CN114686684A - Method for recovering metal elements from molybdenum concentrate - Google Patents
Method for recovering metal elements from molybdenum concentrate Download PDFInfo
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- CN114686684A CN114686684A CN202011643803.0A CN202011643803A CN114686684A CN 114686684 A CN114686684 A CN 114686684A CN 202011643803 A CN202011643803 A CN 202011643803A CN 114686684 A CN114686684 A CN 114686684A
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
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- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
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- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
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- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/06—Obtaining bismuth
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- C22B34/30—Obtaining chromium, molybdenum or tungsten
- C22B34/34—Obtaining molybdenum
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Abstract
本发明涉及一种从钼精矿中回收金属元素的方法,属于金属冶炼技术领域,解决了现有技术中在钼的回收过程中使用氨水或氢氧化钠;使用高温焙烧的工艺能耗高、温度控制困难;使用无机强酸在高温下进行浸出,对酸消耗量大,对设备耐腐蚀性要求高;钼精矿中有价金属回收困难且工艺繁琐的问题。本发明提供的从钼精矿中回收金属元素的方法,在氧压和水条件下,将钼精矿和助浸剂体系进行氧压煮,实现钼精矿中金属的浸出;助浸剂为磷酸、磷酸钙中的一种或其组合。实现了对钼精矿中多种金属元素的高效回收利用。The invention relates to a method for recovering metal elements from molybdenum concentrate, belongs to the technical field of metal smelting, and solves the problem of using ammonia water or sodium hydroxide in the recovery process of molybdenum in the prior art; the process of using high-temperature roasting has high energy consumption, Difficulty in temperature control; the use of inorganic strong acid for leaching at high temperature requires a large amount of acid and high requirements for equipment corrosion resistance; the recovery of valuable metals in molybdenum concentrate is difficult and the process is cumbersome. In the method for recovering metal elements from molybdenum concentrate provided by the invention, the molybdenum concentrate and the leaching aid system are subjected to oxygen autoclaving under the conditions of oxygen pressure and water to realize the leaching of metals in the molybdenum concentrate; the leaching aid is: One or a combination of phosphoric acid and calcium phosphate. The efficient recovery and utilization of various metal elements in molybdenum concentrate is realized.
Description
技术领域technical field
本发明涉及金属冶炼技术领域,尤其涉及一种从钼精矿中回收金属元素的方法。The invention relates to the technical field of metal smelting, in particular to a method for recovering metal elements from molybdenum concentrate.
背景技术Background technique
钼精矿是辉钼矿经浮选后所得矿石。钼精矿是一种典型的硫化矿,其中多伴生有铜、铋、铅、铼等多种有价金属。而当前现有技术的钼精矿冶炼工艺多采用氧化焙烧-氨浸出工艺,氧化焙烧过程中产生大量二氧化硫烟气,既无法有效回收利用钼精矿中的硫元素,又对空气造成大量污染,且氧化焙烧过程中,钼精矿中极具价值的金属铼升华损失难以回收。同时焙烧过程中温度控制难度大,焙烧过程温度过高,导致钼也会升华损失;焙烧过程温度过低,则会造成钼氧化不完全,增加浸出难度。Molybdenum concentrate is the ore obtained by flotation of molybdenite. Molybdenum concentrate is a typical sulfide ore, in which many valuable metals such as copper, bismuth, lead and rhenium are associated. However, the smelting process of molybdenum concentrate in the current state of the art mostly adopts the oxidative roasting-ammonia leaching process, and a large amount of sulfur dioxide flue gas is generated during the oxidative roasting process, which cannot effectively recycle the sulfur element in the molybdenum concentrate, and causes a large amount of air pollution. And in the process of oxidative roasting, the very valuable metal rhenium in the molybdenum concentrate is difficult to recover from the sublimation loss. At the same time, it is difficult to control the temperature in the roasting process. If the roasting temperature is too high, the sublimation loss of molybdenum will also be caused. If the roasting temperature is too low, the oxidation of molybdenum will be incomplete and the leaching difficulty will be increased.
鉴于上述原因,技术人员开始寻求直接处理钼精矿的方法,分别为常压分解法和高压分解法。常压分解法则采用次氯酸钠、高锰酸钾等强氧化剂进行氧化浸出,因强氧化剂的大量使用,反应过程难于控制,容易出现爆炸的危险,不便于大规模应用。而高压分解法,又称为氧压煮,在碱性或中性高温高压条件下,通入氧直接氧化分解钼精矿,是一种很有前景的工艺。In view of the above reasons, technicians began to seek methods for directly processing molybdenum concentrates, namely atmospheric pressure decomposition method and high pressure decomposition method. The atmospheric decomposition method uses strong oxidants such as sodium hypochlorite and potassium permanganate for oxidative leaching. Due to the large use of strong oxidants, the reaction process is difficult to control, and the danger of explosion is easy to occur, which is not convenient for large-scale application. The high-pressure decomposition method, also known as oxygen pressure cooking, is a promising process to directly oxidize and decompose molybdenum concentrate by introducing oxygen under alkaline or neutral high temperature and high pressure conditions.
但是传统的压煮法分解钼精矿的过程中,大部分钼形成钼酸沉淀,钼酸性状为粘稠状固体,覆盖于钼精矿矿石表面,会对未反应的钼精矿造成包裹、进而影响钼的氧化,且得到的钼酸沉淀还需要氨水或氢氧化钠的溶解工序,同时还有少部分钼留在浸出液,需要加专门的钼回收设备,造成后续回收工序非常繁琐。However, in the process of decomposing molybdenum concentrate by the traditional pressure cooking method, most of the molybdenum forms molybdenum acid precipitation. In turn, the oxidation of molybdenum is affected, and the obtained molybdenum acid precipitation also requires a dissolving process of ammonia water or sodium hydroxide, and a small part of molybdenum remains in the leaching solution at the same time, which requires special molybdenum recovery equipment, resulting in very cumbersome subsequent recovery procedures.
发明内容SUMMARY OF THE INVENTION
鉴于上述的分析,本发明旨在提供一种从钼精矿中回收金属元素的方法,至少可以解决下列技术问题之一:(1)在钼的回收过程中使用氨水或氢氧化钠;(2)使用高温焙烧的工艺能耗高、温度控制困难;(3)使用无机强酸在高温下进行浸出,对酸消耗量大,对设备耐腐蚀性要求高;(4)钼精矿中有价金属回收困难且工艺繁琐。In view of above-mentioned analysis, the present invention aims to provide a kind of method of reclaiming metal element from molybdenum concentrate, at least one of the following technical problems can be solved: (1) use ammonia water or sodium hydroxide in the recovery process of molybdenum; (2) ) The process of using high temperature roasting has high energy consumption and difficult temperature control; (3) Using inorganic strong acid for leaching at high temperature, the acid consumption is large, and the corrosion resistance of equipment is high; (4) There are valuable metals in molybdenum concentrate Recycling is difficult and the process is cumbersome.
本发明提供一种从钼精矿中回收金属元素的方法,在氧压和水条件下,将钼精矿和助浸剂体系进行氧压煮,实现钼精矿中金属的浸出;所述助浸剂为磷酸、磷酸钙中的一种或其组合。The invention provides a method for recovering metal elements from molybdenum concentrate. Under the conditions of oxygen pressure and water, the molybdenum concentrate and a leaching aid system are subjected to oxygen pressure cooking to realize the leaching of metals in the molybdenum concentrate; The infusion agent is one of phosphoric acid and calcium phosphate or a combination thereof.
进一步地,氧压为0.8Mpa至1.5Mpa。Further, the oxygen pressure is 0.8Mpa to 1.5Mpa.
进一步地,钼精矿和助浸剂体系中,助浸剂的用量为钼精矿质量的0.5倍至1.5倍。Further, in the molybdenum concentrate and the leaching aid system, the amount of the leaching aid is 0.5 to 1.5 times the mass of the molybdenum concentrate.
进一步地,氧压煮时间为2小时至5小时。Further, the oxygen autoclaving time is 2 hours to 5 hours.
进一步地,氧压煮的温度为180℃至210℃。Further, the temperature of the oxygen autoclave is 180°C to 210°C.
进一步地,将钼精矿和助浸剂体系进行氧压煮后,得到含有钼、铼、铜的浸出液和富集铋的浸出渣,实现铋的分离。Further, after the molybdenum concentrate and the leaching aid system are subjected to oxygen autoclaving, a leaching solution containing molybdenum, rhenium and copper and a leaching residue enriched with bismuth are obtained to realize the separation of bismuth.
进一步地,钼的浸出率为99%以上,铼的浸出率为95%以上,铜的浸出率为98%以上。Further, the leaching rate of molybdenum is more than 99%, the leaching rate of rhenium is more than 95%, and the leaching rate of copper is more than 98%.
进一步地,得到含有钼、铼、铜的浸出液之后,包括:Further, after obtaining the leaching solution containing molybdenum, rhenium and copper, including:
使用萃取剂从浸出液中萃取钼,得到萃余液和含钼的萃取液,实现钼的分离。The molybdenum is extracted from the leaching liquid by using an extractant to obtain a raffinate and an extract containing molybdenum to realize the separation of molybdenum.
进一步地,所述萃取剂为阳离子萃取剂。Further, the extractant is a cationic extractant.
进一步地,所述阳离子萃取剂为P204、P507中的一种。Further, the cationic extractant is one of P204 and P507.
进一步地,萃取剂的浓度以质量百分数计为10%-50%。Further, the concentration of the extractant is 10%-50% in terms of mass percentage.
进一步地,萃取钼的萃取相比O/A=4:1至2:1。Further, the extraction ratio of extracting molybdenum is O/A=4:1 to 2:1.
进一步地,萃取钼的萃取方式为逆流萃取。Further, the extraction method for extracting molybdenum is countercurrent extraction.
进一步地,萃取钼的萃取级数为4级至7级。Further, the extraction stages for extracting molybdenum are 4 to 7 stages.
进一步地,实现钼的分离之后,包括:Further, after realizing the separation of molybdenum, including:
使用离子交换树脂对萃余液中的铼进行吸附,得到交换余液,实现铼的分离。The ion exchange resin is used to adsorb rhenium in the raffinate to obtain the exchange residue and realize the separation of rhenium.
进一步地,所述离子交换树脂牌号为201。Further, the grade of the ion exchange resin is 201.
进一步地,实现铼的分离之后,包括:Further, after the separation of rhenium is realized, it includes:
向交换余液中加入可溶性硫化物将铜离子沉淀富集,实现铜的分离。Soluble sulfide is added to the exchange residue to precipitate and enrich copper ions to achieve copper separation.
进一步地,所述使用萃取剂从浸出液中萃取钼具体包括:Further, the described use of extractant to extract molybdenum from the leachate specifically includes:
使用阳离子萃取剂从浸出液中萃取钼,得到萃余液和负载钼的阳离子萃取剂;Using a cationic extractant to extract molybdenum from the leachate to obtain a raffinate and a molybdenum-loaded cationic extractant;
使用反萃剂从负载钼的阳离子萃取剂中反萃钼,得到含钼的萃取液。The molybdenum-containing extract is obtained by back-extracting molybdenum from the molybdenum-loaded cationic extractant using a back-extracting agent.
进一步地,所述反萃剂为双氧水。Further, the stripping agent is hydrogen peroxide.
进一步地,所述双氧水质量分数为10%至20%。Further, the mass fraction of the hydrogen peroxide is 10% to 20%.
进一步地,反萃钼的萃取相比O/A=7:1至5:1。Further, the extraction ratio of back-extracted molybdenum is O/A=7:1 to 5:1.
进一步地,反萃钼的萃取方式为逆流萃取。Further, the extraction method of back-extracting molybdenum is countercurrent extraction.
进一步地,反萃钼的萃取级数为2级至4级。Further, the extraction stages of back-extracted molybdenum are 2 to 4 stages.
进一步地,萃余液加入中和剂后回收得到助浸剂,循环用于钼精矿的氧压煮和浸出。Further, the raffinate is recovered by adding a neutralizing agent to obtain a leaching aid, which is recycled for oxygen autoclaving and leaching of molybdenum concentrate.
进一步地,钼精矿的主要成分为含钼45%至55%,含铜1%至1.5%,铼0.04%至0.05%,铋2.3%至2.7%。Further, the main components of the molybdenum concentrate are 45% to 55% molybdenum, 1% to 1.5% copper, 0.04% to 0.05% rhenium, and 2.3% to 2.7% bismuth.
进一步地,钼的回收率为99%以上,铼的回收率为85%以上,铜的回收率为90%以上。Further, the recovery rate of molybdenum is more than 99%, the recovery rate of rhenium is more than 85%, and the recovery rate of copper is more than 90%.
与现有技术相比,本发明至少可实现如下有益效果之一:Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
(1)与现有的在钼精矿的处理中需要使用焙烧工艺技术相比,本发明通过氧压煮和消解浸出同时处理钼精矿,避免使用高温高能耗的焙烧工艺,避免了因焙烧工艺中温度过高或者过低对钼的回收造成的影响,避免了焙烧工艺中铼的损失。(1) compared with existing need to use roasting process technology in the processing of molybdenum concentrate, the present invention processes molybdenum concentrate simultaneously by oxygen pressure cooking and digestion leaching, avoids using the roasting process of high temperature and high energy consumption, avoids the use of roasting The effect of high or low temperature on the recovery of molybdenum in the process avoids the loss of rhenium in the roasting process.
(2)与现有使用无机强酸进行浸出技术相比,本发明钼精矿经过氧压煮浸出工艺中不用消耗大量的无机强酸,通过加入磷酸或者磷酸钙作为助浸剂对钼精矿进行氧压煮,实现对钼精矿的温和浸出和高浸出率浸出(钼浸出率高达99%,铼的浸出率大于95%,铜的浸出率大于98%)。(2) compared with existing use inorganic strong acid to carry out leaching technology, molybdenum concentrate of the present invention does not need to consume a large amount of inorganic strong acid through oxygen pressure cooking leaching process, by adding phosphoric acid or calcium phosphate as leaching aid, molybdenum concentrate is oxygenated Pressure cooking to achieve mild leaching and high leaching rate of molybdenum concentrate (the leaching rate of molybdenum is as high as 99%, the leaching rate of rhenium is greater than 95%, and the leaching rate of copper is greater than 98%).
(3)本发明对钼精矿浸出处理过程,钼被转化为钼酰阳离子、铼被转化为铼酸根离子、铜被转化为硫酸铜进入溶液,而后依次对浸出液中的钼、铼、铜进行富集回收;铋则全部被富集在渣中,用于回收或直接出售,实现了对钼精矿中对钼和铼、铋、铜三种有价金属的回收。(3) the present invention is to the molybdenum concentrate leaching process, molybdenum is converted into molybdenum acyl cation, rhenium is converted into rhenate ion, copper is converted into copper sulfate and enters the solution, and then the molybdenum, rhenium and copper in the leaching solution are successively carried out. Enrichment and recovery; bismuth is all enriched in the slag for recovery or direct sale, realizing the recovery of molybdenum and three valuable metals of rhenium, bismuth and copper in molybdenum concentrate.
(4)通过使用中性膦萃取剂对钼进行萃取,使用过氧化氢对钼进行反萃,充分利用钼在不同环境下不同的存在方式(磷钼杂多酸、钼酰阳离子、过氧钼酸阴离子)通过简单的萃取对钼进行高效的回收,避免了强碱的使用和氨氮废水的排出。(4) By using neutral phosphine extractant to extract molybdenum, using hydrogen peroxide to carry out back extraction of molybdenum, making full use of the different existence modes of molybdenum in different environments (phosphomolybdenum heteropolyacid, molybdenum acyl cation, peroxymolybdenum Molybdenum is efficiently recovered by simple extraction, avoiding the use of strong alkali and the discharge of ammonia nitrogen wastewater.
本发明中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书中所特别指出的内容中来实现和获得。In the present invention, the above technical solutions can also be combined with each other to achieve more preferred combination solutions. Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages may become apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by means of the content particularly pointed out in the description.
具体实施方式Detailed ways
本发明提供一种从钼精矿中回收金属元素的方法,在氧压和水条件下,将钼精矿和助浸剂体系进行氧压煮,实现对钼、铼、铜三种金属的浸出,铋富集于浸出渣中;所述助浸剂为磷酸、磷酸钙中的一种或其组合。The invention provides a method for recovering metal elements from molybdenum concentrate. Under the conditions of oxygen pressure and water, the molybdenum concentrate and a leaching aid system are subjected to oxygen pressure cooking to realize the leaching of molybdenum, rhenium and copper. , bismuth is enriched in the leaching residue; the leaching aid is one of phosphoric acid and calcium phosphate or a combination thereof.
本发明采用氧压煮与浸出相结合的处理方法,磷酸和/或磷酸钙作为助浸剂在体系中起到辅助浸出、消解矿石的作用,在氧气条件下,氧气将钼精矿中的二硫化钼氧化,其中的硫被氧化为Ⅳ价硫,并进一步氧化为Ⅵ价的硫酸,在钼精矿中硫被氧化产生的硫酸作用下,钼精矿中钼转化为可以溶解的钼酰阳离子从而完全溶解于液相中形成溶液。The present invention adopts a treatment method combining oxygen pressure cooking and leaching. Phosphoric acid and/or calcium phosphate are used as leaching aids in the system to assist in leaching and digesting ores. Molybdenum sulfide oxidation, in which the sulfur is oxidized to IV-valent sulfur, and further oxidized to VI-valent sulfuric acid. Under the action of sulfuric acid produced by the oxidation of sulfur in the molybdenum concentrate, the molybdenum in the molybdenum concentrate is converted into soluble molybdenum acyl cations Thus completely dissolved in the liquid phase to form a solution.
经过实验研究,单独使用助浸剂磷酸和/或磷酸钙无法将钼精矿消解;单独在水环境下通入氧气进行氧压煮,也无法对矿石进行氧化和消解。因此在氧气条件下,以磷酸和/或磷酸钙作为助浸剂进行氧压煮实现对钼精矿矿石的消解和浸出,实现对钼、铼、铜三种金属的浸出。而铋不会被浸出,被全部被富集在残余的浸出渣中,可以用于回收或直接出售。After experimental research, it was found that the molybdenum concentrate could not be digested by using the leaching aid phosphoric acid and/or calcium phosphate alone, and the ore could not be oxidized and digested by oxygen pressure cooking alone in a water environment. Therefore, under oxygen conditions, oxygen autoclaving with phosphoric acid and/or calcium phosphate as a leaching aid realizes the digestion and leaching of molybdenum concentrate ore, and realizes the leaching of molybdenum, rhenium and copper. The bismuth will not be leached, but is all enriched in the residual leaching residue, which can be used for recycling or directly sold.
随着氧压煮的持续进行,在氧气和助浸剂的共同作用下将矿石中的硫化钼不断的氧化并与磷酸根结合,转化为磷钼杂多酸和硫酸,并且酸性逐步增加。在强酸性环境下,磷钼杂多酸与钼酰阳离子相互转化的反应平衡不断向生成钼酰阳离子的方向移动,矿石中的钼溶解,并转化为溶解性良好的钼酰阳离子的状态。磷酸或磷酸钙在矿石消解和浸出过程中辅助钼转化为磷钼杂多酸,又在磷钼杂多酸转化为钼酰阳离子的过程中被释放,在矿石的消解和浸出过程中起到了助浸的作用。As the oxygen autoclaving continues, under the combined action of oxygen and leaching aids, the molybdenum sulfide in the ore is continuously oxidized and combined with phosphate to convert into phosphomolybdenum heteropolyacid and sulfuric acid, and the acidity gradually increases. In a strongly acidic environment, the reaction balance of the mutual conversion of phosphomolybdic heteropolyacid and molybdate cations is constantly moving towards the direction of generating molybdate cations, and the molybdenum in the ore is dissolved and transformed into a state of molybdate cations with good solubility. Phosphoric acid or calcium phosphate assists the conversion of molybdenum into phosphomolybdenum heteropolyacid in the process of ore digestion and leaching, and is released during the conversion of phosphomolybdenum heteropolyacid into molybdenum acyl cation, which plays a role in the digestion and leaching process of ore. The effect of immersion.
具体的,氧气压力为0.8Mpa至1.5Mpa。Specifically, the oxygen pressure is 0.8Mpa to 1.5Mpa.
氧气是氧压煮过程中起到氧化作用的关键因素,由于氧压煮浸出过程是气-固-液的非均相反应,一般的气体参与反应主要依靠气-固和气-液的界面非均相反应,气体参与的界面反应反应速率慢,严重影响氧压煮浸出的效率。将氧气提供足够的压力,将其更好的溶解于液体中,在液-固的非均相反应界面发成气-固-液非均相反应,以此大大提高了氧压煮浸出的效率。Oxygen is the key factor that plays an oxidizing role in the process of oxygen autoclaving. Since the leaching process of oxygen autoclaving is a heterogeneous reaction of gas-solid-liquid, the general gas participating in the reaction mainly relies on the heterogeneous interface of gas-solid and gas-liquid. On the contrary, the reaction rate of the interfacial reaction involving gas is slow, which seriously affects the efficiency of oxygen autoclaving leaching. Provide enough pressure for oxygen to better dissolve it in the liquid, and a gas-solid-liquid heterogeneous reaction occurs at the liquid-solid heterogeneous reaction interface, which greatly improves the efficiency of oxygen autoclaving leaching .
具体的,钼精矿和助浸剂体系中,助浸剂的用量为钼精矿质量的0.5倍至1.5倍。Specifically, in the molybdenum concentrate and the leaching aid system, the amount of the leaching aid is 0.5 to 1.5 times the mass of the molybdenum concentrate.
具体的,压煮时间为2小时至5小时。Specifically, the pressure cooking time is 2 hours to 5 hours.
具体的,浸出氧压煮温度为180℃至210℃。Specifically, the leaching oxygen autoclaving temperature is 180°C to 210°C.
氧压煮的时间越长,反应越充分,但同时,过长的压煮会造成更高的能耗,因此选择压煮时间为2小时至5小时。The longer the oxygen pressure cooking time is, the more sufficient the reaction will be, but at the same time, too long pressure cooking will cause higher energy consumption, so the pressure cooking time is selected to be 2 hours to 5 hours.
浸出氧压煮温度越高,压煮速率越快,但同时也会造成更高的能耗,因此综合考量压煮的生产效率和能耗,根据效费比确定浸出氧压煮温度为180℃至210℃。The higher the leaching oxygen autoclaving temperature, the faster the autoclaving rate, but it will also cause higher energy consumption. Therefore, considering the production efficiency and energy consumption of autoclaving, the leaching oxygen autoclaving temperature is determined to be 180°C according to the cost-effectiveness ratio. to 210°C.
具体的,钼的浸出率为99%以上,铼的浸出率为95%以上,铜的浸出率为98%以上。Specifically, the leaching rate of molybdenum is more than 99%, the leaching rate of rhenium is more than 95%, and the leaching rate of copper is more than 98%.
具体的,将钼精矿和助浸剂体系进行氧压煮后的,得到含有钼、铼、铜的浸出液。Specifically, after oxygen autoclaving the molybdenum concentrate and the leaching aid system, a leaching solution containing molybdenum, rhenium and copper is obtained.
具体的,得到含有钼、铼、铜的浸出液之后,包括:Specifically, after obtaining the leaching solution containing molybdenum, rhenium and copper, it includes:
使用萃取剂从浸出液中萃取钼,得到萃余液和含钼的萃取液,实现钼的分离;Using an extractant to extract molybdenum from the leaching solution, obtain a raffinate and an extraction solution containing molybdenum, and realize the separation of molybdenum;
使用离子交换树脂对萃余液中的铼进行吸附,得到交换余液,实现铼的分离;Use ion exchange resin to adsorb the rhenium in the raffinate to obtain the exchange residue and realize the separation of rhenium;
向交换余液中加入可溶性硫化物将铜离子沉淀富集,实现铜的分离。Soluble sulfide is added to the exchange residue to precipitate and enrich copper ions to achieve copper separation.
一种可能的实施方式中,离子交换树脂牌号为201。In a possible embodiment, the grade of the ion exchange resin is 201.
回收铜的方法为沉淀法,即向交换余液中加入负二价的硫与铜生成硫化亚铜沉淀,从而实现铜的富集回收。其中,负二价的硫为可溶性硫化物;在一种可能实施方案中,可溶性硫化物包括硫化钠、硫化钠等硫化盐;在另一种可能的实施方案中,可溶性硫化物还可以包括硫化氢气体。The method for recovering copper is the precipitation method, that is, adding negative divalent sulfur and copper to the exchange residue to form cuprous sulfide precipitation, thereby realizing the enrichment and recovery of copper. Wherein, the negative divalent sulfur is a soluble sulfide; in a possible embodiment, the soluble sulfide includes sodium sulfide, sodium sulfide and other sulfide salts; in another possible embodiment, the soluble sulfide can also include sulfide hydrogen gas.
具体的,所述使用萃取剂从浸出液中萃取钼具体包括:Specifically, the use of an extractant to extract molybdenum from the leachate specifically includes:
使用阳离子萃取剂从浸出液中萃取钼,得到萃余液和负载钼的阳离子萃取剂;Using a cationic extractant to extract molybdenum from the leachate to obtain a raffinate and a molybdenum-loaded cationic extractant;
使用反萃剂从负载钼的阳离子萃取剂中反萃钼,得到含钼的萃取液。The molybdenum-containing extract is obtained by back-extracting molybdenum from the molybdenum-loaded cationic extractant using a back-extracting agent.
具体的,所述的阳离子萃取剂为P204、P507中的一种或其组合,所述的反萃剂为双氧水。Specifically, the cationic extraction agent is one of P204 and P507 or a combination thereof, and the back extraction agent is hydrogen peroxide.
具体的,萃取剂的浓度以质量百分数计为10%-50%。Specifically, the concentration of the extractant is 10%-50% by mass.
具体的,萃取钼的萃取相比O/A=4:1至2:1。Specifically, the extraction ratio of extracting molybdenum is O/A=4:1 to 2:1.
萃取的相比是萃取的重要影响因素,萃取相比O/A小于2:1时,会造成应有机萃取性不足,部分钼无法转移至有机相中,因此从将钼的回收率的角度看,O/A比越大钼转移至有机相中越彻底,残余在水相中越少。但有机相加入过多亦会造成溶剂、工艺等成本的上升,经过研究当O/A大于4:1时,萃取效费比严重下降,因此选择萃取钼的萃取相比O/A=4:1至2:1。The extraction ratio is an important factor affecting the extraction. When the extraction ratio O/A is less than 2:1, the organic extractability will be insufficient, and part of the molybdenum cannot be transferred to the organic phase. Therefore, from the perspective of the recovery rate of molybdenum , the greater the O/A ratio, the more complete the transfer of molybdenum to the organic phase, and the less residual in the aqueous phase. But adding too much organic phase will also cause the cost of solvent and process to rise. After research, when O/A is greater than 4:1, the extraction efficiency and cost ratio is seriously reduced. Therefore, the extraction of molybdenum is selected to be compared to O/A=4: 1 to 2:1.
具体的,萃取钼的萃取方式为逆流萃取。Specifically, the extraction method for extracting molybdenum is countercurrent extraction.
具体的,萃取钼的萃取级数为4级至7级。Specifically, the extraction stages for extracting molybdenum are 4 to 7 stages.
具体的,双氧水质量分数为10%至20%。Specifically, the mass fraction of hydrogen peroxide is 10% to 20%.
具体的,反萃钼的萃取相比O/A=7:1至5:1。Specifically, the extraction ratio of back-extracted molybdenum is O/A=7:1 to 5:1.
具体的,反萃钼的萃取方式为逆流萃取。Specifically, the extraction method of back-extracting molybdenum is countercurrent extraction.
具体的,反萃钼的萃取级数为2级至4级。Specifically, the extraction stages of the back-extracted molybdenum are 2 to 4 stages.
阳离子萃取剂对浸出液进行化学萃取,阳离子萃取剂中的氢离子与浸出后的钼酰阳离子进行阳离子交换,钼酰阳离子转移至有机相中。The cationic extractant chemically extracts the leaching solution, and the hydrogen ions in the cationic extractant undergo cation exchange with the leached molybdate cations, and the molybdate cations are transferred to the organic phase.
有机相中的钼酰阳离子存在少部分进入水相并转化为钼酸根离子的化学平衡过程,在反萃过程中,反萃剂过氧化氢将少量进入水相中并转化的钼酸根转化为过氧钼酸根阴离子,促进化学平衡向钼酰阳离子转化为钼酸根离子方向移动,并将其全部转化为过氧钼酸跟阴离子彻底脱离有机相,以此实现从负载钼的阳离子萃取剂中对钼的反向化学萃取,将其全部反萃至反萃剂水相中。There is a chemical equilibrium process in which a small amount of molybdate cations in the organic phase enter the aqueous phase and are converted into molybdate ions. Oxymolybdate anion, promotes the chemical balance to move towards the direction of the conversion of molybdate cation into molybdate ion, and converts it all into peroxymolybdic acid and the anion completely separates from the organic phase, so as to realize the removal of molybdenum from the molybdenum-loaded cation extractant. The reverse chemical extraction was carried out, and all of it was stripped back into the aqueous phase of the stripping agent.
具体的,萃余液加入中和剂后回收得到助浸剂,可再次用于钼精矿的氧压煮和浸出,循环用于钼精矿的氧压煮和浸出。Specifically, the raffinate is recovered by adding a neutralizing agent to obtain a leaching aid, which can be used again for oxygen autoclaving and leaching of molybdenum concentrate, and is recycled for oxygen autoclaving and leaching of molybdenum concentrate.
具体的,所述中和剂为氧化钙、氢氧化钙、碳酸钙、磷酸钙中的一种或多种。Specifically, the neutralizing agent is one or more of calcium oxide, calcium hydroxide, calcium carbonate, and calcium phosphate.
中和剂将体系中的过量的氢离子中和,保留体系中的磷酸或磷酸钙,因此中和剂中和后可回收助浸剂,直接用于步骤1的浸出氧压煮工艺,用于对矿石的消解和浸出。The neutralizing agent neutralizes the excess hydrogen ions in the system and retains the phosphoric acid or calcium phosphate in the system. Therefore, the leaching aid can be recovered after the neutralizing agent is neutralized and directly used in the leaching oxygen autoclaving process in step 1. Digestion and leaching of ore.
需要说明的是,中和剂的加入同时还可以将体系中富集的杂质铁沉淀,将其从体系中除去,防止Fe3+在体系中对阳离子萃取钼酰阳离子的过程产生干扰。It should be noted that the addition of the neutralizer can also precipitate the enriched impurity iron in the system and remove it from the system to prevent Fe 3+ from interfering with the process of cationic extraction of molybdate cations in the system.
具体的,钼精矿的主要成分为含钼45%至55%,含铜1%至1.5%,铼0.04%至0.05%,铋2.3%至2.7%。Specifically, the main components of the molybdenum concentrate are 45% to 55% molybdenum, 1% to 1.5% copper, 0.04% to 0.05% rhenium, and 2.3% to 2.7% bismuth.
具体的,钼的回收率为99%以上,铼的回收率为85%以上,铜的回收率为90%以上。Specifically, the recovery rate of molybdenum is over 99%, the recovery rate of rhenium is over 85%, and the recovery rate of copper is over 90%.
下面来具体描述本发明的优选实施例阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention are specifically described below to illustrate the principles of the present invention, but not to limit the scope of the present invention.
实施例一Example 1
本发明的一个具体实施例,公开了一种从钼精矿中回收金属元素、铜的方法。A specific embodiment of the present invention discloses a method for recovering metal elements and copper from molybdenum concentrate.
钼精矿原料主要成分为含钼45.1%,含铜1.3%,铼0.04%,铋2.59%。The main components of molybdenum concentrate raw materials are 45.1% molybdenum, 1.3% copper, 0.04% rhenium and 2.59% bismuth.
以磷酸为助浸剂,助浸剂的用量为钼精矿质量的0.5倍,氧分压为0.8Mpa,温度为210℃的条件下,在压煮釜中氧压煮浸出5个小时。Using phosphoric acid as the leaching aid, the dosage of the leaching aid is 0.5 times the mass of the molybdenum concentrate, the oxygen partial pressure is 0.8Mpa, and the temperature is 210 ℃.
氧压煮浸出结束后,冷却到室温后过滤,得到含铋16.1%的浸出渣以及含有钼、铼、铜的浸出液。After the oxygen pressure cooking leaching is completed, it is cooled to room temperature and filtered to obtain a leaching residue containing 16.1% bismuth and a leaching solution containing molybdenum, rhenium and copper.
其中,钼的浸出率高达99%,铼的浸出率为95%,铜的浸出率高达98%。Among them, the leaching rate of molybdenum is as high as 99%, the leaching rate of rhenium is 95%, and the leaching rate of copper is as high as 98%.
对于含钼、铼、铜的浸出液,首先用50%的阳离子萃取剂P204萃取钼得到负载钼的P204,萃取的相比为O/A=4:1,萃取级数为逆流五级。For the leaching solution containing molybdenum, rhenium and copper, molybdenum was first extracted with 50% cationic extractant P204 to obtain molybdenum-loaded P204. The extraction ratio was O/A=4:1, and the extraction stage was five countercurrent stages.
再用15%双氧水对负载钼的P204进行反萃,得到反萃液和萃余液;反萃相比为O/A=7:1,反萃级数为逆流三级。The P204 loaded with molybdenum is back extracted with 15% hydrogen peroxide to obtain back extraction liquid and raffinate; the back extraction ratio is O/A=7:1, and the back extraction stage is three countercurrent.
萃取反萃工序中钼的总回收率达99%。The total recovery rate of molybdenum in the extraction and stripping process is 99%.
反萃液经蒸发结晶得到钼酸,再经煅烧得到三氧化钼产品。The back extraction liquid is evaporated and crystallized to obtain molybdic acid, and then calcined to obtain molybdenum trioxide product.
提钼后的萃余液采用201树脂吸附铼,铼的回收率可达85%。201 resin is used to adsorb rhenium in the raffinate after molybdenum extraction, and the recovery rate of rhenium can reach 85%.
提铼后交换余液加入硫化钠沉铜的方法富集铜并进行铜的回收,铜的回收率达到90%。After the rhenium is extracted, the residual liquid is exchanged and added with sodium sulfide to precipitate copper to enrich copper and recover copper, and the recovery rate of copper reaches 90%.
实施例二Embodiment 2
本发明的一个具体实施例,公开了一种从钼精矿中回收金属元素、铜的方法。A specific embodiment of the present invention discloses a method for recovering metal elements and copper from molybdenum concentrate.
钼精矿原料主要成分为含钼50.2%,含铜1.2%,铼0.05%,铋2.42%。The main components of molybdenum concentrate raw materials are 50.2% molybdenum, 1.2% copper, 0.05% rhenium and 2.42% bismuth.
以磷酸钙为助浸剂,助浸剂的用量为钼精矿质量的1倍。氧分压为1.5Mpa,温度为180℃的条件下,在压煮釜中氧压煮浸出2个小时。Calcium phosphate is used as leaching aid, and the amount of leaching aid is 1 times the mass of molybdenum concentrate. Under the condition that the oxygen partial pressure is 1.5Mpa and the temperature is 180℃, the leaching is carried out in the autoclave for 2 hours.
氧压煮浸出结束后,冷却到室温后过滤,得到含铋16%的浸出渣以及含有钼、铼、铜的浸出液。After the oxygen autoclave leaching is completed, it is cooled to room temperature and filtered to obtain a leaching residue containing 16% bismuth and a leaching solution containing molybdenum, rhenium and copper.
其中,钼的浸出率高达99%,铼的浸出率为95%,铜的浸出率高达98%。Among them, the leaching rate of molybdenum is as high as 99%, the leaching rate of rhenium is 95%, and the leaching rate of copper is as high as 98%.
对于含钼、铼、铜的浸出液,首先用40%的阳离子萃取剂P204萃取钼得到负载钼的P204,萃取的相比为O/A=2:1,萃取级数为逆流五级。For the leaching solution containing molybdenum, rhenium and copper, molybdenum was first extracted with 40% cationic extractant P204 to obtain molybdenum-loaded P204. The extraction ratio was O/A=2:1, and the extraction stage was five countercurrent stages.
再用10%双氧水对负载钼的P204进行反萃,得到反萃液和萃余液;反萃相比为O/A=6:1,反萃级数为逆流三级。Then use 10% hydrogen peroxide to carry out back extraction on the molybdenum-loaded P204 to obtain back extraction liquid and raffinate;
萃取反萃工序中钼的总回收率达99.2%。The total recovery rate of molybdenum in the extraction and stripping process was 99.2%.
反萃液经蒸发结晶得到钼酸,再经煅烧得到三氧化钼产品。The back extraction liquid is evaporated and crystallized to obtain molybdic acid, and then calcined to obtain molybdenum trioxide product.
提钼后的萃余液采用201树脂吸附铼,铼的回收率可达86%。201 resin was used to adsorb rhenium in the raffinate after molybdenum extraction, and the recovery rate of rhenium could reach 86%.
提铼后交换余液通入硫化氢沉铜的方法富集铜并进行铜的回收,铜的回收率达到91%。After rhenium is extracted, the residual liquid is exchanged and passed into hydrogen sulfide to precipitate copper to enrich copper and recover copper, and the recovery rate of copper reaches 91%.
实施例三Embodiment 3
本发明的一个具体实施例,公开了一种从钼精矿中回收金属元素的方法。A specific embodiment of the present invention discloses a method for recovering metal elements from molybdenum concentrate.
钼精矿原料主要成分为含钼48.2%,含铜1.4%,铼0.045%,铋2.69%。The main components of molybdenum concentrate raw materials are molybdenum 48.2%, copper 1.4%, rhenium 0.045%, bismuth 2.69%.
以磷酸为助浸剂,助浸剂的用量为钼精矿质量的1.5倍,氧分压为1.0Mpa,温度为190℃的条件下,在压煮釜中氧压煮浸出3个小时。Using phosphoric acid as the leaching aid, the dosage of the leaching aid is 1.5 times the mass of the molybdenum concentrate, the oxygen partial pressure is 1.0Mpa, and the temperature is 190 ℃.
氧压煮浸出结束后,冷却到室温后过滤,得到含铋17%的浸出渣以及含有钼、铼、铜的浸出液。After the oxygen autoclave leaching is completed, it is cooled to room temperature and filtered to obtain a leaching residue containing 17% bismuth and a leaching solution containing molybdenum, rhenium and copper.
其中,钼的浸出率高达99.1%,铼的浸出率为95.5%,铜的浸出率高达98.6%。Among them, the leaching rate of molybdenum is as high as 99.1%, the leaching rate of rhenium is 95.5%, and the leaching rate of copper is as high as 98.6%.
对于含钼、铼、铜的浸出液,首先用30%的阳离子萃取剂P507萃取钼得到负载钼的P507,萃取的相比为O/A=3:1,萃取级数为逆流五级。For the leaching solution containing molybdenum, rhenium and copper, molybdenum was first extracted with 30% cationic extractant P507 to obtain molybdenum-loaded P507. The extraction ratio was O/A=3:1, and the extraction stage was five countercurrent stages.
再用15%双氧水对负载钼的P507进行反萃,得到反萃液和萃余液;反萃相比为O/A=5:1,反萃级数为逆流三级。The P507 loaded with molybdenum was back-extracted with 15% hydrogen peroxide to obtain back-extraction liquid and raffinate;
萃取反萃工序中钼的总回收率达99%。The total recovery rate of molybdenum in the extraction and stripping process is 99%.
反萃液经蒸发结晶得到钼酸,再经煅烧得到三氧化钼产品。The back extraction liquid is evaporated and crystallized to obtain molybdic acid, and then calcined to obtain molybdenum trioxide product.
提钼后的萃余液采用201树脂吸附铼,铼的回收率可达85.4%。201 resin was used to adsorb rhenium in the raffinate after molybdenum extraction, and the recovery rate of rhenium could reach 85.4%.
提铼后交换余液加入硫化钠沉铜的方法富集铜并进行铜的回收,铜的回收率达到90.2%。After the rhenium is extracted, the residual liquid is exchanged and added with sodium sulfide to precipitate copper to enrich copper and recover copper, and the recovery rate of copper reaches 90.2%.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.
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Application publication date: 20220701 Assignee: Henan Jinqu Molybdenum Industry Co.,Ltd. Assignor: Zhengzhou University Contract record no.: X2025980006474 Denomination of invention: A method for recovering metal elements from molybdenum concentrate Granted publication date: 20230530 License type: Common License Record date: 20250331 |