Drip irrigation zone production traction assembly
Technical Field
The invention relates to the technical field of drip irrigation belt traction equipment, in particular to a drip irrigation belt production traction assembly.
Background
The drip irrigation belt is formed by processing soft plastic into a thin pipe and processing permeation holes on the thin pipe; the drip irrigation belt is a hose belt which is made from polyethylene serving as a main raw material through extrusion, blow molding, vacuum heat seal forming, segmentation, cooling and winding, a drip hole is formed at a certain distance, water in a thin pipe is conveyed to the root of a crop through the penetration hole for local irrigation, and the process is uniform and slow, so that accurate irrigation can be realized.
The current drip irrigation tape forming process is that after the drip irrigation pipe is extruded from an extruder die, the finished product is output after cooling, punching and rolling, and in the whole production line, the equipment for giving the advancing power to the drip irrigation pipe is a tractor; at present, the existing drip irrigation belt embedded tractor adopts a traditional crawler tractor, namely, an upper crawler belt and a lower crawler belt which are driven by belt wheels are adopted to squeeze the drip irrigation belt to form friction force so as to drive the drip irrigation belt to be conveyed; as shown in fig. 1, the effective traction surface of the crawler tractor is generally about 1000mm in length and consists of an upper traction belt and a lower traction belt; the traction force is that the drip irrigation belt is extruded to generate a clamping force under the action of the air cylinders through the upper crawler belt and the lower crawler belt, and after the clamping, friction force is formed between the crawler belts, so that the rotation of the crawler belts drives the drip irrigation belt to transmit; in the process, the upper and lower groups of tracks move in the same direction so as to generate traction force to pull out the product.
Because the mechanical parts of the upper crawler belt and the lower crawler belt of some tractors are processed, the pressure is low, so that the product and the tractors slip, the pressure is increased to avoid slipping, but the relative stress time for pressing the product between the two crawler belts is increased; the plastic is just crystallized and molded and is stressed excessively, so that the product is crushed, and the indentation of the line dress is pressed; thus, the quality performance of the product can be directly influenced; based on the technical background, the inventor designs a drip irrigation belt production traction assembly.
Disclosure of Invention
In order to solve the technical problems of cracking and the like caused by easy generation of indentations when the drip irrigation tape is extruded and pulled in the prior art, the invention provides a drip irrigation tape production traction assembly.
The technical scheme adopted by the invention is as follows: the utility model provides a drip irrigation zone production traction assembly which characterized in that: comprises a traction wheel for carrying out traction conveying on the drip irrigation belt by friction force; the drip irrigation belt is wound around the traction wheel, and traction and transmission of the drip irrigation belt are achieved on the traction wheel through friction force.
Further, the lateral part of the traction wheel is provided with a force application unit for applying non-contact pressure to the drip irrigation belt so as to tension the drip irrigation belt.
Optionally, the force applying unit comprises a pneumatic nozzle; the air pressure nozzle is arranged at a position corresponding to the traction wheel, and the air outlet end of the air pressure nozzle is opposite to the drip irrigation belt; the high-pressure air source applies pressure to the drip irrigation belt through the air pressure spray head, and the drip irrigation belt is tightly attached to the traction wheel through air pressure.
Optionally, the force applying unit comprises a hydraulic nozzle, the hydraulic nozzle is arranged at a position corresponding to the traction wheel, and the air outlet end of the hydraulic nozzle is opposite to the drip irrigation belt; the solution applies pressure to the drip irrigation belt through the hydraulic spray head, and the drip irrigation belt is tightly attached to the traction wheel through the hydraulic pressure.
Further, a water storage tank is arranged at the lower side of the traction wheel and is used for collecting liquid blown by the hydraulic spray head; an overflow pool is arranged on one side of the water storage pool, and an overflow channel for communicating the water storage pool with the overflow pool is formed on the side wall of the water storage pool.
Preferably, a partition plate is arranged in the overflow pool, a cavity structure is arranged in the side wall of the overflow pool, which is opposite to the water storage pool, a first channel communicated with the internal cavity is formed at the upper edge of one side of the overflow pool, a second channel is formed at the lower edge of the overflow pool, and a third channel communicated with the internal cavity is formed at the other side of the overflow pool; the sealed space is connected with a reflux main pipe, a plurality of reflux branch pipes are arranged on the reflux main pipe, and the other side of each reflux branch pipe extends into the water storage tank and is connected with the hydraulic spray head; meanwhile, a water pump is arranged on the reflux main pipe; the drip irrigation belt is pressurized by the hydraulic spray head through the water pumping of the water pump overflow pool.
Optionally, the traction wheel is provided with accommodating depressions, and the accommodating depressions have two ring groove structures corresponding to the width of the drip irrigation belt; when in traction, the protruding parts formed by bending the two sides of the drip irrigation belt are clamped in the accommodating recess.
Preferably, a pinch roller is provided on the last traction roller.
Further, the width of the pinch roller is less than the width of the drip irrigation tape.
Specifically, the traction wheel comprises a fixed wheel and two movable wheels, the diameters of the fixed wheel and the movable wheels are distributed in a triangle, and the movable wheels are in running fit with the lower side of the swing rod; the upper side of the swing rod is hinged, and the drip irrigation belt is wound on the fixed wheel and the movable wheel; when in traction, the two movable wheels are self-adaptively pressed, and the movable wheels return through an arc-shaped return mechanism.
The beneficial effects achieved by the invention are as follows: through the frictional force that forms the tensioning force to drip irrigation zone and form with the delivery wheel cooperation, its effectual yields that has promoted the preparation drip irrigation zone to promoted its life by a wide margin, solved the problem of fracture in the use.
The invention also has the following characteristics: the force application unit is used for applying non-contact force to the drip irrigation belt so as to enable the drip irrigation belt to be tensioned to generate tensioning force; the tensioned drip irrigation belt can be tightly contacted with one side of the traction wheel so as to increase friction traction; after the driving device drives the traction wheel to rotate, the drip irrigation belt is driven in a traction way, and in the process, the traction wheel and the force application unit do not clamp and squeeze the drip irrigation belt, so that the edge of the drip irrigation belt does not generate an indentation; the drip irrigation tape is not subjected to any internal injury or external injury.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a conventional tractor.
Fig. 2 is a schematic view of a prior art tractor extruding drip tape.
Fig. 3 is a schematic diagram of an embodiment of the traction wheel, force applying unit of the present invention.
Fig. 4 is a schematic view of the structure of the water storage tank of the present invention.
Fig. 5 is a schematic view of the structure of the main return pipe and the branch return pipe of the present invention.
FIG. 6 is a schematic cross-sectional view of the overflow tank of the present invention.
Fig. 7 is a schematic view of the position of the fixed sheave of the present invention.
Fig. 8 is a schematic diagram of the swing link structure of the present invention.
Fig. 9 is a schematic view of the pinch roller position of the present invention.
Fig. 10 is a schematic view of the pinch roller structure of the present invention.
Fig. 11 is a schematic view of the driving apparatus of the present invention.
Fig. 12 is a schematic view of a receiving recess structure of the present invention.
In the figure, 1, traction wheels; 2. a force applying unit; 3. a water storage pool; 4. an overflow pool; 5. an overflow channel; 6. a partition plate; 7. a first channel; 8. a second channel; 9. a third channel; 10. a water pump; 11. a reflow main pipe; 12. reflux branch pipe; 13. a receiving recess; 14. a pinch roller; 15. a fixed wheel; 16. a movable wheel; 17. swing rod; 18. a return mechanism; 19. a driving device.
Detailed Description
In order to facilitate understanding of the invention by those skilled in the art, a specific embodiment of the invention is described below with reference to the accompanying drawings.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be the communication between the two elements; the specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
As shown in fig. 1, the structure of the drip irrigation belt traction device is schematically shown by adopting a crawler tractor at present, and the drip irrigation belt is clamped by clamping an upper crawler and a lower crawler (the crawler is rubber) to form traction force; even though the crawler belt is made of rubber, the crawler belt has certain elasticity; as shown in fig. 2, the two extrusion causes crush injury to the drip irrigation tape (because the inner wall of the drip irrigation tape is directly bent, because the drip irrigation tape is of a tubular structure, in the extrusion process, the extrusion force can extrude the upper and lower layer corners of the drip irrigation tape to generate unobvious folds (or called indentations), although the indentations are unobvious, the indentations caused by high-strength extrusion can generate irreparable damage to the whole drip irrigation tape, and the problem is more serious especially in winter; the invention provides a drip irrigation tape production traction assembly, which comprises a traction wheel 1 for carrying out traction conveying on a drip irrigation tape by friction force, a force application unit 2 for applying non-contact pressure on the drip irrigation tape, wherein materials in a molten state are firstly formed in a melting furnace and extruded from a water-cooling extrusion head through a filter screen, after cooling and forming, the drip irrigation tape bypasses the traction wheel 1, the drip irrigation tape is driven and pulled on the traction wheel 1 by friction force, the force application unit 2 is used for applying non-contact force on the drip irrigation tape, so that the tension force is generated by tensioning the drip irrigation tape, the tensioned drip irrigation tape can be tightly contacted with one side of the traction wheel 1 to increase the friction traction force, the traction wheel 1 and the force application unit 2 are not clamped and extruded on the drip irrigation tape after the traction wheel 1 is driven to rotate, thus the edge of the drip irrigation tape cannot generate the pressure mark, and no internal injury or external injury is caused on the drip irrigation tape.
As shown in fig. 3 to 6, the above-mentioned force applying unit 2 is used for applying a non-contact force to the drip irrigation tape, and one embodiment is to directly blow the drip irrigation tape by air pressure, so that the tension force is generated by tensioning the drip irrigation tape; the pneumatic nozzle is arranged at a position corresponding to the traction wheel 1 and is opposite to the drip irrigation belt; the air pressure nozzle can be directly connected with a high-pressure air source in a factory, and the drip irrigation belt is directly blown by the external high-pressure air source, so that the drip irrigation belt is clung to the traction wheel 1 by air pressure, and the traction conveying is ensured by increasing friction force; an air pump can be further arranged, and high-pressure gas generated by the air pump is output from the air pressure nozzle; because the drip irrigation belt is just extruded and molded, after being cooled for the first time by a cooling device, the drip irrigation belt has incomplete cooling, and the drip irrigation belt is softer in texture; if the existing extrusion mode is adopted, the indentation is very easy to generate before incomplete molding; the drip irrigation belt is tightly attached to the traction wheel 1 through air pressure, so that not only is the friction force increased to ensure traction and transportation, but also the air pressure can be used for carrying out secondary cooling on the drip irrigation belt.
Another embodiment of the force applying unit 2 is to apply pressure to the drip irrigation tape by hydraulic spraying on the drip irrigation tape, so that the tension force is generated by tensioning the drip irrigation tape; the hydraulic spray head is arranged at a position corresponding to the traction wheel 1 and is opposite to the drip irrigation belt; the hydraulic medium may be water; the drip irrigation belt is tightly attached to the traction wheel 1 through hydraulic pressure, so that not only is friction force increased to ensure traction and transportation, but also the drip irrigation belt can be subjected to secondary cooling through the hydraulic pressure; if the hydraulic spray head is directly connected with a tap water pipe, a large amount of water resources are wasted; therefore, a water storage tank 3 is arranged at the lower side of the traction wheel 1, and the water storage tank 3 is used for collecting water blown by the hydraulic spray head; an overflow pool 4 is arranged on one side of the water storage pool 3, and an overflow channel 5 which is communicated with the water storage pool 3 and the overflow pool 4 is formed on the side wall of the water storage pool 3; a baffle plate 6 is arranged in the overflow pool 4, and the horizontal height of the baffle plate 6 is lower than the height of the overflow channel 5; that is, a sealed space is formed between the lower part of the overflow tank 4 and the partition plate 6, and an open space is formed between the upper part of the overflow tank 4 and the partition plate 6; the inside of the side wall of the overflow pool 4, which is opposite to the water storage pool 3, is of a cavity structure, a first channel 7 communicated with the internal cavity is formed at the upper edge of one side of the overflow pool 4, a second channel 8 is formed at the lower edge of the overflow pool, and a third channel 9 communicated with the internal cavity is formed at the other side of the overflow pool; the first channel 7 is communicated with the open space, and the second channel 8 is communicated with the sealed space; and the vertical height of the first channel 7 is positioned between the overflow channel 5 and the baffle 6; the vertical height of the third channel 9 is located between the second channel 8 and the first channel 7; the sealed space is connected with a main reflux pipe 11, a plurality of branch reflux pipes 12 are arranged on the main reflux pipe 11, and the other side of the branch reflux pipes 12 extends into the water storage tank 3 to be connected with a hydraulic spray head; meanwhile, a water pump 10 is arranged on the reflux main pipe 11; continuously pumping water in the sealed space through the water pump 10, and applying pressure to the drip irrigation tape through the hydraulic nozzle, so that the drip irrigation tape is tensioned to generate tensioning force; the hydraulic pressure can also carry out secondary cooling on the drip irrigation belt; meanwhile, the drip irrigation tape is required to be perforated after being cooled; after the drip irrigation belt is pierced by the perforating needle, small particles are attached to the drip irrigation belt and can be flushed down together; the external water pipe can also supplement water to the water storage pool 3 slowly; water exceeding a predetermined threshold and draining the surface of the water storage tank 3 from the overflow passage 5 into the open space; small particles of the drip irrigation belt floating on the water surface of the water storage tank 3 are overflowed and discharged; the open space has the function of secondary sedimentation, and large-particle impurities are precipitated at the bottom of the pool in the open space; the floating liquid containing the small particles of the drip irrigation tape enters the inner cavity of the overflow pool 4 from the first channel 7, and the cleaner part flows back into the sealed space through the second channel 8 and is continuously sprayed out from the hydraulic spray head through the main reflux pipe 11; the small particles containing drip tape are discharged from the third channel 9.
The traction wheel 1 is used for traction of the drip irrigation belt after contacting with the drip irrigation belt; meanwhile, the traction wheel 1 is provided with accommodating concave parts 13, and the accommodating concave parts 13 are of two ring groove structures corresponding to the width of the drip irrigation belt; during traction, the protruding parts formed by bending the two sides of the drip irrigation belt are clamped in the accommodating recess 13, so that the problem of low displacement is solved to a certain extent; meanwhile, if the force application unit 2 has some abnormal conditions; the machine can also continue to work after being pressed by the pressing wheel 14, thereby avoiding the stop in the production process; since the protruding parts formed by bending the two sides of the drip irrigation belt are clamped in the accommodating recess 13, the side parts of the drip irrigation belt are not directly extruded by the compacting wheel 14 after being compacted, so that the occurrence of indentation is avoided to a certain extent; the pinch roller 14 can also be smaller than the width of the drip irrigation tape, so that the bending parts on two sides of the drip irrigation tape are not extruded, and meanwhile, the accommodating recess 13 and the pinch roller 14 limit the drip irrigation tape together so as to prevent the drip irrigation tape from deviating in the traction process.
Example 1
As shown in fig. 3, the traction wheel 1 has a fixed structure, and one, two or three drip irrigation belts can be arranged on the traction wheel 1; the force applying unit 2 blows and applies pressure to the side of the traction wheel 1.
Example two
As shown in fig. 7, the traction wheel 1 comprises a fixed wheel 15 and two movable wheels 16, the diameters of the fixed wheel 15 and the movable wheels 16 are distributed in a triangle shape, and the movable wheels 16 are in running fit with the lower sides of the swing rods 17; the upper side of the swing rod 17 is hinged, and the drip irrigation belt is wound on the fixed wheel 15 and the movable wheel 16; when in traction, the two movable wheels 16 are self-adaptively pressed, and the movable wheels 16 return through an arc-shaped return mechanism 18; the return mechanism 18 comprises a return shaft and a sliding sleeve, wherein the arc shape of the return shaft corresponds to the rotation center of the upper side of the swing rod 17, the sliding sleeve is sleeved on the return shaft and is fixed with the lower side of the swing rod 17, and pressure springs penetrate through the return shafts on the two sides of the sliding sleeve; when in traction, the two movable wheels 16 are adaptively pressed, and the swing rod 17 rotates, so that the sliding sleeve extrudes the compression spring; the compression spring drives the sliding sleeve to return the movable wheel 16 during stopping.
In addition to the above structure, the surface of the traction wheel 1 is provided with a rubber or silica gel layer, so that the friction force between the tensioned drip irrigation belt and the traction wheel 1 is increased.
Meanwhile, the traction wheel 1 is arranged on the same tooling plate through a fixed shaft, is in transmission connection with the driving device 19 after being in running fit with the tooling plate, the driving device 19 comprises belt wheels (synchronous belt wheels) fixedly connected with the fixed shaft, the belt wheels are connected in a serpentine winding mode one by one through the same belt (the belt is a belt with a rack selected by the belt), and synchronously driven to rotate by a driving motor.
The above-mentioned fixing means, unless described separately, are all common technical means for those skilled in the art, welding, nesting or screw fixing.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiments of the present invention described above do not limit the scope of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of the present invention as set forth in the appended claims.