CN114713134A - Production process of cellulose mixed ether by gas-solid method - Google Patents
Production process of cellulose mixed ether by gas-solid method Download PDFInfo
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Abstract
本发明涉及纤维素混合醚气固法生产工艺,包括以下步骤:粉碎:将棉浆粕或木浆浆粕进行粉碎;碱化醚化:将粉状纤维素、碱液、氯甲烷、环氧乙烷和二甲醚加入反应釜中,匀速升温至40‑70℃,进行碱化醚化反应;中和:反应结束后,对反未反应的氯甲烷、环氧乙烷和二甲醚进行分离、回收,将剩余物料加入盐酸进行中和;精制:中和后,在物料中加水进行洗涤,再通过连续洗涤离心过滤机进行过滤、淋洗、蒸汽压滤,最后粉碎烘干,得到成品纤维素混合醚。本发明在反应釜中增加了辅助搅拌装置,提高搅拌效率,进而提高纤维素碱化醚化的效率。通过分离装置对为参与反应的氯甲烷、环氧乙烷和二甲醚进行分离回收以及重复利用。
The invention relates to a gas-solid production process for cellulose mixed ether, which comprises the following steps: pulverizing: pulverizing cotton pulp or wood pulp; Ethane and dimethyl ether are added to the reaction kettle, and the temperature is raised to 40-70°C at a constant speed to carry out alkalization etherification reaction; Separation and recovery, adding hydrochloric acid to the remaining material for neutralization; Refining: After neutralization, add water to the material for washing, then filter, rinse, steam filter through a continuous washing centrifugal filter, and finally pulverize and dry to obtain the finished product Cellulose mixed ethers. In the invention, an auxiliary stirring device is added to the reaction kettle, so as to improve the stirring efficiency and further improve the efficiency of cellulose alkalization and etherification. The methyl chloride, ethylene oxide and dimethyl ether that are participating in the reaction are separated, recovered and reused by the separation device.
Description
技术领域technical field
本发明属于纤维素混合醚生产技术领域,具体涉及为纤维素混合醚气固法生产工艺。The invention belongs to the technical field of cellulose mixed ether production, and in particular relates to a gas-solid production process for the cellulose mixed ether.
背景技术Background technique
纤维素混合醚是指纤维素醚分子链上有两种不同性质取代基的醚。由于综合了两种不同纤维素醚的性质,其能更全面、更完善地发挥纤维素醚的性能,其溶解性、分散性、透明性、抗酶性、耐盐性等较单一醚好,广泛应用于许多工业领域和日常生活之中。Cellulose mixed ethers refer to ethers with two different substituents on the cellulose ether molecular chain. Due to the combination of the properties of two different cellulose ethers, it can give full play to the performance of cellulose ethers more comprehensively, and its solubility, dispersibility, transparency, enzyme resistance, and salt resistance are better than single ethers. Widely used in many industrial fields and daily life.
纤维素混合醚的生产技术主要有气固法和固液法(溶剂法)两种。气固法工艺是在醚化时将作为醚化剂的环氧乙烷、氯甲烷以及一定量的二甲醚高压成液态后注入到反应釜内部,直接与碱纤维素反应。The production technology of cellulose mixed ether mainly includes gas-solid method and solid-liquid method (solvent method). The gas-solid method is to inject ethylene oxide, methyl chloride and a certain amount of dimethyl ether as etherifying agents into a liquid state under high pressure during etherification, and then inject them into the reactor to directly react with alkali cellulose.
现有的气固法工艺中,氯甲烷、环氧乙烷、二甲醚消耗大,有些未参与反应的也被排空后其他形式浪费点,并不能得到充分的利用。In the existing gas-solid method, methyl chloride, ethylene oxide, and dimethyl ether are consumed in large quantities, and some of those that do not participate in the reaction are also emptied and are wasted in other forms, which cannot be fully utilized.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:克服现有技术的不足,提供一种纤维素混合醚气固法生产工艺,本发明在反应釜中增加了辅助搅拌装置,提高搅拌效率,进而提高纤维素碱化醚化的效率。通过分离装置对为参与反应的氯甲烷、环氧乙烷和二甲醚进行分离回收以及重复利用。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a cellulose mixed ether gas-solid production process. The present invention adds an auxiliary stirring device in the reaction kettle to improve the stirring efficiency and further improve the cellulose alkali. Efficiency of etherification. The methyl chloride, ethylene oxide and dimethyl ether that are participating in the reaction are separated, recovered and reused by the separation device.
本发明解决现有技术存在的问题所采用的技术方案是:The technical scheme adopted by the present invention to solve the problems existing in the prior art is:
纤维素混合醚气固法生产工艺,包括以下步骤:The production process of cellulose mixed ether gas-solid method includes the following steps:
A、粉碎:将棉浆粕或木浆浆粕进行粉碎,得到粒径为200-230μm、松密度为180-200g/L的粉状纤维素;A. Pulverization: pulverize cotton pulp or wood pulp to obtain powdery cellulose with a particle size of 200-230 μm and a bulk density of 180-200 g/L;
B、碱化醚化:将粉状纤维素、碱液加入反应釜中,然后对反应釜内部注入高压氮气进行升压,压力升至2.3MPa,再加入高压液态的氯甲烷、环氧乙烷和二甲醚,匀速升温至40-70℃,进行碱化醚化反应;B. Alkalization and etherification: add powdery cellulose and lye into the reaction kettle, then inject high-pressure nitrogen into the reaction kettle for boosting, the pressure rises to 2.3MPa, and then add high-pressure liquid methyl chloride and ethylene oxide With dimethyl ether, the temperature is uniformly heated to 40-70 ℃, and the basification etherification reaction is carried out;
C、中和:反应结束后,对反应釜进行泄压,将未反应的氯甲烷、环氧乙烷和二甲醚气化排入到分离装置中进行分离、回收;将剩余物料排出反应釜,然后加入盐酸进行中和,使物料的pH值维持在6-8之间;C, neutralization: after the reaction is finished, the pressure relief is carried out to the reactor, and the unreacted methyl chloride, ethylene oxide and dimethyl ether are vaporized and discharged into the separation device for separation and recovery; the remaining materials are discharged from the reactor , and then add hydrochloric acid for neutralization, so that the pH value of the material is maintained between 6-8;
D、精制:中和后,在物料中加水进行洗涤,再通过连续洗涤离心过滤机进行过滤、淋洗、蒸汽压滤,最后粉碎烘干,得到成品纤维素混合醚。D. Refining: After neutralization, add water to the material for washing, then filter, rinse, steam filter through a continuous washing centrifugal filter, and finally pulverize and dry to obtain the finished cellulose mixed ether.
优选的,步骤B中所述的反应釜包括上端敞口的反应釜罐体以及反应釜罐体上方罩设的反应釜上盖和搅拌桨。Preferably, the reaction kettle described in step B comprises a reaction kettle tank body with an open upper end, a reaction kettle upper cover and a stirring paddle provided above the reaction kettle tank body.
反应釜罐体底部设有出料口,出料口处设有阀门。The bottom of the reactor tank is provided with a discharge port, and the discharge port is provided with a valve.
反应釜上盖顶部贯通连接有第一进料管、第二进料管、升压管以及泄压管。A first feed pipe, a second feed pipe, a booster pipe and a pressure relief pipe are connected through the top of the upper cover of the reactor.
第一进料管上设有截止阀。The first feed pipe is provided with a stop valve.
第二进料管分别通过阀门与氯甲烷供给管路、环氧乙烷供给管路以及二甲醚供给管路连接。The second feed pipe is respectively connected with the methyl chloride supply pipeline, the ethylene oxide supply pipeline and the dimethyl ether supply pipeline through valves.
升压管与氮气供给管路连接。The booster pipe is connected to the nitrogen supply line.
泄压管与分离装置贯通连接。The pressure relief pipe is connected through the separation device.
搅拌桨包括桨轴,桨轴同轴设置于反应釜罐体内部,桨轴上固定有桨叶,桨轴上端穿设至反应釜上盖外部并固定有第一锥形齿轮。The stirring paddle includes a paddle shaft, which is coaxially arranged inside the reactor tank body, a paddle is fixed on the paddle shaft, and the upper end of the paddle shaft is penetrated to the outside of the upper cover of the reactor and is fixed with a first conical gear.
反应釜上盖上固定有第一电机,第一电机带动第一追星齿轮旋转。A first motor is fixed on the upper cover of the reaction kettle, and the first motor drives the first star-chasing gear to rotate.
优选的,所述的反应釜罐体从上到下依次为同轴布置的圆筒区、圆台区以及下料管,圆台区的垂直截面形状为上端直径大于下端直径的圆台型,下料管内径与圆台区下端内径相同,圆筒区内径与圆台区上端内径相同。Preferably, the tank body of the reaction kettle is a cylindrical area, a circular platform area and a feeding pipe arranged coaxially from top to bottom in sequence, and the vertical cross-sectional shape of the circular platform area is a circular cone shape with an upper end diameter larger than a lower end diameter, and the feeding pipe The inner diameter is the same as the inner diameter of the lower end of the circular truncated area, and the inner diameter of the cylindrical area is the same as the inner diameter of the upper end of the circular truncated area.
所述的下料管下端开口处设有插板阀。The opening of the lower end of the feeding pipe is provided with a plug-in valve.
所述的桨轴为管状,桨轴内部同轴穿设有中心轴,中心轴圆周面上套设有环状的支撑板,支撑板位于圆台区,桨轴下端与支撑板转动连接The paddle shaft is tubular, a central shaft is coaxially penetrated inside the paddle shaft, a ring-shaped support plate is sleeved on the circumferential surface of the central shaft, the support plate is located in the round table area, and the lower end of the paddle shaft is rotatably connected with the support plate
中心轴位于支撑板下方的圆周面上缠绕有螺旋片,螺旋片插设于下料管内部,螺旋片外径与下料管内径相同。The central shaft is wound with a spiral sheet on the circumferential surface below the support plate, the spiral sheet is inserted inside the feeding tube, and the outer diameter of the spiral sheet is the same as the inner diameter of the feeding tube.
中心轴上端穿设至反应釜上盖外部、并固定有第二锥形齿轮。The upper end of the central shaft is penetrated to the outside of the upper cover of the reaction kettle, and a second bevel gear is fixed.
第一电机输出轴带动第二锥形齿轮旋转。The output shaft of the first motor drives the second bevel gear to rotate.
优选的,所述的中心轴下端固定有底轴,底轴圆周面上凹设有环槽,环槽内部转动套设有套环,套环圆周面与下料管内壁之间通过若干根固定杆固定连接。Preferably, a bottom shaft is fixed at the lower end of the central shaft, a ring groove is concavely formed on the circumferential surface of the bottom shaft, a sleeve ring is rotatably sleeved inside the ring groove, and the circumferential surface of the sleeve ring and the inner wall of the feeding pipe are fixed by several Rod fixed connection.
优选的,所述的反应釜罐体内壁上设有齿环。Preferably, a toothed ring is arranged on the inner wall of the reaction kettle tank.
反应釜罐体内部设有若干个围绕其轴线呈环形阵列分布的辅助搅拌装置。A number of auxiliary stirring devices are arranged in the interior of the reactor tank and are distributed in an annular array around its axis.
辅助搅拌装置包括转轴、叶片以及第一齿轮,转轴一端插设至桨轴或桨叶内壁中、另一端与第一齿轮固定连接,。The auxiliary stirring device includes a rotating shaft, a blade and a first gear. One end of the rotating shaft is inserted into the paddle shaft or the inner wall of the paddle, and the other end is fixedly connected with the first gear.
若干个叶片与转轴圆周面固定连接Several blades are fixedly connected to the circumferential surface of the rotating shaft
转轴与桨轴或桨叶转动连接,第一齿轮设置于齿环上,第一齿轮与齿环啮合连接。The rotating shaft is rotatably connected with the paddle shaft or the paddle, the first gear is arranged on the gear ring, and the first gear is meshed and connected with the gear ring.
优选的,所述的反应釜上盖上方设有驱动机构。Preferably, a driving mechanism is provided above the upper cover of the reaction kettle.
驱动机构包括第一传动杆、第二传动杆、第三传动杆、第四传动杆、第五传动杆以及调控装置。The driving mechanism includes a first transmission rod, a second transmission rod, a third transmission rod, a fourth transmission rod, a fifth transmission rod and a regulating device.
第一传动杆包括通过一根转杆同轴固定连接的第三锥形齿轮以及第一皮带轮。The first transmission rod includes a third bevel gear and a first pulley that are coaxially and fixedly connected through a rotating rod.
第二传动杆包括通过一根转杆同轴固定连接的第四锥形齿轮、第二皮带轮以及第三皮带轮。The second transmission rod includes a fourth bevel gear, a second pulley and a third pulley that are coaxially and fixedly connected through a rotating rod.
第三传动杆包括通过一根转杆同轴固定连接的从动齿轮、第四皮带轮、第二齿轮以及第三齿轮。The third transmission rod includes a driven gear, a fourth pulley, a second gear and a third gear that are coaxially and fixedly connected through a rotating rod.
第四传动杆包括通过一根转杆同轴固定连接的第五皮带轮以及第四齿轮。The fourth transmission rod includes a fifth pulley and a fourth gear that are coaxially and fixedly connected through a rotating rod.
第五传动杆包括通过一根转杆同轴固定连接的第六皮带轮以及第五齿轮。The fifth transmission rod includes a sixth pulley and a fifth gear that are coaxially and fixedly connected through a rotating rod.
调控装置包括垂直设置的第二伸缩杆、垂直杆、上滚轮以及下滚轮,垂直杆下端与第二伸缩杆伸缩部顶端固定连接的,上滚轮以及下滚轮分别上下布置于垂直杆两侧,上滚轮以及下滚轮轴线水平布置。The control device includes a vertically arranged second telescopic rod, a vertical rod, an upper roller and a lower roller, the lower end of the vertical rod is fixedly connected with the top end of the telescopic part of the second telescopic rod, the upper roller and the lower roller are respectively arranged up and down on both sides of the vertical rod, the upper The axis of the roller and the lower roller are arranged horizontally.
第三锥形齿轮与第二锥形齿轮啮合连接,第一皮带轮与第五皮带轮通过第一同步带连接。The third bevel gear is meshed with the second bevel gear, and the first pulley and the fifth pulley are connected by a first timing belt.
第四锥形齿轮与第一锥形齿轮啮合连接,第二皮带轮与第四皮带轮通过第二同步带连接,第三皮带轮与第六皮带轮通过第三同步带连接。The fourth bevel gear is meshed with the first bevel gear, the second pulley and the fourth pulley are connected by a second timing belt, and the third pulley and the sixth pulley are connected by a third timing belt.
垂直杆设置于第二同步带与第三同步带之间,上滚轮位于第二同步带正上方,下滚轮位于第三同步带的正下方。The vertical rod is arranged between the second synchronous belt and the third synchronous belt, the upper roller is located just above the second synchronous belt, and the lower roller is located just below the third synchronous belt.
上滚轮与第二同步带不接触时,第二同步带处于松弛状态。When the upper roller is not in contact with the second synchronous belt, the second synchronous belt is in a slack state.
下滚轮与第三同步带不接触时,第三同步带处于松弛状态。When the lower roller is not in contact with the third synchronous belt, the third synchronous belt is in a slack state.
从动齿轮与第一电机输出轴上的主动齿轮啮合连接,第二齿轮与第五齿轮啮合连接,第三齿轮与第四齿轮啮合连接。The driven gear is meshed with the driving gear on the output shaft of the first motor, the second gear is meshed with the fifth gear, and the third gear is meshed with the fourth gear.
优选的,所述的分离装置包括三个液化箱,三个液化箱分别用于液化环氧乙烷、氯甲烷以及二甲醚。Preferably, the separation device includes three liquefaction tanks, and the three liquefaction tanks are respectively used for liquefying ethylene oxide, methyl chloride and dimethyl ether.
所述的液化箱包括第一箱体,第一箱体的内腔为长方体,第一箱体长度方向的内壁中设有蛇形制冷管,蛇形制冷管的进出口穿设至第一箱体外部、并于制冷机组的管路贯通连接。The liquefaction box includes a first box body, the inner cavity of the first box body is a cuboid, the inner wall of the first box body in the length direction is provided with a serpentine refrigeration pipe, and the inlet and outlet of the serpentine refrigeration pipe are penetrated to the first box. The outside of the body is connected to the pipeline of the refrigeration unit.
第一箱体外部设有与其内腔贯通连接的进气管以及排气管,第一箱体底部内凹有排液凹槽,排液凹槽底部贯通连接有排液管,排液管末端穿设至第一箱体外部。The outside of the first box body is provided with an air intake pipe and an exhaust pipe that are connected to its inner cavity, a drainage groove is concave in the bottom of the first box body, a drainage pipe is connected through the bottom of the drainage groove, and the end of the drainage pipe passes through. Set to the outside of the first box.
排液凹槽上或排液管上设有阀门。There is a valve on the drain groove or drain pipe.
用于液化环氧乙烷的液化箱的进气管与反应釜的泄压管贯通连接。The inlet pipe of the liquefaction tank for liquefying ethylene oxide is connected through the pressure relief pipe of the reactor.
液化环氧乙烷的液化箱的排气管与液化氯甲烷的液化箱的进气管贯通连接。The exhaust pipe of the liquefaction tank for liquefying ethylene oxide is penetratingly connected to the intake pipe for the liquefaction tank for liquefying methyl chloride.
液化氯甲烷的液化箱的排气管与液化二甲醚的液化箱的进气管贯通连接。The exhaust pipe of the liquefaction tank for liquefying methyl chloride is penetratingly connected to the intake pipe for the liquefaction tank for liquefying dimethyl ether.
液化二甲醚的液化箱的排气管与氮气回收管路贯通连接。The exhaust pipe of the liquefaction tank for liquefying the dimethyl ether is connected through the nitrogen recovery pipe.
优选的,所述的第一箱体内部垂直设有活塞,活塞四周端面与第一箱体内壁抵接。Preferably, a piston is vertically arranged inside the first box body, and the end faces around the piston are in contact with the inner wall of the first box body.
第一箱体内部沿长度方向布置有至少两根螺杆,螺杆穿过活塞,螺杆与活塞螺纹连接,螺杆一端插设至第一箱体内壁中、另一端穿设至第一箱体外部并固定连接有第七皮带轮。At least two screws are arranged inside the first box along the length direction. The screws pass through the piston, and the screws are connected with the piston in a thread. One end of the screw is inserted into the inner wall of the first box, and the other end is inserted outside the first box and fixed. A seventh pulley is connected.
第一箱体外部固定有第二电机,第二电机输出轴固定有第八皮带轮,第八皮带轮与所有的第七皮带轮通过同一根第四同步带连接。A second motor is fixed outside the first box, an eighth pulley is fixed on the output shaft of the second motor, and the eighth pulley is connected with all the seventh pulleys through the same fourth synchronous belt.
优选的,所述的进气管以及排气管与第一箱体长度方向一端的侧壁连接。Preferably, the intake pipe and the exhaust pipe are connected to the side wall of one end of the first box in the length direction.
第一箱体长度方向另一端的侧壁上设有通孔。A through hole is provided on the side wall of the other end in the length direction of the first box body.
活塞朝向通孔的一端固定有橡胶套,橡胶套与螺杆螺纹连接。One end of the piston facing the through hole is fixed with a rubber sleeve, and the rubber sleeve is threadedly connected with the screw rod.
优选的,所述的液化箱外部设有气箱,气箱包括上端敞口布置的第二箱体。Preferably, an air box is provided outside the liquefaction tank, and the air box includes a second box body with an open upper end.
第二箱体上方开口处罩设有弹性密封垫,弹性密封垫通过固定框与第二箱体固定连接。The upper opening of the second box body is covered with an elastic sealing gasket, and the elastic sealing gasket is fixedly connected with the second box body through the fixing frame.
第二箱体外部贯通连接有化验管,化验管上设有截止阀,所述的通孔通过连接气道与第二箱体贯通连接。A test tube is penetratingly connected to the outside of the second box body, the test tube is provided with a stop valve, and the through hole is penetratingly connected to the second box body through a connecting air passage.
与现有技术相比,本发明所具有的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)采用一步法碱化醚化反应,反应过程中采用匀速升温,与常规工艺的两段式升温相比,醚化取代均匀性更好,产品性质更加均一稳定。(1) A one-step alkalization etherification reaction is adopted, and a uniform temperature rise is adopted in the reaction process. Compared with the two-stage heating of the conventional process, the etherification substitution uniformity is better, and the product properties are more uniform and stable.
(2)在碱化醚化反应过程中加入一定量的二甲醚作为抑制剂,使反应更均匀并抑制了副反应的发生,同时提高了醚化剂的利用率。(2) A certain amount of dimethyl ether is added as an inhibitor during the alkalization etherification reaction, which makes the reaction more uniform and suppresses the occurrence of side reactions, and at the same time improves the utilization rate of the etherification agent.
(3)反应釜内部辅助搅拌装置的旋转轴与搅拌桨的旋转轴相互垂直,进而改变反应釜内部物料的流动情况,提高搅拌效率,进而提高纤维素的碱化醚化效率。(3) The rotating shaft of the auxiliary stirring device inside the reaction kettle and the rotating shaft of the stirring paddle are perpendicular to each other, thereby changing the flow of materials in the reaction kettle, improving the stirring efficiency, and then improving the alkalization and etherification efficiency of cellulose.
(4)下料管内部设有等径的螺旋片,通过螺旋片进行排料,排料效果更好。(4) There are equal-diameter spiral slices inside the feeding tube, and the discharging effect is better through the spiral slices.
(5)通过分离装置对未参加反应的氯甲烷、环氧乙烷和二甲醚进行回收分离,然后在利用。(5) The unreacted methyl chloride, ethylene oxide and dimethyl ether are recovered and separated through the separation device, and then used.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明纤维素混合醚气固法生产工艺部分流程图,Fig. 1 is the partial flow chart of cellulose mixed ether gas-solid method production process of the present invention,
图2为本发明纤维素混合醚气固法生产工艺中制冷系统流程图,Fig. 2 is the refrigeration system flow chart in the cellulose mixed ether gas-solid production process of the present invention,
图3为本发明纤维素混合醚气固法生产工艺中反应釜外形图,Fig. 3 is the outline drawing of the reactor in the cellulose mixed ether gas-solid production process of the present invention,
图4为本发明纤维素混合醚气固法生产工艺中反应釜反应釜分解图,Fig. 4 is the exploded view of the reactor reactor in the cellulose mixed ether gas-solid production process of the present invention,
图5为图4中A处局部放大图,Fig. 5 is a partial enlarged view of part A in Fig. 4,
图6为本发明纤维素混合醚气固法生产工艺中反应釜第一剖视图,Fig. 6 is the first sectional view of the reactor in the cellulose mixed ether gas-solid production process of the present invention,
图7为本发明纤维素混合醚气固法生产工艺中反应釜第二剖视图,Fig. 7 is the second sectional view of the reactor in the cellulose mixed ether gas-solid production process of the present invention,
图8为图7中B处局部放大图,Fig. 8 is a partial enlarged view of B in Fig. 7,
图9为本发明纤维素混合醚气固法生产工艺中反应釜下料管水平剖视图,Fig. 9 is the horizontal cross-sectional view of the reactor discharging pipe in the cellulose mixed ether gas-solid production process of the present invention,
图10为本发明纤维素混合醚气固法生产工艺中反应釜插板阀水平剖视图,Fig. 10 is the horizontal sectional view of the reactor flap valve in the cellulose mixed ether gas-solid production process of the present invention,
图11为图9的纵向剖视图,Fig. 11 is a longitudinal sectional view of Fig. 9,
图12为图11中C处局部放大图,Fig. 12 is a partial enlarged view of C in Fig. 11,
图13为本发明纤维素混合醚气固法生产工艺中反应釜搅拌桨以及驱动机构结构图,Fig. 13 is the structure diagram of reactor stirring paddle and driving mechanism in the cellulose mixed ether gas-solid production process of the present invention,
图14为本发明纤维素混合醚气固法生产工艺中反应釜搅拌桨外形图,Fig. 14 is the outline drawing of the stirring paddle of the reactor in the cellulose mixed ether gas-solid production process of the present invention,
图15为本发明纤维素混合醚气固法生产工艺中反应釜驱动机构外形图,Fig. 15 is the outline drawing of the reaction kettle driving mechanism in the cellulose mixed ether gas-solid production process of the present invention,
图16为本发明纤维素混合醚气固法生产工艺中分离装置第一外形图,Fig. 16 is the first outline drawing of the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图17为本发明纤维素混合醚气固法生产工艺中分离装置第二外形图,Fig. 17 is the second outline drawing of the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图18为本发明纤维素混合醚气固法生产工艺中分离装置中气箱分解图,Figure 18 is an exploded view of the gas box in the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图19为本发明纤维素混合醚气固法生产工艺中分离装置中液化箱外壳剖视图,19 is a sectional view of the liquefaction tank shell in the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图20为图19中D处局部放大图,Fig. 20 is a partial enlarged view of D in Fig. 19,
图21为本发明纤维素混合醚气固法生产工艺中分离装置中液化箱液位传感器处剖视图,21 is a sectional view of the liquid level sensor of the liquefaction tank in the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图22为本发明纤维素混合醚气固法生产工艺中分离装置中液化箱活塞处剖视图,Figure 22 is a sectional view at the piston of the liquefaction tank in the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图23为本发明纤维素混合醚气固法生产工艺中分离装置中液化箱内部冷却管外形图,Figure 23 is the outline drawing of the cooling pipe inside the liquefaction tank in the separation device in the cellulose mixed ether gas-solid production process of the present invention,
图24为本发明纤维素混合醚气固法生产工艺中分离装置中液化箱的活塞及其驱动机构连接效果图。Figure 24 is a diagram showing the connection effect of the piston and its driving mechanism of the liquefaction tank in the separation device in the cellulose mixed ether gas-solid production process of the present invention.
图中:1-反应釜罐体、101-下料管、1011-套环、1012-固定杆、102-阀体、1021-插槽、103-圆台区、2-反应釜上盖、201-第一进料管、202-第二进料管、203-升压管、204-泄压管、3-桨轴、301-桨叶、302-第一锥形齿轮、4-辅助搅拌装置、401-转轴、402-叶片、403-第一齿轮、5-齿环、501-限位环、6-螺旋片、601-底轴、602-环槽、603-中心轴、604-第二锥形齿轮、605-支撑板、7-插板、701-第一伸缩杆、8-第一电机、801-主动齿轮、9-第一传动杆、901-第三锥形齿轮、902-第一皮带轮、10-第二传动杆、1001-第四锥形齿轮、1002-第二皮带轮、1003-第三皮带轮、11-第三传动杆、1101-从动齿轮、1102-第四皮带轮、1103-第二齿轮、1104-第三齿轮、12-第四传动杆、1201-第五皮带轮、1202-第四齿轮、13-第五传动杆、1301-第六皮带轮、1302-第五齿轮、14-调控装置、1401-第二伸缩杆、1402-垂直杆、1403-上滚轮、1404-下滚轮、15-第一同步带、16-第二同步带、17-第三同步带、18-防护罩;In the picture: 1-Reactor tank body, 101-Feed pipe, 1011-Sleeve ring, 1012-Fixing rod, 102-Valve body, 1021-Slot, 103-Round table area, 2-Reaction kettle upper cover, 201- First feed pipe, 202-second feed pipe, 203-boost pipe, 204-pressure relief pipe, 3-paddle shaft, 301-paddle, 302-first bevel gear, 4-auxiliary stirring device, 401-rotating shaft, 402-blade, 403-first gear, 5-gear ring, 501-limiting ring, 6-spiral plate, 601-bottom shaft, 602-ring groove, 603-central shaft, 604-second cone Shape gear, 605-support plate, 7-insert plate, 701-first telescopic rod, 8-first motor, 801-drive gear, 9-first transmission rod, 901-third bevel gear, 902-first Pulley, 10-second transmission rod, 1001-fourth bevel gear, 1002-second pulley, 1003-third pulley, 11-third transmission rod, 1101-driven gear, 1102-fourth pulley, 1103- Second gear, 1104-third gear, 12-fourth transmission rod, 1201-fifth pulley, 1202-fourth gear, 13-fifth transmission rod, 1301-sixth pulley, 1302-fifth gear, 14- Control device, 1401-second telescopic rod, 1402-vertical rod, 1403-upper roller, 1404-lower roller, 15-first timing belt, 16-second timing belt, 17-third timing belt, 18-protective cover ;
19-第一箱体、1901-导杆、1902-通孔、1903-排液凹槽、1904-贯通腔、20-活塞、2001-橡胶套、21-螺杆、2101-第七皮带轮、22-第二电机、2201-第八皮带轮、2202-第四同步带、23-蛇形制冷管、24-进气管、25-排气管、26-升降阀、27-排液管、28-电子液位计;19-First box, 1901-Guide rod, 1902-Through hole, 1903-Drain groove, 1904-Through cavity, 20-Piston, 2001-Rubber sleeve, 21-Screw, 2101-Seventh pulley, 22- The second motor, 2201- the eighth pulley, 2202- the fourth synchronous belt, 23- serpentine refrigeration pipe, 24- intake pipe, 25- exhaust pipe, 26- lift valve, 27- drain pipe, 28- electronic liquid bit meter;
29-气箱、2901-第二箱体、2902-弹性密封垫、2903-固定框、2904-化验管、30-连接气道;29-air box, 2901-second box, 2902-elastic gasket, 2903-fixing frame, 2904-test tube, 30-connecting airway;
31-氮气罐、32-中间罐、33-储存罐、34-常用制冷机组、35-备用制冷机组、36-温度传感器、37-电控三通阀;31-nitrogen tank, 32-intermediate tank, 33-storage tank, 34-common refrigeration unit, 35-standby refrigeration unit, 36-temperature sensor, 37-electrically controlled three-way valve;
01-氮气进气管、02-氮气回气管、03-连接气管、04-第一收集液管、05-第二收集液管、06-第一进液管、07-第二进液管、08-第三进液管;01-nitrogen gas inlet pipe, 02-nitrogen gas return pipe, 03-connecting gas pipe, 04-first liquid collection pipe, 05-second liquid collection pipe, 06-first liquid inlet pipe, 07-second liquid inlet pipe, 08 - the third liquid inlet pipe;
001-低温箱冷媒排出管、002-冷媒重复利用管、003-高温箱冷媒进液管、004-高温箱冷媒排出管、005-常用机组冷媒回流管、006-低温箱冷媒供给管、007-低温箱冷媒旁通排出管、008-备用机组冷媒排出管、009-高温箱备用冷媒供给管、0011-高温箱备用冷媒回流支管、0012-高温箱冷媒总回流管、0013-备用机组冷媒回流管、0014-低温箱备用冷媒供给总管、0015-低温箱备用冷媒供给支管、0016-低温箱备用冷媒回流管。001-low temperature box refrigerant discharge pipe, 002-refrigerant reuse pipe, 003-high temperature box refrigerant inlet pipe, 004-high temperature box refrigerant discharge pipe, 005- common unit refrigerant return pipe, 006-low temperature box refrigerant supply pipe, 007- Low temperature box refrigerant bypass discharge pipe, 008-standby unit refrigerant discharge pipe, 009-high temperature box backup refrigerant supply pipe, 0011-high temperature box standby refrigerant return branch pipe, 0012-high temperature box refrigerant return pipe, 0013-standby unit refrigerant return pipe , 0014- low temperature box standby refrigerant supply main pipe, 0015- low temperature box standby refrigerant supply branch pipe, 0016- low temperature box standby refrigerant return pipe.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。As used in the specification and claims, certain terms are used to refer to particular components. It should be understood by those skilled in the art that hardware manufacturers may refer to the same component by different nouns. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range, and basically achieve the technical effect.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", horizontal" etc. is based on the accompanying drawings The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. limits.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以下结合附图对本发明纤维素混合醚气固法生产工艺作进一步详细说明,但不作为对本发明的限定。The cellulose mixed ether gas-solid production process of the present invention will be further described in detail below with reference to the accompanying drawings, but it is not intended to limit the present invention.
纤维素混合醚气固法生产工艺,包括以下步骤:The production process of cellulose mixed ether gas-solid method includes the following steps:
A、粉碎:将棉浆粕或木浆浆粕等纤维素浆粕进行粉碎,得到粒径为200-230μm、松密度为180-200g/L的粉状纤维素。A. Pulverization: Pulverize cellulose pulp such as cotton pulp or wood pulp to obtain powdery cellulose with a particle size of 200-230 μm and a bulk density of 180-200 g/L.
B、碱化醚化:将粉状纤维素、碱液加入反应釜中,然后对反应釜内部注入高压氮气进行升压,压力升至2.3MPa,再加入高压液态的氯甲烷、环氧乙烷和二甲醚,匀速升温至40-70℃,本实施例中,反应釜内部匀速升温至70℃,升温时间为1.5h,保温1.5h,进行碱化醚化反应;B. Alkalization and etherification: add powdery cellulose and lye into the reaction kettle, then inject high-pressure nitrogen into the reaction kettle for boosting, the pressure rises to 2.3MPa, and then add high-pressure liquid methyl chloride and ethylene oxide and dimethyl ether, heated to 40-70 ℃ at a constant speed, in this embodiment, the temperature inside the reactor was heated to 70 ℃ at a constant speed, the heating time was 1.5h, the temperature was kept for 1.5h, and the alkalization etherification reaction was carried out;
其原料配比为粉状纤维素:氯甲烷:环氧乙烷:碱液:二甲醚=1:(0.6-1.2):(0.15-0.35):(1.3-1.6):(0.6-0.8),本实施例中,粉状纤维素、氯甲烷、环氧乙烷、碱液(浓度50wt%的氢氧化钠溶液)以及二甲醚的重量分别为:2650kg、1860kg、400kg、4000kg以及1600kg。The raw material ratio is powdered cellulose: methyl chloride: ethylene oxide: lye: dimethyl ether=1:(0.6-1.2):(0.15-0.35):(1.3-1.6):(0.6-0.8) , In this embodiment, the weights of powdered cellulose, methyl chloride, ethylene oxide, lye (sodium hydroxide solution with a concentration of 50wt%) and dimethyl ether are: 2650kg, 1860kg, 400kg, 4000kg and 1600kg, respectively.
C、中和:反应结束后,对反应釜进行泄压,将未反应的氯甲烷、环氧乙烷和二甲醚气化排入到分离装置中进行分离、回收。将剩余物料排出反应釜,然后加入盐酸进行中和,使物料的pH值维持在6-8之间;或将物料继续留在反应釜内部,向反应釜内部添加盐酸进行中和,使物料的pH值为7±1。C. Neutralization: after the reaction is completed, the pressure of the reactor is released, and the unreacted methyl chloride, ethylene oxide and dimethyl ether are vaporized and discharged into the separation device for separation and recovery. The remaining material is discharged from the reaction kettle, and then hydrochloric acid is added for neutralization, so that the pH value of the material is maintained between 6-8; The pH is 7±1.
D、精制:中和后,将在物料中加入8倍质量的90℃热水进行洗涤,再通过连续洗涤离心过滤机进行过滤、淋洗、蒸汽压滤,最后粉碎烘干,得到成品纤维素混合醚。D. Refining: After neutralization, add 8 times the mass of 90 ℃ hot water to the material for washing, then filter, rinse, steam filter through a continuous washing centrifugal filter, and finally pulverize and dry to obtain the finished cellulose mixed ether.
步骤B中,纤维素的碱化醚化效率以及氯甲烷、环氧乙烷和二甲醚均受反应釜的搅拌效率影响,但现有的搅拌釜的搅拌桨不管是桨式、折叶浆式、锚式、框式、推进式还是平直叶涡轮式,都是只围绕桨轴进行旋转,因此反应釜内部物料流动有一定规律,不会产生更多的物料之间的撞击,因此不同物质之间接触、产生反应的几率也随之降低,进而影响反应釜内部碱化醚化效率。In step B, the alkalizing etherification efficiency of cellulose and methyl chloride, ethylene oxide and dimethyl ether are all affected by the stirring efficiency of the reactor, but the stirring paddle of the existing stirring Type, anchor type, frame type, propulsion type or straight blade turbine type, all only rotate around the paddle shaft, so the material flow inside the reactor has a certain rule, and there will not be more collisions between materials, so different The probability of contact and reaction between substances is also reduced, which in turn affects the efficiency of alkalization and etherification inside the reactor.
为了提高反应釜的的反应效率,本实施例对反应釜进行了优化设计。In order to improve the reaction efficiency of the reaction kettle, the reaction kettle is optimized in this embodiment.
本实施例步骤B中所述的反应釜包括上端敞口的反应釜罐体1以及反应釜罐体1上方罩设的反应釜上盖2和搅拌桨。The reaction kettle described in Step B of this embodiment includes a reaction
反应釜罐体1底部设有出料口,出料口处设有阀门,反应釜采用立式,出料口在正下方,有利于排料。The bottom of the
反应釜罐体1内部中设有升温管路,管路内部流通油导热油,管路与外部的导热油加热装置进行连接,通过高温导热油对反应釜罐体1内部进行加温。或在反应釜罐体1内壁中增加电热片,通过产生热量,对反应釜罐体1内部进行加温。The inside of the
为了进一步便于下料,所述的反应釜罐体1从上到下依次为同轴布置的圆筒区、圆台区103以及下料管101。圆筒区以及下料管101均为圆柱形。圆台区103的垂直截面形状为上端直径大于下端直径的圆台型,下料管101内径与圆台区103下端内径相同,圆筒区内径与圆台区103上端内径相同。In order to further facilitate feeding, the
所述的下料管101下端开口处设有插板阀,插板阀包括阀体102、插板7以及第一伸缩杆701。阀体102中间为与下料管101等径的通孔,通孔的圆周面上内凹有插槽1021,插槽1021一半与阀体102外壁贯通连接。插板7插设与插槽1021内部,露至阀体102外部的插板7的端面与第一伸缩杆701的伸缩部末端固定连接。第一伸缩杆701固定在阀体102的外壁上。The opening of the lower end of the
第一伸缩杆701为电动伸缩杆,采用现有技术。其伸缩部伸长,带动插板7从插槽1021中滑出,将阀体102中间的通孔开启,可以下料;伸缩部缩短,带动插板7插入到插槽1021中,将阀体102中间的通孔堵死。The first
反应釜上盖2顶部贯通连接有第一进料管201、第二进料管202、升压管203以及泄压管204。A
第一进料管201上设有截止阀,用以在常压状态下添加粉状纤维素以及碱液;The
第二进料管202分别通过阀门与氯甲烷供给管路、环氧乙烷供给管路以及二甲醚供给管路连接,第二进料管202上串联有单向阀,单向阀确保只能通过第二进料管202向反应釜内部添加物料;The
升压管203与氮气供给管路连接,升压管203上同样设有单向阀;The
泄压管204与分离装置贯通连接,同样设有单向阀。The
搅拌桨包括垂直的桨轴3,桨轴3同轴设置于反应釜罐体1内部,桨轴3上固定有桨叶301,桨叶301采用框式或锚式。桨轴3上端穿设至反应釜上盖2外部并固定有第一锥形齿轮302。The stirring paddle includes a
所述的桨轴3为管状,桨轴3内部同轴穿设有中心轴603,中心轴603圆周面上套设有环状的支撑板605,支撑板605位于圆台区103,桨轴3下端与支撑板605转动连接。The
中心轴603位于支撑板605下方的圆周面上缠绕有螺旋片6,螺旋片6插设于下料管101内部,螺旋片6外径与下料管101内径相同,即螺旋片6的外壁与下料管101的内壁接触。螺旋片6的高度高于下料管101,即螺旋片6有一部分位于圆台区103内部。The
中心轴603上端穿设至反应釜上盖2外部、并固定有第二锥形齿轮604。The upper end of the
所述的中心轴603下端固定有底轴601,底轴601圆周面上凹设有环槽602,环槽602内部转动套设有套环1011,套环1011圆周面与下料管101内壁之间通过若干根固定杆1012固定连接。底轴601的底面与插板7之间的间距小于1cm。A
反应釜罐体1内部设有若干个围绕其轴线呈环形阵列分布的辅助搅拌装置4。A number of
辅助搅拌装置4包括转轴401、叶片402以及第一齿轮403,转轴401一端插设至桨轴3或桨叶301内壁中、另一端与第一齿轮403固定连接。若干个叶片402与转轴401圆周面固定连接,叶片402可以是棍状、直板或曲面板。The
转轴401与桨轴3或桨叶301转动连接。The
所述的反应釜罐体1内壁上设有同轴固定连接的齿环5,第一齿轮403设置于齿环5上,第一齿轮403与齿环5啮合连接。旋转的搅拌桨带动转轴401围绕桨轴3轴线转动,进而带动第一齿轮403沿齿环5移动。由于第一齿轮403与齿环5啮合连接,因此第一齿轮403会在齿环5上滚动、旋转,带动叶片402旋转,搅动反应釜内部的物料。这样使得反应釜内部同时有两种旋转方向不同的装置,使得反应釜内部物料流动时会产生撞击,进而增加反应效率。The inner wall of the
为了避免第一齿轮403发生跳动,在齿环5正上方设有限位环501,限位环501通过焊接或螺栓连接等方式与反应釜罐体1的内壁固定连接,第一齿轮403位于齿环5以及限位环501之间,限位环501阻挡第一齿轮403上跳。In order to prevent the
反应釜上盖2上固定有第一电机8以及驱动机构。A
驱动机构包括第一传动杆9、第二传动杆10、第三传动杆11、第四传动杆12、第五传动杆13以及调控装置14。The driving mechanism includes a first transmission rod 9 , a
第一传动杆9包括通过一根转杆同轴固定连接的第三锥形齿轮901以及第一皮带轮902;The first transmission rod 9 includes a
第二传动杆10包括通过一根转杆同轴固定连接的第四锥形齿轮1001、第二皮带轮1002以及第三皮带轮1003;The
第三传动杆11包括通过一根转杆同轴固定连接的从动齿轮1101、第四皮带轮1102、第二齿轮1103以及第三齿轮1104;The
第四传动杆12包括通过一根转杆同轴固定连接的第五皮带轮1201以及第四齿轮1202;The
第五传动杆13包括通过一根转杆同轴固定连接的第六皮带轮1301以及第五齿轮1302;The
调控装置14包括垂直设置的第二伸缩杆1401、垂直杆1402、上滚轮1403以及下滚轮1404。第二伸缩杆1401采用电动的现有技术,垂直杆1402下端与第二伸缩杆1401伸缩部顶端固定连接的,上滚轮1403以及下滚轮1404分别上下布置于垂直杆1402两侧,上滚轮1403以及下滚轮1404轴线水平布置。The regulating
第三锥形齿轮901与第二锥形齿轮604啮合连接,第一皮带轮902与第五皮带轮1201通过第一同步带15连接。The
第四锥形齿轮1001与第一锥形齿轮302啮合连接,第二皮带轮1002与第四皮带轮1102通过第二同步带16连接,第三皮带轮1003与第六皮带轮1301通过第三同步带17连接。The
垂直杆1402设置于第二同步带16与第三同步带17之间,上滚轮1403位于第二同步带16正上方,下滚轮1404位于第三同步带17的正下方。The
上滚轮1403与第二同步带16不接触时,第二同步带16处于松弛状态;下滚轮1404与第三同步带17不接触时,第三同步带17处于松弛状态。When the
从动齿轮1101与第一电机8输出轴上的主动齿轮801啮合连接,第二齿轮1103与第五齿轮1302啮合连接,第三齿轮1104与第四齿轮1202啮合连接。The driven gear 1101 is meshed with the
第一电机8带动主动齿轮801旋转,为了控制主动齿轮801的转速,第一电机8采用减速电机,或在第一电机8与主动齿轮801之间增加减速箱。The
主动齿轮801带动从动齿轮1101转动,然后第三传动杆11带动第四传动杆12转动、以及通过第二同步带16带动第二传动杆10转动。第四传动杆12通过第一同步带15带动第一传动杆9转动。第一传动杆9带动螺旋片6转动,第二传动杆10带动桨轴3转动,进而带动转轴401旋转。The
当在对反应釜内部的物料搅拌时,主动齿轮801的旋转方向不变,此时螺旋片6的旋转方向使得物料从下料管101向圆台区103方向移动,因此物料不会流入到插板阀处。同时由于螺旋片6一部分位于圆台区103内部,与反应物料接触,因此它也可以将物料从下向上带动,起到一定的搅拌作用。When the material inside the reactor is stirred, the rotation direction of the
在保持主动齿轮801旋转方向不变的情况下,通过控制第二伸缩杆1401伸缩部的伸缩,来改变第二同步带16以及第三同步带17的松紧状态,来调节第二传动杆10的旋转方向,进而实现桨轴3的正反转的改变,进一步提高了反应釜内部的搅拌效率。Under the condition of keeping the rotation direction of the
由于第二齿轮1103与第五齿轮1302啮合连接,因此第三传动杆11与第五传送杆15的旋转方向相反。Since the
当第二伸缩杆1401的伸缩部下移时,上滚轮1403下压第二同步带16,下滚轮1404远离第三同步带17,第二同步带16绷紧,第三同步带松弛,使得第三传动杆11带动第二传动杆10旋转,带动桨轴3向一个方向旋转;反之,第二伸缩杆1401伸缩部上移时,上滚轮1403离开第二同步带16,下滚轮1404压动第三同步带17,第二同步带16松弛,第三同步带绷紧,使得第五传动杆13带动第二传动杆10旋转,带动桨轴3向一另个方向旋转。因此通过控制第二伸缩杆1401的动作,在不改变第一电机8的转动方向来调节桨轴3的旋转方向。When the telescopic part of the second
当需要排料时,第二伸缩杆1401控制上滚轮1403以及下滚轮1404均不予两个传送带接触,第一电机8反转,螺旋片6带动物料向下料管101下方移动,并排出。由于圆台区103的内壁是个斜面,因此更加有利于下料。When the material needs to be discharged, the second
步骤C中,未反应的氯甲烷、环氧乙烷和二甲醚采用常压冷凝的方式进行分离回收。为了实现这个目的,本实施例设计了分离装置。In step C, unreacted methyl chloride, ethylene oxide and dimethyl ether are separated and recovered by means of normal pressure condensation. To achieve this purpose, the present embodiment designs a separation device.
所述的分离装置包括三个液化箱,三个液化箱分别用于液化环氧乙烷、氯甲烷以及二甲醚,常压下环氧乙烷的沸点为10.8℃,氯甲烷沸点为-24.2℃,二甲醚的沸点为-29.5℃。因此先液化分离环氧乙烷,然后在分离氯甲烷,最后在分离二甲醚。The separation device includes three liquefaction tanks, and the three liquefaction tanks are respectively used to liquefy ethylene oxide, methyl chloride and dimethyl ether. The boiling point of ethylene oxide under normal pressure is 10.8 ° C, and the boiling point of methyl chloride is -24.2 °C, the boiling point of dimethyl ether is -29.5 °C. Therefore, ethylene oxide is first separated by liquefaction, then methyl chloride is separated, and finally dimethyl ether is separated.
所述的液化箱包括第一箱体19,第一箱体19的内腔为长方体,其宽度方向上的垂直截面形状为正方形。第一箱体19长度方向的内壁中设有蛇形制冷管23,蛇形制冷管23的进出口穿设至第一箱体19外部、并于制冷机组的管路贯通连接。The liquefaction tank includes a
第一箱体19外部设有与其内腔贯通连接的进气管24以及排气管25,第一箱体19底部内凹有排液凹槽1903,排液凹槽1903底部贯通连接有排液管27,排液管27末端穿设至第一箱体19外部。The outside of the
排液凹槽1903上或排液管27上设有阀门,本实施例中,排液凹槽1903内部设有升降阀26。升降阀26下降,将排液凹槽1903与排液管27之间的贯通连接处封死,同时升降阀26全部位于排液凹槽1903内部。A valve is provided on the
为了进行液位监测,第一箱体19与进气管24贯通连接的侧壁内部设有贯通腔1904,贯通腔1904上下两侧均与第一箱体19内部通过孔贯通连接,贯通腔1904内部垂直设有电子液位计28。In order to monitor the liquid level, a through
用于液化环氧乙烷的液化箱的进气管24与反应釜的泄压管204贯通连接;液化环氧乙烷的液化箱的排气管25与液化氯甲烷的液化箱的进气管24贯通连接;液化氯甲烷的液化箱的排气管25与液化二甲醚的液化箱的进气管24贯通连接;液化二甲醚的液化箱的排气管25与氮气回收管路贯通连接。The
所述的进气管24以及排气管25与第一箱体19长度方向一端的侧壁连接,即贯通口位于第一箱体19长度方向一端的侧壁上。第一箱体19长度方向另一端的侧壁上设有通孔1902。The
所述的第一箱体19内部垂直设有活塞20,活塞20四周端面与第一箱体19内壁抵接,活塞20将第一箱体19内部分割呈两个相互独立的腔室。The
第一箱体19内部沿长度方向布置有至少两根螺杆21,螺杆21穿过活塞20,螺杆21与活塞20螺纹连接,螺杆21一端插设至第一箱体19内壁中、另一端穿设至第一箱体19外部并固定连接有第七皮带轮2101。At least two
第一箱体19外部固定有第二电机22,第二电机22输出轴固定有第八皮带轮2201,第八皮带轮2201与所有的第七皮带轮2101通过同一根第四同步带2202连接。A
本实施例中,采用两根围绕活塞20中心对称布置的螺杆21,第二电机22同时带动两个螺杆21旋转,使两个螺杆21同步,这样避免活塞20移动过程中产生卡涩。In this embodiment, two
为了进一步提高活塞20移动的平顺性,第一箱体19长度方向的两个侧面之间固定有水平布置的导杆1901,导杆1901轴线与螺杆21轴线平行,导杆1901穿过活塞20。In order to further improve the smoothness of the movement of the
为了提高密封性,活塞20与导杆1901之间设有滑动密封。In order to improve the sealing performance, a sliding seal is provided between the
活塞20朝向通孔1902的一端固定有橡胶套2001,橡胶套2001与螺杆21螺纹连接。橡胶套2001具有弹性,因此其可以与螺杆21紧密接触,提高密封性。One end of the
与进气管24以及排气管25贯通连接的第一箱体19的内壁上镶设有压力传感器,压力传感器实时监测活塞20朝向进气管24以及排气管25则一侧空间内部的压力。当第一箱体19内部进入气体,压力增加时,活塞20向通孔1902方向移动,增大空间,减小内部压力;当部分气体液化,压力减小时,活塞20向进气管24方向移动,减小空间,增加内部压力。A pressure sensor is set on the inner wall of the
所述的液化箱外部设有气箱29,气箱29包括上端敞口布置的第二箱体2901,第二箱体2901上方开口处罩设有弹性密封垫2902,弹性密封垫2902通过固定框2903与第二箱体2901固定连接。An
第二箱体2901外部贯通连接有化验管2904,化验管2904上设有截止阀,所述的通孔1902通过连接气道30与第二箱体2901贯通连接。气箱29内部的气体供活塞20移动实用,弹性密封垫2902用以弹性改变第二箱体2901内部空间,与活塞20移动相互配合。A
气箱29的增加使得三个第一箱体19中活塞20朝向通孔1902这部分空间连接形成一个密闭的空间,这样就算有环氧乙烷、氯甲烷以及二甲醚通过漏过活塞20,也会只在这个空间内部流动。The increase of the
然后定期可通过化验管2904抽气进行检验,检验这个空间内部的环氧乙烷、氯甲烷以及二甲醚的含量,用以评判活塞20的密闭性,检验的方法为现有技术。也可以通过化验管2904向气箱29内部补气。Then, the
制冷机组为现有技术,本实施例采用与空调原理相同的制冷机组,即包括电机、压缩机、相关管路以及内部的冷媒。The refrigeration unit is in the prior art, and this embodiment adopts the refrigeration unit with the same principle as the air conditioner, that is, includes a motor, a compressor, related pipelines, and an internal refrigerant.
反应釜与分离装置组成的系统还包括氮气罐31、中间罐32、存储罐33以及电控箱,电控箱采用现有技术,包括控制装置以及电源模块,控制装置采用PLC或带有工控芯片的集成电路,整个系统内部的所有电器件均与电控箱电性连接。The system composed of the reaction kettle and the separation device also includes a
氮气罐31的出口通过氮气进气管01与反应釜的升压管203连接,氮气进气管01上串联有增压泵以及截止阀,向反应釜内部注入高压氮气,即起到保护作用,将反应釜内部的空气吹除干净,同时也可以增加反应釜内部的压力,实现增压的作用。The outlet of the
用于液化环氧乙烷的液化箱的进气管24与反应釜的泄压管204通过连接气管03贯通连接;液化环氧乙烷的液化箱的排气管25与液化氯甲烷的液化箱的进气管24通过连接气管03贯通连接;液化氯甲烷的液化箱的排气管25与液化二甲醚的液化箱的进气管24通过连接气管03贯通连接;液化二甲醚的液化箱的排气管25与氮气罐31通过氮气回气管02贯通连接。The
三个液化箱的排液管27均通过第一收集液管04与单独的中间罐32贯通连接,中间罐32通过第二收集液管05与单独储存罐33贯通连接。第一收集液管04以及第二收集液管05上均串联有加压泵跟截止阀。The
三个储存罐33分别用于储存高压液化的环氧乙烷、氯甲烷和二甲醚。The three
三个储存罐33分别通过第一进液管06、第二进液管07以及第三进液管08与第一进料管201贯通连接,第一进液管06、第二进液管07以及第三进液管08上均串联有加压泵跟截止阀。The three
连接气管03以及氮气回气管02上可以串联气泵以及截止阀,通过气泵将前一个容器内部的气体泵入到后一个容器内部。The connecting
也可以采用另一种形式实现气体转移。即当碱化醚化完成后,先开启泄压管204,降低反应釜内部的压力,使得环氧乙烷、氯甲烷和二甲醚气化。然后在向反应釜内部注入常压的氮气,将反应釜内部的环氧乙烷、氯甲烷和二甲醚通过泄压管吹出,吹入到用于液化环氧乙烷的的液化箱内部。Another form of gas transfer can also be achieved. That is, after the alkalization and etherification is completed, the
制冷机组将用于液化环氧乙烷的液化箱内部温度降低到-20℃至10℃之间,移动活塞20调整混合气所在空间内部的气压,使其维持常压左右,这样其内部混合器中的环氧乙烷开始液化,在液化过程中,内部气压降低,此时还是通过调节活塞20的位置来维持内部压力。The refrigeration unit reduces the internal temperature of the liquefaction tank for liquefying ethylene oxide to between -20°C and 10°C, and moves the
制冷时间达到阈值后,或电子液位计的高度不在发生变化,同时压力传感器的检测数据也不发生变化时,升降阀26开启,液化的环氧乙烷被加压泵入到中间罐32内部,中间罐32内部存储有高压液化的环氧乙烷,当其内部环氧乙烷存储量达到阈值时,在泵入到环氧乙烷的储存罐33内部。After the refrigeration time reaches the threshold, or the height of the electronic liquid level gauge does not change, and the detection data of the pressure sensor does not change, the
当液化的环氧乙烷均排出后,移动活塞20,使其向排气管25方向移动,将第以箱体19内部留下的气体推出,通过连接气管3推入到用于液化氯甲烷的液化箱内部。制冷机组将用于液化氯甲烷的液化箱内部的温度降低至-28℃至-25℃之间,将混合气内部的氯甲烷进行液化,液化后将其泵入至单独的中间管内部。液体全部排出后,在移动活塞20,将剩余的气体推入到用于液化二甲醚的液化箱内部。When the liquefied ethylene oxide is exhausted, move the
制冷机组将用于液化二甲醚的液化箱内部的温度降低至-30℃以下,将混合气内部的二甲醚液化分离,泵入到单独的中间罐32内部。The refrigeration unit lowers the temperature inside the liquefaction tank for liquefying the dimethyl ether to below -30° C., liquefies and separates the dimethyl ether in the mixed gas, and pumps it into the separate
然后在移动活塞20,将剩余的氮气推入到氮气罐31内部,进行重复利用。定时对氮气罐31内部的气体成分进行抽检,检测其内部环氧乙烷、氯甲烷以及二甲醚的含量。Then, when the
由于环氧乙烷沸点为10.8℃、氯甲烷沸点为-24.2℃、二甲醚沸点为-29.5℃,环氧乙烷的沸点高于氯甲烷以及二甲醚30多度,因此为了节约能耗,本实施例中,由附图2所示,设有两个常用制冷机组34,分别对氯甲烷以及二甲醚的液化箱进行制冷,同时环氧乙烷的液化箱两个宽度方向相对的侧壁内部分别设有一个蛇形制冷管23,氯甲烷以及二甲醚的液化箱蛇形制冷管的出口分别于环氧乙烷液化箱内部的两个蛇形制冷管23的入口贯通连接。冷媒先对氯甲烷以及二甲醚的液化箱降温,然后在流入到环氧乙烷液化箱的蛇形制冷管23内部,利用余温在环氧乙烷液化箱进行温度调节。Since the boiling point of ethylene oxide is 10.8 °C, the boiling point of methyl chloride is -24.2 °C, and the boiling point of dimethyl ether is -29.5 °C, the boiling point of ethylene oxide is more than 30 degrees higher than that of methyl chloride and dimethyl ether, so in order to save energy , in this embodiment, as shown in FIG. 2, there are two
即两个常用制冷机组34分别通过一根低温箱冷媒供给管006向氯甲烷以及二甲醚的液化箱内部蛇形制冷管23中注入液态的冷媒,冷媒降低氯甲烷以及二甲醚液化箱中第一箱体19内部的温度,然后分别通过一根低温箱冷媒排出管001排出,排入到环氧乙烷液化箱的蛇形制冷管23内部,调节环氧乙烷液化箱内部的温度,然后冷媒在通过常用机组冷媒回流管005回流至常用制冷机组34内部,进行制冷,开启下一个循环。That is, the two
但有时候可能会存在冷媒对氯甲烷液化箱或二甲醚液化箱或氯甲烷以及二甲醚的液化箱降温后,冷媒的温度过高,无法在继续对环氧乙烷液化箱进行降温。在这种情况下,为了维持环氧乙烷液化箱的温度,本实施例中增设了备用制冷机组35。同时相关的连接管路进行了优化设计。But sometimes, after the refrigerant cools the methyl chloride liquefaction tank or the dimethyl ether liquefaction tank or the chloromethane and dimethyl ether liquefaction tank, the temperature of the refrigerant is too high, and it cannot continue to cool the ethylene oxide liquefaction tank. In this case, in order to maintain the temperature of the ethylene oxide liquefaction tank, a
此时,在低温箱冷媒排出管001上设有温度传感器36,用于检测低温箱冷媒排出管001内部冷媒的温度,在低温箱冷媒排出管的末端设有电控三通阀37,电控三通阀37的三个接头分别于低温箱冷媒排出管001、冷媒重复利用管002以及低温箱冷媒旁通排出管007连接。At this time, a
冷媒重复利用管002末端通过电控三通阀与高温箱冷媒进液管003以及高温箱备用冷媒供给管009连接。The end of the
低温箱冷媒旁通排出管007末端通过阀门与常用机组冷媒回流管005连接。The end of the refrigerant
环氧乙烷液化箱中两个蛇形制冷管23的出口与高温箱冷媒排出管004贯通连接,高温箱冷媒排出管004末端通过电控三通阀与常用机组冷媒回流管005以及高温箱冷媒总回流管0012连接。The outlets of the two
高温箱冷媒总回流管0012以及高温箱备用冷媒供给管009分别与备用制冷机组35的冷媒进出口贯通连接。The high temperature tank refrigerant
当温度传感器36检测到低温箱冷媒排出管001内部冷媒温度高于阈值,无法将环氧乙烷液化箱内部温度降低到10.8℃以下时,相应的电控三通阀37均会调整冷媒流通的路径。这时,低温箱冷媒排出管001内部的冷媒通过电控三通阀流入到低温箱冷媒旁通排出管007内部,然后在流入到常用机组冷媒回流管005中,最后进入到常用制冷机组34内部进行降温。备用制冷机组35启动,将其内部的低温冷媒通过高温箱备用冷媒供给管009、电控三通阀流入到高温箱冷媒进液管003中,在流入到环氧乙烷液化箱的蛇形制冷管23内部,对环氧乙烷液化箱内部进行降温。换热后的冷媒通过高温箱冷媒排出管004、电控三通阀、高温箱冷媒总回流管0012回流至备用制冷机组35内部,重新降温。When the
备用制冷机组35不仅可以供环氧乙烷液化箱制冷,同时在两台常用制冷机组34中一台产生故障停机时,作为备用机组,顶替任意一台常用制冷机组34。为此增加一些必要的管路。The
即,备用制冷机组35的冷媒出口与备用机组冷媒排出管008连接,备用机组冷媒排出管008末端通过电控三通阀分别与高温箱备用冷媒供给管009以及低温箱备用冷媒供给总管0014连接。That is, the refrigerant outlet of the
低温箱备用冷媒供给总管0014分别通过两个阀门与两根低温箱备用冷媒供给支管0015连接,两根低温箱备用冷媒供给支管0015分别向氯甲烷以及二甲醚的液化箱输送低温冷媒。The cold box standby refrigerant supply
低温箱备用冷媒供给支管0015末端通过阀门与低温箱冷媒供给管006连接,低温箱备用冷媒供给支管0015与常用制冷机组34并联。The end of the cold box standby refrigerant
备用制冷机组35的冷媒入口与备用机组冷媒回流管0013贯通连接,备用机组冷媒回流管0013另一端通过电控三通阀与高温箱冷媒总回流管0012以及低温箱备用冷媒回流管0016连接。The refrigerant inlet of the
低温箱备用冷媒回流管0016另一端通过电控三通阀与低温箱冷媒旁通排出管007以及常用机组冷媒回流管005连接。The other end of the cold box standby
当某一个常用制冷机组34故障后,冷媒的流动路线就变成了:备用制冷机组35-备用机组冷媒排出管008-低温箱备用冷媒供给总管0014-低温箱备用冷媒供给支管0015-低温箱冷媒供给管006-二甲醚液化箱或氯甲烷液化箱-低温箱冷媒排出管001、低温箱冷媒旁通排出管007-低温箱备用冷媒回流管0016-备用机组冷媒回流管0013-备用制冷机组35;When a
或,备用制冷机组35-备用机组冷媒排出管008-低温箱备用冷媒供给总管0014-低温箱备用冷媒供给支管0015-低温箱冷媒供给管006-二甲醚液化箱或氯甲烷液化箱-低温箱冷媒排出管001-冷媒重复利用管002-环氧乙烷液化箱-高温箱冷媒排出管004-高温箱冷媒总回流管0012-备用机组冷媒回流管0013-备用制冷机组35。Or, standby refrigeration unit 35 - standby unit refrigerant discharge pipe 008 - low temperature box standby refrigerant supply main pipe 0014 - low temperature box standby refrigerant supply branch pipe 0015 - low temperature box refrigerant supply pipe 006 - dimethyl ether liquefaction tank or methyl chloride liquefaction tank - low temperature box Refrigerant discharge pipe 001 - refrigerant reuse pipe 002 - ethylene oxide liquefaction tank - high temperature tank refrigerant discharge pipe 004 - high temperature tank refrigerant return pipe 0012 - standby unit refrigerant return pipe 0013 -
由于环氧乙烷液化箱内部的两个蛇形制冷管23是独立的,这样便于分别于一个常用制冷机组34连接,但不利于与一个备用制冷机组35连接。为了当实用备用制冷机组35单独对环氧乙烷液化箱进行制冷时,两个蛇形制冷管23内部都能通入冷媒,本实施例中两根高温箱冷媒进液管003之间通过电控三通阀连接一根高温箱备用冷媒供给支管,两根高温箱冷媒排出管004之间通过电控三通阀连接一个高温箱备用冷媒回流支管0011。通过调整电控三通阀的阀芯位置,温箱备用冷媒供给支管以及高温箱备用冷媒回流支管0011将环氧乙烷液化箱内部的两个蛇形制冷管23连接成一个整体,使得备用制冷机组35可以对两个蛇形制冷管23内部同时注入冷媒。Since the two
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made within the scope of knowledge possessed by those of ordinary skill in the art without departing from the purpose of the present invention. Various changes.
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