CN114781133A - A design method of vacuum interrupter based on multi-dimensional analysis - Google Patents
A design method of vacuum interrupter based on multi-dimensional analysis Download PDFInfo
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Abstract
本发明公开了一种基于多维度分析的真空灭弧室设计方法,包括:分别对西门子单节瓷壳灭弧室、西门子双节瓷壳灭弧室、宝光股份单节瓷壳灭弧室和宝光股份双节瓷壳灭弧室进行电场计算,并通过施加电压分别进行灭弧室电场仿真;根据电场计算结果和仿真结果从选取真空灭弧室,并通过计算参数对真空灭弧室进行总装设计;设置限值,对真空灭弧室进行X射线试验,若试验结果不满足限值要求,则调节辐射仪器的读数,直至满足要求;本发明从电场分析、材料性能分析、波纹管寿命分析、工艺性能分析等多个维度进行分析,为真空灭弧室设计提供依据,设计的真空灭弧室满足高技术性能要求。
The invention discloses a method for designing a vacuum interrupter based on multi-dimensional analysis. He Baoguang Co., Ltd. carries out electric field calculation for the double-section ceramic shell arc extinguishing chamber, and simulates the electric field of the arc extinguishing chamber respectively by applying voltage; according to the electric field calculation results and simulation results, select the vacuum arc extinguishing chamber, and calculate the parameters for the vacuum arc extinguishing chamber. Carry out the final assembly design; set the limit value, carry out the X-ray test on the vacuum interrupter, if the test result does not meet the limit value requirement, adjust the reading of the radiation instrument until the requirement is met; Life analysis, process performance analysis and other dimensions are analyzed to provide a basis for the design of the vacuum interrupter. The designed vacuum interrupter meets the high technical performance requirements.
Description
技术领域technical field
本发明涉及真空灭弧室的技术领域,尤其涉及一种基于多维度分析的真空灭弧室设计方法。The invention relates to the technical field of vacuum interrupters, in particular to a method for designing a vacuum interrupter based on multi-dimensional analysis.
背景技术Background technique
基于换流变压器因极高的可靠性及高技术性能要求,对真空灭弧室的设计与制造提出了更高的要求。Based on the extremely high reliability and high technical performance requirements of converter transformers, higher requirements are put forward for the design and manufacture of vacuum interrupters.
从产品电寿命、机械寿命、型式试验等方面分析,真空灭弧室的开发存在以下几方面设计难点:难点1:额定电压6kV、额定电流1300A条件下,电寿命要求高达36万次。难点2:额定开距5.5mm下的机械寿命要求高达150万次,且机械寿命试验条件苛刻1次/5s。难点3:型式试验条件严苛,试验难度巨大。产品因长的电寿命、长的机械寿命,苛刻的型式试验条件及产品使用场合的特殊性,对真空灭弧室的可靠性要求极高。产品从结构设计、性能参数、材料特性、工艺保障等多方面有待突破。From the analysis of product electrical life, mechanical life, type test, etc., the development of vacuum interrupter has the following design difficulties: Difficulty 1: Under the conditions of rated voltage 6kV and rated current 1300A, the electrical life requirement is as high as 360,000 times. Difficulty 2: The mechanical life requirement under the rated distance of 5.5mm is as high as 1.5 million times, and the mechanical life test conditions are harsh 1 time/5s. Difficulty 3: The type test conditions are severe and the test is very difficult. Due to the long electrical life, long mechanical life, harsh type test conditions and the particularity of the product application, the product has extremely high requirements on the reliability of the vacuum interrupter. The product needs to be broken through in terms of structural design, performance parameters, material characteristics, process guarantee and other aspects.
发明内容SUMMARY OF THE INVENTION
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the application to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions should not be used to limit the scope of the invention.
鉴于上述现有存在的问题,提出了本发明。The present invention has been proposed in view of the above-mentioned existing problems.
为解决上述技术问题,本发明提供如下技术方案,包括:分别对西门子单节瓷壳灭弧室、西门子双节瓷壳灭弧室、宝光股份单节瓷壳灭弧室和宝光股份双节瓷壳灭弧室进行电场计算,并通过施加电压分别进行灭弧室电场仿真;根据电场计算结果和仿真结果从选取真空灭弧室,并通过计算参数对真空灭弧室进行总装设计;设置限值,对真空灭弧室进行X射线试验,若试验结果不满足限值要求,则调节辐射仪器的读数,直至满足要求。In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions, which include: the Siemens single-section porcelain shell arc-extinguishing chamber, the Siemens double-section porcelain-shell arc-extinguishing chamber, the Baoguang Co., Ltd. The electric field is calculated for the arc-extinguishing chamber of the ceramic shell, and the electric field simulation of the arc-extinguishing chamber is carried out respectively by applying voltage; the vacuum arc-extinguishing chamber is selected according to the electric field calculation results and simulation results, and the general assembly design of the vacuum arc-extinguishing chamber is carried out through the calculation parameters; setting If the test results do not meet the limit requirements, adjust the reading of the radiation instrument until the requirements are met.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:电场计算包括:静端加20kV高压时各灭弧室的最强电场和位置分别为:西门子单节瓷壳灭弧室:8.8453e+6V/m,动触头边缘;宝光股份单节瓷壳灭弧室:7.7360e+6V/m,动触头边缘;西门子双节瓷壳灭弧室:1.6024e+7V/m,静瓷封;宝光股份双节瓷壳灭弧室:1.0270e+7V/m,动瓷封;动端加20kV高压时各灭弧室的最强电场和位置分别为:西门子单节瓷壳灭弧室:8.8460e+6V/m,动触头边缘;宝光股份单节瓷壳灭弧室:7.7370e+6V/m,动触头边缘;西门子双节瓷壳灭弧室:1.4648e+7V/m,动瓷封;宝光股份双节瓷壳灭弧室:7.7837e+6V/m,动瓷封。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method of the present invention, the electric field calculation includes: the strongest electric field and position of each arc interrupter when the static end is applied with a high voltage of 20kV are: Siemens single Arc interrupter of section ceramic shell: 8.8453e+6V/m, edge of moving contact; Baoguang single-section ceramic shell interrupter: 7.7360e+6V/m, edge of movable contact; Siemens double-section ceramic shell arc interrupter : 1.6024e+7V/m, static ceramic seal; Baoguang Co., Ltd. double-section ceramic shell arc extinguishing chamber: 1.0270e+7V/m, dynamic ceramic seal; the strongest electric field and position of each arc extinguishing chamber when 20kV high voltage is applied to the moving end They are: Siemens single-section porcelain shell arc interrupter: 8.8460e+6V/m, edge of moving contact; Baoguang single-section porcelain shell arc-extinguishing chamber: 7.7370e+6V/m, moving contact edge; Siemens double-section Porcelain shell arc interrupter: 1.4648e+7V/m, movable porcelain seal; Baoguang double-section porcelain shell arc interrupter: 7.7837e+6V/m, movable porcelain seal.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:包括:分别在静端加60kV高压、动端加60kV高压,进行灭弧室电场仿真,获得电场分布。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method according to the present invention, the method includes: adding 60kV high voltage to the static end and 60kV high voltage to the dynamic end respectively, performing electric field simulation of the arc interrupter, and obtaining the electric field distributed.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:总装设计包括触头设计、屏蔽系统设计、波纹管设计和瓷壳设计;其中,触头的材质为铜铬合金,波纹管材料选择316L。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method of the present invention, the assembly design includes contact design, shielding system design, bellows design and ceramic shell design; wherein, the material of the contact For copper-chromium alloy, choose 316L for bellows material.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:包括:加工工艺:薄壁焊管液压成型。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method of the present invention, it includes: processing technology: hydroforming of thin-walled welded pipes.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:X射线试验包括:将真空灭弧室安装于试验定位支架,触头分离在规定的最小触头间距且辐射仪器就位,在触头的两端施加额定电压Ur,经过最短15s后,读取辐射仪器的辐射水平;将触头两端的电压升高到额定工频耐受电压Ud,经过最短15s后,读取辐射仪器上的辐射水平。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method of the present invention, wherein: the X-ray test includes: installing the vacuum interrupter on a test positioning bracket, and the contacts are separated at a specified minimum contact When the distance and the radiation instrument are in place, the rated voltage Ur is applied to both ends of the contact. After the shortest 15s, the radiation level of the radiation instrument is read; the voltage at both ends of the contact is raised to the rated power frequency withstand voltage Ud, after the shortest After 15s, read the radiation level on the radiation instrument.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:限值要求包括:真空灭弧室发出的X射线不超过下述限值:在额定电压Ur下1m处的每小时5μSv;在额定工频耐受电压Ud下1m处的每小时150μSv。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method according to the present invention, the limit requirements include: the X-ray emitted by the vacuum interrupter does not exceed the following limit: under the rated voltage Ur 5μSv per hour at 1m; 150μSv per hour at 1m at rated power frequency withstand voltage Ud.
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:包括:辐射仪器的传感元件位于分离的触头平面内且距真空灭弧室最近的外表面1m处。As a preferred solution of the multi-dimensional analysis-based vacuum interrupter design method according to the present invention, it includes: the sensing element of the radiation instrument is located in the separated contact plane and the outer surface closest to the
作为本发明所述的基于多维度分析的真空灭弧室设计方法的一种优选方案,其中:包括:若试验结果不满足限值要求且电气安全要求辐射仪器位于超过1m的距离处时,根据平方反比法则调节辐射仪器的读数R(1m),如下式:As a preferred solution of the vacuum interrupter design method based on multi-dimensional analysis according to the present invention, it includes: if the test result does not meet the limit requirements and the electrical safety requires that the radiation instrument is located at a distance of more than 1m, according to The inverse square law adjusts the reading R(1m) of the radiation instrument as follows:
R(1m)=R(d)·d2 R(1m)=R(d)·d 2
其中,R(d)为距离真空灭弧室表面d处测量的辐射水平。where R(d) is the radiation level measured at a distance d from the surface of the vacuum interrupter.
本发明的有益效果:本发明从电场分析、材料性能分析、波纹管寿命分析、工艺性能分析等多个维度进行分析,为真空灭弧室设计提供依据,设计的真空灭弧室满足高技术性能要求。Beneficial effects of the present invention: the present invention analyzes from multiple dimensions such as electric field analysis, material performance analysis, bellows life analysis, process performance analysis, etc., to provide a basis for the design of vacuum interrupters, and the designed vacuum interrupters meet high-tech performance Require.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort. in:
图1为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的XMZ-D静端加高压60kV的灭弧室电场仿真结果示意图;Fig. 1 is the schematic diagram of the electric field simulation result of the XMZ-D static end plus the high voltage 60kV of the vacuum interrupter design method according to the first embodiment of the present invention;
图2为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的XMZ-D动端加高压60kV的灭弧室电场仿真结果示意图;2 is a schematic diagram of the simulation result of the electric field of the arc-extinguishing chamber with a high voltage of 60kV applied to the XMZ-D moving end of the vacuum interrupter chamber design method based on the multi-dimensional analysis according to the first embodiment of the present invention;
图3为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的BG-D静端加高压60kV的灭弧室电场仿真结果示意图;3 is a schematic diagram of the simulation result of the electric field of the arc-extinguishing chamber with a BG-D static end and a high voltage of 60 kV according to the multi-dimensional analysis-based vacuum interrupter design method according to the first embodiment of the present invention;
图4为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的BG-D动端加高压60kV的灭弧室电场仿真结果示意图;4 is a schematic diagram of the simulation result of the electric field of the arc-extinguishing chamber with a high voltage of 60 kV applied to the moving end of the BG-D according to the multi-dimensional analysis-based vacuum interrupter design method according to the first embodiment of the present invention;
图5为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的XMZ-S静端加高压60kV的灭弧室电场仿真结果示意图;5 is a schematic diagram of the electric field simulation result of the XMZ-S static end plus the high voltage 60kV of the vacuum interrupter design method according to the first embodiment of the present invention;
图6为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的XMZ-S动端加高压60kV的灭弧室电场仿真结果示意图;6 is a schematic diagram of the simulation result of the electric field of the arc interrupter with a high voltage of 60kV applied to the XMZ-S moving end of the vacuum interrupter design method based on the multi-dimensional analysis according to the first embodiment of the present invention;
图7为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的BG-S静端加高压60kV的灭弧室电场仿真结果示意图;7 is a schematic diagram of the simulation result of the electric field of the arc-extinguishing chamber with a BG-S static end and a high voltage of 60 kV according to the multi-dimensional analysis-based vacuum interrupter design method according to the first embodiment of the present invention;
图8为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的BG-S动端加高压60kV的灭弧室电场仿真结果示意图;8 is a schematic diagram of the simulation result of the electric field of the arc-extinguishing chamber with a BG-S moving end and a high voltage of 60 kV according to the multi-dimensional analysis-based vacuum interrupter design method according to the first embodiment of the present invention;
图9为本发明第一个实施例所述的基于多维度分析的真空灭弧室设计方法的真空灭弧室X射线辐射仪器的位置示意图。FIG. 9 is a schematic position diagram of the vacuum interrupter X-ray radiation instrument of the vacuum interrupter design method based on the multi-dimensional analysis according to the first embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明,显然所描述的实施例是本发明的一部分实施例,而不是全部实施例。基于本发明中的实施例,本领域普通人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明的保护的范围。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。The present invention will be described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the present invention. scope of protection. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual production.
同时在本发明的描述中,需要说明的是,术语中的“上、下、内和外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一、第二或第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。At the same time, in the description of the present invention, it should be noted that the orientation or positional relationship indicated in terms such as "upper, lower, inner and outer" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention. The invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first, second or third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
本发明中除非另有明确的规定和限定,术语“安装、相连、连接”应做广义理解,例如:可以是固定连接、可拆卸连接或一体式连接;同样可以是机械连接、电连接或直接连接,也可以通过中间媒介间接相连,也可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise expressly specified and limited in the present invention, the term "installation, connection, connection" should be understood in a broad sense, for example: it may be a fixed connection, a detachable connection or an integral connection; it may also be a mechanical connection, an electrical connection or a direct connection. The connection can also be indirectly connected through an intermediate medium, or it can be the internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1Example 1
参照图1~9,为本发明的第一个实施例,该实施例提供了一种基于多维度分析的真空灭弧室设计方法,包括:1 to 9, it is the first embodiment of the present invention, which provides a method for designing a vacuum interrupter based on multi-dimensional analysis, including:
S1:分别对西门子单节瓷壳灭弧室(XMZ-D)、西门子双节瓷壳灭弧室(XMZ-S)、宝光股份单节瓷壳灭弧室(BG-D)和宝光股份双节瓷壳灭弧室(BG-S)进行电场计算,并通过施加电压分别进行灭弧室电场仿真。S1: For Siemens single-section porcelain shell arc interrupter (XMZ-D), Siemens double-section porcelain shell arc-extinguishing chamber (XMZ-S), Baoguang single-section porcelain shell arc-extinguishing chamber (BG-D) and Baoguang The electric field of the double-section porcelain shell arc extinguishing chamber (BG-S) is calculated, and the electric field simulation of the arc extinguishing chamber is carried out respectively by applying voltage.
(1)电场计算的结果如表1所示。(1) The results of electric field calculation are shown in Table 1.
表1:4种类型的灭弧室电场计算结果对比。Table 1: Comparison of the calculation results of the electric field of the 4 types of arc chute.
由上表可见,1)单节瓷壳灭弧室电场最强点虽然小,但电场不均匀,实际产品的绝缘能力较差;It can be seen from the above table that 1) Although the strongest point of the electric field of the single-section ceramic shell arc extinguishing chamber is small, the electric field is not uniform, and the insulation ability of the actual product is poor;
2)宝光双节瓷壳灭弧室电场最强点数值小于西门子双节瓷壳灭弧室。2) The value of the strongest point of the electric field of the Baoguang double-section porcelain shell arc extinguishing chamber is smaller than that of the Siemens double-section porcelain shell arc extinguishing chamber.
进一步的,分别在静端加60kV高压、动端加60kV高压,进行灭弧室电场仿真,仿真结果如图1~8所示,结合仿真结果获得电场分布,如表2所示。Further, add 60kV high voltage to the static end and 60kV high voltage to the dynamic end respectively to simulate the electric field of the arc-extinguishing chamber. The simulation results are shown in Figures 1-8.
表2:电场最强点对比——冲击60kV计算结果。Table 2: Comparison of the strongest points of the electric field - the calculation results of the impact 60kV.
S2:根据电场计算结果和仿真结果从选取真空灭弧室,并通过计算参数对真空灭弧室进行总装设计。S2: Select the vacuum interrupter according to the electric field calculation results and simulation results, and carry out the final assembly design of the vacuum interrupter through the calculation parameters.
根据电场计算结果和仿真结果,可得:According to the electric field calculation results and simulation results, we can get:
(1)宝光双节瓷壳的电场分布均匀,满足使用在变压器油中。(1) The electric field distribution of Baoguang double-section porcelain shell is uniform, which is suitable for use in transformer oil.
(2)一节瓷壳的灭弧室,内部场强分布不均,动导杆对应屏蔽筒收口处的电场集中,动导杆较长,在偏斜的情况下,此处可能会出现击穿的情况,宝光的实际经验这种结构绝缘水平适合低电压场合。(2) In the arc-extinguishing chamber of a ceramic shell, the internal field strength is unevenly distributed, and the electric field at the closing of the shielding cylinder corresponding to the moving guide rod is concentrated. In case of wearing, Baoguang's practical experience, this kind of structure insulation level is suitable for low voltage occasions.
(3)两节瓷壳的灭弧室,电场分布对称较为均匀,虽然两节瓷壳动静瓷封场强较一节瓷壳强,实际经验该结构绝缘水平较好,但都满足使用用于油中。(3) In the arc extinguishing chamber with two ceramic shells, the electric field distribution is symmetrical and relatively uniform. Although the dynamic and static ceramic sealing field strength of two ceramic shells is stronger than that of one ceramic shell, the actual experience of this structure has a better insulation level, but it is suitable for use in in oil.
因此,本实施例选取宝光股份双节瓷壳灭弧室作为真空灭弧室,进一步的,对真空灭弧室进行总装设计,总装设计包括触头设计、屏蔽系统设计、波纹管设计和瓷壳设计;Therefore, in this embodiment, Baoguang Co., Ltd. selects the double-section porcelain shell arc-extinguishing chamber as the vacuum arc-extinguishing chamber. Further, the vacuum arc-extinguishing chamber is designed for final assembly. The final assembly design includes contact design, shielding system design, bellows design and ceramic shell design;
(1)触头设计(1) Contact design
表3:电场最强点对比。Table 3: Comparison of the strongest points of the electric field.
依据项目组对灭弧室在换流变有载分接开关的使用工况,对截流值的要求不高,因此触头的材质使用铜铬合金更适合。According to the working conditions of the arc extinguishing chamber in the on-load tap-changer of the commutator transformer, the requirements for the cut-off value are not high, so copper-chromium alloy is more suitable for the contact material.
(2)屏蔽系统设计(2) Shielding system design
屏蔽系统选取宝光双节瓷壳均压屏蔽系统。The shielding system adopts Baoguang double-section porcelain shell voltage equalizing shielding system.
(3)波纹管设计(3) Bellows design
表4:4种形式波纹管性能对比。Table 4: Performance comparison of 4 forms of bellows.
因此,波纹管材料选择316L;加工工艺:薄壁焊管液压成型。Therefore, the material of the bellows is 316L; processing technology: hydroforming of thin-walled welded pipes.
(4)瓷壳设计(4) Porcelain shell design
瓷壳型号选取该瓷壳较长,有利于高频次开断。Porcelain shell model selection The porcelain shell is long, which is conducive to high-frequency breaking.
S3:设置限值,对真空灭弧室进行X射线试验,若试验结果不满足限值要求,则调节辐射仪器的读数,直至满足要求。S3: Set the limit value, and carry out the X-ray test on the vacuum interrupter. If the test result does not meet the limit requirements, adjust the reading of the radiation instrument until the requirements are met.
(1)X射线试验(1) X-ray test
①将真空灭弧室安装于试验定位支架,触头分离在规定的最小触头间距且辐射仪器就位,在触头的两端施加额定电压Ur,经过最短15s后,读取辐射仪器的辐射水平;① Install the vacuum interrupter on the test positioning bracket, the contacts are separated at the specified minimum contact distance and the radiation instrument is in place, and the rated voltage Ur is applied to both ends of the contacts. After the shortest 15s, the radiation of the radiation instrument is read. Level;
②将触头两端的电压升高到额定工频耐受电压Ud,经过最短15s后,读取辐射仪器上的辐射水平。② Raise the voltage at both ends of the contact to the rated power frequency withstand voltage Ud, and read the radiation level on the radiation instrument after the shortest 15s.
其中,辐射仪器的传感元件位于分离的触头平面内且距真空灭弧室最近的外表面1m处,如图9所示。Among them, the sensing element of the radiation instrument is located in the separated contact plane and at the
(2)设置限值(2) Set the limit
真空灭弧室发出的X射线不超过下述限值:The X-rays emitted by the vacuum interrupter do not exceed the following limits:
①在额定电压Ur下1m处的每小时5μSv;①5μSv per hour at 1m at rated voltage Ur;
②在额定工频耐受电压Ud下1m处的每小时150μSv。②150μSv per hour at 1m at rated power frequency withstand voltage Ud.
若试验结果不满足限值要求且电气安全要求辐射仪器位于超过1m的距离处时,根据平方反比法则调节辐射仪器的读数R(1m),如下式:If the test results do not meet the limit requirements and the electrical safety requires that the radiation instrument is located at a distance of more than 1m, adjust the reading R (1m) of the radiation instrument according to the inverse square law, as follows:
R(1m)=R(d)·d2 R(1m)=R(d)·d 2
其中,R(d)为距离真空灭弧室表面d处测量的辐射水平。where R(d) is the radiation level measured at a distance d from the surface of the vacuum interrupter.
实施例2Example 2
为了对本方法中采用的技术效果加以验证说明,本实施例对设计的真空灭弧室进行试验检测,以验证本方法所具有的真实效果。In order to verify and illustrate the technical effect adopted in this method, in this embodiment, the designed vacuum interrupter is tested and tested to verify the real effect of this method.
(1)触头自闭力和触头反力测量(1) Measurement of contact self-closing force and contact reaction force
试验方法:将产品静端垂直固定在测试台上,用测力机测量触头刚分离时的力和达到触头开距额定值时的力。测量时产品动端向下拉,则测量值加上运动部分的重力;测量时产品动端向上拉,测量值减去运动部分的重力即为触头自闭力和触头反力。Test method: Fix the static end of the product vertically on the test bench, and use a dynamometer to measure the force when the contacts are just separated and the force when the contact distance rating is reached. During measurement, the moving end of the product is pulled down, and the measurement value is added to the gravity of the moving part; when the moving end of the product is pulled up, the measurement value minus the gravity of the moving part is the contact self-closing force and the contact reaction force.
(2)内部气体压力测量及允许储存期检查(2) Internal gas pressure measurement and allowable storage period inspection
内部气体压力测量:采用脉冲式磁控真空计测量。Internal gas pressure measurement: measured with a pulsed magnetron vacuum gauge.
允许储存期检查:采用贮存期加压检测法,即排气后的真空灭弧室,放入压力容器内,在一定气体压力下保持规定的时间,再利用脉冲磁控真空计测量真空灭弧室内部气体压力。Allowable storage period inspection: adopt the storage period pressurization detection method, that is, the vacuum arc extinguishing chamber after exhausting is put into a pressure container, and kept under a certain gas pressure for a specified time, and then a pulse magnetron vacuum gauge is used to measure the vacuum arc extinguishing The gas pressure inside the chamber.
JB/T8738-2008行业标准要求出厂检测内部气体压力应低于1.33X10-3Pa,真空灭弧室的允许贮存期为20年,在允许贮存期内,真空灭弧室的内部气体压力应低于6.6X10- 2Pa;为了保障产品可靠性,宝光真空灭弧室出厂气体压力按照低于5.0X10-4Pa控制,远高于行业标准要求。The JB/T8738-2008 industry standard requires that the internal gas pressure should be lower than 1.33X10 -3 Pa during the factory inspection. The allowable storage period of the vacuum interrupter is 20 years. During the allowable storage period, the internal gas pressure of the vacuum interrupter should be low. At 6.6X10 - 2 Pa; in order to ensure product reliability, the gas pressure of Baoguang vacuum interrupter is controlled to be lower than 5.0X10 -4 Pa, which is much higher than the industry standard requirements.
(3)短时工频耐受电压试验(3) Short-term power frequency withstand voltage test
依据GB/T16927.1-2011中第6条交流电压试验要求执行。According to GB/T16927.1-2011 Article 6 AC voltage test requirements.
试验电压:Test voltage:
试验电压一般应是频率为45Hz-55Hz的交流电压,通常称为工频试验电压。The test voltage should generally be an AC voltage with a frequency of 45Hz-55Hz, usually referred to as the power frequency test voltage.
试验电压的波形应为近似正弦波,且正半波峰值与负半波峰值的幅值差应小于2%。若正弦波的峰值与有效值之比在以内,则认为高压试验结果不受波形畸变的影响。The waveform of the test voltage should be approximately sine wave, and the amplitude difference between the peak value of the positive half-wave and the peak value of the negative half-wave should be less than 2%. If the ratio of the peak value to the rms value of the sine wave is within, it is considered that the high-voltage test results are not affected by waveform distortion.
试验电压的产生:Generation of test voltage:
①试验波形:试验电压一般用升压试验变压器产生,也可以用串联谐振或并联谐振回路产生。①Test waveform: The test voltage is generally generated by a step-up test transformer, and can also be generated by a series resonance or parallel resonance circuit.
试验回路的电压应足够稳定。不致受泄露电流变化的影响。试品上非破坏性放电不应使试验电压降低过多及维持时间过长以致明显影响试品上破坏放电电压的测量值。The voltage of the test circuit shall be sufficiently stable. Not affected by changes in leakage current. The non-destructive discharge on the test sample shall not reduce the test voltage so much and maintain it for such a long time that it significantly affects the measured value of the destructive discharge voltage on the test sample.
在非破坏性放电的情况下,除有关技术委员会另有规定,只要表明试验电压值在相应放电放生后的几个周期时间内变化不超过5%,并且非破坏性放电期间瞬时电压降不超过电压峰值的20%,则认为耐压试验通过。试验回路的特性必须满足上述要求,它与试验类型(干试验、湿试验)、试验电压水平和试品性能有关。In the case of non-destructive discharges, unless otherwise specified by the relevant technical committee, provided it is shown that the value of the test voltage does not vary by more than 5% within several cycles after the discharge of the corresponding discharge, and that the instantaneous voltage drop during the non-destructive discharge does not exceed 20% of the peak voltage, it is considered that the withstand voltage test has passed. The characteristics of the test circuit must meet the above requirements, which are related to the test type (dry test, wet test), test voltage level and the performance of the test product.
试品和所有外接电容的总电容量应足以确保测得的破坏性放电电压不受试品非破坏性局部放电或预放电的影响。通常,总电容量在0.5nF-1.0nF范围内就足够了。The total capacitance of the test product and all external capacitors shall be sufficient to ensure that the measured destructive discharge voltage is not affected by the non-destructive partial discharge or pre-discharge of the test product. Usually, a total capacitance in the range of 0.5nF-1.0nF is sufficient.
②试验电压的测量:试验电压值,方均根(有效)值和瞬态电压降的测量应采用经GB/T16927.2规定程序认可的测量系统。②Measurement of test voltage: The measurement of test voltage value, root mean square (effective) value and transient voltage drop shall adopt a measurement system approved by the procedures specified in GB/T16927.2.
③试验电流的测量:通常使用接在试品地线上的传统的电流互感器测量试品电流,也可在试品高压引线上来侧取。应使用校准过的测量系统进行电流测量。③ Measurement of test current: Usually, the traditional current transformer connected to the ground wire of the test product is used to measure the current of the test product, and it can also be taken from the high-voltage lead of the test product. A calibrated measurement system should be used for current measurements.
试验程序:按照GB/T 16927.1-2011标准中的6.3条的6.3.1条:耐受电压试验执行。Test procedure: Execute in accordance with Article 6.3.1 of Article 6.3 in GB/T 16927.1-2011: Withstand Voltage Test.
耐受电压试验:Withstand voltage test:
对试品施加电压时,应当从足够低的数值开始,以防止操作瞬变过程引起的过电压的影响;然而应缓慢地升高电压,以便能在仪表上准确读数。但也不能生得太慢,以免造成在接近试验电压U时耐压时间过长。若试验电压值从达到75%U时以2%U/s的速率上升,一般可满足上述要求。试验电压应保持规定时间,然后迅速降低,但不得突然切断,以免可能出现瞬变过程而导致故障或造成不正确的试验结果。The voltage applied to the test sample should be started from a value low enough to prevent the effects of overvoltage caused by operating transients; however, the voltage should be raised slowly to allow an accurate reading on the meter. However, it should not be generated too slowly, so as not to cause the withstand voltage time to be too long when it is close to the test voltage U. If the test voltage value rises at a rate of 2% U/s when it reaches 75% U, the above requirements can generally be met. The test voltage shall be maintained for a specified time, and then decreased rapidly, but shall not be cut off abruptly, so as to avoid possible transient processes that may cause failure or cause incorrect test results.
试验电压施加时间由有关技术委员会规定,并且在频率为45Hz-55Hz范围内与频率无关。如果有关技术委员会未规定试验电压的施加时间,则耐受试验的持续时间为60s。The test voltage application time is specified by the relevant technical committee and is independent of frequency within the frequency range of 45Hz-55Hz. If the relevant technical committee does not specify the application time of the test voltage, the duration of the withstand test is 60s.
如果试品上无破坏性放电发生,则满足耐受试验要求。If no destructive discharge occurs on the test object, the requirements for the withstand test are met.
(4)雷电冲击耐受电压试验(4) Lightning impulse withstand voltage test
依据GB/T16927.1-2011中第7条雷电冲击电压试验要求执行。According to GB/T16927.1-2011 Article 7 lightning impulse voltage test requirements.
试验电压:标准雷电冲击电压,即波前时间T1为1.2μs,半波峰值时间T2为50μs的光滑的雷电冲击全波,一般表示为1.2/50μs冲击;Test voltage: standard lightning impulse voltage, that is, the wave front time T1 is 1.2μs, and the half-wave peak time T2 is a smooth lightning impulse full wave of 50μs, generally expressed as 1.2/50μs impulse;
试验电压的产生:试验电压一般由冲击电压发生器产生,冲击电压发生器主要由许多电容器组成,电容器先由直流电源并联充电,然后串联对包含试品在内的回路放电。Generation of test voltage: The test voltage is generally generated by an impulse voltage generator. The impulse voltage generator is mainly composed of many capacitors. The capacitors are first charged in parallel by the DC power supply, and then discharged in series to the circuit including the test product.
试验程序:按照GB/T 16927.1-2011标准中的7.3条的7.3.1.2条:耐受电压试验程序B执行。Test procedure: Execute in accordance with Article 7.3.1.2 of Article 7.3 in GB/T 16927.1-2011: Withstand Voltage Test Procedure B.
对试品施加15次具有规定波形和极性的耐受电压,如果在自恢复绝缘上发生不超过2次破坏性放电,且按有关技术委员会规定的检测方法确定非自恢复绝缘上无损伤,则认为通过试验,除非有关技术委员会另有规定,试验程序应按如下规定进行:Apply the withstand voltage with the specified waveform and polarity to the test sample 15 times. If no more than 2 destructive discharges occur on the self-healing insulation, and the non-self-healing insulation is determined to be free from damage according to the testing method specified by the relevant technical committee, The test is considered to have passed, unless otherwise specified by the relevant technical committee, the test procedure shall be carried out as follows:
①冲击次数至少15次;①The number of shocks is at least 15 times;
②非自恢复绝缘上不应出现破坏性放电;如不能证实,可通过在最后一次破坏性放电后连续施加3次冲击耐受来确认;② There should be no destructive discharge on the non-self-recovery insulation; if it cannot be confirmed, it can be confirmed by applying 3 consecutive impulse withstands after the last destructive discharge;
③破坏性放电的次数不应超过2次(此次数是指从第1次施加冲击至最后1次施加冲击的合计的破坏性放电次数,且仅发生在自恢复绝缘上);③ The number of destructive discharges should not exceed 2 times (the number of times refers to the total number of destructive discharges from the first impact to the last impact, and only occurs on self-recovery insulation);
④如果在第13次至第15次冲击中发生1次破坏性放电,则在放电发生后连续追加3次冲击(总冲击次数最多18次);如果在追加的3次冲击中没有再发生破坏性放电,则认为试品通过试验。④ If a destructive discharge occurs in the 13th to 15th shocks, 3 consecutive shocks will be added after the discharge occurs (the total number of shocks is at most 18); if no damage occurs in the additional 3 shocks Sexual discharge, the sample is considered to pass the test.
(5)环境试验(5) Environmental test
试验规则:试验经过以下4类环境试验后,在正常大气条件下静置2h后进行检查,不应有机械损伤、锈蚀,工频耐受电压测试应合格,产品外观应符合产品外观要求。Test rules: After the test has passed the following 4 types of environmental tests, it is checked after standing for 2 hours under normal atmospheric conditions. There should be no mechanical damage or corrosion, the power frequency withstand voltage test should be qualified, and the product appearance should meet the product appearance requirements.
表5:真空灭弧室环境试验试验项目及严酷程度。Table 5: Test items and severity of vacuum interrupter environmental test.
结合(1)~(5)的检测项目,获得的真空灭弧室试验结果如表6所示。Combined with the test items (1) to (5), the obtained test results of the vacuum interrupter are shown in Table 6.
表6:真空灭弧室试验结果。Table 6: Vacuum interrupter test results.
可见,本方法设计的真空灭弧室符合要求。It can be seen that the vacuum interrupter designed by this method meets the requirements.
应当认识到,本发明的实施例可以由计算机硬件、硬件和软件的组合、或者通过存储在非暂时性计算机可读存储器中的计算机指令来实现或实施。所述方法可以使用标准编程技术-包括配置有计算机程序的非暂时性计算机可读存储介质在计算机程序中实现,其中如此配置的存储介质使得计算机以特定和预定义的方式操作——根据在具体实施例中描述的方法和附图。每个程序可以以高级过程或面向对象的编程语言来实现以与计算机系统通信。然而,若需要,该程序可以以汇编或机器语言实现。在任何情况下,该语言可以是编译或解释的语言。此外,为此目的该程序能够在编程的专用集成电路上运行。It should be appreciated that embodiments of the present invention may be implemented or implemented by computer hardware, a combination of hardware and software, or by computer instructions stored in non-transitory computer readable memory. The methods can be implemented in a computer program using standard programming techniques - including a non-transitory computer-readable storage medium configured with a computer program, wherein the storage medium so configured causes the computer to operate in a specific and predefined manner - according to the specific Methods and figures described in the Examples. Each program may be implemented in a high-level procedural or object-oriented programming language to communicate with a computer system. However, if desired, the program can be implemented in assembly or machine language. In any case, the language can be a compiled or interpreted language. Furthermore, the program can be run on a programmed application specific integrated circuit for this purpose.
此外,可按任何合适的顺序来执行本文描述的过程的操作,除非本文另外指示或以其他方式明显地与上下文矛盾。本文描述的过程(或变型和/或其组合)可在配置有可执行指令的一个或多个计算机系统的控制下执行,并且可作为共同地在一个或多个处理器上执行的代码(例如,可执行指令、一个或多个计算机程序或一个或多个应用)、由硬件或其组合来实现。所述计算机程序包括可由一个或多个处理器执行的多个指令。Furthermore, the operations of the processes described herein may be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The processes (or variations and/or combinations thereof) described herein can be performed under the control of one or more computer systems configured with executable instructions, and as code that executes collectively on one or more processors (eg, , executable instructions, one or more computer programs or one or more applications), implemented in hardware, or a combination thereof. The computer program includes a plurality of instructions executable by one or more processors.
进一步,所述方法可以在可操作地连接至合适的任何类型的计算平台中实现,包括但不限于个人电脑、迷你计算机、主框架、工作站、网络或分布式计算环境、单独的或集成的计算机平台、或者与带电粒子工具或其它成像装置通信等等。本发明的各方面可以以存储在非暂时性存储介质或设备上的机器可读代码来实现,无论是可移动的还是集成至计算平台,如硬盘、光学读取和/或写入存储介质、RAM、ROM等,使得其可由可编程计算机读取,当存储介质或设备由计算机读取时可用于配置和操作计算机以执行在此所描述的过程。此外,机器可读代码,或其部分可以通过有线或无线网络传输。当此类媒体包括结合微处理器或其他数据处理器实现上文所述步骤的指令或程序时,本文所述的发明包括这些和其他不同类型的非暂时性计算机可读存储介质。当根据本发明所述的方法和技术编程时,本发明还包括计算机本身。计算机程序能够应用于输入数据以执行本文所述的功能,从而转换输入数据以生成存储至非易失性存储器的输出数据。输出信息还可以应用于一个或多个输出设备如显示器。在本发明优选的实施例中,转换的数据表示物理和有形的对象,包括显示器上产生的物理和有形对象的特定视觉描绘。Further, the methods may be implemented in any type of computing platform operably connected to a suitable, including but not limited to personal computer, minicomputer, mainframe, workstation, network or distributed computing environment, separate or integrated computers platform, or communicate with charged particle tools or other imaging devices, etc. Aspects of the invention may be implemented in machine-readable code stored on a non-transitory storage medium or device, whether removable or integrated into a computing platform, such as a hard disk, an optically read and/or written storage medium, RAM, ROM, etc., such that it can be read by a programmable computer, when a storage medium or device is read by a computer, it can be used to configure and operate the computer to perform the processes described herein. Furthermore, the machine-readable code, or portions thereof, may be transmitted over wired or wireless networks. The invention described herein includes these and other various types of non-transitory computer-readable storage media when such media include instructions or programs that implement the steps described above in conjunction with a microprocessor or other data processor. The invention also includes the computer itself when programmed according to the methods and techniques described herein. A computer program can be applied to input data to perform the functions described herein, transforming the input data to generate output data for storage to non-volatile memory. The output information can also be applied to one or more output devices such as a display. In a preferred embodiment of the invention, the transformed data represents physical and tangible objects, including specific visual depictions of physical and tangible objects produced on the display.
如在本申请所使用的,术语“组件”、“模块”、“系统”等等旨在指代计算机相关实体,该计算机相关实体可以是硬件、固件、硬件和软件的结合、软件或者运行中的软件。例如,组件可以是,但不限于是:在处理器上运行的处理、处理器、对象、可执行文件、执行中的线程、程序和/或计算机。作为示例,在计算设备上运行的应用和该计算设备都可以是组件。一个或多个组件可以存在于执行中的过程和/或线程中,并且组件可以位于一个计算机中以及/或者分布在两个或更多个计算机之间。此外,这些组件能够从在其上具有各种数据结构的各种计算机可读介质中执行。这些组件可以通过诸如根据具有一个或多个数据分组(例如,来自一个组件的数据,该组件与本地系统、分布式系统中的另一个组件进行交互和/或以信号的方式通过诸如互联网之类的网络与其它系统进行交互)的信号,以本地和/或远程过程的方式进行通信。As used in this application, the terms "component," "module," "system," etc. are intended to refer to a computer-related entity, which may be hardware, firmware, a combination of hardware and software, software, or running software. For example, a component can be, but is not limited to, a process running on a processor, a processor, an object, an executable, a thread in execution, a program, and/or a computer. As an example, both an application running on a computing device and the computing device may be components. One or more components can exist in a process and/or thread of execution, and a component can be localized on one computer and/or distributed between two or more computers. In addition, these components can execute from various computer readable media having various data structures thereon. These components can be implemented by, for example, having one or more data groupings (eg, data from one component interacting with another component in a local system, a distributed system, and/or in a signaling manner such as the Internet network to interact with other systems) to communicate locally and/or as remote processes.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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