喷液器;1671、圆柱筒体; 1672、旋转叶轮;1673、锥形件;1674、连接弹簧;1675、半球体;1676、喷头;168、内部支管;169、红外传感器;17、十字倒位件;171、倒位转动轴;172、十字板件;173、配重块;18、平滑板;19、挡板一;2、扫描分拣装置;21、防护底座;22、圆柱形深凹槽;23、圆环槽;24、转动分类件;240、转动圆环;241、滚珠;242、角度转台;243、半环形凹槽; 244、锥形齿轮槽;245、控制电动机;246、锥齿轮;247、弧形挡板;248、电动伸缩杆;249、平面推板;25、扫描识别件;251、方形底柱;252、直角伸缩柱;253、半球形扫描仪;254、信息传输器;255、信息处理端;256、信息反馈器;257、控制器;26、推送出口;27、倾斜滑台;271、固定滑座;272、挡板二;273、转动导向柱;274、圆周浅槽。In the figure: 1. disinfection conveyor; 11. double-door bracket; 12. pulley shaft; 13. power motor; 14. belt groove; 15. conveyor belt; 16. disinfection assembly; 160. single-door frame; 161. liquid storage container; 162. infusion tube; 163. control valve; 164. single-door bracket; 165. water storage tank No. 1; 166. water storage tank No. 2; 167. disinfection sprayer; 1671. cylindrical barrel; 1672, rotating impeller; 1673, cone; 1674, connecting spring; 1675, hemisphere; 1676, nozzle; 168, internal branch pipe; 169, infrared sensor; 17, cross inverted piece; 171, inverted rotating shaft; 172, cross plate; 173, counterweight; 18, smooth plate; 19, baffle 1; 2, scanning and sorting device; 21, protective base; 22, cylindrical deep groove; 23, annular groove; 24, rotating classification piece; 240, rotating ring; 241, ball; 242, angle turntable; 243, semi-annular groove; 244. bevel gear groove; 245. control motor; 246. bevel gear; 247. arc baffle; 248. electric telescopic rod; 249. flat push plate; 25. scanning identification part; 251. square base column; 252. right-angle telescopic column; 253. hemispherical scanner; 254. information transmitter; 255. information processing end; 256. information feedback device; 257. controller; 26. push outlet; 27. tilt slide; 271. fixed slide; 272. baffle 2; 273. rotating guide column; 274. circumferential shallow groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参阅图1,一种物流纸箱包装类货物智能分拣装置,包括消毒传送装置1与扫描分拣装置2,所述消毒传送装置1的右端固定安装有扫描分拣装置2。Referring to FIG. 1 , an intelligent sorting device for logistics carton-packaged goods comprises a sterilizing conveying device 1 and a scanning and sorting device 2 . The scanning and sorting device 2 is fixedly installed at the right end of the sterilizing conveying device 1 .
参阅图1,所述消毒传送装置1包括双门支架11、带轮轴12、动力电机13、带槽14、传送带15、消毒组件16、十字倒位件17、平滑板18与挡板一19,双门支架11上左右对称转动连接有带轮轴12,双门支架11的左侧前端通过电机座固定安装有动力电机13,动力电机13的输出轴通过联轴器与左侧的带轮轴12固定连接,带轮轴12沿其线性均匀开设有带槽 14,左右相对的带槽14之间传动连接有传送带15,双门支架11上固定安装有消毒组件16,双门支架11上转动连接有两个十字倒位件17,十字倒位件17与传送带15交错配合,双门支架11右端固定安装有平滑板18,平滑板18上端前后两侧对称固定安装有挡板一19;通过双门支架11对电机座起到固定支撑作用,进而使得动力电机13被固定安装好,开启动力电机13,动力电机13带动带轮轴12转动,带轮轴12带动传送带15转动,这时工作人员将物流纸箱贴有条形码的一面朝向底部放到传送带15上运输,经过消毒组件16时纸箱被消毒,每经过一组十字倒位件17被翻转九十度,最终使得纸箱每一个面均被消毒组件16完全消毒,同时保证纸箱有条形码的一面朝上,纸箱被传送带15运输到平滑板18上,顺着平滑板18坡度和传送带15最后给的推力滑下,通过挡板一19来防止纸箱从平滑板18两侧滑落。Referring to Figure 1, the disinfection conveying device 1 includes a double-door bracket 11, a pulley shaft 12, a power motor 13, a belt groove 14, a conveyor belt 15, a disinfection component 16, a cross inversion piece 17, a smooth plate 18 and a baffle 19. The double-door bracket 11 is symmetrically connected to the pulley shaft 12 for rotation. The power motor 13 is fixedly installed on the left front end of the double-door bracket 11 through a motor seat. The output shaft of the power motor 13 is fixedly connected to the pulley shaft 12 on the left side through a coupling. The pulley shaft 12 is uniformly provided with belt grooves along its linear direction. 14, a conveyor belt 15 is connected to the belt grooves 14 opposite to each other on the left and right, a disinfection assembly 16 is fixedly installed on the double-door bracket 11, two cross inverted pieces 17 are rotatably connected to the double-door bracket 11, and the cross inverted pieces 17 are staggered with the conveyor belt 15. A smooth plate 18 is fixedly installed on the right end of the double-door bracket 11, and baffles 19 are symmetrically fixedly installed on the front and rear sides of the upper end of the smooth plate 18; the double-door bracket 11 plays a fixed supporting role on the motor seat, so that the power motor 13 is fixedly installed, and the power motor 13 is turned on, and the power motor 13 drives the pulley shaft 12 to rotate The wheel shaft 12 drives the conveyor belt 15 to rotate. At this time, the staff puts the logistics carton with the barcode side facing the bottom on the conveyor belt 15 for transportation. The carton is disinfected when passing through the disinfection component 16. Each time it passes through a group of cross inversion pieces 17, it is turned over ninety degrees, and finally each side of the carton is completely disinfected by the disinfection component 16. At the same time, the barcode side of the carton is ensured to face upwards. The carton is transported to the smooth board 18 by the conveyor belt 15, slides down along the slope of the smooth board 18 and the final thrust given by the conveyor belt 15, and is prevented from sliding off both sides of the smooth board 18 by the baffle 19.
参阅图2与图4,所述消毒组件16包括单门框架160、储液容器161、输液管162、控制阀门163、单门支架164、蓄水箱一号165、蓄水箱二号166、消毒喷液器167、内部支管168 与红外传感器169,双门支架11上端面中部固定安装有单门框架161,单门框架161上端面固定安装有储液容器161,储液容器161左右两端对称固定连接有输液管162,输液管162末端内壁固定安装有控制阀门163,双门支架11上且位于单门框架160左右两侧对称固定安装有单门支架164,单门支架下端前后两个对角均固定安装有蓄水箱一号165,单门支架下端中部固定安装有蓄水箱二号166,蓄水箱一号165下端与蓄水箱二号166下端均固定安装有消毒喷液器167,输液管162末端穿过单门支架164与蓄水箱二号166固定连接,蓄水箱二号 166与蓄水箱一号165之间通过内部支管16固定连接,单门支架164远离动力电机13的一端内侧固定安装有红外传感器169,红外传感器169与控制阀门163之间电连接;通过红外传感器169发射出的红外线感应到即将通过第一道单门支架164的纸箱,进而将信息进行传递,从而转换为电信号,通过电信号命令控制阀门163打开,储液容器161内的消毒液通过输液管162流入蓄水箱二号166,再经两内部支管168流入蓄水箱一号165,最终通过两组消毒喷液器167以最大范围喷射出消毒液对纸箱进行两次全面消毒。2 and 4, the disinfection assembly 16 includes a single door frame 160, a liquid storage container 161, a liquid infusion tube 162, a control valve 163, a single door bracket 164, a water storage tank No. 1 165, a water storage tank No. 2 166, a disinfection sprayer 167, and an internal branch pipe 168. The double-door bracket 11 is fixedly mounted with a single-door frame 161 in the middle of the upper end surface, and a liquid storage container 161 is fixedly mounted on the upper end surface of the single-door frame 161. The left and right ends of the liquid storage container 161 are symmetrically fixedly connected with an infusion tube 162, and a control valve 163 is fixedly mounted on the inner wall of the end of the infusion tube 162. A single-door bracket 164 is symmetrically fixedly mounted on the double-door bracket 11 and located on the left and right sides of the single-door frame 160. Water tank No. 1 165 is fixedly mounted at the front and rear diagonals of the lower end of the single-door bracket, and water tank No. 2 166 is fixedly mounted in the middle of the lower end of the single-door bracket. A disinfectant sprayer 167 is fixedly mounted on the lower ends of water tank No. 1 165 and water tank No. 2 166. The end of the infusion tube 162 passes through the single-door bracket 164 and is fixedly connected to water tank No. 2 166. 166 is fixedly connected to water tank No. 165 through an internal branch pipe 16, and an infrared sensor 169 is fixedly installed on the inner side of one end of the single-door bracket 164 away from the power motor 13, and the infrared sensor 169 is electrically connected to the control valve 163; the infrared rays emitted by the infrared sensor 169 sense the carton that is about to pass through the first single-door bracket 164, and then transmit the information, which is converted into an electrical signal, and the control valve 163 is opened by commanding the electrical signal, and the disinfectant in the liquid storage container 161 flows into water tank No. 2 166 through the infusion tube 162, and then flows into water tank No. 1 165 through two internal branches 168, and finally two groups of disinfectant sprayers 167 spray disinfectant to the maximum range to fully disinfect the cartons twice.
参阅图2,所述十字倒位件17包括倒位转动轴171与十字板件172,双门支架11上转动连接有两个倒位转动轴171,倒位转动轴171上均匀固定安装有十字板件172;通过传送带15带动纸箱向右运输,向右运输的纸箱与十字板件172接触,同时传送带15继续带动纸箱向右运动,使得纸箱产生推动力从而推动十字板件172转动,转动的十字板件172使纸箱翻转翻转九十度,通过两组十字倒位件17使纸箱最终被翻转一百八十度。Referring to Figure 2, the cross inversion member 17 includes an inversion rotating shaft 171 and a cross plate 172. The two inversion rotating shafts 171 are rotatably connected to the double-door bracket 11, and the cross plates 172 are evenly fixedly installed on the inversion rotating shafts 171; the carton is transported to the right by the conveyor belt 15, and the carton transported to the right contacts the cross plate 172. At the same time, the conveyor belt 15 continues to drive the carton to move to the right, so that the carton generates a driving force to drive the cross plate 172 to rotate. The rotating cross plate 172 causes the carton to flip over ninety degrees, and the carton is finally flipped one hundred and eighty degrees through two sets of cross inversion members 17.
参阅图1与图2,所述扫描分拣装置2包括防护底座21、圆柱形深凹槽22、圆环槽23、转动分类件24、扫描识别件25、推送出口26与倾斜滑台27,平滑板18的右端固定安装有防护底座21,防护底座21中间开设有圆柱形深凹槽22,圆柱形深凹槽22上开设有圆环槽 23,圆环槽23转动连接有转动分类件24,防护底座21的右侧上端面固定安装有扫描识别件 25,防护底座21前后两侧开设有与转动分类件24上端面齐平的推送出口26,推送出口26 处固定安装有倾斜滑台27;通过防护底座21来固定位置,使平滑板18能够搭接到防护底座 21上,从平滑板18上滑落的纸箱落在转动分类件24上,通过扫描识别件25对纸箱条码信息进行扫描处理,扫描识别件25将扫描到的图像信息进行处理,然后通过传递电信号控制转动分类件24进行顺时针或逆时针九十度角度转动,最终将纸箱推送到对应的推送出口26,最终沿着倾斜滑台27滑下。Referring to Figures 1 and 2, the scanning and sorting device 2 includes a protective base 21, a cylindrical deep groove 22, an annular groove 23, a rotating classifier 24, a scanning identification member 25, a push outlet 26 and an inclined slide 27. The right end of the smooth plate 18 is fixedly installed with the protective base 21, the middle of the protective base 21 is provided with a cylindrical deep groove 22, the cylindrical deep groove 22 is provided with an annular groove 23, the annular groove 23 is rotatably connected with the rotating classifier 24, the upper right end surface of the protective base 21 is fixedly installed with the scanning identification member 25, the front and rear sides of the protective base 21 are provided with a push outlet 26 flush with the upper end surface of the rotating classifier 24, and the push outlet 26 is fixedly installed with an inclined slide 27; the position is fixed by the protective base 21, so that the smooth plate 18 can be overlapped to the protective base 21, the carton sliding down from the smooth plate 18 falls on the rotating sorting element 24, and the bar code information of the carton is scanned and processed by the scanning identification element 25. The scanning identification element 25 processes the scanned image information, and then controls the rotating sorting element 24 to rotate clockwise or counterclockwise at an angle of 90 degrees by transmitting an electrical signal, and finally pushes the carton to the corresponding push outlet 26, and finally slides down along the inclined slide 27.
参阅图2,所述扫描识别件25包括方形底柱251、直角伸缩柱252、半球形扫描仪253、信息传输器254、信息处理端255、信息反馈器256与控制器257,防护底座21右侧上端面固定安装有方形底柱251,方形底柱251上端安装有直角伸缩柱252,直角伸缩柱252下端固定安装有半球形扫描仪253,半球形扫描仪253电连接有信息传输器254,信息传输器254电连接有信息处理端255,信息处理端255电连接有信息反馈器256,信息反馈器256电连接有控制器257;通过方形底柱251对直角伸缩柱252进行支撑以及伸缩配合,根据纸箱大小,通过直角伸缩柱252可伸缩来控制半球形扫描仪253与纸箱之间的合适距离,便于半球形扫描仪253工作,通过半球形扫描仪253对纸箱上的条形码进行扫描,将扫描到的图像信息通过信息传输器254传输至信息处理端255进行处理,处理后的信号传输至信息反馈器256,通过信息反馈器256命令控制器257控制转动分类件24的运动。Referring to Fig. 2, the scanning identification component 25 includes a square bottom column 251, a right-angle telescopic column 252, a hemispherical scanner 253, an information transmitter 254, an information processing terminal 255, an information feedback device 256 and a controller 257. The square bottom column 251 is fixedly installed on the upper end surface of the right side of the protective base 21, the right-angle telescopic column 252 is installed on the upper end of the square bottom column 251, the hemispherical scanner 253 is fixedly installed on the lower end of the right-angle telescopic column 252, the hemispherical scanner 253 is electrically connected to the information transmitter 254, the information transmitter 254 is electrically connected to the information processing terminal 255, the information processing terminal 255 is electrically connected to the information feedback device 256, and the information The information feedback device 256 is electrically connected to the controller 257; the square bottom column 251 supports and telescopes the right-angle telescopic column 252. According to the size of the carton, the right-angle telescopic column 252 can be telescoped to control the appropriate distance between the hemispherical scanner 253 and the carton, so as to facilitate the operation of the hemispherical scanner 253. The barcode on the carton is scanned by the hemispherical scanner 253, and the scanned image information is transmitted to the information processing end 255 for processing through the information transmitter 254. The processed signal is transmitted to the information feedback device 256, and the controller 257 is commanded by the information feedback device 256 to control the movement of the rotating classification member 24.
参阅图2、图3与图5,所述转动分类件24包括转动圆环240、滚珠241、角度转台242、半环形凹槽243、锥形齿轮槽244、控制电动机245、锥齿轮246、弧形挡板247、电动伸缩杆248与平面推板249,圆柱形深凹槽22内转动连接有转动圆环240,转动圆环240外端面均匀滚动连接有滚珠241,转动圆环240上端固定安装有角度转台242,角度转台242下端开设有半环形凹槽243,半环形凹槽243靠近角度转台242中心一侧端面均匀开设有锥形齿轮槽244,圆柱形深凹槽22上端且位于半环形凹槽243正下方通过电机座固定安装有控制电动机245,控制器257与控制电动机245电连接,控制电动机245输出轴通过联轴器固定安装有锥齿轮246,锥齿轮246与锥形齿轮槽244之间相啮合,角度转台242上端面固定安装有弧形挡板247,弧形挡板247左端固定安装有电动伸缩杆248,电动伸缩杆248末端固定安装有平面推板249;通过转动圆环240对角度转台242进行支撑限位,通过控制电动机245带动锥齿轮246转动,锥齿轮246带动角度转台242沿半环形凹槽243转动到对应角度停下,此时利用电动伸缩杆248带动平面推板249朝向远离弧形挡板247的一侧移动,最终将纸箱推出角度转台242。Referring to Figures 2, 3 and 5, the rotating classification member 24 includes a rotating ring 240, a ball 241, an angle turntable 242, a semi-annular groove 243, a bevel gear groove 244, a control motor 245, a bevel gear 246, an arc baffle 247, an electric telescopic rod 248 and a plane push plate 249. The rotating ring 240 is rotatably connected in the cylindrical deep groove 22, and the ball 241 is evenly rolled on the outer end surface of the rotating ring 240. The angle turntable 242 is fixedly installed on the upper end of the rotating ring 240. The lower end of the angle turntable 242 is provided with a semi-annular groove 243. The end surface of the semi-annular groove 243 near the center of the angle turntable 242 is evenly provided with a bevel gear groove 244. The control motor 245 is fixedly installed on the upper end of the cylindrical deep groove 22 and directly below the semi-annular groove 243 through the motor seat , the controller 257 is electrically connected to the control motor 245, the output shaft of the control motor 245 is fixedly installed with a bevel gear 246 through a coupling, the bevel gear 246 is meshed with the bevel gear groove 244, and an arc baffle 247 is fixedly installed on the upper end surface of the angle turntable 242, and an electric telescopic rod 248 is fixedly installed on the left end of the arc baffle 247, and a flat push plate 249 is fixedly installed on the end of the electric telescopic rod 248; the angle turntable 242 is supported and limited by rotating the ring 240, and the bevel gear 246 is driven to rotate by the control motor 245, and the bevel gear 246 drives the angle turntable 242 to rotate along the semi-annular groove 243 to the corresponding angle and stop, and at this time, the electric telescopic rod 248 is used to drive the flat push plate 249 to move toward the side away from the arc baffle 247, and finally the carton is pushed out of the angle turntable 242.
参阅图3,所述倾斜滑台27包括固定滑座271、挡板二272与转动导向柱273,推送出口26处固定安装有固定滑座271,固定滑座271左右两端对称固定安装有挡板二272,固定滑座271上端面开设有圆柱槽,圆柱槽内转动连接有转动导向柱273;被推出角度转台242 的纸箱通过固定滑座271进行滑落,通过挡板二272防止纸箱从固定滑台两侧滑落,通过转动导向柱273对纸箱进行导向,同时减小纸箱运动过程中受到的摩擦阻力。Referring to Figure 3, the inclined slide 27 includes a fixed slide 271, a second baffle 272 and a rotating guide column 273. The fixed slide 271 is fixedly installed at the push outlet 26, and the second baffle 272 is symmetrically fixedly installed at the left and right ends of the fixed slide 271. A cylindrical groove is opened on the upper end surface of the fixed slide 271, and a rotating guide column 273 is rotatably connected in the cylindrical groove; the carton pushed out of the angle turntable 242 slides down through the fixed slide 271, and the second baffle 272 prevents the carton from sliding down from both sides of the fixed slide, and the rotating guide column 273 guides the carton, while reducing the friction resistance encountered by the carton during movement.
参阅图4,所述消毒喷液器167包括圆柱筒体1671、旋转叶轮1672、锥形件1673、连接弹簧1674、半球体1675与喷头1676,蓄水箱一号165与蓄水箱二号166下端分别固定安装有圆柱筒体1671,圆柱筒体1671上端面均匀开设有通孔,圆柱筒体1671上侧中部转动连接有旋转叶轮1672,圆柱筒体1671下端固定安装有锥形件1673,锥形件1673中部从上至下逐步开设有圆柱通孔、半球凹槽与圆锥通孔,圆柱通孔内固定连接有连接弹簧1674,连接弹簧1674下端固定连接有半球体1675,锥形件1673下端固定安装有喷头1676;当控制阀门163开启时,消毒液经蓄水箱一号165与蓄水箱二号166流进圆柱筒体1671并推动旋转叶轮1672旋转,旋转叶轮1672旋转的同时由于增加液体扰动使得消毒液均匀混合,之后再经流入圆柱通孔,由于消毒液所经通道横截面减小,水流速增大,对半球体1675进行冲压,使得半球体 1675下移,消毒液从半球凹槽与半球体1675间的空隙流出,再经由喷头1676雾化喷洒,对经过的纸箱进行全面消毒,当控制阀门163关闭时,连接弹簧1674复位带动半球体1675向上运动堵住圆柱通孔,防止圆柱筒体1671内残余的消毒液滴落,从而造成不必要的浪费。Referring to FIG. 4 , the disinfectant sprayer 167 comprises a cylindrical body 1671, a rotating impeller 1672, a conical member 1673, a connecting spring 1674, a hemispherical body 1675 and a nozzle 1676. The cylindrical body 1671 is fixedly mounted at the lower ends of the water storage tank No. 165 and the water storage tank No. 2 166, respectively. Through holes are evenly opened on the upper end surface of the cylindrical body 1671. The rotating impeller 1672 is rotatably connected to the middle part of the upper side of the cylindrical body 1671. The conical member 1673 is fixedly mounted at the lower end of the cylindrical body 1671. The middle part of the conical member 1673 is gradually opened with cylindrical through holes, hemispherical grooves and conical through holes from top to bottom. , a connecting spring 1674 is fixedly connected in the cylindrical through hole, a hemispherical body 1675 is fixedly connected to the lower end of the connecting spring 1674, and a nozzle 1676 is fixedly installed at the lower end of the conical member 1673; when the control valve 163 is opened, the disinfectant flows into the cylindrical barrel 1671 through the water storage tank No. 165 and the water storage tank No. 2 166 and drives the rotating impeller 1672 to rotate. When the rotating impeller 1672 rotates, the disinfectant is evenly mixed due to the increase in liquid disturbance, and then flows into the cylindrical through hole. Since the cross-section of the channel through which the disinfectant passes is reduced, the water flow rate is increased, and the hemispherical body 1675 is punched, so that the hemispherical body 1675 moves downward, and the disinfectant flows out from the gap between the hemispherical groove and the hemispherical body 1675, and then is atomized and sprayed through the nozzle 1676 to fully disinfect the passing cartons. When the control valve 163 is closed, the connecting spring 1674 is reset to drive the hemispherical body 1675 to move upward to block the cylindrical through hole, preventing the residual disinfectant in the cylindrical barrel 1671 from dripping, thereby causing unnecessary waste.
参阅图2,所述十字板件172上最下侧的叶片内固定安装有配重块173;通过配重块173 使得十字板件172翻转过后能够快速稳定的回到最初工作位置,保证运输过程有序进行。2 , a counterweight 173 is fixedly installed in the lowermost blade of the cross plate 172 ; the counterweight 173 enables the cross plate 172 to quickly and stably return to the original working position after being flipped, ensuring the orderly transportation process.
参阅图6,所述转动导向柱273沿其线性均匀开设有圆周浅槽274;通过圆周浅槽274对纸箱进行限位导向,防止纸箱在滑落过程中偏移与挡板二272碰撞从而停止移动。Referring to FIG. 6 , the rotating guide column 273 is evenly provided with circumferential shallow grooves 274 along its linear direction; the circumferential shallow grooves 274 are used to limit and guide the carton to prevent the carton from deviating and colliding with the second baffle 272 during the sliding process, thereby stopping the movement.
具体工作时:启动电源,动力电机13开始工作带动带轮轴12转动,带轮轴12带动传送带15转动,工作人员将纸箱贴有条形码的一面朝向底部放置在传送带15上,传送带15带动纸箱向右侧输送,在经过消毒组件16时被全面消毒,经十字倒位件17两次九十度翻转,使得纸箱贴有条形码的一侧转到最上面,之后纸箱从平滑板18上滑落进入转动分类件24进行识别分类,最后从对应的推送出口26被推出。During specific operation: start the power supply, the power motor 13 starts working to drive the pulley shaft 12 to rotate, the pulley shaft 12 drives the conveyor belt 15 to rotate, and the staff places the carton with the barcode side facing the bottom on the conveyor belt 15, and the conveyor belt 15 drives the carton to the right. It is fully disinfected when passing through the disinfection component 16, and is flipped 90 degrees twice by the cross inversion piece 17, so that the side of the carton with the barcode is turned to the top, and then the carton slides from the smooth plate 18 into the rotating classification piece 24 for identification and classification, and is finally pushed out from the corresponding push outlet 26.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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