CN114813502A - A multi-ring segment lining leakage test device and method thereof - Google Patents
A multi-ring segment lining leakage test device and method thereof Download PDFInfo
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Abstract
本发明公开了一种多环管片衬砌渗漏水试验装置及其方法,包括加水压系统;还包括衬砌模型和密封系统,密封系统包括密封钢壳,衬砌模型位于密封钢壳内,密封钢壳与衬砌模型之间形成加压密闭空腔,密封钢壳的侧面设置有注水孔、测试水压口和加压排气阀。本发明的试验方法步骤如下:(1)设备的组装;(2)模拟试验:a、无载荷测试;b、有荷载下测试。本发明的加水压系统通过注水孔对加压密闭空腔内注水加压,从而对衬砌模型施加外水压,该试验装置能够更加真实的模拟盾构隧道的地下水对管片衬砌作用环境,从而精准揭示管片渗漏水机制,使得整个装置的模拟试验更加的真实,有效提高试验装置的试验效果和效率。
The invention discloses a multi-ring segment lining water leakage test device and a method thereof, comprising a water pressure system; a lining model and a sealing system; the sealing system comprises a sealing steel shell, the lining model is located in the sealing steel shell, and the sealing system is sealed A pressurized sealed cavity is formed between the steel shell and the lining model, and the side of the sealed steel shell is provided with a water injection hole, a test water pressure port and a pressurized exhaust valve. The steps of the test method of the present invention are as follows: (1) assembling of equipment; (2) simulation test: a, test without load; b, test under load. The water pressure system of the present invention injects water into the pressurized airtight cavity through the water injection hole and pressurizes it, so as to apply external water pressure to the lining model. In this way, the leakage mechanism of the segment is accurately revealed, which makes the simulation test of the whole device more realistic, and effectively improves the test effect and efficiency of the test device.
Description
技术领域technical field
本发明属于管片试验技术领域,具体涉及一种多环管片衬砌渗漏水试验装置及其方法。The invention belongs to the technical field of segment testing, and in particular relates to a multi-ring segment lining water leakage test device and a method thereof.
背景技术Background technique
盾构隧道衬砌是由接头连接管片而成的多接缝结构,由于管片与弹性密封垫尺寸精度及拼装质量、不同荷载变形下的接缝张口及错台大小等诸多原因,导致接缝渗漏水已成为盾构隧道设施最常见病害之一。防渗堵漏作为盾构隧道设施养护中最主要的工作,极大增加了设施运营养护成本。因此,管片接头防水对于盾构隧道而言至关重要。但由于渗漏水原因复杂,接缝渗漏水机理尚不明晰,至今仍无法解决盾构隧道衬砌的渗漏水问题。对管片衬砌接缝进行渗漏水试验研究,对渗漏水预防及治理具有极大的意义。The shield tunnel lining is a multi-joint structure formed by connecting segments by joints. Due to the dimensional accuracy and assembly quality of segments and elastic gaskets, the opening of the joints under different loads and deformations, and the size of the staggered platform, the joints lead to Water leakage has become one of the most common diseases of shield tunnel facilities. Seepage prevention and plugging, as the most important task in the maintenance of shield tunnel facilities, greatly increases the cost of facility operation and maintenance. Therefore, the waterproofing of segment joints is very important for shield tunnels. However, due to the complex causes of water leakage, the mechanism of water leakage in joints is still unclear, and the problem of water leakage in shield tunnel linings has not been solved so far. It is of great significance for the prevention and treatment of water leakage to conduct experimental research on water leakage of segment lining joints.
发明内容SUMMARY OF THE INVENTION
本发明目的在于针对现有技术所存在的不足而提供一种多环管片衬砌渗漏水试验装置及其方法的技术方案,设计巧妙,结构简单合理,实用性强,加水压系统通过注水孔对加压密闭空腔内注水加压,从而对衬砌模型施加外水压,该试验装置能够更加真实的模拟盾构隧道的地下水对管片衬砌作用环境,从而精准揭示管片渗漏水机制,使得整个装置的模拟试验更加的真实,有效提高试验装置的试验效果和效率;本发明试验时,可同时模拟施工期拼装与运营期的不同变形,研究不同施工质量及衬砌变形下的管片外侧浸水情况及渗流路径,揭示管片衬砌接缝(纵缝与环缝)渗漏水机制,用于解决现有管片渗漏水模拟试验与实际工程情况不符的问题。The purpose of the present invention is to provide a technical scheme of a multi-ring segment lining water leakage test device and a method thereof in view of the deficiencies in the prior art. The design is ingenious, the structure is simple and reasonable, and the practicability is strong. The hole is pressurized with water in the pressurized closed cavity, thereby applying external water pressure to the lining model. The test device can more realistically simulate the environment where the groundwater of the shield tunnel acts on the lining of the segment, so as to accurately reveal the water leakage mechanism of the segment. , which makes the simulation test of the whole device more realistic, and effectively improves the test effect and efficiency of the test device; during the test of the present invention, it can simulate different deformations during the construction period and the operation period at the same time, and study the segment under different construction quality and lining deformation. The external water immersion and seepage path reveal the leakage mechanism of segment lining joints (longitudinal joints and circumferential joints), which is used to solve the problem that the existing segment leakage simulation test does not match the actual engineering situation.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种多环管片衬砌渗漏水试验装置,包括加水压系统;其特征在于:还包括衬砌模型和密封系统,密封系统包括密封钢壳,衬砌模型位于密封钢壳内,密封钢壳与衬砌模型之间形成加压密闭空腔,密封钢壳的侧面设置有注水孔、测试水压口和加压排气阀,注水孔、测试水压口与加压密闭空腔相连通,加水压力系统通过注水孔作用于加压密闭空腔;设计巧妙合理,通过测试水压口可以用于检测加压密闭空腔的水压情况,更有利于实际的测试试验,提高测试效率;该加压排气阀是双向阀门,一个通道用于排空气,另一个通道用于注水加压,通过加压排气阀的设计可以保证加压密闭空腔内的气体被排出,保证加水压力系统可以将水注入到加压密闭空腔内,注水时打开加压排气阀,加水压力系统通过注水孔往加压密闭空腔内注水,在加压密闭空腔内注满水后,将加压排气阀关闭,再通过加压排气阀注水施加水压,观察衬砌模型的漏水情况,检验衬砌模型的防水能力。A multi-ring segment lining water leakage test device, including a water pressure system; characterized in that: it also includes a lining model and a sealing system, the sealing system includes a sealing steel shell, the lining model is located in the sealing steel shell, and the sealing steel shell is connected with the sealing steel shell. A pressurized airtight cavity is formed between the lining models. The side of the sealed steel shell is provided with a water injection hole, a test water pressure port and a pressurized exhaust valve. The water injection hole and the test water pressure port are connected with the pressurized airtight cavity. The system acts on the pressurized airtight cavity through the water injection hole; the design is ingenious and reasonable, and the test water pressure port can be used to detect the water pressure of the pressurized airtight cavity, which is more conducive to the actual test test and improves the test efficiency; The exhaust valve is a two-way valve, one channel is used for air exhaust, and the other channel is used for water injection and pressure. The water is injected into the pressurized airtight cavity, and the pressurized exhaust valve is opened when the water is injected. The water pressure system injects water into the pressurized airtight cavity through the water injection hole. The air valve is closed, and the water pressure is applied through the pressurized exhaust valve, and the water leakage of the lining model is observed, and the waterproof ability of the lining model is checked.
进一步,密封钢壳包括对称拼接的两个半圆形钢壳,半圆形钢壳的两侧均设置有侧密封板,侧密封板上设置有侧螺栓孔,两个半圆形钢壳之间通过固定螺栓连接固定,固定螺栓穿过侧螺栓孔将对应两个侧密封板之间连接固定,将密封钢壳设计成两个半圆形钢壳,便于密封钢壳与衬砌模型之间的组装,两个半圆形钢壳之间通过侧密封板进行连接,采用侧螺栓孔与固定螺栓的配合实现对应两个侧密封板之间的连接固定,有效确保密封钢壳组装后的结构稳固性和结构强度,且拆装方便简单,便于操作。Further, the sealing steel shell includes two semi-circular steel shells that are symmetrically spliced. Both sides of the semi-circular steel shell are provided with side sealing plates, and side bolt holes are provided on the side sealing plates. The two side sealing plates are connected and fixed by fixing bolts, and the fixing bolts pass through the side bolt holes to connect and fix the corresponding two side sealing plates. During assembly, the two semi-circular steel shells are connected by the side sealing plates, and the connection and fixing between the corresponding two side sealing plates are realized by the cooperation of the side bolt holes and the fixing bolts, which effectively ensures the stable structure of the sealed steel shells after assembly. It is easy to disassemble and assemble, and easy to operate.
进一步,半圆形钢壳的顶面和底面均设置有端密封板,端密封板上设置有端螺栓孔,衬砌模型的顶面和底面均设置有连接孔,端螺栓孔与连接孔一一对应,半圆形钢壳通过连接螺栓与衬砌模型连接固定,连接螺栓穿过端螺栓孔连接在对应的连接孔内将端密封板与衬砌模型之间连接固定,上下两个端密封板与对应半圆形钢壳之间形成一个空腔,该空腔用于衬砌模型的放置,同时使得衬砌模型与密封钢壳之间形成加压密闭空腔,且端密封板可以用于端螺栓孔的设置,通过端螺栓孔、连接孔与连接螺栓的配合,实现衬砌模型与端密封板之间的连接固定,有效确保衬砌模型与密封钢壳之间的连接牢固性和可靠性,设计巧妙合理,安装拆卸方便简单。Further, the top and bottom surfaces of the semi-circular steel shell are provided with end sealing plates, the end sealing plates are provided with end bolt holes, the top and bottom surfaces of the lining model are provided with connecting holes, and the end bolt holes and the connecting holes are one by one. Correspondingly, the semi-circular steel shell is connected and fixed with the lining model through connecting bolts, and the connecting bolts are connected through the end bolt holes in the corresponding connecting holes to connect and fix the end sealing plate and the lining model, and the upper and lower end sealing plates are connected to the corresponding A cavity is formed between the semi-circular steel shells, which is used for the placement of the lining model, and a pressurized closed cavity is formed between the lining model and the sealing steel shell, and the end sealing plate can be used for the end bolt holes. Setting, through the cooperation of the end bolt holes, the connecting holes and the connecting bolts, the connection and fixation between the lining model and the end sealing plate is realized, which effectively ensures the firmness and reliability of the connection between the lining model and the sealing steel shell. The design is ingenious and reasonable. Easy to install and remove.
进一步,半圆形钢壳、侧密封板和端密封板为一体成型结构,采用一体成型结构的设计可以保证整体结构强度,同时也可以便于实际的加工成型,而且一体成型结构可以减少连接交接缝,使得密封钢壳与衬砌模型之间所形成的加压密闭空腔的密封性能更好,从而提高实际试验测量数据的精准性。Further, the semi-circular steel shell, the side sealing plate and the end sealing plate are integrally formed. The design of the integrally formed structure can ensure the overall structural strength, and at the same time, it can facilitate the actual processing and forming, and the integrally formed structure can reduce the connection and handover. The sealing performance of the pressurized airtight cavity formed between the sealed steel shell and the lining model is better, thereby improving the accuracy of the actual test measurement data.
进一步,衬砌模型由管环拼接而成,管环由管片拼接而成,相邻管片之间设置有橡胶密封垫,管片之间通过螺栓连接形成管环,管环之间再上下叠加配合螺栓固定形成衬砌模型,组装拼接方便简单,且相邻管片之间设置了橡胶密封垫,确保衬砌模型的拼装质量。Further, the lining model is formed by splicing pipe rings, the pipe rings are formed by splicing pipe pieces, rubber gaskets are arranged between adjacent pipe pieces, the pipe pieces are connected by bolts to form pipe rings, and the pipe rings are superimposed up and down. The lining model is formed by fixing with bolts, and the assembly and splicing are convenient and simple, and a rubber gasket is set between the adjacent segments to ensure the assembly quality of the lining model.
进一步,密封系统还包括止水密封垫,止水密封垫包括上密封环圈、下密封环圈和密封条,密封条连接在上密封环圈与下密封环圈之间,上密封环圈位于衬砌模型顶面与端密封板的接触处,下密封环圈位于衬砌模型底面与端密封板的接触处,对应连接的两个侧密封板之间均设置有密封条,通过上密封环圈、下密封环圈对衬砌模型与端密封板之间的接触处进行密封紧固,通过密封条对两个半圆形钢壳之间的连接处进行密封紧固,使得密封钢壳与衬砌模型之间所形成的加压密闭空腔的密封性更好,从而提高实际的试验精准度。Further, the sealing system also includes a water-stop sealing gasket, the water-stop sealing gasket includes an upper sealing ring, a lower sealing ring and a sealing strip, the sealing strip is connected between the upper sealing ring and the lower sealing ring, and the upper sealing ring is located in the upper sealing ring. At the contact point between the top surface of the lining model and the end sealing plate, the lower sealing ring is located at the contact point between the bottom surface of the lining model and the end sealing plate. The lower sealing ring seals and tightens the contact between the lining model and the end sealing plate, and seals and tightens the connection between the two semi-circular steel shells through the sealing strip, so that the sealing steel shell and the lining model are sealed and tightened. The sealing performance of the pressurized airtight cavity formed between them is better, thereby improving the actual test accuracy.
进一步,端密封板和侧密封板上均设置有凹槽,位于端密封板上的凹槽用于上密封环圈或下密封环圈的嵌入安装,位于侧密封板上的凹槽用于密封条的嵌入安装,设计巧妙合理,通过在端密封板和侧密封板上设置凹槽,采用凹槽用于止水密封垫的安装定位,使得实际的组装拼装更加的方便简单,保证止水密封垫的精准定位,确保止水密封垫的密封效果。Further, grooves are provided on both the end sealing plate and the side sealing plate, the groove on the end sealing plate is used for the embedded installation of the upper sealing ring or the lower sealing ring, and the groove on the side sealing plate is used for sealing. The embedded installation of the strip is ingenious and reasonable in design. By setting grooves on the end sealing plate and the side sealing plate, the grooves are used for the installation and positioning of the water-proof gasket, which makes the actual assembly more convenient and simple, and ensures the water-proof sealing. The precise positioning of the gasket ensures the sealing effect of the water-stop gasket.
进一步,上密封环圈、下密封环圈与密封条为一体成型结构,止水密封垫采用一体成型结构的设计,既可以便于实际的加工成型,又可以确保止水密封垫的密封效果。Further, the upper sealing ring, the lower sealing ring and the sealing strip are integrally formed.
基于上述的一种多环管片衬砌渗漏水试验装置的试验方法,包括如下步骤:Based on the above-mentioned test method of a multi-ring segment lining water leakage test device, the method includes the following steps:
(1)设备的组装:(1) Assembly of the equipment:
a、根据隧道衬砌进行衬砌模型的组装,采用管片拼装组成管环,管片与管片之间通过螺栓组装,并且在相邻管片之间设置橡胶密封垫,再将组装好的若干管环之间通过螺栓组装连接,形成衬砌模型,并且根据设计要求在衬砌模型的顶端和底端预设螺栓孔;管片与管片之间拼装形成管环,再将若干管环通过螺栓组装形成衬砌模型,组装拼装方便简单,且相邻管片之间设置了橡胶密封垫,有效确保衬砌模型的拼装质量;a. The lining model is assembled according to the lining of the tunnel, and the pipe segments are assembled to form a pipe ring. The segments are assembled with bolts, and rubber gaskets are set between adjacent segments, and then several assembled pipes are assembled. The rings are assembled and connected by bolts to form a lining model, and bolt holes are preset at the top and bottom ends of the lining model according to the design requirements; pipe rings are assembled between segments and segments, and then several pipe rings are assembled by bolts to form The lining model is easy to assemble and assemble, and a rubber gasket is set between the adjacent segments to effectively ensure the assembly quality of the lining model;
b、在衬砌模型上安装止水密封垫,使得上密封环圈和下密封环圈上预留的孔与衬砌模型两端的预设螺栓孔相对应,再组装外部的密封钢壳,将半圆形钢壳两端的端螺栓孔与衬砌模型上预留的螺栓孔对应,并通过连接螺栓将半圆形钢壳与衬砌模型固定,同时上密封环圈、下密封环圈正好嵌入在对应端密封板的凹槽内,密封条正好嵌入在侧密封板上的凹槽内,而两个半圆形钢壳之间则通过侧密封板预留的侧螺栓孔,配合固定螺栓将两个半圆形钢壳之间连接组装,形成加压密闭空腔;将密封钢壳设计成两个半圆形钢壳,设计巧妙,组装方便简单,易操作,半圆形钢壳与衬砌模型之间通过预留的端螺栓孔和螺栓孔实现精准定位,再配合连接螺栓将两者之间连接固定,而两个半圆形钢壳之间通过预留的侧螺栓孔配合固定螺栓连接固定,有确保连接牢固性和可靠性,并且密封钢壳与衬砌模型之间还设有止水密封垫,上密封环圈、下密封环圈遮挡在衬砌模型与密封钢壳的接触端,而密封条则遮挡在两个半圆形钢壳的连接处,使得密封钢壳与衬砌模型之间所形成的加压密闭空腔的密封性更好,并且止水密封垫是整体结构,可以有效确保实际的密封效果,提高实际的试验精准度;b. Install the water-stop gasket on the lining model, so that the reserved holes on the upper sealing ring and the lower sealing ring correspond to the preset bolt holes at both ends of the lining model, and then assemble the outer sealing steel shell, and place the semicircle The end bolt holes at both ends of the shaped steel shell correspond to the bolt holes reserved on the lining model, and the semi-circular steel shell and the lining model are fixed by connecting bolts. At the same time, the upper sealing ring and the lower sealing ring are just embedded in the corresponding end seal In the groove of the plate, the sealing strip is just embedded in the groove of the side sealing plate, and the two semicircular steel shells pass through the side bolt holes reserved on the side sealing plate. The steel shells are connected and assembled to form a pressurized airtight cavity; the sealed steel shell is designed into two semi-circular steel shells, which are ingeniously designed, easy to assemble and easy to operate, and the semi-circular steel shell and the lining model pass through The reserved end bolt holes and bolt holes can achieve accurate positioning, and then cooperate with connecting bolts to connect and fix the two, while the two semi-circular steel shells are connected and fixed by reserved side bolt holes and fixed bolts, ensuring that The connection is firm and reliable, and there is also a water-stop gasket between the sealing steel shell and the lining model. The upper sealing ring and the lower sealing ring cover the contact end between the lining model and the sealing steel shell, and the sealing strip covers it. At the connection of the two semi-circular steel shells, the sealing performance of the pressurized airtight cavity formed between the sealing steel shell and the lining model is better, and the water-stop gasket is an integral structure, which can effectively ensure the actual sealing effect, improve the actual test accuracy;
c、将加水压系统与注水孔、加压排气阀之间连接,再在衬砌模型的内部中空位置处安装模拟衬砌模型不同变形的荷载加载装置;c. Connect the water pressure system with the water injection hole and the pressurized exhaust valve, and then install a load loading device that simulates different deformations of the lining model at the inner hollow position of the lining model;
(2)模拟试验:(2) Simulation test:
a、无荷载测试:a. No load test:
①打开加压排气阀,加水压系统通过注水孔对加压密闭空腔内进行注水操作,直至加压密闭空腔内注满水,关闭加压排气阀,再通过加压排气阀对加压密闭空腔内继续注水加压,并观察衬砌模型的漏水情况,检验衬砌模型的防水性能,测试结束后通过注水孔将加压密闭空腔内的水排出;①Open the pressurized exhaust valve, the water pressure system injects water into the pressurized airtight cavity through the water injection hole, until the pressurized airtight cavity is filled with water, close the pressurized air exhaust valve, and then exhaust through the pressurized air. The valve continues to inject water into the pressurized airtight cavity, observe the water leakage of the lining model, and check the waterproof performance of the lining model. After the test, the water in the pressurized airtight cavity is discharged through the water injection hole;
②调节衬砌模型的管片上的螺栓,对衬砌模型的管片错台或张开量进行调节以模拟管片拼装的不同状态,再重复上述步骤①,对该状态下的衬砌模型进行加压测试防水能力;②Adjust the bolts on the segments of the lining model, adjust the staggering or opening of the segments of the lining model to simulate different states of segment assembly, and repeat the
③重复上述步骤②至少两次;③ Repeat the
在无荷载的情况下进行测试试验,并通过调整衬砌模型上管片的螺栓,对衬砌模型的管片错台或张开量进行调节,实现多次测试,使得该测试可以模拟盾构隧道管片不同的张开量和错位量,再配合加水压系统模型盾构衬砌在不同工况下的抗渗能力,有效提高提高试验数据的准确性和可靠性,提高实际的科研效率,且该测试可以同时对盾构隧道衬砌的纵缝、环缝进行同步测试,实现盾构隧道衬砌横向和纵向上两个维度上的抗渗测试,有效提高试验效率;The test is carried out under the condition of no load, and by adjusting the bolts of the segment on the lining model, the staggering or opening of the segment of the lining model is adjusted to achieve multiple tests, so that the test can simulate the different segments of the shield tunnel. The amount of opening and dislocation, combined with the impermeability of the shield lining of the water pressure system model under different working conditions, can effectively improve the accuracy and reliability of the test data, and improve the actual scientific research efficiency, and the test can be used at the same time. Simultaneous testing of longitudinal joints and circumferential joints of shield tunnel linings to achieve impermeability tests in both horizontal and vertical dimensions of shield tunnel linings, effectively improving test efficiency;
b、有荷载下测试:b. Test under load:
①荷载加载装置启动,对衬砌模型内侧施加推压荷载,使其发生结构变形以模拟施工荷载及土水压作用下的隧道变形,再打开加压排气阀,加水压系统通过注水孔对加压密闭空腔内进行注水操作,直至加压密闭空腔内注满水,关闭加压排气阀,再通过加压排气阀对加压密闭空腔内继续注水加压,并观察衬砌模型的漏水情况,检验衬砌模型的防水性能,实验结束后通过注水孔将加压密闭空腔内的水排出;① The load loading device is started, and a pushing load is applied to the inner side of the lining model to cause structural deformation to simulate the tunnel deformation under the action of construction load and soil and water pressure, and then open the pressurized exhaust valve, and the water pressure system passes through the water injection hole. Carry out the water injection operation in the pressurized airtight cavity until the pressurized airtight cavity is filled with water, close the pressurized exhaust valve, and then continue to inject water and pressurize the pressurized airtight cavity through the pressurized air exhaust valve, and observe the lining The water leakage of the model is checked, and the waterproof performance of the lining model is checked. After the experiment, the water in the pressurized airtight cavity is discharged through the water injection hole;
②调节荷载加载装置对衬砌模型施加的荷载值,再重复上述步骤①,进行加压测试防水能力,检验在不同荷载变形下的衬砌模型的防水性能;②Adjust the load value applied by the load loading device to the lining model, and repeat the
③重复上述步骤②至少两次;③ Repeat the
④调节衬砌模型的管片上的螺栓,对衬砌模型的管片错台或张开量进行调节以模拟管片拼装的不同状态,再重复上述步骤①至步骤②的过程,对该状态下的衬砌模型进行加压测试防水能力;④Adjust the bolts on the segments of the lining model, and adjust the staggering or opening of the segments of the lining model to simulate different states of segment assembly, and then repeat the process from
⑤重复上述步骤④至少两次。⑤ Repeat the above step ④ at least twice.
在有荷载的情况下进行测试试验,从而模型内部荷载作用下发生变形管环的渗漏情况,并且对内部的荷载数值进行调整,测量在不同内部荷载下的衬砌模型的防水性能,并且在荷载下,通过调整衬砌模型上管片的螺栓,对衬砌模型的管片错台或张开量进行调节,模拟在相同张开量或错位量下、不同内荷载的盾构隧道衬砌的抗渗性能。The test test is carried out under load, so that the leakage of the deformed pipe ring occurs under the internal load of the model, and the internal load value is adjusted to measure the waterproof performance of the lining model under different internal loads, and under the load By adjusting the bolts of the segment on the lining model, the dislocation or opening of the segment of the lining model is adjusted to simulate the impermeability of the shield tunnel lining under the same opening or dislocation and different internal loads.
本发明由于采用了上述技术方案,具有以下有益效果:The present invention has the following beneficial effects due to the adoption of the above-mentioned technical solutions:
本发明设计巧妙,结构简单合理,实用性强,加水压系统通过注水孔对加压密闭空腔内注水加压,从而对衬砌模型施加外水压,该试验装置能够更加真实的模拟盾构隧道的地下水对管片衬砌作用环境,从而精准揭示管片渗漏水机制,使得整个装置的模拟试验更加的真实,有效提高试验装置的试验效果和效率。本发明中的密封钢壳拆分为两个半圆形钢壳,从而便于实际的组装拼接,便于操作,而且采用了一体成型结构的止水密封垫,确保实际的密封效果,提高模拟测试的准确性,提高科研效率。The invention has ingenious design, simple and reasonable structure, and strong practicability. The water pressure system injects water into the pressurized airtight cavity through the water injection hole to pressurize water, thereby applying external water pressure to the lining model, and the test device can simulate the shield more realistically. The groundwater in the tunnel acts on the lining of the segment, thereby accurately revealing the water leakage mechanism of the segment, making the simulation test of the entire device more realistic, and effectively improving the test effect and efficiency of the test device. The sealing steel shell in the present invention is split into two semi-circular steel shells, which is convenient for actual assembly and splicing, and is convenient for operation. Moreover, a water-stop sealing gasket with an integrally formed structure is adopted to ensure the actual sealing effect and improve the performance of the simulation test. accuracy and improve scientific research efficiency.
本发明可同时模拟施工期拼装与运营期的不同变形,研究不同施工质量及衬砌变形下的管片外侧浸水情况及渗流路径,揭示管片衬砌接缝(纵缝与环缝) 渗漏水机制,用于解决现有管片渗漏水模拟试验与实际工程情况不符的问题。与现有技术中的试验装置相比本发明的装置简单,试验模拟更加的真实。本发明试验时,在各部件组装好后,打开加压排气阀,加水压力系统通过注水孔往加压密闭空腔内注水,在加压密闭空腔内注满水后,将加压排气阀关闭,再通过加压排气阀注水施加水压,观察衬砌模型的漏水情况,检验衬砌模型的防水能力,并且通过调节管片上的螺栓,可以改变管片错台或张开量,再加压测试防水能力,模拟测试衬砌模型在不同工况下的抗渗能力,且还可以对衬砌模型内施加内荷载,在内荷载的情况下对衬砌模型的防水能力进行再测试,本发明通过多种参数下的模拟测试,为隧道工程接缝抗渗精细化设计提供定量参考依据。而且本发明采用多环管片进行研究,能够一同研究管环与管环之间、管片与管片之间的渗漏水情况,有效提高科研效率。The invention can simultaneously simulate different deformations in the construction period and the operation period, study the water immersion and seepage path of the outer side of the segment under different construction quality and lining deformation, and reveal the leakage mechanism of the segment lining joints (longitudinal joints and circumferential joints). , which is used to solve the problem that the existing simulation test of leakage water of the segment does not match the actual engineering situation. Compared with the test device in the prior art, the device of the present invention is simple, and the test simulation is more realistic. During the test of the present invention, after the components are assembled, the pressurized exhaust valve is opened, and the water pressure system injects water into the pressurized airtight cavity through the water injection hole. Close the air valve, apply water pressure through the pressurized exhaust valve, observe the water leakage of the lining model, check the waterproof ability of the lining model, and adjust the bolts on the segment to change the misalignment or opening of the segment, and then pressurize Test the waterproof ability, simulate and test the impermeability of the lining model under different working conditions, and also apply an internal load to the lining model, and re-test the waterproof ability of the lining model under the condition of internal load. The simulation test under the parameters provides a quantitative reference for the refinement design of the joint impermeability of the tunnel project. In addition, the present invention adopts multi-ring segment for research, which can study the water leakage between the tube rings and the segment and the segment together, thereby effectively improving the efficiency of scientific research.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为本发明中衬砌模型与密封钢壳组装后的结构示意图;Fig. 1 is the structural representation after the lining model and the sealing steel shell are assembled in the present invention;
图2为本发明中衬砌模型的结构示意图;Fig. 2 is the structural representation of the lining model in the present invention;
图3为本发明中止水密封垫在密封钢壳内的安装结构示意图;3 is a schematic diagram of the installation structure of the water-stop gasket in the sealed steel shell according to the present invention;
图4为本发明中半圆形钢壳的结构示意图;Fig. 4 is the structural representation of the semicircular steel shell in the present invention;
图5为本发明中止水密封垫的结构示意图;Fig. 5 is the structural representation of the water-stop sealing gasket in the present invention;
图6为图1的竖剖结构示意图;Fig. 6 is the vertical sectional structure schematic diagram of Fig. 1;
图7为图1的横剖结构示意图。FIG. 7 is a schematic cross-sectional structure diagram of FIG. 1 .
图中:1-衬砌模型;2-凹槽;3-密封钢壳;4-加压密闭空腔;5-注水孔;6- 测试水压口;7-加压排气阀;8-半圆形钢壳;9-侧密封板;10-侧螺栓孔;11-端密封板;12-端螺栓孔;13-连接孔;14-管环;15-管片;16-止水密封垫;17-上密封环圈;18-下密封环圈;19-密封条。In the picture: 1- Lining model; 2- Groove; 3- Sealed steel shell; 4- Pressurized airtight cavity; 5- Water injection hole; 6- Test water pressure port; 7- Pressurized exhaust valve; 8- Half Round steel shell; 9-side sealing plate; 10-side bolt hole; 11-end sealing plate; 12-end bolt hole; 13-connecting hole; 14-pipe ring; 15-pipe; 16-waterproof gasket ; 17-upper sealing ring; 18-lower sealing ring; 19-seal.
具体实施方式Detailed ways
如图1至图7所示,为本发明一种多环管片衬砌渗漏水试验装置,包括加水压系统;还包括衬砌模型1和密封系统,密封系统包括密封钢壳3,衬砌模型1位于密封钢壳3内,密封钢壳3与衬砌模型1之间形成加压密闭空腔4,密封钢壳3的侧面设置有注水孔5、测试水压口6和加压排气阀7,注水孔5、测试水压口6与加压密闭空腔4相连通,加水压力系统通过注水孔5作用于加压密闭空腔4;设计巧妙合理,通过测试水压口6可以用于检测加压密闭空腔4的水压情况,更有利于实际的测试试验,提高测试效率;该加压排气阀7是双向阀门,一个通道用于排空气,另一个通道用于注水加压,通过加压排气阀7的设计可以保证加压密闭空腔4内的气体被排出,保证加水压力系统可以将水注入到加压密闭空腔4内,注水时打开加压排气阀7,加水压力系统通过注水孔5往加压密闭空腔4内注水,在加压密闭空腔4内注满水后,将加压排气阀7关闭,再通过加压排气阀7注水施加水压,观察衬砌模型1的漏水情况,检验衬砌模型1的防水能力。As shown in Figures 1 to 7, it is a multi-ring segment lining water leakage test device of the present invention, including a water pressure system; also a
密封钢壳3包括对称拼接的两个半圆形钢壳8,半圆形钢壳8的两侧均设置有侧密封板9,侧密封板9上设置有侧螺栓孔10,两个半圆形钢壳8之间通过固定螺栓连接固定,固定螺栓穿过侧螺栓孔10将对应两个侧密封板9之间连接固定,将密封钢壳3设计成两个半圆形钢壳8,便于密封钢壳3与衬砌模型1之间的组装,两个半圆形钢壳8之间通过侧密封板9进行连接,采用侧螺栓孔10 与固定螺栓的配合实现对应两个侧密封板9之间的连接固定,有效确保密封钢壳3组装后的结构稳固性和结构强度,且拆装方便简单,便于操作。The sealed
半圆形钢壳8的顶面和底面均设置有端密封板11,端密封板11上设置有端螺栓孔12,衬砌模型1的顶面和底面均设置有连接孔13,端螺栓孔12与连接孔13一一对应,半圆形钢壳8通过连接螺栓与衬砌模型1连接固定,连接螺栓穿过端螺栓孔12连接在对应的连接孔13内将端密封板11与衬砌模型1之间连接固定,上下两个端密封板11与对应半圆形钢壳8之间形成一个空腔,该空腔用于衬砌模型1的放置,同时使得衬砌模型1与密封钢壳3之间形成加压密闭空腔4,且端密封板11可以用于端螺栓孔12的设置,通过端螺栓孔12、连接孔13与连接螺栓的配合,实现衬砌模型1与端密封板11之间的连接固定,有效确保衬砌模型1与密封钢壳3之间的连接牢固性和可靠性,设计巧妙合理,安装拆卸方便简单。The top and bottom surfaces of the
半圆形钢壳8、侧密封板9和端密封板11为一体成型结构,采用一体成型结构的设计可以保证整体结构强度,同时也可以便于实际的加工成型,而且一体成型结构可以减少连接交接缝,使得密封钢壳3与衬砌模型1之间所形成的加压密闭空腔4的密封性能更好,从而提高实际试验测量数据的精准性。The
衬砌模型1由管环14拼接而成,管环14由管片15拼接而成,相邻管片15 之间设置有橡胶密封垫,管片15之间通过螺栓连接形成管环14,管环14之间再上下叠加配合螺栓固定形成衬砌模型1,组装拼接方便简单,且相邻管片15 之间设置了橡胶密封垫,确保衬砌模型1的拼装质量。The
密封系统还包括止水密封垫16,止水密封垫16包括上密封环圈17、下密封环圈18和密封条19,密封条19连接在上密封环圈17与下密封环圈18之间,上密封环圈17位于衬砌模型1顶面与端密封板11的接触处,下密封环圈18位于衬砌模型1底面与端密封板11的接触处,对应连接的两个侧密封板9之间均设置有密封条19,通过上密封环圈17、下密封环圈18对衬砌模型1与端密封板11之间的接触处进行密封紧固,通过密封条19对两个半圆形钢壳8之间的连接处进行密封紧固,使得密封钢壳3与衬砌模型1之间所形成的加压密闭空腔4的密封性更好,从而提高实际的试验精准度。The sealing system also includes a water-
端密封板11和侧密封板9上均设置有凹槽2,位于端密封板11上的凹槽2 用于上密封环圈17或下密封环圈18的嵌入安装,位于侧密封板9上的凹槽2 用于密封条19的嵌入安装,设计巧妙合理,通过在端密封板11和侧密封板9 上设置凹槽2,采用凹槽2用于止水密封垫16的安装定位,使得实际的组装拼装更加的方便简单,保证止水密封垫16的精准定位,确保止水密封垫16的密封效果。The
上密封环圈17、下密封环圈18与密封条19为一体成型结构,止水密封垫 16采用一体成型结构的设计,既可以便于实际的加工成型,又可以确保止水密封垫16的密封效果。The
基于上述的一种多环管片衬砌渗漏水试验装置的试验方法,包括如下步骤:Based on the above-mentioned test method of a multi-ring segment lining water leakage test device, the method includes the following steps:
(1)设备的组装:(1) Assembly of the equipment:
a、根据隧道衬砌进行衬砌模型1的组装,采用管片15拼装组成管环14,管片15与管片15之间通过螺栓组装,并且在相邻管片15之间设置橡胶密封垫,再将组装好的若干管环14之间通过螺栓组装连接,形成衬砌模型1,并且根据设计要求在衬砌模型1的顶端和底端预设螺栓孔;管片15与管片15之间拼装形成管环14,再将若干管环14通过螺栓组装形成衬砌模型1,组装拼装方便简单,且相邻管片15之间设置了橡胶密封垫,有效确保衬砌模型1的拼装质量;a. Assemble the
b、在衬砌模型1上安装止水密封垫16,使得上密封环圈17和下密封环圈 18上预留的孔与衬砌模型1两端的预设螺栓孔相对应,再组装外部的密封钢壳 3,将半圆形钢壳8两端的端螺栓孔12与衬砌模型1上预留的螺栓孔对应,并通过连接螺栓将半圆形钢壳8与衬砌模型1固定,同时上密封环圈17、下密封环圈18正好嵌入在对应端密封板11的凹槽2内,密封条19正好嵌入在侧密封板9上的凹槽2内,而两个半圆形钢壳8之间则通过侧密封板9预留的侧螺栓孔10,配合固定螺栓将两个半圆形钢壳8之间连接组装,形成加压密闭空腔4;将密封钢壳3设计成两个半圆形钢壳8,设计巧妙,组装方便简单,易操作,半圆形钢壳8与衬砌模型1之间通过预留的端螺栓孔12和螺栓孔实现精准定位,再配合连接螺栓将两者之间连接固定,而两个半圆形钢壳8之间通过预留的侧螺栓孔10配合固定螺栓连接固定,有确保连接牢固性和可靠性,并且密封钢壳 3与衬砌模型1之间还设有止水密封垫16,上密封环圈17、下密封环圈18遮挡在衬砌模型1与密封钢壳3的接触端,而密封条19则遮挡在两个半圆形钢壳8 的连接处,使得密封钢壳3与衬砌模型1之间所形成的加压密闭空腔4的密封性更好,并且止水密封垫16是整体结构,可以有效确保实际的密封效果,提高实际的试验精准度;b. Install the water-
c、将加水压系统与注水孔5、加压排气阀7之间连接,再在衬砌模型1的内部中空位置处安装模拟衬砌模型不同变形的荷载加载装置;c. Connect the water pressure system with the
(2)模拟试验:(2) Simulation test:
a、无荷载测试:a. No load test:
①打开加压排气阀7,加水压系统通过注水孔5对加压密闭空腔4内进行注水操作,直至加压密闭空腔4内注满水,关闭加压排气阀7,再通过加压排气阀 7对加压密闭空腔4内继续注水加压,并观察衬砌模型1的漏水情况,检验衬砌模型1的防水性能,测试结束后通过注水孔5将加压密闭空腔4内的水排出;①Open the
②调节衬砌模型1的管片15上的螺栓,对衬砌模型1的管片15错台或张开量进行调节以模拟管片15拼装的不同状态,再重复上述步骤①,对该状态下的衬砌模型1进行加压测试防水能力;②Adjust the bolts on the
③重复上述步骤②至少两次;③ Repeat the
在无荷载的情况下进行测试试验,并通过调整衬砌模型1上管片15的螺栓,对衬砌模型1的管片15错台或张开量进行调节,实现多次测试,使得该测试可以模拟盾构隧道管片15不同的张开量和错位量,再配合加水压系统模型盾构衬砌在不同工况下的抗渗能力,有效提高提高试验数据的准确性和可靠性,提高实际的科研效率,且该测试可以同时对盾构隧道衬砌的纵缝、环缝进行同步测试,实现盾构隧道衬砌横向和纵向上两个维度上的抗渗测试,有效提高试验效率;The test is carried out under no load, and by adjusting the bolts of the
b、有荷载下测试:b. Test under load:
①荷载加载装置启动,对衬砌模型1内侧施加推压荷载,使其发生结构变形以模拟施工荷载及土水压作用下的隧道变形,再打开加压排气阀7,加水压系统通过注水孔5对加压密闭空腔4内进行注水操作,直至加压密闭空腔4内注满水,关闭加压排气阀7,再通过加压排气阀7对加压密闭空腔4内继续注水加压,并观察衬砌模型1的漏水情况,检验衬砌模型1的防水性能,实验结束后通过注水孔5将加压密闭空腔4内的水排出;① The load loading device is started, and a pushing load is applied to the inner side of the
②调节荷载加载装置对衬砌模型1施加的荷载值,再重复上述步骤①,进行加压测试防水能力,检验在不同荷载变形下的衬砌模型1的防水性能;②Adjust the load value applied by the load loading device to the
③重复上述步骤②至少两次;③ Repeat the
④调节衬砌模型1的管片15上的螺栓,对衬砌模型1的管片15错台或张开量进行调节以模拟管片15拼装的不同状态,再重复上述步骤①至步骤②的过程,对该状态下的衬砌模型1进行加压测试防水能力;④Adjust the bolts on the
⑤重复上述步骤④至少两次。⑤ Repeat the above step ④ at least twice.
在有荷载的情况下进行测试试验,从而模型内部荷载作用下发生变形管环 14的渗漏情况,并且对内部的荷载数值进行调整,测量在不同内部荷载下的衬砌模型1的防水性能,并且在荷载下,通过调整衬砌模型1上管片15的螺栓,对衬砌模型1的管片15错台或张开量进行调节,模拟在相同张开量或错位量下、不同内荷载的盾构隧道衬砌的抗渗性能。The test test is carried out under load, so that the leakage of the
本发明可同时模拟施工期拼装与运营期的不同变形,研究不同施工质量及衬砌变形下的管片15外侧浸水情况及渗流路径,揭示管片15衬砌接缝(纵缝与环缝)渗漏水机制,用于解决现有管片15渗漏水模拟试验与实际工程情况不符的问题。与现有技术中的试验装置相比本发明的装置简单,试验模拟更加的真实。本发明试验时,在各部件组装好后,打开加压排气阀7,加水压力系统通过注水孔5往加压密闭空腔4内注水,在加压密闭空腔4内注满水后,将加压排气阀7关闭,再通过加压排气阀7注水施加水压,观察衬砌模型1的漏水情况,检验衬砌模型1的防水能力,并且通过调节管片15上的螺栓,可以改变管片15错台或张开量,再加压测试防水能力,模拟测试衬砌模型1在不同工况下的抗渗能力,且还可以对衬砌模型1内施加内荷载,在内荷载的情况下对衬砌模型1的防水能力进行再测试,本发明通过多种参数下的模拟测试,为隧道工程接缝抗渗精细化设计提供定量参考依据。而且本发明采用多环管片15进行研究,能够一同研究管环14与管环14之间、管片15与管片15之间的渗漏水情况,有效提高科研效率。The invention can simultaneously simulate different deformations in the construction period and the operation period, study the water immersion and seepage path of the outer side of the
本发明中通过改变密封钢壳3、止水密封垫16的形状,可用于圆形、方形等不同形状的结构渗漏水试验。且本发明中通过改变端密封板11的固定方式,可用于混凝土等其他不同材料结构渗漏水试验。In the present invention, by changing the shape of the sealing
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为实现基本相同的技术效果,所作出地简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements, or modifications made based on the present invention to achieve substantially the same technical effect are all included in the protection scope of the present invention.
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