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CN114686700A - Fuming process of tin-containing material - Google Patents

Fuming process of tin-containing material Download PDF

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CN114686700A
CN114686700A CN202210274703.8A CN202210274703A CN114686700A CN 114686700 A CN114686700 A CN 114686700A CN 202210274703 A CN202210274703 A CN 202210274703A CN 114686700 A CN114686700 A CN 114686700A
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slag
fuming
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matte
smelting
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贺毅林
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B25/00Obtaining tin
    • C22B25/02Obtaining tin by dry processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0028Smelting or converting
    • C22B15/005Smelting or converting in a succession of furnaces
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B25/00Obtaining tin
    • C22B25/06Obtaining tin from scrap, especially tin scrap

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention aims to provide a fuming process of a tin-containing material of an oxygen-enriched side-blown double-zone furnace, which has obvious energy-saving effect and good environmental protection. And (3) metering the mixed materials containing tin, flux, pyrite, low-grade matte, coal granules and the like, and conveying the metered materials into a smelting area. Oxygen-enriched air is blown into the smelting zone. The generated copper matte and the slag are precipitated and separated, the copper matte is settled on the bottom layer of the hearth, and the hot slag flows into a fuming area; materials such as flux, pyrite, coal granules and the like are conveyed into the fuming zone after being metered. Oxygen-enriched air is blown into the fuming zone. And the generated copper matte is precipitated and separated from the slag, and the copper matte is settled on the bottom layer of the hearth, mixed with the copper matte in the smelting area and discharged from a siphon port. The slag is discharged through the slag hole and water is crushed. In the smelting zone and the fuming zone, the stannous oxide in the slag is mixed withThe vulcanizing agent is subjected to fuming reaction, the generated stannous sulfide is oxidized at the upper part in the furnace, and the generated stannic oxide is collected by dust collecting equipment to be used as a product. Discharging SO from the furnace2Cooling and dedusting the high-temperature flue gas, and then sending the flue gas to prepare acid.

Description

一种含锡物料的烟化工艺A kind of fuming process of tin-containing material

技术领域technical field

本发明涉及一种有色金属冶金行业的含锡物料的烟化工艺,具体是一种用于含锡物料采用富氧侧吹双区熔池炉烟化工艺,产出含锡烟尘、低品位冰铜,烟气送制酸。该工艺渣含锡低,含铜低,回收率高、节能、烟气能制酸、环保效果好、动化程度高。The invention relates to a fuming process for tin-containing materials in the non-ferrous metal metallurgical industry, in particular to a fuming process for tin-containing materials using an oxygen-enriched side-blown double-zone molten pool furnace to produce tin-containing fumes and low-grade ice. Copper, flue gas sent to acid. The process slag has low tin content, low copper content, high recovery rate, energy saving, flue gas can make acid, good environmental protection effect and high degree of mobilization.

背景技术Background technique

锡中矿和锡渣通常用传统的烟化炉处理,单位物料耗煤率在50~70%,吨料电耗约300千瓦时。烟化炉处理单位物料产生的烟气量大,烟气含SO2高,需要脱硫,环保压力大。The tin ore and tin slag are usually treated with traditional smoke furnaces, the coal consumption rate per unit material is 50-70%, and the electricity consumption per ton of material is about 300 kWh. The amount of flue gas produced by the flue gas treatment unit material is large, and the flue gas contains high SO 2 , which requires desulfurization, and the pressure on environmental protection is high.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种自动化程度高、节能效果明显、床能力高、环保好的富氧侧吹双区炉处理含锡物料的烟化工艺。The purpose of the present invention is to provide a fuming process for treating tin-containing materials in an oxygen-enriched side-blown double-zone furnace with high degree of automation, obvious energy-saving effect, high bed capacity and environmental protection.

本发明提供的富氧侧吹双区熔池炉烟化含锡物料的工艺包括如下步骤:The process for fuming tin-containing materials in an oxygen-enriched side-blown double-zone molten pool furnace provided by the present invention comprises the following steps:

1)配料1) Ingredients

将锡中矿、锡渣和其它冷料配料,混合料Fe:SiO2达到0.8~1.2。硫铁矿、石英砂、石灰石、碎煤、低冰铜和其它冷料等物料由汽车或其他运输方式运至原料仓库,各种物料经抓斗抓入配料仓待用。The tin ore, tin slag and other cold materials are mixed, and the Fe:SiO 2 of the mixture reaches 0.8 to 1.2. Materials such as pyrite, quartz sand, limestone, crushed coal, low matte copper and other cold materials are transported to the raw material warehouse by vehicles or other transportation methods, and various materials are grabbed into the batching warehouse by grab buckets for use.

硫铁矿、低冰铜、石英砂、石灰石、碎煤和其它冷料按工艺要求计量后,经过皮带转运加入富氧侧吹双区炉熔炼区,在熔炼区中进行富氧造锍熔炼;硫铁矿、碎煤和其它冷料按工艺要求计量后,经过皮带转运加入富氧侧吹双区炉烟化区,在烟化区进行烟化熔炼。电子皮带秤可以瞬时计量和累计,给料量可以根据生产的需要及时调整。After pyrite, low matte, quartz sand, limestone, crushed coal and other cold materials are measured according to the process requirements, they are transferred into the smelting area of the oxygen-enriched side-blowing double-zone furnace through the belt, and the oxygen-enriched matte smelting is carried out in the smelting area; After the pyrite, crushed coal and other cold materials are measured according to the process requirements, they are transferred into the fume zone of the oxygen-enriched side-blowing double-zone furnace through the belt transfer, and the fume smelting is carried out in the fume zone. The electronic belt scale can measure and accumulate instantaneously, and the feeding amount can be adjusted in time according to the needs of production.

2)富氧侧吹熔炼区:2) Oxygen-enriched side blowing smelting zone:

将炉料主要包括含锡物料、熔剂、硫铁矿、低冰铜、粒煤通过皮带秤计量后,用胶带机输送至富氧侧吹双区熔炼区内。从熔炼区两侧的风口鼓入富氧空气,鼓入的富氧空气强烈搅动产生鼓泡层,加入的炉料迅速熔化,并与燃料、还原剂、硫铁矿、低冰铜发生强烈反应生成较高品位冰铜和炉渣,渣中的氧化锡还原成氧化亚锡,然后与硫化剂发生烟化反应,生成硫化亚锡挥发到烟气中,在熔炼区上部与二次富氧空气反应生成氧化锡和二氧化硫,氧化锡随烟气被收尘设备收集。熔炼过程所需的热量,主要来自碎煤燃烧热和造渣反应热。熔炼生成的冰铜和炉渣在风口以下的静止渣层中沉淀分离,冰铜沉降在炉缸底层,含铜较低的渣在熔体上层。渣通过双区炉中间隔墙下部空间排出流入烟化区;冰铜由两侧或炉端的虹吸口排出,部分冰铜返回作为硫化剂加入炉内,其余冰铜作为产品包装后外售。The charge mainly includes tin-containing materials, flux, pyrite, low matte, and granular coal after being measured by a belt scale, and then transported to the oxygen-enriched side-blowing double-zone smelting zone with a belt conveyor. Oxygen-enriched air is blown from the tuyere on both sides of the smelting zone, and the blown-in oxygen-enriched air is strongly stirred to produce a bubbling layer, and the added charge is rapidly melted, and reacts strongly with fuel, reducing agent, pyrite, and low matte to form a bubbling layer. High-grade matte and slag, the tin oxide in the slag is reduced to stannous oxide, and then undergoes a fuming reaction with the vulcanizing agent to generate stannous sulfide volatilized into the flue gas, and reacts with the secondary oxygen-enriched air in the upper part of the smelting zone to generate Tin oxide and sulfur dioxide, tin oxide is collected by the dust collector along with the flue gas. The heat required for the smelting process mainly comes from the combustion heat of crushed coal and the heat of slagging reaction. The matte and slag produced by smelting are precipitated and separated in the static slag layer below the tuyere, the matte settles on the bottom of the hearth, and the slag with lower copper content is in the upper layer of the melt. The slag is discharged through the lower space of the partition wall in the double-zone furnace and flows into the fuming zone; the matte is discharged from the siphon ports on both sides or at the furnace end, and some of the matte is returned to the furnace as a vulcanizing agent, and the rest of the matte is sold as a product packaged.

从炉体中排出的含SO2的高温烟气,其中的还原性气体和单体硫在炉膛空间被鼓入的富氧空气氧化,出炉后经余热锅炉冷却,电收尘器净化除尘后送硫酸车间制酸;The high temperature flue gas containing SO 2 discharged from the furnace body, in which the reducing gas and the monomer sulfur are oxidized by the oxygen-enriched air blown into the furnace space, after being released from the furnace, it is cooled by the waste heat boiler, and sent to the electric precipitator after cleaning and dust removal. Sulfuric acid workshop;

3)富氧侧吹烟化区:高温熔炼渣通过双区炉中间隔墙下部空间排出流入烟化区;其它炉料主要包括硫铁矿、粒煤和其它冷料通过皮带秤计量后,用胶带机输送至富氧侧吹双区炉的烟化区上部,通过炉顶盖板上的下料孔进入炉内。从富氧侧吹炉烟化区炉体两侧的风口鼓入富氧空气,鼓入的富氧空气强烈搅动产生鼓泡层,加入的炉料迅速熔化,并与燃料、还原剂、硫铁矿发生强烈反应生成较低品位冰铜和炉渣,渣中的氧化亚锡与硫化剂发生烟化反应,生成硫化亚锡挥发到烟气中,在烟化区上部与二次富氧空气反应生成氧化锡和二氧化硫,氧化锡随烟气被收尘设备收集。熔炼过程所需的热量,主要来自热渣带来的物理热、碎煤燃烧热。熔炼生成的低冰铜和炉渣在风口以下的静止渣层中沉淀分离,冰铜沉降在炉缸底层,含铜较低的渣浮在熔体上层。烟化区生成的低冰铜与熔炼区生成的冰铜混合一起后由两侧或炉端的虹吸口排出,部分冰铜返回作为硫化剂加入炉内,其余冰铜作为产品包装后外售。渣通过双区炉烟化区端墙渣孔放出水碎;水碎渣堆存或外售。3) Oxygen-enriched side blowing smoke zone: high temperature smelting slag is discharged into the smoke zone through the lower space of the partition wall in the double-zone furnace; other charge materials mainly include pyrite, granulated coal and other cold materials after being measured by belt scales, and tapes are used. The machine is transported to the upper part of the fuming zone of the oxygen-enriched side-blown double-zone furnace, and enters the furnace through the unloading hole on the top cover plate of the furnace. Oxygen-enriched air is blown from the tuyere on both sides of the furnace body in the fuming zone of the oxygen-enriched side-blowing furnace, and the blown oxygen-enriched air is strongly stirred to produce a bubbling layer, and the added charge is rapidly melted and mixed with fuel, reducing agent, pyrite A strong reaction occurs to generate lower-grade matte and slag, and the stannous oxide in the slag reacts with the vulcanizing agent to generate stannous sulfide, which volatilizes into the flue gas, and reacts with the secondary oxygen-enriched air in the upper part of the fuming zone to generate oxidation. Tin, sulfur dioxide, and tin oxide are collected by the dust collector along with the flue gas. The heat required for the smelting process mainly comes from the physical heat brought by the hot slag and the combustion heat of the broken coal. The low matte and slag produced by smelting are precipitated and separated in the static slag layer below the tuyere, the matte settles on the bottom of the hearth, and the slag with lower copper content floats on the upper layer of the melt. The low matte produced in the fuming zone and the matte produced in the smelting zone are mixed together and discharged from the siphon ports on both sides or at the furnace end. The slag releases water crushed through the slag hole in the end wall of the double-zone furnace fuming zone; the water crushed slag is stored or sold.

从烟化区炉体中产出的含SO2的高温烟气,其中的还原性气体和单体硫在炉膛空间被鼓入的富氧空气氧化,然后经熔炼区上部与熔炼区烟气混合后一起经余热锅炉冷却,电收尘器净化除尘后送硫酸车间制酸。The high-temperature flue gas containing SO 2 produced from the furnace body in the fuming zone, the reducing gas and monomer sulfur in it are oxidized by the oxygen-enriched air blown into the furnace space, and then mixed with the flue gas in the smelting zone through the upper part of the smelting zone After that, it is cooled by the waste heat boiler, purified and dedusted by the electric precipitator, and sent to the sulfuric acid workshop for acid production.

本发明工艺特点是:The technological features of the present invention are:

本发明采用富氧侧吹熔池熔炼双区炉烟化冶炼含锡物料,产出含锡烟尘、低品位冰铜、炉渣和含SO2烟气,烟气送制酸。其中富氧侧吹熔池熔炼炉采用双区结构,中间隔墙将富氧侧吹炉熔池分为两个区,一个熔炼区,一个烟化区。The invention adopts oxygen-enriched side-blown molten pool smelting double-zone furnace smoke to smelt tin-containing materials, and produces tin-containing soot, low-grade copper matte, slag and SO2 - containing flue gas, and the flue gas is sent to acid. Among them, the oxygen-enriched side-blown molten pool smelting furnace adopts a dual-zone structure, and the middle partition wall divides the oxygen-enriched side-blown molten pool into two zones, one for smelting and one for fuming.

烟化区能够充分利用熔炼区生成的高温熔炼渣的物理热,因而在烟化时只需补充少量煤,节能效果非常明显,生产成本低。同时,减少了常规的从熔炼到电炉,电炉到烟化炉的放渣操作,劳动强度小,环境保护好。由于熔炼过程中鼓入富氧空气氧气浓度高,床能力高。产出的烟气含SO2浓度高,烟气可以制酸,有利于原料中硫的回收利用,很好地解决了环境污染问题。The fuming zone can make full use of the physical heat of the high-temperature smelting slag generated in the smelting zone, so only a small amount of coal needs to be added during fuming, the energy saving effect is very obvious, and the production cost is low. At the same time, the conventional slag discharge operation from smelting to electric furnace, electric furnace to smoke furnace is reduced, labor intensity is small, and environmental protection is good. Due to the high oxygen concentration of oxygen-enriched air in the smelting process, the bed capacity is high. The produced flue gas contains high concentration of SO 2 , and the flue gas can make acid, which is beneficial to the recovery and utilization of sulfur in the raw material, and solves the problem of environmental pollution well.

在熔炼区,通过控制炉内为弱还原气氛,从原料端控制铁硅比,降低渣中的Fe3O4含量。在熔炼区含锡较高,加入硫铁矿和低品位冰铜后,锡的烟化挥发速度快。在熔炼区通过加入硫铁矿和低品位冰铜,控制熔炼区一个较高的共存冰铜品位。产出的冰铜品位较高。In the smelting zone, the Fe 3 O 4 content in the slag is reduced by controlling the iron-silicon ratio from the raw material end by controlling the weak reducing atmosphere in the furnace. The tin content in the smelting area is relatively high. After adding pyrite and low-grade copper matte, the fuming and volatilization rate of tin is fast. By adding pyrite and low-grade matte in the smelting zone, a higher coexisting matte grade in the smelting zone is controlled. The matte produced is of high grade.

在烟化区控制一个较强的还原性气氛,加入适量的硫铁矿,锡继续挥发,烟化后的渣含锡低,锡的回收率高。控制烟化区产生一个较低的共存冰铜品位,烟化后的渣含铜低,铜回收率高,贵金属金、银等富集在冰铜里,贵金属回收率也高。Control a strong reducing atmosphere in the fuming area, add an appropriate amount of pyrite, and the tin will continue to volatilize. The slag after fuming has low tin content and high tin recovery rate. Control the fuming zone to produce a lower coexisting matte grade, the slag after fuming has low copper content and high copper recovery rate, precious metals such as gold and silver are enriched in matte, and the precious metal recovery rate is also high.

同时从熔炼区和烟化区两侧的风口鼓入富氧空气,强烈搅动促进悬浮冰铜颗粒的碰撞聚集沉降。At the same time, oxygen-enriched air is blown from the tuyere on both sides of the smelting zone and the fuming zone, and the strong agitation promotes the collision, aggregation and sedimentation of the suspended matte particles.

本发明的工艺主要特点分述如下:The main features of the technology of the present invention are described as follows:

(一)本工艺采用富氧侧吹双区炉烟化含锡炉渣,双区炉的主要特征如下:(1) This process adopts oxygen-enriched side-blown dual-zone furnace to smoke tin-containing slag. The main features of the dual-zone furnace are as follows:

1中间隔墙将富氧侧吹双区熔池熔炼炉分为熔炼区与烟化区,隔墙底部高度低于一次风口0~350mm。1. The middle partition wall divides the oxygen-enriched side-blown double-zone molten pool smelting furnace into a smelting zone and a smoke zone, and the height of the bottom of the partition wall is 0-350mm lower than the primary tuyere.

2熔炼区的底与烟化区的共炉缸,底部平齐,炉缸深度低于一次风口1000mm~1400mm,过深炉底难保温,也没有必要。过浅存贮冰铜量太少,不便于操作。2. The bottom of the smelting area and the common hearth of the fuming area should be flush with the bottom, and the depth of the hearth should be 1000mm to 1400mm lower than the primary tuyere. It is not necessary to keep the bottom of the furnace too deep. The amount of copper matte stored too shallow is too small, which is inconvenient to operate.

3烟化区前端墙铜水套上设立排渣口,其中心线高度高于一次风口450±200mm。3. A slag discharge port is set up on the copper water jacket of the front wall of the smoke zone, and the height of its center line is 450±200mm higher than that of the primary air outlet.

4冰铜虹吸放出,虹吸孔可根据工艺需要,设在侧面或端部可以开设多个虹吸冰铜孔。4. The matte siphon is released. The siphon hole can be set on the side or at the end according to the needs of the process. Multiple siphon matte holes can be opened.

5双区炉上部连通,烟化区烟气经过熔炼区上部,一同进入余热锅炉及电收尘后送制酸。5. The upper part of the two-zone furnace is connected, and the flue gas in the fuming zone passes through the upper part of the smelting zone, and enters the waste heat boiler together with the electric dust collector and then sends it to acid production.

6冰铜虹吸孔内外高度以炉内冰铜面600mm作为计算依据;熔炼区面积以600m3/m2设计大小为宜,烟化区面积以渣停留时间1.5~2小时为宜。6 The inner and outer height of the matte siphon hole is based on the 600mm matte surface in the furnace; the design size of the smelting area is 600m 3 /m 2 , and the slag residence time is 1.5-2 hours for the smoke area.

(二)通过控制煤和氧气的量的比例,控制熔炼区和烟化区的弱还原性气氛。把炉渣中的Fe3O4还原成FeO,把SnO2还原成SnO。促使反应(1)~(4)、(17)、(18)向右进行。(2) By controlling the ratio of the amount of coal and oxygen, the weak reducing atmosphere in the smelting area and the fuming area is controlled. The Fe 3 O 4 in the slag is reduced to FeO, and the SnO 2 is reduced to SnO. The reactions (1) to (4), (17) and (18) are promoted to the right.

(三)在熔炼区加入控制原料的铁硅比在0.8~1.2,加入石灰石,控制钙硅比在0.15~0.3,以保持渣更好的流动性。提高渣中SiO2的含量,在一定范围内有利于Fe3O4还原,随着渣中SiO2含量增加,渣含铜不断下降。促使反应(19)、(20)、(23)向右进行。(3) In the smelting zone, the iron-silicon ratio of the raw material is controlled to be 0.8-1.2, and limestone is added to control the calcium-silicon ratio to be 0.15-0.3, so as to maintain better fluidity of the slag. Increasing the content of SiO 2 in the slag is beneficial to the reduction of Fe 3 O 4 within a certain range. With the increase of the content of SiO 2 in the slag, the copper content of the slag decreases continuously. Reactions (19), (20), (23) are driven to the right.

(四)在熔炼区加入适量的硫铁矿,控制在熔炼区与渣共存的冰铜的品位,促使氧化亚锡硫化烟化,氧化铜硫化成硫化亚铜。同时提高烟气的SO2的浓度。(4) Add an appropriate amount of pyrite in the smelting area to control the grade of copper matte coexisting with the slag in the smelting area, so as to promote the sulfide fuming of stannous oxide, and the sulfide of copper oxide into cuprous sulfide. At the same time, the concentration of SO 2 in the flue gas is increased.

黄铁矿在高温分解产生的FeS促使反应(5)~(16)(20)(21)(22)(23)向右进行,使渣中Fe3O4含量降低,减少隔膜层的形成,有利于夹杂冰铜的沉降,并使渣中部分氧化态的铜硫化而进入冰铜相中。通过控制加入硫铁矿的量与加入的含锡物料中铜的比例来控制较低的与渣共存的冰铜品位,从而降低弃渣含铜。FeS produced by the decomposition of pyrite at high temperature promotes the reactions (5) to (16) (20) (21) (22) (23) to proceed to the right, which reduces the Fe 3 O 4 content in the slag and reduces the formation of the diaphragm layer. It is beneficial to the sedimentation of the inclusion matte, and makes part of the oxidized copper in the slag sulfide into the matte phase. By controlling the amount of pyrite added and the ratio of copper in the tin-containing material added, the lower grade of matte coexisting with the slag is controlled, thereby reducing the copper content of the waste slag.

(五)在熔炼区加入适量的低品位冰铜(5) Add an appropriate amount of low-grade matte to the smelting area

加入的低品位冰铜提高了渣中的硫化亚铁浓度,促使氧化亚锡挥发,与Fe3O4反应生成FeO,促使反应(5)~(16)(20)(21)(22)(23)向右进行。未反应的较大粒度的黄铁矿及冰铜,在沉降时把渣中悬浮的小冰铜粒子凝结起来,使其沉降加快,将冰铜颗粒从渣中分离出来。FeS不仅是硫化剂,还是冰铜的优良溶剂,因此可以认为硫化剂既能减少渣中氧化铜损失,又能减少渣中夹杂冰铜颗粒数量,起到很好的贫化作用。The added low-grade matte increases the concentration of ferrous sulfide in the slag, promotes the volatilization of stannous oxide, and reacts with Fe 3 O 4 to form FeO, which promotes the reactions (5)~(16)(20)(21)(22)( 23) Go right. The unreacted larger-sized pyrite and matte will condense the small matte particles suspended in the slag during sedimentation, so that the sedimentation is accelerated, and the matte particles are separated from the slag. FeS is not only a vulcanizing agent, but also an excellent solvent for matte, so it can be considered that the vulcanizing agent can not only reduce the loss of copper oxide in the slag, but also reduce the number of matte particles included in the slag, and play a good role in depletion.

另外,含锡物料中含铜金属低,产出的冰铜量比较少,冰铜在炉底经过散热温度降低,容易导致炉底部冰铜冻结放不出。适当增加冰铜入炉量后,产出冰铜相应增加,冰铜的热量增大,温度降低慢,炉底冰铜就不容易冻结,生产更加顺畅。In addition, the copper content in the tin-containing material is low, and the amount of matte produced is relatively small. The matte temperature at the bottom of the furnace decreases after heat dissipation, which is easy to cause the matte at the bottom of the furnace to freeze and not be released. After appropriately increasing the amount of matte entering the furnace, the output of matte increases accordingly, the heat of the matte increases, the temperature decreases slowly, the matte at the bottom of the furnace is not easy to freeze, and the production is smoother.

(六)在烟化区继续加入煤和黄铁矿(6) Continue to add coal and pyrite in the smoked area

控制烟化区较强的还原性气氛,同时加入黄铁矿,再次烟化含锡炉渣,降低渣含锡的量,提高锡的回收率。主要反应见(1)~(25)。控制烟化区与渣共存冰铜品位更低,根据铜在渣和冰铜中的平衡浓度遵循分配定律,可以控制到更低渣含铜。The strong reducing atmosphere in the fuming zone is controlled, and pyrite is added at the same time to fumigate the tin-containing slag again, reduce the amount of tin in the slag, and improve the recovery rate of tin. The main reactions are shown in (1) to (25). Controlling the coexistence of the slag and the slag in the fuming zone is of lower matte grade. According to the equilibrium concentration of copper in the slag and the matte, following the distribution law, the copper content in the slag can be controlled to a lower level.

另外,Pb、PbO、PbS在高温条件下易挥发,在还原硫化气氛中,铅主要以硫化铅的形态挥发;ZnO还原成金属锌挥发,在炉膛被鼓入的二次富氧空气氧化成氧化锌。主要反应见(24)(25)。In addition, Pb, PbO, and PbS are volatile under high temperature conditions. In the reducing and sulfurizing atmosphere, lead is mainly volatilized in the form of lead sulfide; ZnO is reduced to metal zinc and volatilized, and is oxidized to oxidized by the secondary oxygen-enriched air in the furnace. zinc. See (24)(25) for the main reactions.

在熔炼区、烟化区,含锡物料硫化烟化过程的主要学反应有:In the smelting area and the fuming area, the main chemical reactions in the sulfide fuming process of tin-containing materials are:

C+O2=CO2 (1)C+O 2 =CO 2 (1)

C(s)+1/2O2=CO (2)C(s)+1/2O 2 =CO (2)

C(s)+CO2=2CO (3)C(s)+CO 2 =2CO (3)

CO+1/2O2=CO2 (4)CO+1/2O 2 =CO 2 (4)

FeS2(s)=(FeS)+1/2S2 (5)FeS 2 (s)=(FeS)+1/2S 2 (5)

(FeS)+3/2O2=(FeO)+O2 (6)(FeS)+3/2O 2 =(FeO)+O 2 (6)

1/2S2+O2=SO2 (7)1/2S 2 +O 2 =SO 2 (7)

[Sn]+1/2S2=SnS(g) (8)[Sn]+1/2S 2 =SnS(g) (8)

2(SnO)+3/2S2=2SnS(g)+SO2 (9)2(SnO)+3/2S 2 =2SnS(g)+SO 2 (9)

(SnO2)+S2=SnS(g)+SO2 (10)(SnO 2 )+S 2 =SnS(g)+SO 2 (10)

[Sn]+(FeS)+1/2O2=SnS(g)+(FeO) (11)[Sn]+(FeS)+1/2O 2 =SnS(g)+(FeO) (11)

(SnO)+(FeS)=SnS(g)+(FeO) (12)(SnO)+(FeS)=SnS(g)+(FeO) (12)

3(SnO2)+4(FeS)=3SnS(g)+4(FeO)+SO2 (13)3(SnO 2 )+4(FeS)=3SnS(g)+4(FeO)+SO 2 (13)

[Sn]+SO2+2CO=SnS(g)+2CO2 (14)[Sn]+SO 2 +2CO=SnS(g)+2CO 2 (14)

(SnO)+SO2+3CO=SnS(g)+3CO2 (15)(SnO)+SO 2 +3CO=SnS(g)+3CO 2 (15)

(SnO2)+SO2+4CO=SnS(g)+4(FeO)+4CO2 (16)(SnO 2 )+SO 2 +4CO=SnS(g)+4(FeO)+4CO 2 (16)

C+Fe3O4=CO2+FeO (17)C+Fe 3 O 4 =CO 2 +FeO (17)

C+SnO2=CO2+SnO (18)C+SnO 2 =CO 2 +SnO (18)

2FeO+SiO2=2FeO·SiO2 (19)2FeO+SiO 2 =2FeO·SiO 2 (19)

3Fe3O4+FeS+5SiO2=5(2FeO·SiO2)+SO2 (20)3Fe 3 O 4 +FeS+5SiO 2 =5(2FeO·SiO 2 )+SO 2 (20)

3Fe3O4+FeS=10FeO+SO2 (21)3Fe 3 O 4 +FeS=10FeO+SO 2 (21)

2CuO+FeS=Cu2S+FeO (22)2CuO+FeS=Cu 2 S+FeO (22)

2FeS+2SnO+SiO2=2SnS+SO2+2FeO·SiO2 (23)2FeS+2SnO+SiO 2 =2SnS+SO 2 +2FeO·SiO 2 (23)

ZnO+C=Zn(g)+CO (24)ZnO+C=Zn(g)+CO (24)

2Zn(g)+O2=2ZnO (25)2Zn(g)+O 2 =2ZnO (25)

附图说明Description of drawings

图1是本发明的工艺流程图Fig. 1 is the process flow diagram of the present invention

具体实施方式Detailed ways

下面将结合本发明,对发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护的范围。The technical solutions in the embodiments of the invention will be clearly and completely described below in conjunction with the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

从图1可以看出,本发明工艺主要包括原料库及配料、富氧侧吹双区炉熔炼区熔炼、富氧侧吹双区炉烟化区渣烟化熔炼等主要过程,具体步骤如下:As can be seen from Fig. 1, the technology of the present invention mainly comprises the main processes such as raw material warehouse and batching, smelting in the smelting zone of the oxygen-enriched side-blowing dual-zone furnace, and slag fuming and smelting in the fuming zone of the oxygen-enriched side-blowing dual-zone furnace, and the concrete steps are as follows:

(一)配料锡中矿和锡渣经过配料,控制Fe:SiO2在0.8~1.2,处理量为20t/h。配料后主要成分如下:(1) Batching of tin ore and tin slag After batching, the Fe:SiO 2 is controlled at 0.8 to 1.2, and the processing capacity is 20t/h. The main ingredients after ingredients are as follows:

表1配料后含锡物料主要成分表Table 1 Main components of tin-containing materials after batching

元素element SnSn CuCu FeFe AsAs SS Al<sub>2</sub>O<sub>3</sub>Al<sub>2</sub>O<sub>3</sub> MgOMgO SiO<sub>2</sub>SiO<sub>2</sub> CaOCaO PbPb ZnZn 成分%Element% 2.92.9 0.550.55 2626 0.30.3 0.450.45 5.55.5 0.90.9 2525 7.757.75 1.31.3 0.90.9

(二)其它基本条件:(2) Other basic conditions:

熔炼区:Fe/SiO2=0.95CaO/SiO2=0.25加入的煤其碳生成二氧化碳与一氧化碳的比例为9,一次风氧浓85%,二次风氧浓30%,一次烟气温度为1250℃,二次烟气温度为1250℃,锍温1150℃,渣温1200℃。煤固定碳78%。石英砂含SiO2为86%。硫铁矿含铁42%,含硫38%。Smelting zone: Fe/SiO 2 =0.95CaO/SiO 2 =0.25 The ratio of carbon dioxide to carbon monoxide generated from the coal added is 9, the primary air oxygen concentration is 85%, the secondary air oxygen concentration is 30%, and the primary flue gas temperature is 1250 ℃, the secondary flue gas temperature is 1250℃, the matte temperature is 1150℃, and the slag temperature is 1200℃. Coal fixes 78% of carbon. Quartz sand contains 86% SiO2 . Pyrite contains 42% iron and 38% sulfur.

(三)通过热平衡计算,主要结果如下:1加入料单为(物料为干基的量):硫铁矿5t/h,石英砂1.23t/h,石灰石0.47t/h,煤2.19t/h。2一次风氧浓85%,混合气量为4200m3/h;二次风氧浓为30%,混合气量为3000m3/h。(3) Through the calculation of heat balance, the main results are as follows: 1. The bill of materials to be added is (the amount of the material on a dry basis): pyrite 5t/h, quartz sand 1.23t/h, limestone 0.47t/h, coal 2.19t/h . 2 The oxygen concentration of the primary air is 85%, and the mixed gas volume is 4200 m 3 /h; the oxygen concentration of the secondary air is 30%, and the mixed gas volume is 3000 m 3 /h.

3熔炼区产出的主要数据如下:3 The main data of the output of the smelting area are as follows:

K=0.020,冰铜流量为:3.47t/h,冰铜主要成分:K=0.020, the flow rate of matte is: 3.47t/h, and the main components of matte are:

表2熔炼区冰铜主要成分表Table 2 The main components of matte in the smelting area

元素element CuCu FeFe SS 成分%Element% 4.574.57 54.2954.29 29.3429.34

渣流量为24.31t/h,渣主要成分:The slag flow is 24.31t/h, and the main components of the slag are:

表3熔炼区渣主要成分表Table 3 Main components of slag in smelting area

元素element SnSn CuCu FeFe SS A<sub>2</sub>O<sub>3</sub>A<sub>2</sub>O<sub>3</sub> MgOMgO SiO<sub>2</sub>SiO<sub>2</sub> CaOCaO 成分%Element% 0.480.48 0.090.09 25.7925.79 0.410.41 4.514.51 0.740.74 27.1427.14 7.877.87

烟尘量为1.34t/h,烟尘主要成分为:The amount of soot is 1.34t/h, and the main components of soot are:

表4熔炼区烟尘主要成分表Table 4 Main components of soot in smelting area

元素element SnSn AsAs SS PbPb ZnZn 成分%Element% 34.5234.52 3.553.55 5.505.50 14.6614.66 2.072.07

烟气主要成分为:The main components of smoke are:

表5熔炼区烟气主要成分表Table 5 The main components of the flue gas in the smelting area

成分Element SO<sub>2</sub>SO<sub>2</sub> SO<sub>3</sub>SO<sub>3</sub> CO<sub>2</sub>CO<sub>2</sub> O<sub>2</sub>O<sub>2</sub> COCO N<sub>2</sub>N<sub>2</sub> H<sub>2</sub>OH<sub>2</sub>O 合计total 流量m<sup>3</sup>/hFlow m<sup>3</sup>/h 862.97862.97 26.6926.69 3313.803313.80 260.57260.57 15.9415.94 3000.003000.00 2311.242311.24 6963.476963.47 % 8.81378.8137 0.270.27 33.8433.84 2.662.66 0.160.16 30.6430.64 23.6123.61 100.00100.00

4烟化区的料单为:硫铁矿1.0t/h,煤0.72t/h。4. The bill of materials in the fuming zone is: pyrite 1.0t/h, coal 0.72t/h.

5烟化区一次风氧浓60%,混合气量为1800m3/h;二次风氧浓为30%,混合气量为1200m3/h。5 The oxygen concentration of the primary air in the fuming area is 60%, and the mixture volume is 1800m 3 /h; the oxygen concentration of the secondary air is 30%, and the mixture volume is 1200m 3 /h.

6烟化区产出的主要数据如下:6 The main data of the output of the tobaccoization area are as follows:

冰铜流量为0.84t/h,冰铜主要成分:The flow rate of matte is 0.84t/h, and the main components of matte are:

表6烟化区冰铜主要成分表Table 6 The main components of matte in the smoked area

元素element CuCu FeFe SS 成分%Element% 1.421.42 53.7853.78 28.2928.29

K=0.0148,渣流量为24.43t/h,渣主要成分:K=0.0148, the slag flow rate is 24.43t/h, and the main components of the slag are:

表7烟化区渣主要成分表Table 7 The main components of the slag in the fumigation zone

元素element SnSn CuCu FeFe SS A<sub>2</sub>O<sub>3</sub>A<sub>2</sub>O<sub>3</sub> MgOMgO SiO<sub>2</sub>SiO<sub>2</sub> CaOCaO 成分%Element% 0.120.12 0.050.05 25.5925.59 0.080.08 4.484.48 0.730.73 28.1228.12 8.158.15

烟化区烟尘流量为0.25t/h,烟化区烟尘主要成分:The flue gas flow in the fuming area is 0.25t/h, and the main components of the fumes in the fuming area are:

表8烟化区烟尘主要元素成分表Table 8 The main elements of the smoke in the fuming area

元素element SnSn AsAs SS PbPb ZnZn 成分%Element% 34.5234.52 3.553.55 5.505.50 14.6614.66 2.072.07

烟气成分为:The smoke composition is:

表9烟化区烟气主要成分表Table 9 The main components of the flue gas in the smoking area

成分Element SO<sub>2</sub>SO<sub>2</sub> SO<sub>3</sub>SO<sub>3</sub> CO<sub>2</sub>CO<sub>2</sub> O<sub>2</sub>O<sub>2</sub> COCO N<sub>2</sub>N<sub>2</sub> H<sub>2</sub>OH<sub>2</sub>O 合计total 流量m<sup>3</sup>/hFlow m<sup>3</sup>/h 148.26148.26 4.594.59 1046.561046.56 187.76187.76 7.867.86 1560.001560.00 152.98152.98 3108.003108.00 % 4.77044.7704 0.150.15 33.6733.67 6.046.04 0.250.25 50.1950.19 4.924.92 100.00100.00

7熔炼区与烟化区生成的冰铜量为4.31t/h,合并后的冰铜主要元素成分为:7 The amount of matte produced in the smelting zone and the fuming zone is 4.31t/h, and the main elements of the combined matte are:

表10合并后的冰铜主要元素成分表Table 10 The main element composition of the combined matte

元素element CuCu FeFe SS 成分%Element% 3.963.96 54.1954.19 29.1429.14

8熔炼区与烟化区生成的合并后的烟尘量为1.6t/h,烟尘成分:8 The combined amount of soot generated in the smelting zone and the fume zone is 1.6t/h, and the soot composition:

表11合并后的烟尘主要元素成分表Table 11 The main element composition of the combined smoke and dust

元素element SnSn AsAs SS PbPb ZnZn 成分%Element% 34.4734.47 3.293.29 5.545.54 13.5613.56 3.143.14

9合并后的烟气成分为:9 The combined flue gas composition is:

表12合并后的烟气主要成分表Table 12 The main components of the combined flue gas

成分Element SO<sub>2</sub>SO<sub>2</sub> SO<sub>3</sub>SO<sub>3</sub> CO<sub>2</sub>CO<sub>2</sub> O<sub>2</sub>O<sub>2</sub> COCO N<sub>2</sub>N<sub>2</sub> H<sub>2</sub>OH<sub>2</sub>O 合计total 流量m<sup>3</sup>/hFlow m<sup>3</sup>/h 1011.231011.23 31.2831.28 4360.354360.35 448.32448.32 23.8023.80 4560.004560.00 2464.222464.22 12899.2112899.21 % 7.847.84 0.240.24 33.8033.80 3.483.48 0.180.18 35.3535.35 19.1019.10 100.00100.00

10实施本发明工艺主要技术经济指标如下:10 Implement the main technical and economic indicators of the technology of the present invention as follows:

低冰铜品位 含铜4~20%(视含锡物料含铜量变化)Low matte grade copper content 4-20% (depending on the copper content of tin-containing materials)

渣成分 含锡0.05~0.3%含铜0.05~0.2%Slag composition: 0.05-0.3% tin, 0.05-0.2% copper

富氧浓度 50~90%Oxygen-enriched concentration 50~90%

床能率 60~100t/(m2.d)Bed energy rate 60~100t/(m 2 .d)

燃煤率 约10~20%Coal burning rate is about 10-20%

熔剂率 5~15%Flux rate 5~15%

硫化剂率 20~35%Curing agent rate 20~35%

氧气单耗 220~260m3/tOxygen unit consumption 220~260m 3 /t

烟尘率 ~5%(视含锡物料含锡、铅等易挥发金属量变化)Soot rate ~5% (depending on the content of tin, lead and other volatile metals in tin-containing materials)

直收率 锡93~98%铜92~96%Direct yield: Tin 93~98% Copper 92~96%

烟气SO2浓度 6~9%Flue gas SO 2 concentration 6 ~ 9%

上述对实施例的描述是为便于本技术领域的普通技术人员理解和使用本发明,熟悉本领域技术的人员显然可以容易地对实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is for the convenience of those skilled in the art to understand and use the present invention, and it is obvious that those skilled in the art can easily make various modifications to the embodiments and apply the general principles described herein. into other embodiments without creative effort. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.

Claims (3)

1. The process adopts oxygen-enriched side-blown double-zone furnace fuming to smelt the tin-containing material, produces tin-containing smoke dust, low-grade matte, furnace slag and flue gas, and sends the flue gas to prepare acid.
2. An oxygen-enriched side-blown dual zone smelting furnace as claimed in claim 1, characterized in that: the middle partition wall divides the oxygen-enriched side-blown double-area molten pool smelting furnace into a smelting area and a fuming area, and the bottom of the partition wall is 0-350 mm lower than the primary air port; the bottom of the common hearth of the smelting zone and the fuming zone is flush, and the depth of the hearth is 1000-1400 mm lower than that of the primary air port; a slag discharge port is arranged on a copper water jacket on the front end wall of the fuming area, and the height of the central line of the slag discharge port is 450 +/-200 mm higher than that of the primary air port; copper matte is discharged in a siphoning way, and the siphoning hole can be arranged on the side surface or the end part according to the process requirement and can be provided with a plurality of siphoning copper matte holes; the upper parts of the double-zone furnaces are communicated, and fume in the fuming zone passes through the upper part of the smelting zone and is conveyed with the fume in the smelting zone to produce acid after passing through a waste heat boiler and electric dust collection; the internal and external heights of the copper matte siphon holes are calculated according to the 600mm of the copper matte surface in the furnace; the area of the melting zone is 600m3/m2The size is preferably designed, and the slag retention time is preferably 1.5-2 hours in the fuming area.
3. The fuming metallurgical process of claim 1, wherein: adding crushed coal, raw materials, pyrite, low-grade matte and flux in a smelting area according to the amount required by the process, improving the activity of ferrous sulfide in slag, and ensuring good fuming effect of tin, so that Fe in the slag3O4The content is reduced, the formation of a diaphragm layer is reduced, the sedimentation of mixed copper matte is facilitated, and part of oxidized copper in the slag is sulfurized and enters a copper matte phase; ferrous sulfide in pyrite and low-grade matte can increase the possibility that micro-fine particle matte in a slag layer is absorbed into large particles, and the sedimentation speed is higher after the matte particles become larger; controlling the smelting zone to be in a weak reducing atmosphere to remove Fe in the material3O4Reducing to FeO to obtain SnO in the material2Reducing the reaction product into SnO; controlling Fe to SiO of the slag2In the range of 0.6 to 1.0; adding coal and pyrite into the fuming zone according to the amount of technological requirements, and controlling the fuming zone to be stronger reducing gasAn atmosphere; the stannous oxide continues to be subjected to sulfuration fuming in the fuming area, so that the tin content of the waste slag is reduced; controlling the grade of the matte coexisting with the slag in the fuming area to be reduced to less than 10 percent, thereby reducing the copper content in the waste slag; discharging SO-containing gases from smelting and dilution zones2The reducing gas and the monomer sulfur in the high-temperature flue gas are oxidized by the blown secondary oxygen-enriched air in the hearth space, cooled by a waste heat boiler, purified and dedusted by an electric dust collector, and then sent to a sulfuric acid workshop for acid production.
CN202210274703.8A 2022-03-21 2022-03-21 Fuming process of tin-containing material Pending CN114686700A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115927875A (en) * 2022-11-30 2023-04-07 深圳市众源环境技术有限公司 Method for recovering tin from tin-containing material
CN117344151A (en) * 2023-10-16 2024-01-05 福州大学 An iron-carbon composite furnace cleaning agent that strengthens matte-slag delamination in the copper smelting process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115927875A (en) * 2022-11-30 2023-04-07 深圳市众源环境技术有限公司 Method for recovering tin from tin-containing material
CN117344151A (en) * 2023-10-16 2024-01-05 福州大学 An iron-carbon composite furnace cleaning agent that strengthens matte-slag delamination in the copper smelting process

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