CN114651175A - Method for determining operating flow rate for a chromatography column in an HPLC system - Google Patents
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Abstract
Description
技术领域technical field
本文件涉及用于确定高效液体色谱系统中用于色谱柱的操作流率的方法,涉及包括用于确定此类操作流率的系统控制器的高效液体色谱系统,并涉及用于执行该方法的计算机程序和计算机程序产品。This document relates to a method for determining an operational flow rate for a chromatography column in a high performance liquid chromatography system, to a high performance liquid chromatography system comprising a system controller for determining such an operational flow rate, and to a method for carrying out the method Computer programs and computer program products.
背景技术Background technique
高效液体色谱(HPLC)系统(如来自Cytiva™ Life Sciences的ÄKTA™系统)用来从由化合物的混合物组成的样品中分离、识别和量化化合物(诸如生物分子)。样品溶解在流体流动相中,该流体流动相携带混合物通过不动、不混溶的固定相,该固定相通常为填充有(功能化的)粒子的柱,这些粒子典型地在直径上1-10微米。基于所关注的化合物朝相的亲和性来选择相。混合物的化合物以不同的速度行进通过柱,引起它们分离。保留时间(化合物通过介质的移动速率)取决于与固定相的相互作用强度、所使用的溶剂的组分和流动相的流率来变化。由柱分离的化合物可借助于质谱法、UV/VIS光吸收、荧光、光散射或折射率来检测。High performance liquid chromatography (HPLC) systems, such as the ÄKTA™ system from Cytiva™ Life Sciences, are used to separate, identify and quantify compounds, such as biomolecules, from samples consisting of mixtures of compounds. The sample is dissolved in a fluid mobile phase that carries the mixture through an immobile, immiscible stationary phase, typically a column packed with (functionalized) particles, typically 1- 10 microns. Phases are selected based on the affinity of the compound of interest towards the phase. The compounds of the mixture travel through the column at different speeds, causing them to separate. The retention time (the rate of movement of a compound through the medium) varies depending on the strength of the interaction with the stationary phase, the composition of the solvent used and the flow rate of the mobile phase. Compounds separated by the column can be detected by means of mass spectrometry, UV/VIS light absorption, fluorescence, light scattering or refractive index.
HPLC系统的分离能力随着较小的固定相粒径而增加,因为相的表面积增加。然而,较小的粒径增加对流动的阻力,使得期望使用高压力。The separation capacity of an HPLC system increases with smaller stationary phase particle sizes because the surface area of the phase increases. However, smaller particle sizes increase resistance to flow, making it desirable to use high pressures.
对于每个柱,存在柱可承受而不破裂的特定的最大流动压力。该压力取决于固定相的材料和柱它本身的材料。对于每个柱,还存在预定推荐流体流率,柱的分离能力在该预定推荐流体流率下优化。For each column, there is a specific maximum flow pressure that the column can withstand without fracturing. This pressure depends on the material of the stationary phase and the material of the column itself. For each column, there is also a predetermined recommended fluid flow rate at which the separation capacity of the column is optimized.
HPLC系统中的所有构件(即,流通池、阀、泵、柱等)用不同的管道来连接至彼此。所关注的样品在管道中稀释,其引起对系统分辨率的负面影响。分辨率将随着管道直径增加而降低。窄管道增加分辨率,而关于较窄管道的缺点是系统中的背压增加。All components in an HPLC system (ie, flow cells, valves, pumps, columns, etc.) are connected to each other with different tubing. The sample of interest is diluted in the pipeline, which causes a negative impact on the resolution of the system. Resolution will decrease as the pipe diameter increases. Narrow pipes increase resolution, and the disadvantage with narrower pipes is the increased back pressure in the system.
背压是反对流体通过系统的期望流率的阻力或力,其导致摩擦损失和压降,且因此降低通过柱的流体流率。为补偿压降,使得通过柱的流体流率保持在推荐的预定流率下,由泵施加的压力可增加。因此,存在增加的压力接近或超过HPLC系统和所使用的特定柱的最大压力能力的风险。Back pressure is the resistance or force against the desired flow rate of fluid through the system, which results in frictional losses and pressure drop, and thus reduces the fluid flow rate through the column. To compensate for the pressure drop so that the fluid flow rate through the column is maintained at the recommended predetermined flow rate, the pressure applied by the pump may be increased. Thus, there is a risk that the increased pressure will approach or exceed the maximum pressure capability of the HPLC system and the particular column used.
HPLC系统可包括:系统泵压力监测器,其测量在系统泵之后的压力;在样品泵之后的压力监测器,其测量样品压力;以及在柱阀的入口端口和出口端口处的压力监测器,以测量柱前压力和柱后压力。增量(delta)柱压力是柱前压力与柱后压力之间的差。压力警报可设置用于在系统泵之后的系统压力和/或用于增量柱压力,以警告用户已达到系统或柱的最大压力或者压力已超过预设限度。当已超过预设限度时,系统可自动停止。The HPLC system may include: a system pump pressure monitor, which measures the pressure after the system pump; a pressure monitor after the sample pump, which measures the sample pressure; and pressure monitors at the inlet and outlet ports of the column valve, to measure pre-column pressure and post-column pressure. The delta column pressure is the difference between the pre-column pressure and the post-column pressure. A pressure alarm can be set for system pressure after the system pump and/or for incremental column pressure to alert the user that the maximum pressure of the system or column has been reached or that the pressure has exceeded a preset limit. The system can automatically stop when a preset limit has been exceeded.
EP288584示出一种色谱系统,其包括紧接地布置在泵之后的仅一个压力监测器。控制器布置成基于所记录的系统压力、流径的特性以及系统中液体的粘度和流率来估计柱前压力。EP288584 shows a chromatography system comprising only one pressure monitor arranged immediately after the pump. The controller is arranged to estimate the precolumn pressure based on the recorded system pressure, characteristics of the flow path and viscosity and flow rate of the liquid in the system.
对于无经验的HPLC用户来说,可难以知道如何设置操作流率来安全地运行色谱系统,而没有由于使用过高流率引起立即的压力警报和系统停止的风险。It can be difficult for an inexperienced HPLC user to know how to set the operating flow rate to run a chromatography system safely without the risk of an immediate pressure alarm and system shutdown due to the use of too high a flow rate.
发明内容SUMMARY OF THE INVENTION
本公开内容的目标是提供用于确定高效液体色谱系统中用于色谱柱的操作流率的方法,使得色谱系统可安全地运行,而没有由于使用过高流率引起立即的压力警报和系统停止的风险。其它目标是提供包括用于确定此类操作流率的系统控制器的高效液体色谱系统,以及用于执行该方法的计算机程序和计算机程序产品。It is an object of the present disclosure to provide a method for determining the operating flow rate for a chromatography column in a high performance liquid chromatography system so that the chromatography system can be operated safely without immediate pressure alarms and system shutdowns due to the use of excessive flow rates risks of. Other objects are to provide a high performance liquid chromatography system including a system controller for determining such operational flow rates, as well as computer programs and computer program products for performing the method.
本发明由所附独立专利权利要求限定。非限制性实施例产生自从属专利权利要求、附图和以下描述。The invention is defined by the attached independent patent claims. Non-limiting examples arise from the dependent patent claims, the drawings and the following description.
根据第一方面,提供一种用于确定高效液体色谱系统中用于色谱柱的操作流率的方法。系统包括:用于液体介质的液体储器;与液体储器流体连通的色谱柱,其中,色谱柱具有预定推荐流率和预定最大柱压力限度;系统泵,其能够布置成迫使液体从液体储器以一定的流率通过色谱柱;流体流径,其连接液体储器、系统泵和色谱柱;以及压力监测器,其布置在色谱柱之前。方法包括:a) 针对一个或多个流率测量或计算没有色谱柱的系统的压力;b) 使函数拟合到流率和对应的测量或计算的压力;c) 根据函数和用于色谱柱的预定推荐流率来计算在预定推荐流率下的系统压降;以及d) 通过将系统压降与预定最大柱压力限度求总和并确定系统压降对总和压力的贡献来确定用于色谱柱的操作流率,其中,如果该贡献超过1%,用于色谱柱的操作流率确定为低于预定最大柱压力限度的流率。According to a first aspect, there is provided a method for determining an operating flow rate for a chromatography column in a high performance liquid chromatography system. The system includes: a liquid reservoir for the liquid medium; a chromatography column in fluid communication with the liquid reservoir, wherein the chromatography column has a predetermined recommended flow rate and a predetermined maximum column pressure limit; a system pump that can be arranged to force the liquid from the liquid reservoir A fluid flow path, which connects the liquid reservoir, the system pump, and the chromatographic column, at a certain flow rate through the chromatographic column; and a pressure monitor, which is arranged before the chromatographic column. Methods include: a) measuring or calculating the pressure of a system without a column for one or more flow rates; b) fitting a function to the flow rate and corresponding measured or calculated pressure; c) according to the function and for the column and d) by summing the system pressure drop to the predetermined maximum column pressure limit and determining the contribution of the system pressure drop to the summed pressure for the chromatographic column where, if the contribution exceeds 1%, the operating flow rate for the chromatography column is determined to be the flow rate below the predetermined maximum column pressure limit.
高效液体色谱(HPLC)系统可为来自Cytiva™ Life Sciences的ÄKTA™系统。柱可为适于HPLC系统的本领域中已知的任何柱。The high performance liquid chromatography (HPLC) system may be the ÄKTA™ system from Cytiva™ Life Sciences. The column can be any column known in the art suitable for HPLC systems.
针对一个或多个流率测量或计算了没有色谱柱的系统的压力,使函数拟合到流率和对应的测量或计算的压力。如果流率是线性的且0 ml/min的流率对应于0 MPa的压力,测量或计算仅一个压力(即,在用于柱的预定推荐流率下)可足够。否则,两个或更多个流率可为必要的。The pressure of the system without the chromatographic column is measured or calculated for one or more flow rates, and a function is fitted to the flow rate and the corresponding measured or calculated pressure. If the flow rate is linear and a flow rate of 0 ml/min corresponds to a pressure of 0 MPa, measuring or calculating only one pressure (ie at the predetermined recommended flow rate for the column) may be sufficient. Otherwise, two or more flow rates may be necessary.
使用函数和用于色谱柱的预定推荐流率,计算在预定推荐流率下的系统压降。Using the function and the predetermined recommended flow rate for the column, calculate the system pressure drop at the predetermined recommended flow rate.
背压是反对流体通过系统的期望流率的阻力或力,其导致摩擦损失和压降,且因此降低通过柱的流体流率。为补偿压降,使得通过柱的流体流率保持在推荐的预定流率下,由泵施加的压力可增加。因此,存在增加的压力接近或超过HPLC系统和所使用的特定柱的最大压力能力的风险。Back pressure is the resistance or force against the desired flow rate of fluid through the system, which results in frictional losses and pressure drop, and thus reduces the fluid flow rate through the column. To compensate for the pressure drop so that the fluid flow rate through the column is maintained at the recommended predetermined flow rate, the pressure applied by the pump may be increased. Thus, there is a risk that the increased pressure will approach or exceed the maximum pressure capability of the HPLC system and the particular column used.
确定特定系统中用于色谱柱的操作流率,其补偿系统压降。确定操作流率可包括计算,该计算可为迭代过程或逼近。确定用于色谱柱的操作流率包括:将系统压降与预定最大柱压力限度求总和,并确定系统压降对总和压力的贡献,其中,如果该贡献超过1%,用于柱的操作流率确定为与低于预定最大柱压力限度的在压力监测器处的压力对应的流率。在系统(具有柱)的压力监测器处的压力是组合的柱压力和系统压力。Determines the operating flow rate for the column in a particular system that compensates for system pressure drop. Determining the operational flow rate may include computation, which may be an iterative process or an approximation. Determining the operating flow rate for the column involves summing the system pressure drop to a predetermined maximum column pressure limit and determining the contribution of the system pressure drop to the summed pressure, where, if the contribution exceeds 1%, the operating flow for the column The rate is determined as the flow rate corresponding to the pressure at the pressure monitor below a predetermined maximum column pressure limit. The pressure at the pressure monitor of the system (with the column) is the combined column pressure and system pressure.
在一些实施例中,如果系统压降对总和压力的贡献超过1%,用于柱的操作流率确定为与比预定最大柱压力限度低1-20%、1-15%或1-10%的在系统(具有色谱柱)的压力监测器处的压力对应的流率。用于柱的操作流率确定为充分减小以避免系统中瞬时过压警报的流率。用于柱的操作流率还应充分高以用于使测量令人满意地执行。In some embodiments, if the system pressure drop contributes more than 1% to the total pressure, the operating flow rate for the column is determined to be 1-20%, 1-15%, or 1-10% lower than the predetermined maximum column pressure limit The flow rate corresponding to the pressure at the pressure monitor of the system (with the chromatographic column). The operating flow rate for the column is determined to be a flow rate that is sufficiently reduced to avoid transient overpressure alarms in the system. The operating flow rate for the column should also be sufficiently high for the measurement to perform satisfactorily.
如果计算/测量的压降低于1%或为零,操作流率保持在与用于柱的预定推荐流率相同的流率下。If the calculated/measured pressure drop is below 1% or zero, the operating flow rate is maintained at the same flow rate as the predetermined recommended flow rate for the column.
上文描述的方法可为自动或至少半自动的方法。大多数的特征和数据可自动地插入到系统中。因此,无经验的用户也可容易执行方法。The method described above may be an automatic or at least semi-automatic method. Most features and data can be automatically inserted into the system. Therefore, even inexperienced users can easily perform the method.
通过上文的方法,HPLC用户(且无经验的HPLC用户也)将能够设置操作流率来安全地运行色谱系统,而没有由于对系统和柱使用过高流率引起立即的压力警报(由通过系统增加的压力引起)的风险。With the above approach, HPLC users (and inexperienced HPLC users as well) will be able to set operational flow rates to safely run a chromatography system without immediate pressure alarms (by using excessive flow rates on the system and column) the risk of increased stress in the system).
可针对一个或多个流率借助于压力监测器来测量系统的压力,其中,色谱柱用管道替代或绕过(bypass)。The pressure of the system can be measured by means of a pressure monitor for one or more flow rates, wherein the chromatography column is replaced or bypassed with tubing.
系统可设有阀,这些阀可布置成自动地绕过柱,因此可使柱的绕过成为自动过程。所使用的流率优选地包括处于低流率(诸如100 μl/min)的一个或多个流率和处于高流率(诸如10 ml/min)的一个或多个流率。所使用的流率取决于哪个柱要在系统中使用。The system may be provided with valves which may be arranged to automatically bypass the column, thus making the bypass of the column an automatic process. The flow rates used preferably include one or more flow rates at low flow rates (such as 100 μl/min) and one or more flow rates at high flow rates (such as 10 ml/min). The flow rate used depends on which column is to be used in the system.
在方法的步骤b)中,可通过从借助于压力监测器测量的其中色谱柱用管道替代或绕过的系统的压力中减去借助于压力监测器测量的其中色谱柱与系统断开的系统的压力来针对一个或多个流率计算系统的压力。In step b) of the method, the system in which the chromatography column is disconnected from the system, measured by means of the pressure monitor, may be subtracted from the pressure of the system in which the chromatography column is replaced or bypassed with piping, measured by means of the pressure monitor to calculate the pressure of the system for one or more flow rates.
系统可设有阀,这些阀可布置成自动地绕过柱,因此可使柱的绕过成为自动过程。柱与系统断开在这里意味着没有用管道替代/绕过柱,而是在系统中提供间隙,使得所测量的压力是在柱之前的系统的压力。如果在柱之前的系统的压力是高的(即,比没有柱(柱用管道绕过)的总系统压力高10%或更多),可使用计算压力的该方式。所使用的流率优选地包括处于低流率(诸如100 μl/min)的一个或多个流率和处于高流率(诸如10 ml/min)的一个或多个流率。所使用的流率取决于哪个柱要在系统中使用。The system may be provided with valves which may be arranged to automatically bypass the column, thus making the bypass of the column an automatic process. Disconnecting the column from the system means here that the column is not replaced/bypassed with tubing, but rather a gap is provided in the system so that the pressure measured is the pressure of the system before the column. This way of calculating the pressure can be used if the pressure of the system before the column is high (ie, 10% or more higher than the total system pressure without the column (the column is bypassed by piping)). The flow rates used preferably include one or more flow rates at low flow rates (such as 100 μl/min) and one or more flow rates at high flow rates (such as 10 ml/min). The flow rate used depends on which column is to be used in the system.
备选地,在上文描述的方法的步骤a)中,可使用伯努利公式在没有色谱柱的情况下针对一个或多个流率计算系统的压力,该伯努利公式:Alternatively, in step a) of the method described above, the pressure of the system can be calculated for one or more flow rates in the absence of a chromatographic column using Bernoulli's formula, the Bernoulli formula:
ΔP = (128*L*Q*η) / (π*d4)ΔP = (128*L*Q*η) / (π*d 4 )
其中,d是流体流径的内径(mm),Q是流率(ml/min),L是流径的长度(mm),且η是液体介质的粘度(cP)。where d is the inner diameter (mm) of the fluid flow path, Q is the flow rate (ml/min), L is the length of the flow path (mm), and η is the viscosity of the liquid medium (cP).
在该备选方案中,系统的压力不是在系统中由压力监测器所测量的,而是针对用于没有色谱柱的系统的一个或多个流率所计算的。流体流径是在系统中用来连接液体储器、系统泵和色谱柱以及还有系统的其它部分(诸如流通池、阀等)的管道。因此,为了执行该计算,需要关于所使用的液体和色谱系统的一些数据。所使用的流率优选地包括处于低流率(诸如100 μl/min)的一个或多个流率和处于高流率(诸如10 ml/min)的一个或多个流率。所使用的流率取决于哪个柱要在系统中使用。In this alternative, the pressure of the system is not measured by a pressure monitor in the system, but is calculated for one or more flow rates for a system without a chromatography column. Fluid flow paths are the tubing used in the system to connect liquid reservoirs, system pumps and chromatography columns, and also other parts of the system (such as flow cells, valves, etc.). Therefore, in order to perform this calculation, some data about the liquid and chromatography system used is required. The flow rates used preferably include one or more flow rates at low flow rates (such as 100 μl/min) and one or more flow rates at high flow rates (such as 10 ml/min). The flow rate used depends on which column is to be used in the system.
可针对至少两个不同的流率(优选地至少三个不同的流率)在没有色谱柱的情况下测量或计算系统的压力。The pressure of the system can be measured or calculated without a chromatography column for at least two different flow rates, preferably at least three different flow rates.
更高数量的流率可改善该方法。不同流率的数量可为四个、五个、六个或更多个。A higher number of flow rates can improve the method. The number of different flow rates can be four, five, six or more.
如果所确定的系统压降对总和压力的贡献超过5%、10%、15%或20%,用于色谱柱的操作流率确定为与低于预定最大柱压力限度的在系统泵处的压力对应的流率。If the determined system pressure drop contributes more than 5%, 10%, 15%, or 20% to the total pressure, the operating flow rate for the column is determined to be the same as the pressure at the system pump below the predetermined maximum column pressure limit corresponding flow rate.
选择哪个水平(level)作为关于系统压降对总和压力的贡献的下限(即,1%、5%、10%、15%或20%)可通过理论计算来确定,该理论计算假定仅来自柱的压力将非常接近于在预定推荐流率下的最大压力,而系统内的压力没有任何影响。限定关于系统压降对总和压力的贡献的下限,可避免当在预定流率下运行时不会引起任何警报的关于柱的不必要的小降低。该限度应设置有安全裕度,以避免停止。Which level to choose as a lower bound on the contribution of the system pressure drop to the summed pressure (ie, 1%, 5%, 10%, 15%, or 20%) can be determined by theoretical calculations assuming that only from the column The pressure will be very close to the maximum pressure at the predetermined recommended flow rate, and the pressure within the system will have no effect. Defining a lower limit on the contribution of the system pressure drop to the total pressure can avoid unnecessary small drops on the column that would not cause any alarm when operating at a predetermined flow rate. This limit should be set with a safety margin to avoid stalling.
方法还可包括通过在预定推荐流率下借助于压力监测器测量压力并从其中减去在预定推荐流率下没有色谱柱的系统的测量或计算的压力来计算/测量系统中关于色谱柱的增量压力。The method may also include calculating/measuring the pressure in the system with respect to the chromatography column by measuring the pressure at the predetermined recommended flow rate with the aid of a pressure monitor and subtracting therefrom the measured or calculated pressure of the system without the chromatography column at the predetermined recommended flow rate. incremental pressure.
使用该方法,即使系统设有布置在柱之前的仅一个压力监测器,可计算增量压力。传统上,借助于布置在柱之前的第一压力监测器和布置在柱之后的第二压力柱来计算增量压力。然后,压力上的差是增量压力。在柱之后的系统中增加压力监测器可负面地影响色谱系统的分辨率。Using this method, the incremental pressure can be calculated even if the system is provided with only one pressure monitor arranged before the column. Traditionally, the incremental pressure is calculated by means of a first pressure monitor arranged before the column and a second pressure column arranged after the column. Then, the difference in pressure is the incremental pressure. Adding a pressure monitor to the system after the column can negatively impact the resolution of the chromatography system.
该增量压力可用来保护柱,使得柱的固定相(填充床)不受损坏。压力警报可设置成处于预定最大床压力,该预定最大床压力通常是用于填充床的压力(或稍微低于该压力)加上在没有柱的情况下计算/测量的压力。This incremental pressure can be used to protect the column from damage to the stationary phase (packed bed) of the column. The pressure alarm can be set at a predetermined maximum bed pressure, which is typically the pressure for the packed bed (or slightly below that) plus the pressure calculated/measured without the column.
根据第二方面,提供一种高效液体色谱系统,其包括:a) 用于液体介质的液体储器;与液体储器流体连通的色谱柱,所述色谱柱具有预定推荐流率和预定最大柱压力限度;至少一个系统泵,其能够布置成迫使液体从液体储器以一定的流率通过色谱柱;流体流径,其连接液体储器、系统泵和色谱柱;以及压力监测器,其布置在色谱柱之前;以及b) 系统控制器,其用于确定用于系统的色谱柱的操作流率,其中,系统控制器布置成执行上文描述的步骤a)至d)。According to a second aspect, there is provided a high performance liquid chromatography system comprising: a) a liquid reservoir for a liquid medium; a chromatography column in fluid communication with the liquid reservoir, the chromatography column having a predetermined recommended flow rate and a predetermined maximum column a pressure limit; at least one system pump that can be arranged to force liquid from the liquid reservoir through the chromatography column at a flow rate; a fluid flow path that connects the liquid reservoir, the system pump, and the chromatography column; and a pressure monitor that is arranged before the chromatography column; and b) a system controller for determining the operating flow rate for the chromatography column of the system, wherein the system controller is arranged to perform steps a) to d) described above.
根据第三方面,提供一种计算机程序,其包括用于当程序在计算机上运行时执行上文描述的方法的程序代码手段。According to a third aspect, there is provided a computer program comprising program code means for performing the method described above when the program is run on a computer.
根据第四方面,提供一种计算机程序产品,其包括存储在计算机可读介质上的程序代码手段,该程序代码手段用于当程序在计算机上运行时执行上文描述的方法。According to a fourth aspect, there is provided a computer program product comprising program code means stored on a computer readable medium for performing the method described above when the program is run on a computer.
附图说明Description of drawings
图1示意性地示出高效液体色谱系统。Figure 1 schematically shows a high performance liquid chromatography system.
图2示出用于确定高效液体色谱系统中用于色谱柱的操作流率的方法。Figure 2 illustrates a method for determining the operating flow rate for a chromatography column in a high performance liquid chromatography system.
图3示出具有在没有色谱柱的改型的ÄKTA™系统中在不同流率下测量的压力的图形(graph),该柱使用管道绕过。Figure 3 shows graphs with measured pressures at different flow rates in a modified ÄKTA™ system without a chromatography column, bypassed using tubing.
具体实施方式Detailed ways
在图1中示出高效液体色谱(HPLC)系统1。HPLC系统1可用来从由化合物的混合物组成的样品中分离、识别和量化化合物(诸如生物分子)。样品2可溶解于/注入流体流动相(液体介质3),其携带混合物通过色谱柱4。色谱柱可例如为尺寸排除柱、亲和柱、疏水相互作用柱、离子交换柱或反相柱。柱可具有不动、不混溶的固定相,该固定相通常包括填充的(功能化的)粒子,这些粒子通常在直径上1-10 μm。A high performance liquid chromatography (HPLC)
样品2的化合物以不同的速度行进通过柱4,引起它们分离。保留时间(化合物通过介质的移动速率)取决于与固定相的相互作用强度、所使用的液体介质的组分和流动相的流率来变化。The compounds of
HPLC系统1的分离能力随着较小的固定相粒径而增加,因为相的表面积增加。然而,较小的粒径增加对流动的阻力,使得期望使用高压力。The separation capacity of
对于每个色谱柱4,存在预定推荐流率,柱的分离能力在该预定推荐流率下优化,其取决于固定相的材料和柱它本身的材料。对于每个柱,还存在最大柱压力限度,其是柱可承受而不破裂的最高压力。该压力取决于固定相的材料和柱它本身的材料。For each chromatography column 4, there is a predetermined recommended flow rate at which the separation capacity of the column is optimized, which depends on the material of the stationary phase and the material of the column itself. For each column, there is also a maximum column pressure limit, which is the highest pressure the column can withstand without bursting. This pressure depends on the material of the stationary phase and the material of the column itself.
由柱4分离的化合物可由检测器5使用例如质谱法、UV/VIS光吸收、荧光、光散射或折射率来检测。Compounds separated by column 4 can be detected by
HPLC系统1还包括至少一个系统泵6,其布置成迫使液体从液体储器3以一定的流率通过色谱柱4。The
压力监测器7测量在系统泵6之后在色谱柱之前的压力。压力监测器7的准确位置可随着不同的HPLC系统1来变化。在一些配置中,多于一个的压力监测器可布置在系统泵6与柱4之间。The pressure monitor 7 measures the pressure after the
流体流径连接液体储器3、系统泵6和色谱柱4以及HPLC系统中的其它构件,即,流通池、阀等(未示出)。流径可由不同的管道构成。The fluid flow paths connect the liquid reservoir 3, the
样品在管道中稀释,其引起对系统分辨率的负面影响。分辨率将随着管道直径增加而降低。窄管道增加分辨率,而关于较窄管道的缺点是系统中的背压增加。The sample is diluted in the pipeline, which causes a negative impact on the resolution of the system. Resolution will decrease as the pipe diameter increases. Narrow pipes increase resolution, and the disadvantage with narrower pipes is the increased back pressure in the system.
背压是反对流体通过系统1的期望流率的阻力或力,其导致摩擦损失和压降,且因此降低通过柱4的流体流率。为补偿压降,使得通过柱4的流体流率保持在推荐的预定流率下,由系统泵6施加的压力可增加。因此,存在增加的压力接近或超过HPLC系统和所使用的特定柱的最大压力能力的风险。Back pressure is the resistance or force against the desired flow rate of fluid through the
对于无经验的HPLC用户来说,可难以知道如何设置操作流率来安全地运行色谱系统1,而没有由于使用过高流率引起立即的压力警报和系统停止的风险。It can be difficult for an inexperienced HPLC user to know how to set the operating flow rate to run the
在图2中示出用于确定图1的高效液体色谱系统1中用于色谱柱4的操作流率的方法100。A method 100 for determining an operating flow rate for a chromatography column 4 in the high performance
方法包括以下步骤:a) 针对一个或多个流率测量101a或计算101b、101c没有色谱柱的系统的压力。The method comprises the following steps: a)
可借助于压力监测器7在没有色谱柱的情况下针对一个或多个流率测量101a系统的压力。如果多于一个的压力监测器布置在系统泵6与柱4之间,用最接近于柱4布置的压力监测器7测量的压力是该方法中测量101a的压力。在图3中示出具有在没有色谱柱的情况下在不同流率下测量的压力的图形的示例。The pressure of the
没有色谱柱4在这里意味着用流体流径、管道替代/绕过柱。系统1可设有阀(未示出),其可布置成自动地绕过柱4,因此可使柱4的绕过成为自动过程。No chromatography column 4 here means replacing/bypassing the column with fluid flow paths, piping. The
如果在柱4之前的系统的压力是高的,可通过从借助于压力监测器7测量的其中色谱柱4用管道替代或绕过的系统的压力中减去借助于压力监测器7测量的其中色谱柱与系统断开的系统的压力来针对一个或多个流率计算系统的压力。If the pressure of the system before column 4 is high, the pressure in the system measured by means of the pressure monitor 7 can be obtained by subtracting the pressure of the system in which the chromatography column 4 is replaced or bypassed with piping from the pressure measured by means of the pressure monitor 7 The pressure of the system with the column disconnected from the system to calculate the pressure of the system for one or more flow rates.
柱4与系统断开在这里意味着没有用管道替代/绕过柱,而是在系统中提供间隙,使得所测量的压力是在柱4之前的系统的压力。Disconnecting the column 4 from the system means here that the column is not replaced/bypassed with piping, but rather a gap is provided in the system so that the pressure measured is the pressure of the system before the column 4.
备选地,可使用伯努利公式在没有色谱柱4的情况下针对一个或多个流率计算101c系统的压力,该伯努利公式:Alternatively, the pressure of the 101c system can be calculated for one or more flow rates without column 4 using Bernoulli's formula:
ΔP = (128*L*Q*η) / (π*d4)ΔP = (128*L*Q*η) / (π*d 4 )
其中,d是流体流径的内径(mm),Q是流率(ml/min),L是流径的长度(mm),且η是液体介质的粘度(cP)。where d is the inner diameter (mm) of the fluid flow path, Q is the flow rate (ml/min), L is the length of the flow path (mm), and η is the viscosity of the liquid medium (cP).
在该备选方案中,系统1的压力不是在系统中由压力监测器7所测量的,而是针对用于没有色谱柱4的系统的一个或多个流率所计算的。流体流径是在系统中用来连接液体储器、系统泵和色谱柱以及还有系统的其它部分(诸如流通池、阀等)的管道。因此,为了执行该计算,需要关于所使用的液体和色谱系统1的一些数据。In this alternative, the pressure of the
在粘度不是已知的情况下,可假定使用水,由此可使用如下的已知表达式来针对不同的温度估计粘度:In the case where the viscosity is not known, water can be assumed to be used, whereby the viscosity can be estimated for different temperatures using a known expression such as:
V [cP] = A × 10B/(T – C),其中,T = 温度[K];A = 0.02414;B = 247.8 K;C= 140 K。V [cP] = A × 10B/(T – C), where T = temperature [K]; A = 0.02414; B = 247.8 K; C= 140 K.
在方法的下一步骤b)中,使函数拟合102到流率和对应的测量或计算的压力。In the next step b) of the method, a function is fitted 102 to the flow rate and the corresponding measured or calculated pressure.
随后,在方法的步骤c)中,可根据函数和用于柱的预定推荐流率来计算在预定推荐流率下的系统压降。系统压降可根据图3中的图形计算为在预定推荐流率下的压力,该预定推荐流率在图形中指示为A),该压力在图形中指示为B)。Subsequently, in step c) of the method, the system pressure drop at the predetermined recommended flow rate can be calculated from the function and the predetermined recommended flow rate for the column. The system pressure drop can be calculated from the graph in FIG. 3 as the pressure at a predetermined recommended flow rate, indicated in the graph as A), and the pressure, indicated in the graph as B).
在方法的步骤d)中,确定104特定系统1中用于色谱柱4的操作流率,其补偿系统压降。确定操作流率可包括计算,该计算可为迭代过程或逼近。确定104用于色谱柱4的操作流率包括:将系统压降与柱的预定最大压力限度求总和,并确定系统压降对总和压力的贡献。如果该贡献超过1%,用于柱4的操作流率确定为与低于预定最大柱压力限度的在压力监测器处的压力对应的流率。In step d) of the method, the operating flow rate for the chromatography column 4 in the
在图1中,系统控制器8布置成用于确定用于高效液体色谱系统1的色谱柱4的操作流率,其中,系统控制器8布置成执行上文论述的步骤a)至d)。In Figure 1, the system controller 8 is arranged for determining the operating flow rate for the chromatography column 4 of the high performance
通过上文的方法,HPLC用户(且无经验的HPLC用户也)将能够设置操作流率来安全地运行色谱系统1,而没有由于对系统和柱使用过高流率引起立即的压力警报(由通过系统增加的压力引起)的风险。With the above method, HPLC users (and inexperienced HPLC users as well) will be able to set operational flow rates to run
方法还可包括通过在预定推荐流率下借助于压力监测器7测量压力并从其中减去使用来自方法的步骤102的函数在预定推荐流率下没有色谱柱4的系统的测量或计算的压力来计算/测量105系统1中关于柱4的增量压力。The method may also include measuring the pressure by means of the pressure monitor 7 at the predetermined recommended flow rate and subtracting therefrom the measured or calculated pressure of the system without the chromatography column 4 at the predetermined recommended flow rate using the function from
使用该方法,即使系统设有布置在柱4之前的唯一的压力监测器7,可计算增量压力。传统上,借助于布置在柱之前的第一压力监测器和布置在柱之后的第二压力柱来计算增量压力。然后,压力上的差是增量压力。在柱4之后的系统1中增加压力监测器可负面地影响色谱系统的分辨率。Using this method, the incremental pressure can be calculated even if the system is provided with the only pressure monitor 7 arranged before the column 4 . Traditionally, the incremental pressure is calculated by means of a first pressure monitor arranged before the column and a second pressure column arranged after the column. Then, the difference in pressure is the incremental pressure. The addition of a pressure monitor in
该增量压力可用来保护柱,使得柱的固定相(填充床)不受损坏。压力警报可设置成处于预定最大床压力,该预定最大床压力通常是用于填充床的压力(或稍微低于该压力)加上在没有柱4的情况下计算/测量的压力。This incremental pressure can be used to protect the column from damage to the stationary phase (packed bed) of the column. The pressure alarm can be set at a predetermined maximum bed pressure, which is typically the pressure used for the packed bed (or slightly below that pressure) plus the pressure calculated/measured without column 4 .
如果增量压力是限制性因素,该者可使增量压力限度警报以在没有柱的情况下测量或计算的相同的压力量增加,而不是降低流率。这给定了在计算/测量中所包括的仅是在柱之后的构件。备选地,可测量用于没有柱的整个系统的流率,且然后可移除在柱之后的构件,且因此得到由这些柱后构件所生成的压力。该增加仅只要不超过柱硬件压力限度就可进行。If the incremental pressure is the limiting factor, the one can make the incremental pressure limit alarm increase by the same amount of pressure measured or calculated without the column, rather than reducing the flow rate. This is given that only the components behind the column are included in the calculation/measurement. Alternatively, the flow rate for the entire system without the column can be measured, and the components after the column can then be removed, and thus the pressure generated by these components after the column can be obtained. This increase can only be done as long as the column hardware pressure limit is not exceeded.
接着在下文的表1中的是使用上文描述的方法进行的计算的示例,该方法用于确定用于在来自Cytiva™ Life Sciences的改型的ÄKTA™纯系统中使用的一系列不同柱4的操作流率。该ÄKTA™纯系统是通过将所有的管道更换成具有0.2 mm的较小内径的管道来改型的,因此与具有原始管道的ÄKTA™纯系统相比产生具有增加的背压的HPLC系统。Next in Table 1 below is an example of calculations performed using the method described above to determine a series of different columns for use in a retrofitted ÄKTA™ pure system from Cytiva™ Life Sciences4 operating flow rate. The ÄKTA™ pure system was retrofitted by replacing all tubing with tubing with a smaller inner diameter of 0.2 mm, thus resulting in an HPLC system with increased back pressure compared to the ÄKTA™ pure system with the original tubing.
使用水作为液体介质在各种流率下针对柱4测量101a或计算101b系统压力。在图3中的图形中,示出针对不同流率(在没有柱的情况下)测量101a的系统压力。使函数拟合102到流率和对应的测量/计算的压力,图3。当使用除了水以外的其它液体介质时,该者可使用特定的液体来重复测试。The system pressure is measured 101a or calculated 101b for column 4 at various flow rates using water as the liquid medium. In the graph in Figure 3, the system pressure is shown measured 101a for different flow rates (in the absence of a column). A function is fitted 102 to flow rate and corresponding measured/calculated pressure, FIG. 3 . When using a liquid medium other than water, the person can repeat the test with the specific liquid.
在一个示例中,用于柱4(来自Cytiva™ Life Sciences的200增加5/150柱)的预定推荐流率是0.45 ml/min,且柱4具有2 MPa的最大柱压力限度。在图3中指示为A)的预定流率下,在图3中指示为B)的压降是0.32 MPa。压降与最大柱压力限度的总和是2.32 MPa。压降对总和压力的贡献是16%,且因此超过1%。用于柱的操作流率确定为与在压力监测器处的压力(即,组合的柱压力和系统压力)对应的流率,该压力比预定最大柱压力限度(即,1.9Mpa)低5%,且所确定的用于柱的操作流率是0.370 ml/min,其对应于比预定推荐流率低约18%的流率。所确定的操作流率可四舍五入到具有不超过两个有效数字的流率。In one example, the predetermined recommended flow rate for column 4 (200 plus 5/150 column from Cytiva™ Life Sciences) is 0.45 ml/min, and column 4 has a maximum column pressure limit of 2 MPa. At the predetermined flow rate indicated as A) in FIG. 3 , the pressure drop indicated as B) in FIG. 3 was 0.32 MPa. The sum of the pressure drop and the maximum column pressure limit is 2.32 MPa. The contribution of the pressure drop to the total pressure is 16%, and thus more than 1%. The operating flow rate for the column was determined as the flow rate corresponding to the pressure at the pressure monitor (ie, the combined column pressure and system pressure) that was 5% below the predetermined maximum column pressure limit (ie, 1.9 Mpa) , and the determined operating flow rate for the column was 0.370 ml/min, which corresponds to a flow rate approximately 18% lower than the predetermined recommended flow rate. The determined operating flow rate may be rounded to a flow rate with no more than two significant figures.
在来自表1的另一示例中,如上文论述的那样计算101b系统的压力。用于柱(来自Cytiva™ Life Sciences的S 75 5/150柱)的预定推荐流率是0.3 ml/min,且柱具有1.8MPa的最大柱压力限度。通过从借助于压力监测器测量的其中色谱柱用管道替代或绕过的系统的压力中减去借助于压力监测器7测量的其中色谱柱与系统(无管道使用)断开的系统1的压力来针对不同的流率计算101b系统的压力。使函数拟合到所计算的压力和对应的流率(未示出,但类似于图3中的图形)。在预定流率下的压降是在布置成迫使液体通过没有柱(柱用管道绕过)的系统1时在压力监测器7处的压力(在这里是0.39 MPa)与在预定推荐流率下具有断开的柱的系统的压力(在这里是0.18 MPa)之间的差,且是0.21 MPa。压降与最大柱压力限度的总和是2.01 MPa。压降对总和压力的贡献是12%,且因此超过1%。用于柱的操作流率确定为与在压力监测器处的压力(即,组合的柱压力和系统压力)对应的流率,该压力比预定最大柱压力限度(即,1.74 Mpa)低3%,且所确定的用于柱的操作流率是0.26ml/min,其对应于比预定推荐流率低约12%的流率。In another example from Table 1, the pressure of the 101b system is calculated as discussed above. The predetermined recommended flow rate for the column (S 75 5/150 column from Cytiva™ Life Sciences) is 0.3 ml/min and the column has a maximum column pressure limit of 1.8 MPa. By subtracting the pressure of
表1Table 1
对于表1中示出的计算,贡献的限度设置成10%。贡献的限度可设置成低至1%。备选地,它可设置成处于更高的限度,诸如15%或20%。这里,低于10%的压力贡献不被认为是问题,且所确定的操作流率保持在与用于柱的预定推荐流率相同的流率下。选择哪个水平作为关于系统压降对总和压力的贡献的下限可通过理论计算来确定,该理论计算假定仅来自柱的压力将非常接近于在预定推荐流率下的最大压力,而系统内的压力没有任何影响。限定关于系统压降对总和压力的贡献的下限,可避免当在预定流率下运行时不会引起任何警报的关于柱的不必要的小降低。该限度应优选地设置有安全裕度,以避免系统由于使用过高流率而停止。For the calculations shown in Table 1, the contribution limit was set to 10%. Contribution limits can be set as low as 1%. Alternatively, it can be set at a higher limit, such as 15% or 20%. Here, a pressure contribution below 10% is not considered a problem and the determined operating flow rate is kept at the same flow rate as the predetermined recommended flow rate for the column. Which level to choose as a lower limit on the contribution of the system pressure drop to the total pressure can be determined by theoretical calculations assuming that the pressure from the column alone will be very close to the maximum pressure at the predetermined recommended flow rate, while the pressure within the system No effect. Defining a lower limit on the contribution of the system pressure drop to the total pressure can avoid unnecessary small drops on the column that would not cause any alarm when operating at a predetermined flow rate. This limit should preferably be set with a safety margin to avoid system shutdown due to the use of too high a flow rate.
虽然上文的描述包含多个特征,这些不应被解释为限制本文中描述的构思的范围,而应被解释为仅提供所描述的构思的一些示例性实施例的说明。将了解的是,当前描述的构思的范围完全包含对本领域技术人员来说可变得显然的其它实施例,且当前描述的构思的范围因此不应受限。对要素的呈单数的引用不旨在意指“一个且仅一个”(除非明确地如此陈述),而是“一个或多个”。为本领域普通技术人员所已知的对于上文描述的实施例的要素来说的所有结构的和功能的等同物明确地并入本文中,且旨在由此所包含。While the above description contains various features, these should not be construed as limiting the scope of the concepts described herein, but rather as merely providing illustrations of some exemplary embodiments of the described concepts. It will be appreciated that the scope of the presently described concepts fully encompass other embodiments that may become apparent to those skilled in the art and that the scope of the presently described concepts should therefore not be limited. References to elements in the singular are not intended to mean "one and only one" (unless expressly stated to be so), but "one or more." All structural and functional equivalents to the elements of the above-described embodiments that are known to those of ordinary skill in the art are expressly incorporated herein and are intended to be encompassed thereby.
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