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CN115037137A - Downhole power supply device and system suitable for ultra-high temperature - Google Patents

Downhole power supply device and system suitable for ultra-high temperature Download PDF

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Publication number
CN115037137A
CN115037137A CN202110237557.7A CN202110237557A CN115037137A CN 115037137 A CN115037137 A CN 115037137A CN 202110237557 A CN202110237557 A CN 202110237557A CN 115037137 A CN115037137 A CN 115037137A
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China
Prior art keywords
ultra
high temperature
resistant
power supply
main controller
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CN202110237557.7A
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Inventor
宗艳波
郑俊华
刘建华
张卫
陈晓晖
胡越发
钱德儒
宋朝晖
崔谦
杨春国
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China Petroleum and Chemical Corp
Sinopec Research Institute of Petroleum Engineering
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China Petroleum and Chemical Corp
Sinopec Research Institute of Petroleum Engineering
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Priority to CN202110237557.7A priority Critical patent/CN115037137A/en
Publication of CN115037137A publication Critical patent/CN115037137A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2039Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
    • H05K7/20436Inner thermal coupling elements in heat dissipating housings, e.g. protrusions or depressions integrally formed in the housing
    • H05K7/20445Inner thermal coupling elements in heat dissipating housings, e.g. protrusions or depressions integrally formed in the housing the coupling element being an additional piece, e.g. thermal standoff
    • H05K7/20454Inner thermal coupling elements in heat dissipating housings, e.g. protrusions or depressions integrally formed in the housing the coupling element being an additional piece, e.g. thermal standoff with a conformable or flexible structure compensating for irregularities, e.g. cushion bags, thermal paste
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2039Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
    • H05K7/205Heat-dissipating body thermally connected to heat generating element via thermal paths through printed circuit board [PCB]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Power Conversion In General (AREA)

Abstract

The invention provides a downhole power supply device suitable for ultrahigh temperature, which comprises: the double-path input filter circuit is used for filtering at least two paths of externally connected input power supplies; the frequency selection circuit is connected with the two-way input filter circuit and is used for selecting the working frequency of the ultrahigh temperature resistant main controller; the soft start circuit is connected with the ultrahigh temperature resistant main controller and is used for controlling the soft start of the ultrahigh temperature resistant main controller; the pulse width control circuit is connected with the ultrahigh temperature resistant main controller and is used for carrying out current limiting control; and the output rectifying and filtering circuit is connected with the pulse width control circuit and is used for rectifying and filtering the output end. The invention has 24-48V input and +5V output; the output current can reach 5A, and a stable and reliable working power supply is provided for the underground measurement while drilling instrument; the two types of power supply of the turbine generator and the battery pack are supported, and a selection is provided for flexibly selecting a power supply mode for the ultra-high temperature measurement while drilling instrument; the high-temperature-resistant oil has ultrahigh temperature resistance and can be suitable for 200 ℃ underground environment.

Description

适用于超高温的井下电源装置及系统Downhole power supply device and system suitable for ultra-high temperature

技术领域technical field

本发明涉及油气井工程井下随钻测量领域,具体地说,涉及一种适用于超高温的井下电源装置及系统。The invention relates to the field of downhole measurement while drilling in oil and gas well engineering, in particular to a downhole power supply device and system suitable for ultra-high temperature.

背景技术Background technique

在油气井钻采领域,普遍认为耐温150℃及以下的无线随钻测量仪器为常温级别,耐温175℃为高温仪器,耐温200℃为超高温仪器。In the field of oil and gas well drilling and production, it is generally believed that wireless MWD instruments with a temperature resistance of 150°C and below are normal temperature grades, high temperature instruments with a temperature resistance of 175°C, and ultra-high temperature instruments with a temperature resistance of 200°C.

随着超深井、干热岩等实际井下环境温度越来越高,对高温以及超高温随钻测量仪器的需求越来越强烈。As the actual downhole ambient temperature such as ultra-deep wells and hot dry rocks is getting higher and higher, the demand for high-temperature and ultra-high-temperature measurement while drilling instruments is becoming more and more intense.

目前,国内外主流高温无线随钻测量仪器为耐温175℃等级。只有斯伦贝谢、哈里伯顿等个别公司研制了耐温200℃的超高温随钻测量仪器。超高温随钻测量仪器研制的主要难点在于缺少耐温200℃电子元件和超高温抗振密封材料。At present, the mainstream high-temperature wireless MWD instruments at home and abroad are rated at 175°C. Only some companies such as Schlumberger and Halliburton have developed ultra-high temperature measurement while drilling instruments with a temperature resistance of 200 °C. The main difficulty in the development of ultra-high temperature MWD instruments lies in the lack of temperature-resistant 200°C electronic components and ultra-high temperature anti-vibration sealing materials.

常规电子元器件无法在200℃环境下工作。常规电子元器件的耐温等级一般分为105℃、125℃、150℃,少量电子元件的耐温等级可以达到175℃,极少数电子元件能够耐温200℃以上。Conventional electronic components cannot work in a 200°C environment. The temperature resistance level of conventional electronic components is generally divided into 105 ° C, 125 ° C, and 150 ° C. The temperature resistance level of a small number of electronic components can reach 175 ° C, and a few electronic components can withstand temperatures above 200 ° C.

因此,本发明提供了一种适用于超高温的井下电源装置及系统。Therefore, the present invention provides a downhole power supply device and system suitable for ultra-high temperature.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服现有技术的不足,提供一种适用于超高温的井下电源装置,所述装置包含:The object of the present invention is to overcome the deficiencies of the prior art and provide a downhole power supply device suitable for ultra-high temperature, the device comprising:

双路输入滤波电路,其用于对外接的至少两路输入电源进行滤波;A dual input filter circuit is used to filter at least two external input power supplies;

选频电路,其与所述双路输入滤波电路连接,用于选定耐超高温主控制器的工作频率;a frequency selection circuit, which is connected to the dual input filter circuit and is used to select the operating frequency of the ultra-high temperature resistant main controller;

软启动电路,其与所述耐超高温主控制器连接,用于控制所述耐超高温主控制器的软启动;a soft-start circuit, which is connected to the ultra-high temperature-resistant main controller and used to control the soft-start of the ultra-high temperature-resistant main controller;

脉宽控制电路,其与所述耐超高温主控制器连接,用于进行限流控制;a pulse width control circuit, which is connected to the ultra-high temperature resistant main controller for current limiting control;

输出整流滤波电路,其与所述脉宽控制电路连接,用于进行输出端的整流以及滤波处理。An output rectifying and filtering circuit, which is connected to the pulse width control circuit, is used for rectifying and filtering the output end.

根据本发明的一个实施例,所述双路输入滤波电路包含:According to an embodiment of the present invention, the dual input filter circuit includes:

第五耐超高温二极管,其第一端作为第一输入端;the fifth ultra-high temperature resistant diode, the first end of which is used as the first input end;

第六耐超高温二极管,其第一端作为第二输入端;The sixth ultra-high temperature resistant diode, the first end of which is used as the second input end;

第一耐超高温电感,其第一端与所述第五耐超高温二极管的第二端以及所述第六耐超高温二极管的第二端连接;a first ultra-high temperature-resistant inductor, the first end of which is connected to the second end of the fifth ultra-high temperature-resistant diode and the second end of the sixth ultra-high temperature-resistant diode;

第一耐超高温电容,其第一端与所述第一耐超高温电感的第二端连接,第二端与地连接。The first end of the first ultra-high temperature-resistant capacitor is connected to the second end of the first ultra-high temperature-resistant inductor, and the second end is connected to the ground.

根据本发明的一个实施例,所述选频电路包含:According to an embodiment of the present invention, the frequency selection circuit includes:

第一耐超高温电阻,其第一端与所述双路输入滤波电路的输出端连接;a first ultra-high temperature resistance, the first end of which is connected to the output end of the dual input filter circuit;

第五耐超高温电容,其第一端与所述第一耐超高温电阻的第二端连接,第二端与地连接。The fifth ultra-high temperature-resistant capacitor, the first end of which is connected to the second end of the first ultra-high temperature-resistant resistor, and the second end is connected to the ground.

根据本发明的一个实施例,所述软启动电路包含:According to an embodiment of the present invention, the soft-start circuit includes:

第一耐超高温电阻,其第一端与所述双路输入滤波电路的输出端连接;a first ultra-high temperature resistance, the first end of which is connected to the output end of the dual input filter circuit;

第六耐超高温电容,其连接在所述耐超高温主控制器的SS引脚以及GND引脚之间;The sixth ultra-high temperature-resistant capacitor is connected between the SS pin and the GND pin of the ultra-high temperature-resistant main controller;

第四耐超高温电阻,其连接在所述耐超高温主控制器的SS引脚以及GND引脚之间。The fourth ultra-high temperature resistant resistor is connected between the SS pin and the GND pin of the ultra-high temperature resistant main controller.

根据本发明的一个实施例,所述脉宽控制电路包含:According to an embodiment of the present invention, the pulse width control circuit includes:

第二耐超高温电阻,其连接在所述耐超高温主控制器的VDD引脚以及ISNS引脚之间;The second ultra-high temperature resistance resistor is connected between the VDD pin and the ISNS pin of the ultra-high temperature resistance main controller;

第一耐超高温限流电阻,其第一端与所述耐超高温主控制器的VDD引脚连接;a first ultra-high temperature-resistant current limiting resistor, the first end of which is connected to the VDD pin of the ultra-high temperature-resistant main controller;

第三耐超高温电阻,其第一端与所述耐超高温主控制器的ISNS引脚连接,第二端与所述第一耐超高温限流电阻的第二端连接。The first end of the third ultra-high temperature resistant resistor is connected to the ISNS pin of the ultra-high temperature resistant main controller, and the second end is connected to the second end of the first ultra-high temperature resistant current limiting resistor.

根据本发明的一个实施例,所述输出整流滤波电路包含:According to an embodiment of the present invention, the output rectification filter circuit includes:

第二耐超高温电感,其第一端连接在与所述耐超高温主控制器连接的耐超高温场效应管上;The second ultra-high temperature-resistant inductor, the first end of which is connected to the ultra-high temperature-resistant FET connected to the ultra-high temperature-resistant main controller;

第一耐超高温二极管,其第一端与所述第二耐超高温电感的第一端连接;a first ultra-high temperature-resistant diode, the first end of which is connected to the first end of the second ultra-high temperature-resistant inductor;

第四耐超高温电容,其第一端与所述第二耐超高温电感的第二端连接,第二端与所述第一耐超高温二极管的第二端连接。The first end of the fourth ultra-high temperature-resistant capacitor is connected to the second end of the second ultra-high temperature-resistant inductor, and the second end is connected to the second end of the first ultra-high temperature-resistant diode.

根据本发明的一个实施例,所述装置还包含:According to an embodiment of the present invention, the apparatus further includes:

驱动电路,其用于驱动与所述耐超高温主控制器连接的耐超高温场效应管。The driving circuit is used for driving the ultra-high temperature-resistant field effect transistor connected to the ultra-high temperature-resistant main controller.

根据本发明的一个实施例,所述装置还包含:According to an embodiment of the present invention, the apparatus further includes:

反馈电路,其与所述耐超高温主控制器的FB引脚连接,用于进行电压反馈。A feedback circuit, which is connected to the FB pin of the ultra-high temperature resistant main controller, is used for voltage feedback.

根据本发明的一个实施例,所述装置还包含:According to an embodiment of the present invention, the apparatus further includes:

零极点补偿回路,其连接在所述耐超高温主控制器的COMP引脚以及FB引脚之间,用于进行零极点补偿。A zero-pole compensation loop, which is connected between the COMP pin and the FB pin of the ultra-high temperature resistant main controller, is used for zero-pole compensation.

根据本发明的另一个方面,还提供了一种适用于超高温的井下电源系统,所述系统包含:According to another aspect of the present invention, there is also provided a downhole power supply system suitable for ultra-high temperature, the system comprising:

如上任一项所述的适用于超高温的井下电源装置;The downhole power supply device suitable for ultra-high temperature according to any one of the above;

高散热性外壳,其与所述适用于超高温的井下电源装置的金属骨架充分贴合,内部采用高导热硅胶灌封,以增加散热能力。The shell with high heat dissipation is fully fitted with the metal skeleton of the underground power supply device suitable for ultra-high temperature, and the interior is potted with high thermal conductivity silica gel to increase the heat dissipation capacity.

本发明提供的适用于超高温的井下电源装置及系统具备以下优势:The downhole power supply device and system suitable for ultra-high temperature provided by the present invention have the following advantages:

(1)本发明提供的适用于超高温的井下电源装置及系统具备24-48V输入,+5V输出。(1) The underground power supply device and system suitable for ultra-high temperature provided by the present invention have 24-48V input and +5V output.

(2)本发明提供的适用于超高温的井下电源装置及系统的输出电流可以达到5A,为井下随钻测量仪器提供了稳定可靠的工作电源。(2) The output current of the downhole power supply device and system suitable for ultra-high temperature provided by the present invention can reach 5A, which provides a stable and reliable working power supply for the downhole measuring instrument while drilling.

(3)本发明提供的适用于超高温的井下电源装置及系统支持涡轮发电机和电池组供电两种类型,为超高温随钻测量仪器灵活选择供电方式提供了选择。(3) The downhole power supply device and system suitable for ultra-high temperature provided by the present invention supports two types of power supply: turbine generator and battery pack, providing options for flexible selection of power supply modes for ultra-high temperature MWD instruments.

(4)本发明提供的适用于超高温的井下电源装置及系统具备耐超高温的能力,能够适用于井下200℃环境。(4) The underground power supply device and system suitable for ultra-high temperature provided by the present invention have the ability to withstand ultra-high temperature, and can be suitable for underground 200°C environment.

本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the description, claims and drawings.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例共同用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and together with the embodiments of the present invention, are used to explain the present invention, and do not constitute a limitation to the present invention. In the attached image:

图1显示了根据本发明的一个实施例的适用于超高温的井下电源装置结构框图;Fig. 1 shows a structural block diagram of a downhole power supply device suitable for ultra-high temperature according to an embodiment of the present invention;

图2显示了根据本发明的一个实施例的适用于超高温的井下电源装置电路拓扑图;FIG. 2 shows a circuit topology diagram of a downhole power supply device suitable for ultra-high temperature according to an embodiment of the present invention;

图3显示了根据本发明的一个实施例的双路输入滤波电路拓扑图;以及FIG. 3 shows a topology diagram of a dual-input filter circuit according to an embodiment of the present invention; and

图4显示了根据本发明的一个实施例的选频电路拓扑图。FIG. 4 shows a topology diagram of a frequency selection circuit according to an embodiment of the present invention.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,以下结合附图对本发明实施例作进一步地详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

国内对于高温随钻测量系统仪器装备相关的研究并不多,因此,本发明的目的是提供耐超高温的井下电源装置,突破现有井下开关电源的工作温度范围一般为-40℃至+150℃之间的限制,将其工作温度范围提高至200℃,为高温随钻测量系统仪器装备解卡提供技术支撑。为高温、超高温随钻测量系统和其他井下测量仪器提供所需的工作电源电压。满足高温高压井、干热岩等高温钻井对超高温随钻测量仪器的需求。There are not many domestic researches related to the high temperature measurement while drilling system equipment. Therefore, the purpose of the present invention is to provide an ultra-high temperature resistant downhole power supply device, which breaks through the working temperature range of the existing downhole switching power supply, which is generally -40°C to +150°C. ℃, the working temperature range is increased to 200℃, which provides technical support for the release of high-temperature MWD system instruments and equipment. Provide the required working power supply voltage for high temperature, ultra-high temperature measurement while drilling systems and other downhole measurement instruments. Meet the needs of ultra-high temperature measurement while drilling instruments for high temperature drilling such as high temperature and high pressure wells, dry hot rock, etc.

图1显示了根据本发明的一个实施例的适用于超高温的井下电源装置结构框图。FIG. 1 shows a structural block diagram of a downhole power supply device suitable for ultra-high temperature according to an embodiment of the present invention.

如图1所示,适用于超高温的井下电源装置包含双路输入滤波电路101、选频电路102、软启动电路103、脉宽控制电路104以及输出整流滤波电路105。As shown in FIG. 1 , the downhole power supply device suitable for ultra-high temperature includes a dual input filter circuit 101 , a frequency selection circuit 102 , a soft start circuit 103 , a pulse width control circuit 104 and an output rectification filter circuit 105 .

具体来说,双路输入滤波电路用于对外接的至少两路输入电源进行滤波。选频电路与双路输入滤波电路连接,用于选定耐超高温主控制器的工作频率。软启动电路与耐超高温主控制器连接,用于控制耐超高温主控制器的软启动。脉宽控制电路与耐超高温主控制器连接,用于进行限流控制。输出整流滤波电路与脉宽控制电路连接,用于进行输出端的整流以及滤波处理。Specifically, the dual input filter circuit is used to filter at least two external input power supplies. The frequency selection circuit is connected with the dual input filter circuit, and is used to select the working frequency of the ultra-high temperature resistant main controller. The soft-start circuit is connected with the ultra-high temperature-resistant main controller, and is used to control the soft-start of the ultra-high temperature-resistant main controller. The pulse width control circuit is connected with the ultra-high temperature resistant main controller for current limiting control. The output rectification filter circuit is connected with the pulse width control circuit, and is used for rectification and filter processing of the output end.

另外,适用于超高温的井下电源装置还包含驱动电路106、反馈电路107以及零极点补偿回路108。In addition, the downhole power supply device suitable for ultra-high temperature also includes a drive circuit 106 , a feedback circuit 107 and a zero-pole compensation loop 108 .

在实际的井下随钻测量系统中,电源来自电池组或在涡轮发电机,电池组的输出电源为固定电压,单节电池输出3.6V,涡轮发电机的输出电压是随着钻井液排量在一定范围内变化,需要配合AC/DC调理模块,才能输出固定电压,如48V或24V。而随钻测量系统的测控电路模块需要的工作电压通常为+5V及±13.5V多种固定直流电压。电池组或涡轮发电机输出的电压还不能直接使用,因此需要本发明提供的适用于超高温的井下电源装置为各个测控模块提供所需的具体电压和电流。在一个实施例中,适用于超高温的井下电源装置能够将24V~48V之间的直流电源转换成5V或±13.5V等多路输出。In the actual downhole measurement while drilling system, the power source comes from the battery pack or the turbine generator, the output power of the battery pack is a fixed voltage, the output of a single battery is 3.6V, and the output voltage of the turbine generator varies with the displacement of drilling fluid. If it changes within a certain range, it needs to cooperate with the AC/DC conditioning module to output a fixed voltage, such as 48V or 24V. The working voltage required by the measurement and control circuit module of the MWD system is usually +5V and ±13.5V fixed DC voltages. The voltage output by the battery pack or the turbine generator cannot be used directly, so the downhole power supply device suitable for ultra-high temperature provided by the present invention is required to provide the specific voltage and current required for each measurement and control module. In one embodiment, the downhole power supply device suitable for ultra-high temperature can convert the DC power supply between 24V and 48V into multiple outputs such as 5V or ±13.5V.

综上,本发明提供的适用于超高温的井下电源装置能够用于200℃环境温度下的井下随钻测量场景,还可以应用到干热岩、超深井等超高温环境,为随钻测量仪器提供了根本保证,解决了超高温环境下的稳定可靠供电问题,并且本发明的电源转换电路体积小,转换效率高,可靠性高。To sum up, the downhole power supply device suitable for ultra-high temperature provided by the present invention can be used for downhole measurement while drilling scenarios at an ambient temperature of 200°C, and can also be applied to ultra-high temperature environments such as dry hot rocks and ultra-deep wells, and is a measurement-while-drilling instrument. A fundamental guarantee is provided, and the problem of stable and reliable power supply in an ultra-high temperature environment is solved, and the power conversion circuit of the present invention is small in size, high in conversion efficiency and high in reliability.

图2显示了根据本发明的一个实施例的适用于超高温的井下电源装置电路拓扑图。如图2所示,适用于超高温的井下电源装置包含双路输入滤波电路、选频电路、软启动电路、脉宽控制电路以及输出整流滤波电路。FIG. 2 shows a circuit topology diagram of a downhole power supply device suitable for ultra-high temperature according to an embodiment of the present invention. As shown in Figure 2, the downhole power supply device suitable for ultra-high temperature includes a dual input filter circuit, a frequency selection circuit, a soft start circuit, a pulse width control circuit and an output rectifier filter circuit.

具体来说,耐超高温主控制器U1采用耐200℃温度标准PWM调制芯片TPS40200SHKJ,适用于超高温的井下电源装置中的电容选用C0G系列贴片电容,耐温200℃,电阻选用PATT系列精密汽车薄膜电阻器,极限耐温250℃、满足AEC-Q200标准,适用于超高温的井下电源装置采用耐高温变压器,可以应用在+200℃高温环境下。Specifically, the ultra-high temperature-resistant main controller U1 adopts the standard PWM modulation chip TPS40200SHKJ with a temperature resistance of 200 °C. The capacitors in the underground power supply device suitable for ultra-high temperature use C0G series chip capacitors with a temperature resistance of 200 °C and PATT series precision resistors. Automotive thin film resistors, with an extreme temperature resistance of 250 °C and meeting AEC-Q200 standards, are suitable for ultra-high temperature underground power supply devices using high temperature resistant transformers, which can be used in a high temperature environment of +200 °C.

如图2以及图3所示,双路输入滤波电路包含:第五耐超高温二极管D5、第六耐超高温二极管D6、第一耐超高温电感L1以及第一耐超高温电容C1。As shown in FIG. 2 and FIG. 3 , the dual-input filter circuit includes a fifth ultra-high temperature-resistant diode D5, a sixth ultra-high temperature-resistant diode D6, a first ultra-high temperature-resistant inductor L1, and a first ultra-high temperature-resistant capacitor C1.

具体来说,第五耐超高温二极管D5的第一端作为第一输入端;第六耐超高温二极管D6的第一端作为第二输入端;第一耐超高温电感L1的第一端与第五耐超高温二极管D5的第二端以及第六耐超高温二极管D6的第二端连接。第一耐超高温电容C1的第一端与第一耐超高温电感L1的第二端连接,第一耐超高温电容C1的第二端与地连接。Specifically, the first end of the fifth ultra-high temperature resistant diode D5 is used as the first input end; the first end of the sixth ultra-high temperature resistant diode D6 is used as the second input end; the first end of the first ultra-high temperature resistant inductor L1 is connected to The second end of the fifth ultra-high temperature resistant diode D5 and the second end of the sixth ultra-high temperature resistant diode D6 are connected. The first end of the first ultra-high temperature-resistant capacitor C1 is connected to the second end of the first ultra-high temperature-resistant inductor L1, and the second end of the first ultra-high temperature-resistant capacitor C1 is connected to the ground.

具体来说,第五耐超高温二极管D5以及第六耐超高温二极管D6选用肖特基二极管,第一耐超高温电感L1选用固定电感器,第一耐超高温电容C1选用液体钽电容。第五耐超高温二极管D5、第六耐超高温二极管D6、第一耐超高温电感L1以及第一耐超高温电容C1均耐超高温200℃。双路直流输入电压推荐范围为22~48V,输入滤波电路最大电流4A,输入电压能够满足高温随钻测量系统仪器的功率需求。Specifically, the fifth ultra-high temperature resistant diode D5 and the sixth ultra-high temperature resistant diode D6 use Schottky diodes, the first ultra-high temperature resistant inductor L1 uses a fixed inductor, and the first ultra-high temperature resistant capacitor C1 uses a liquid tantalum capacitor. The fifth ultra-high temperature-resistant diode D5, the sixth ultra-high temperature-resistant diode D6, the first ultra-high temperature-resistant inductor L1 and the first ultra-high temperature-resistant capacitor C1 are all resistant to ultra-high temperature of 200°C. The recommended range of dual-channel DC input voltage is 22~48V, and the maximum current of the input filter circuit is 4A. The input voltage can meet the power requirements of the high temperature MWD system instrument.

在器件型号方面,第五耐超高温二极管D5以及第六耐超高温二极管D6选用肖特基二极管GB02SHT01-46,第一耐超高温电感L1选用2100HT-100-V-RC,第一耐超高温电容C1选用135D107X9060F6E3。In terms of device model, the fifth ultra-high temperature resistant diode D5 and the sixth ultra-high temperature resistant diode D6 use Schottky diode GB02SHT01-46, the first ultra-high temperature resistant inductor L1 uses 2100HT-100-V-RC, the first ultra-high temperature resistant diode Capacitor C1 selects 135D107X9060F6E3 for use.

进一步地,双路输入滤波电路可同时接入两路输入电源,例如,第一输入端接入接涡轮发电机供电,第二输入端接入电池组供电。当涡轮发电机输出电压超过电池组供电电压时,适用于超高温的井下电源装置由涡轮发电机供电。当涡轮发电机输出电压过低或达不到电池组供电电压时,适用于超高温的井下电源装置由电池组供电。Further, the dual input filter circuit can be connected to two input power sources at the same time, for example, the first input end is connected to the turbine generator for power supply, and the second input end is connected to the battery pack for power supply. When the output voltage of the turbine generator exceeds the supply voltage of the battery pack, the downhole power supply device suitable for ultra-high temperature is powered by the turbine generator. When the output voltage of the turbine generator is too low or cannot reach the supply voltage of the battery pack, the downhole power supply device suitable for ultra-high temperature is powered by the battery pack.

如图2以及图4所示,选频电路包含:第一耐超高温电阻R1以及第五耐超高温电容C5。As shown in FIG. 2 and FIG. 4 , the frequency selection circuit includes: a first ultra-high temperature resistant resistor R1 and a fifth ultra-high temperature resistant capacitor C5 .

具体来说,第一耐超高温电阻R1的第一端与双路输入滤波电路的输出端连接;第五耐超高温电容C5的第一端与第一耐超高温电阻R1的第二端连接,第五耐超高温电容C5的第二端与地连接。Specifically, the first end of the first ultra-high temperature resistance resistor R1 is connected to the output end of the dual input filter circuit; the first end of the fifth ultra-high temperature resistance capacitor C5 is connected to the second end of the first ultra-high temperature resistance resistor R1 , the second end of the fifth ultra-high temperature resistant capacitor C5 is connected to the ground.

进一步地,根据公式F=1/R1×C5=118kHz。选频电路的工作频率范围为35-500kHz,选定的耐高温主控制器U1工作频率满足工作条件。Further, according to the formula F=1/R1×C5=118kHz. The working frequency range of the frequency selection circuit is 35-500kHz, and the selected working frequency of the high temperature resistant main controller U1 meets the working conditions.

在器件型号方面,第一耐超高温电阻R1选用180K欧姆,PATT系列电阻,耐温超过200℃。第五耐超高温电容C5选用C0G系列470pF、承压100V的多层陶瓷电容器。In terms of device model, the first ultra-high temperature resistance R1 is 180K ohm, PATT series resistance, and the temperature resistance exceeds 200 ℃. The fifth ultra-high temperature resistant capacitor C5 selects C0G series 470pF multi-layer ceramic capacitors with a pressure of 100V.

如图2所示,软启动电路包含:第一耐超高温电阻R1、第六耐超高温电容C6以及第四耐超高温电阻R4。As shown in FIG. 2 , the soft-start circuit includes: a first ultra-high temperature resistant resistor R1 , a sixth ultra-high temperature resistant capacitor C6 and a fourth ultra-high temperature resistant resistor R4 .

具体来说,第一耐超高温电阻R1的第一端与双路输入滤波电路的输出端连接。第六耐超高温电容C6连接在耐超高温主控制器U1的SS引脚以及GND引脚之间;第四耐超高温电阻R4连接在耐超高温主控制器U1的SS引脚以及GND引脚之间。需要说明的是,SS引脚为软启动引脚,GND引脚为接地引脚。Specifically, the first end of the first ultra-high temperature resistance resistor R1 is connected to the output end of the dual input filter circuit. The sixth ultra-high temperature resistant capacitor C6 is connected between the SS pin and the GND pin of the ultra-high temperature resistant main controller U1; the fourth ultra-high temperature resistant resistor R4 is connected between the SS pin and the GND pin of the ultra-high temperature resistant main controller U1. between the feet. It should be noted that the SS pin is the soft-start pin, and the GND pin is the ground pin.

进一步地,在第一耐超高温电阻R1选定的条件下,软启动时间与第六耐超高温电容C6有关,第六耐超高温电容C6又称为软启动电容Css(nF),与软启动时间tss之间的关系为:Further, under the conditions selected by the first ultra-high temperature resistance resistor R1, the soft-start time is related to the sixth ultra-high temperature resistance capacitor C6, which is also called the soft-start capacitor C ss (nF), which is related to the sixth ultra-high temperature resistance capacitor C6. The relationship between the soft-start time t ss is:

Figure BDA0002960867890000061
Figure BDA0002960867890000061

其中,R为105kΩ,Vsst表示耐超高温主控制器U1的软启动电压。Among them, R is 105kΩ, and V sst represents the soft-start voltage of the ultra-high temperature resistant main controller U1.

在器件型号方面,第六耐超高温电容C6选用C0G系列0.47uF、承压50V的多层陶瓷电容器,第四耐超高温电阻R4选用PATT系列1M欧姆、功率0.125W表贴电阻。需要说明的是,本发明中所涉及的电阻也可以选用GCR、HGCR系列耐高温电阻。In terms of device model, the sixth ultra-high temperature resistant capacitor C6 uses C0G series 0.47uF, 50V multi-layer ceramic capacitors, and the fourth ultra-high temperature resistant resistor R4 uses PATT series 1M ohm, power 0.125W surface mount resistors. It should be noted that the resistors involved in the present invention can also be selected from GCR and HGCR series high temperature resistance resistors.

如图2所示,脉宽控制电路包含:第二耐超高温电阻R2、第一耐超高温限流电阻RS1以及第三耐超高温电阻R3。As shown in FIG. 2 , the pulse width control circuit includes: a second ultra-high temperature resistance resistor R2 , a first ultra-high temperature resistance current limiting resistor RS1 , and a third ultra-high temperature resistance resistance R3 .

具体来说,第二耐超高温电阻R2连接在耐超高温主控制器U1的VDD引脚以及ISNS引脚之间;第一耐超高温限流电阻RS1的第一端与耐超高温主控制器U1的VDD引脚连接;第三耐超高温电阻R3的第一端与耐超高温主控制器U1的ISNS引脚连接,第三耐超高温电阻R3的第二端与第一耐超高温限流电阻RS1的第二端连接。需要说明的是,VDD引脚为输入电压引脚,ISNS引脚为输出电压引脚。Specifically, the second ultra-high temperature resistant resistor R2 is connected between the VDD pin and the ISNS pin of the ultra-high temperature resistant main controller U1; the first end of the first ultra-high temperature resistant current limiting resistor RS1 is connected to the ultra-high temperature resistant main controller The first end of the third ultra-high temperature resistance R3 is connected to the ISNS pin of the ultra-high temperature main controller U1, and the second end of the third ultra-high temperature resistance R3 is connected to the first ultra-high temperature resistance. The second end of the current limiting resistor RS1 is connected. It should be noted that the VDD pin is an input voltage pin, and the ISNS pin is an output voltage pin.

进一步地,第一耐超高温限流电阻RS1选用30毫欧姆,功率1瓦的耐高温电流传感电阻器,具体型号为LT2010R0300FEB18。工作温度范围为-60℃~+275℃。第二耐超高温电阻R2选用43K欧姆、功率0.125W表贴电阻。第三耐超高温电阻R3选用2K欧姆、功率0.125W表贴电阻。具体来说,采用电流传感器电阻器可以用来反馈电流,采用表贴电阻可以利用焊盘面积,增加电阻散热面积,改善散热效果。Further, the first ultra-high temperature resistance current limiting resistor RS1 is selected as a 30 milliohm, high temperature resistance current sensing resistor with a power of 1 watt, and the specific model is LT2010R0300FEB18. The working temperature range is -60℃~+275℃. The second ultra-high temperature resistance R2 is a 43K ohm, power 0.125W surface mount resistor. The third ultra-high temperature resistance R3 is a 2K ohm, power 0.125W surface mount resistor. Specifically, the use of current sensor resistors can be used to feedback current, and the use of surface mount resistors can utilize the pad area, increase the heat dissipation area of the resistor, and improve the heat dissipation effect.

根据公式,最大电流Imax=Vlim/RS1*(R2+R3)/R2,其中,Vlim为100mV,计算得到Imax=3.4A。如果需要进一步提高最大电流,则可以降低第一耐超高温限流电阻RS1,例如,将第一耐超高温限流电阻RS1降低到0.02欧姆,则Imax为5.23A。在实际应用中,根据负载需要的电流确定限流电阻的大小即可。According to the formula, the maximum current Imax=Vlim/RS1*(R2+R3)/R2, where Vlim is 100mV, and Imax=3.4A is calculated. If the maximum current needs to be further increased, the first ultra-high temperature resistant current limiting resistor RS1 can be reduced. For example, if the first ultra-high temperature resistant current limiting resistor RS1 is reduced to 0.02 ohms, Imax is 5.23A. In practical applications, the size of the current limiting resistor can be determined according to the current required by the load.

如图2所示,输出整流滤波电路包含:第二耐超高温电感L2、第一耐超高温二极管D1以及第四耐超高温电容C4。As shown in FIG. 2 , the output rectification filter circuit includes: a second ultra-high temperature resistant inductor L2 , a first ultra-high temperature resistant diode D1 and a fourth ultra-high temperature resistant capacitor C4 .

具体来说,第二耐超高温电感L2的第一端连接在与耐超高温主控制器U1连接的耐超高温场效应管Q1上;第一耐超高温二极管D1的第一端与第二耐超高温电感L2的第一端连接;第四耐超高温电容C4的第一端与第二耐超高温电感L2的第二端连接,第四耐超高温电容C4的第二端与第一耐超高温二极管D1的第二端连接。Specifically, the first end of the second ultra-high temperature resistant inductor L2 is connected to the ultra-high temperature resistant FET Q1 connected to the ultra-high temperature resistant main controller U1; the first end of the first ultra-high temperature resistant diode D1 is connected to the second ultra-high temperature resistant FET Q1. The first end of the ultra-high temperature resistant inductor L2 is connected; the first end of the fourth ultra-high temperature resistant capacitor C4 is connected to the second end of the second ultra-high temperature resistant inductor L2, and the second end of the fourth ultra-high temperature resistant capacitor C4 is connected to the first The second end of the ultra-high temperature resistant diode D1 is connected.

如图2所示,适用于超高温的井下电源装置还包含:驱动电路,其用于驱动与耐超高温主控制器U1连接的耐超高温场效应管Q1。As shown in FIG. 2 , the downhole power supply device suitable for ultra-high temperature further includes: a driving circuit for driving the ultra-high temperature-resistant field effect transistor Q1 connected to the ultra-high temperature-resistant main controller U1.

具体来说,驱动电路包含第五耐超高温电阻R5。第五耐超高温电阻R5的第一端与耐超高温主控制器U1的GDRV引脚连接,第五耐超高温电阻R5的第二端与耐超高温场效应管Q1的栅极g连接。需要说明的是,GDRV引脚为连接外部PMOS场效应管的引脚。Specifically, the driving circuit includes a fifth ultra-high temperature resistance resistor R5. The first end of the fifth ultra-high temperature resistance R5 is connected to the GDRV pin of the ultra-high temperature main controller U1, and the second end of the fifth ultra-high temperature resistance R5 is connected to the gate g of the ultra-high temperature field effect transistor Q1. It should be noted that the GDRV pin is a pin connected to an external PMOS field effect transistor.

在一个实施例中,耐超高温主控制器U1的最大输出电流约为200mA,可以直接驱动耐超高温场效应管Q1,无需特别的驱动电路,直接用0欧姆的第五耐超高温电阻R5即可。In one embodiment, the maximum output current of the ultra-high temperature-resistant main controller U1 is about 200mA, which can directly drive the ultra-high temperature-resistant FET Q1 without a special drive circuit, and directly use a 0-ohm fifth ultra-high temperature-resistant resistor R5 That's it.

如图2所示,适用于超高温的井下电源装置还包含:反馈电路,其与耐超高温主控制器U1的FB引脚连接,用于进行电压反馈。As shown in FIG. 2 , the downhole power supply device suitable for ultra-high temperature further includes: a feedback circuit, which is connected to the FB pin of the ultra-high temperature-resistant main controller U1 for voltage feedback.

具体来说,反馈电路包含第六耐超高温电阻R6以及第七耐超高温电阻R7。其中,第六耐超高温电阻R6的第一端与耐超高温主控制器U1的FB引脚连接,第六耐超高温电阻R6的第二端与适用于超高温的井下电源装置的输出端连接。第七耐超高温电阻R7的第一端与耐超高温主控制器U1的FB引脚连接,第七耐超高温电阻R7的第二端与地连接。需要说明的是,FB引脚为反馈引脚。Specifically, the feedback circuit includes a sixth ultra-high temperature resistance resistance R6 and a seventh ultra-high temperature resistance resistance R7. The first end of the sixth ultra-high temperature resistance R6 is connected to the FB pin of the ultra-high temperature main controller U1, and the second end of the sixth ultra-high temperature resistance R6 is connected to the output end of the underground power supply device suitable for ultra-high temperature connect. The first end of the seventh ultra-high temperature resistant resistor R7 is connected to the FB pin of the ultra-high temperature resistant main controller U1, and the second end of the seventh ultra-high temperature resistant resistor R7 is connected to the ground. It should be noted that the FB pin is a feedback pin.

具体来说,适用于超高温的井下电源装置的输出电压为+5V,若耐超高温主控制器U1的反馈参考电压为0.708mV,则根据电阻分压关系,Vout=0.708*(1+R6/R7),当选定第七耐超高温电阻R7为9.76k欧姆时,计算得知,第六耐超高温电阻R6需要1.62k欧姆。Specifically, the output voltage of the underground power supply device suitable for ultra-high temperature is +5V. If the feedback reference voltage of the ultra-high temperature resistant main controller U1 is 0.708mV, then according to the resistance division relationship, Vout=0.708*(1+R6 /R7), when the seventh ultra-high temperature resistance R7 is selected to be 9.76k ohms, it is calculated that the sixth ultra-high temperature resistance R6 needs 1.62k ohms.

在器件型号方面,第六耐超高温电阻R6,第七耐超高温电阻R7分别选用阻值为1.62K欧姆和9.76K欧姆,功率均为0.125W,封装为0805封装的PATT系列高温薄膜电阻器。In terms of device model, the sixth ultra-high temperature resistance R6 and the seventh ultra-high temperature resistance R7 are respectively selected as PATT series high temperature thin film resistors with resistance values of 1.62K ohm and 9.76K ohm, and the power is 0.125W. .

如图2所示,适用于超高温的井下电源装置还包含:零极点补偿回路,其连接在耐超高温主控制器U1的COMP引脚以及FB引脚之间,用于进行零极点补偿。As shown in Figure 2, the downhole power supply device suitable for ultra-high temperature also includes: a zero-pole compensation loop, which is connected between the COMP pin and the FB pin of the ultra-high temperature-resistant main controller U1 for performing zero-pole compensation.

具体来说,零极点补偿回路包含第八耐超高温电阻R8、第七耐超高温电容C7以及第八耐超高温电容C8。其中,第八耐超高温电阻R8的第一端与耐超高温主控制器U1的COMP引脚连接;第七耐超高温电容C7的第一端与第八耐超高温电阻R8的第二端连接,第七耐超高温电容C7的第二端与耐超高温主控制器U1的FB引脚连接;第八耐超高温电容C8连接在耐超高温主控制器U1的COMP引脚以及FB引脚之间。Specifically, the zero-pole compensation loop includes an eighth ultra-high temperature resistance resistor R8, a seventh ultra-high temperature resistance capacitor C7, and an eighth ultra-high temperature resistance capacitor C8. The first end of the eighth ultra-high temperature resistant resistor R8 is connected to the COMP pin of the ultra-high temperature resistant main controller U1; the first end of the seventh ultra-high temperature resistant capacitor C7 is connected to the second end of the eighth ultra-high temperature resistant resistor R8 Connection, the second end of the seventh ultra-high temperature resistant capacitor C7 is connected to the FB pin of the ultra-high temperature resistant main controller U1; the eighth ultra-high temperature resistant capacitor C8 is connected to the COMP pin and the FB pin of the ultra-high temperature resistant main controller U1. between the feet.

进一步地,第八耐超高温电阻R8阻值为7.87K欧姆,第七耐超高温电容C7为4700pF,第八耐超高温电容C8为220pF。Further, the resistance of the eighth ultra-high temperature resistance resistor R8 is 7.87K ohms, the seventh ultra-high temperature resistance capacitor C7 is 4700pF, and the eighth ultra-high temperature resistance capacitor C8 is 220pF.

根据本发明的另一个方面,还提供一种适用于超高温的井下电源系统,其包含:适用于超高温的井下电源装置以及高散热性外壳。其中,高散热性外壳与适用于超高温的井下电源装置的金属骨架充分贴合,内部采用高导热硅胶灌封,以增加散热能力。According to another aspect of the present invention, there is also provided a downhole power supply system suitable for ultra-high temperature, which includes: a downhole power supply device suitable for ultra-high temperature and a high heat dissipation housing. Among them, the high heat dissipation shell is fully attached to the metal skeleton of the underground power supply device suitable for ultra-high temperature, and the interior is potted with high thermal conductivity silica gel to increase the heat dissipation capacity.

具体来说,为了进行散热,适用于超高温的井下电源装置的电路结构热设计的原则是对发热元件反散布局,对耐超高温主控制器以及功率开关进行特殊热设计,包括增加PCB散热孔数量至常规数量的3-5倍,在耐超高温主控制器的底部大面积铺铜,在耐超高温主控制器所在位置的PCB板背面增加散热片,在场效应管所在PCB背面增加散热片,在元件与PCB之间,涂抹高导热密封紧固硅胶。Specifically, in order to dissipate heat, the principle of thermal design of the circuit structure of the ultra-high temperature underground power supply device is to reverse the heat dissipation layout of the heating elements, and to carry out special thermal design for the ultra-high temperature resistant main controller and power switch, including increasing the PCB heat dissipation. The number of holes is 3-5 times of the conventional number, and copper is laid on the bottom of the ultra-high temperature resistant main controller in a large area. Between the components and the PCB, apply high thermal conductivity sealing and tightening silicone.

为了提高其抗振性的同时,增加各元件的散热能力,在适用于超高温的井下电源装置外部,设计高散热性外壳,该壳体与电路金属骨架充分贴合,采用多位置螺钉紧固,内部用高导热硅胶全部灌封,以此增加电源转换模块的散热能力。在一个实施例中,高散热性外壳采用铝质外壳。In order to improve its vibration resistance and at the same time increase the heat dissipation capacity of each component, a high heat dissipation shell is designed outside the underground power supply device suitable for ultra-high temperature. , The interior is all potted with high thermal conductivity silica gel, so as to increase the heat dissipation capacity of the power conversion module. In one embodiment, the high heat dissipation housing is an aluminum housing.

总结来说,适用于超高温的井下电源系统通过优选超高温电子元器件,优化电路结构热设计,提高散热性能,能够为超高温随钻测量仪器提供电源转换功能。To sum up, the downhole power supply system suitable for ultra-high temperature can provide power conversion function for ultra-high temperature MWD instruments by optimizing ultra-high temperature electronic components, optimizing the thermal design of circuit structure, and improving heat dissipation performance.

综上,本发明提供的适用于超高温的井下电源装置及系统具备以下优势:To sum up, the downhole power supply device and system suitable for ultra-high temperature provided by the present invention have the following advantages:

(1)本发明提供的适用于超高温的井下电源装置及系统具备24-48V输入,+5V输出。(1) The underground power supply device and system suitable for ultra-high temperature provided by the present invention have 24-48V input and +5V output.

(2)本发明提供的适用于超高温的井下电源装置及系统的输出电流可以达到5A,为井下随钻测量仪器提供了稳定可靠的工作电源。(2) The output current of the downhole power supply device and system suitable for ultra-high temperature provided by the present invention can reach 5A, which provides a stable and reliable working power supply for the downhole measuring instrument while drilling.

(3)本发明提供的适用于超高温的井下电源装置及系统支持涡轮发电机和电池组供电两种类型,为超高温随钻测量仪器灵活选择供电方式提供了选择。(3) The downhole power supply device and system suitable for ultra-high temperature provided by the present invention supports two types of power supply: turbine generator and battery pack, providing options for flexible selection of power supply modes for ultra-high temperature MWD instruments.

(4)本发明提供的适用于超高温的井下电源装置及系统具备耐超高温的能力,能够适用于井下200℃环境。(4) The underground power supply device and system suitable for ultra-high temperature provided by the present invention have the ability to withstand ultra-high temperature, and can be suitable for underground 200°C environment.

应该理解的是,本发明所公开的实施例不限于这里所公开的特定结构、处理步骤或材料,而应当延伸到相关领域的普通技术人员所理解的这些特征的等同替代。还应当理解的是,在此使用的术语仅用于描述特定实施例的目的,而并不意味着限制。It is to be understood that the disclosed embodiments of the invention are not limited to the specific structures, process steps or materials disclosed herein, but extend to equivalents of these features as understood by those of ordinary skill in the relevant art. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not meant to be limiting.

说明书中提到的“一个实施例”或“实施例”意指结合实施例描述的特定特征、结构或特性包括在本发明的至少一个实施例中。因此,说明书通篇各个地方出现的短语“一个实施例”或“实施例”并不一定均指同一个实施例。Reference in the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases "one embodiment" or "an embodiment" in various places throughout the specification are not necessarily all referring to the same embodiment.

虽然本发明所公开的实施方式如上,但所述的内容只是为了便于理解本发明而采用的实施方式,并非用以限定本发明。任何本发明所属技术领域内的技术人员,在不脱离本发明所公开的精神和范围的前提下,可以在实施的形式上及细节上作任何的修改与变化,但本发明的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the disclosed embodiments of the present invention are as above, the content described is only an embodiment adopted to facilitate understanding of the present invention, and is not intended to limit the present invention. Any person skilled in the art to which the present invention belongs, without departing from the spirit and scope disclosed by the present invention, can make any modifications and changes in the form and details of the implementation, but the scope of patent protection of the present invention, The scope as defined by the appended claims shall still prevail.

Claims (10)

1.一种适用于超高温的井下电源装置,其特征在于,所述装置包含:1. A downhole power supply device suitable for ultra-high temperature, is characterized in that, described device comprises: 双路输入滤波电路,其用于对外接的至少两路输入电源进行滤波;A dual input filter circuit is used to filter at least two external input power supplies; 选频电路,其与所述双路输入滤波电路连接,用于选定耐超高温主控制器的工作频率;a frequency selection circuit, which is connected to the dual input filter circuit and is used to select the operating frequency of the ultra-high temperature resistant main controller; 软启动电路,其与所述耐超高温主控制器连接,用于控制所述耐超高温主控制器的软启动;a soft-start circuit, which is connected to the ultra-high temperature-resistant main controller and used to control the soft-start of the ultra-high temperature-resistant main controller; 脉宽控制电路,其与所述耐超高温主控制器连接,用于进行限流控制;a pulse width control circuit, which is connected to the ultra-high temperature resistant main controller for current limiting control; 输出整流滤波电路,其与所述脉宽控制电路连接,用于进行输出端的整流以及滤波处理。An output rectifying and filtering circuit, which is connected to the pulse width control circuit, is used for rectifying and filtering the output end. 2.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述双路输入滤波电路包含:2. The downhole power supply device suitable for ultra-high temperature as claimed in claim 1, wherein the dual input filter circuit comprises: 第五耐超高温二极管,其第一端作为第一输入端;the fifth ultra-high temperature resistant diode, the first end of which is used as the first input end; 第六耐超高温二极管,其第一端作为第二输入端;The sixth ultra-high temperature resistant diode, the first end of which is used as the second input end; 第一耐超高温电感,其第一端与所述第五耐超高温二极管的第二端以及所述第六耐超高温二极管的第二端连接;a first ultra-high temperature-resistant inductor, the first end of which is connected to the second end of the fifth ultra-high temperature-resistant diode and the second end of the sixth ultra-high temperature-resistant diode; 第一耐超高温电容,其第一端与所述第一耐超高温电感的第二端连接,第二端与地连接。The first end of the first ultra-high temperature-resistant capacitor is connected to the second end of the first ultra-high temperature-resistant inductor, and the second end is connected to the ground. 3.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述选频电路包含:3. The downhole power supply device suitable for ultra-high temperature as claimed in claim 1, wherein the frequency selection circuit comprises: 第一耐超高温电阻,其第一端与所述双路输入滤波电路的输出端连接;a first ultra-high temperature resistance, the first end of which is connected to the output end of the dual input filter circuit; 第五耐超高温电容,其第一端与所述第一耐超高温电阻的第二端连接,第二端与地连接。The fifth ultra-high temperature-resistant capacitor, the first end of which is connected to the second end of the first ultra-high temperature-resistant resistor, and the second end is connected to the ground. 4.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述软启动电路包含:4. The downhole power supply device suitable for ultra-high temperature according to claim 1, wherein the soft-start circuit comprises: 第一耐超高温电阻,其第一端与所述双路输入滤波电路的输出端连接;a first ultra-high temperature resistance, the first end of which is connected to the output end of the dual input filter circuit; 第六耐超高温电容,其连接在所述耐超高温主控制器的SS引脚以及GND引脚之间;The sixth ultra-high temperature-resistant capacitor is connected between the SS pin and the GND pin of the ultra-high temperature-resistant main controller; 第四耐超高温电阻,其连接在所述耐超高温主控制器的SS引脚以及GND引脚之间。The fourth ultra-high temperature resistant resistor is connected between the SS pin and the GND pin of the ultra-high temperature resistant main controller. 5.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述脉宽控制电路包含:5. The downhole power supply device suitable for ultra-high temperature according to claim 1, wherein the pulse width control circuit comprises: 第二耐超高温电阻,其连接在所述耐超高温主控制器的VDD引脚以及ISNS引脚之间;The second ultra-high temperature resistance resistor is connected between the VDD pin and the ISNS pin of the ultra-high temperature resistance main controller; 第一耐超高温限流电阻,其第一端与所述耐超高温主控制器的VDD引脚连接;a first ultra-high temperature-resistant current limiting resistor, the first end of which is connected to the VDD pin of the ultra-high temperature-resistant main controller; 第三耐超高温电阻,其第一端与所述耐超高温主控制器的ISNS引脚连接,第二端与所述第一耐超高温限流电阻的第二端连接。The first end of the third ultra-high temperature resistant resistor is connected to the ISNS pin of the ultra-high temperature resistant main controller, and the second end is connected to the second end of the first ultra-high temperature resistant current limiting resistor. 6.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述输出整流滤波电路包含:6. The downhole power supply device suitable for ultra-high temperature according to claim 1, wherein the output rectification filter circuit comprises: 第二耐超高温电感,其第一端连接在与所述耐超高温主控制器连接的耐超高温场效应管上;The second ultra-high temperature-resistant inductor, the first end of which is connected to the ultra-high temperature-resistant FET connected to the ultra-high temperature-resistant main controller; 第一耐超高温二极管,其第一端与所述第二耐超高温电感的第一端连接;a first ultra-high temperature-resistant diode, the first end of which is connected to the first end of the second ultra-high temperature-resistant inductor; 第四耐超高温电容,其第一端与所述第二耐超高温电感的第二端连接,第二端与所述第一耐超高温二极管的第二端连接。The first end of the fourth ultra-high temperature-resistant capacitor is connected to the second end of the second ultra-high temperature-resistant inductor, and the second end is connected to the second end of the first ultra-high temperature-resistant diode. 7.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述装置还包含:7. The downhole power supply device suitable for ultra-high temperature according to claim 1, wherein the device further comprises: 驱动电路,其用于驱动与所述耐超高温主控制器连接的耐超高温场效应管。The driving circuit is used for driving the ultra-high temperature-resistant field effect transistor connected to the ultra-high temperature-resistant main controller. 8.如权利要求1所述的旋转导向单总线传输控制装置,其特征在于,所述装置还包含:8. The rotary steerable single bus transmission control device of claim 1, wherein the device further comprises: 反馈电路,其与所述耐超高温主控制器的FB引脚连接,用于进行电压反馈。A feedback circuit, which is connected to the FB pin of the ultra-high temperature resistant main controller, is used for voltage feedback. 9.如权利要求1所述的适用于超高温的井下电源装置,其特征在于,所述装置还包含:9. The downhole power supply device suitable for ultra-high temperature according to claim 1, wherein the device further comprises: 零极点补偿回路,其连接在所述耐超高温主控制器的COMP引脚以及FB引脚之间,用于进行零极点补偿。A zero-pole compensation loop, which is connected between the COMP pin and the FB pin of the ultra-high temperature resistant main controller, is used for zero-pole compensation. 10.一种适用于超高温的井下电源系统,其特征在于,所述系统包含:10. A downhole power supply system suitable for ultra-high temperature, characterized in that the system comprises: 如权利要求1-9中任一项所述的适用于超高温的井下电源装置;The downhole power supply device suitable for ultra-high temperature according to any one of claims 1-9; 高散热性外壳,其与所述适用于超高温的井下电源装置的金属骨架充分贴合,内部采用高导热硅胶灌封,以增加散热能力。The shell with high heat dissipation is fully fitted with the metal skeleton of the underground power supply device suitable for ultra-high temperature, and the interior is potted with high thermal conductivity silica gel to increase the heat dissipation capacity.
CN202110237557.7A 2021-03-04 2021-03-04 Downhole power supply device and system suitable for ultra-high temperature Pending CN115037137A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101228681A (en) * 2005-07-19 2008-07-23 凌特公司 Dual Input DC-DC Converter with Integrated Ideal Diode Function
CN204258634U (en) * 2014-12-23 2015-04-08 北京泰瑞博创科技有限公司 A kind of high temperature power module circuitry
CN110868076A (en) * 2019-11-15 2020-03-06 中国舰船研究设计中心 A DC-DC chopper device for ship area power distribution

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101228681A (en) * 2005-07-19 2008-07-23 凌特公司 Dual Input DC-DC Converter with Integrated Ideal Diode Function
CN204258634U (en) * 2014-12-23 2015-04-08 北京泰瑞博创科技有限公司 A kind of high temperature power module circuitry
CN110868076A (en) * 2019-11-15 2020-03-06 中国舰船研究设计中心 A DC-DC chopper device for ship area power distribution

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