CN114536559A - Concrete mixer - Google Patents
Concrete mixer Download PDFInfo
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- CN114536559A CN114536559A CN202210057101.7A CN202210057101A CN114536559A CN 114536559 A CN114536559 A CN 114536559A CN 202210057101 A CN202210057101 A CN 202210057101A CN 114536559 A CN114536559 A CN 114536559A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/383—Producing cellular concrete comprising stirrers to effect the mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/20—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
- B28C5/2045—Parts or components
- B28C5/2054—Drums, e.g. provided with non-rotary mixing blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/20—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
- B28C5/24—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers with driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/383—Producing cellular concrete comprising stirrers to effect the mixing
- B28C5/385—Stirrers specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
- B28C5/381—Producing cellular concrete
- B28C5/386—Plants; Systems; Methods
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
Description
技术领域technical field
本申请涉及混凝土设备技术领域,尤其涉及一种混凝土搅拌器。The present application relates to the technical field of concrete equipment, and in particular, to a concrete mixer.
背景技术Background technique
发泡混凝土是指用物理方法将发泡剂水溶液制备成泡沫,再将泡沫加入到由水泥、集料、掺合料、外加剂和水等制成的浆料中,而制成的轻质多孔混凝土。发泡混凝土常是用于屋面保温找坡、地面保温垫层、上翻梁基坑填充,墙体浇注等。混凝土在发泡前的容重大约是1700kg/m3,可以根据加入的发泡剂的多少,来调节单位体积的发泡混凝土重量。泡沫与混凝土通过搅拌器进行充分混合以产生发泡混凝土。目前常用的搅拌器存在如下缺点:第一、泡沫密度和水泥密度差距非常大(相差大约40-50倍),普通的搅拌设备不容易混合均匀。第二、混合效率低,在单位时间内搅拌生产出的合格发泡混凝土较少。Foamed concrete refers to the use of physical methods to prepare foam from an aqueous solution of a foaming agent, and then add the foam to a slurry made of cement, aggregates, admixtures, admixtures and water. Porous concrete. Foamed concrete is often used for roof insulation and slope finding, ground insulation cushion, foundation pit filling of upper turning beams, wall pouring, etc. The bulk density of concrete before foaming is about 1700kg/m 3 , and the weight of foamed concrete per unit volume can be adjusted according to the amount of foaming agent added. The foam and concrete are thoroughly mixed by a mixer to produce foamed concrete. The commonly used mixers have the following disadvantages: First, the difference between the foam density and the cement density is very large (the difference is about 40-50 times), and the ordinary mixing equipment is not easy to mix evenly. Second, the mixing efficiency is low, and the qualified foamed concrete produced by mixing in unit time is less.
发明内容SUMMARY OF THE INVENTION
本申请所要解决的技术问题在于,针对现有技术的上述不足,提出一种混凝土搅拌器。The technical problem to be solved by the present application is to propose a concrete mixer for the above-mentioned deficiencies of the prior art.
该混凝土搅拌器包括:This concrete mixer includes:
搅拌筒,其具有内部空间;a mixing drum, which has an interior space;
搅拌机构,其包括容纳在所述内部空间中的搅拌叶片、以及用于安装承载所述搅拌叶片的搅拌轴;a stirring mechanism, which includes a stirring blade accommodated in the inner space, and a stirring shaft for mounting the stirring blade;
固定设置在所述搅拌筒上的转轴;a rotating shaft fixedly arranged on the mixing drum;
所述转轴与所述搅拌轴不平行,且所述转轴的轴线与所述搅拌轴的轴线相交于搅拌筒的形心;工作时,所述转轴与所述搅拌轴反向转动。The rotating shaft and the stirring shaft are not parallel, and the axis of the rotating shaft and the axis of the stirring shaft intersect at the centroid of the stirring drum; during operation, the rotating shaft and the stirring shaft rotate in opposite directions.
在一些技术方案中,还包括一动力源;动力源用于直接驱动转轴;所述转轴与所述搅拌轴之间通过齿轮传动。In some technical solutions, a power source is also included; the power source is used to directly drive the rotating shaft; the rotating shaft and the stirring shaft are driven by gears.
在一些技术方案中,转轴上安装有第一锥齿轮;所述搅拌轴上安装有第二锥齿轮;所述第一锥齿轮与所述第二锥齿轮啮合传动。In some technical solutions, a first bevel gear is mounted on the rotating shaft; a second bevel gear is mounted on the stirring shaft; the first bevel gear is meshed with the second bevel gear for transmission.
在一些技术方案中,转轴包括:设置在搅拌筒第一侧的第一转轴部、以及设置在搅拌筒第二侧的第二转轴部;其中,所述第一转轴部与所述第二转轴部位于同一轴线上。In some technical solutions, the rotating shaft includes: a first rotating shaft portion disposed on a first side of the mixing drum, and a second rotating shaft portion disposed on a second side of the mixing drum; wherein the first rotating shaft portion and the second rotating shaft are on the same axis.
在一些技术方案中,搅拌叶片为螺旋叶片。In some technical solutions, the stirring blade is a helical blade.
在一些技术方案中,用于驱动转轴的动力源为电机。In some technical solutions, the power source for driving the rotating shaft is a motor.
在一些技术方案中,搅拌筒为分体式结构,由多个分体组装而成。In some technical solutions, the mixing drum is a split structure and is assembled from a plurality of splits.
本申请提出了一种混凝土搅拌器,其包括:搅拌筒、搅拌机构、转轴。转轴与搅拌轴不平行,且所述转轴的轴线与所述搅拌轴的轴线相交于搅拌筒的形心。本申请的技术方案具有如下技术效果:工作时,在搅拌筒偏心转动的同时,搅拌轴带着搅拌叶片相对于搅拌筒发生转动,且转动方向相反,能够将泡沫和混凝土混合得更均匀,且在单位时间内能够混合生产出更多的合格发泡混凝土,提高了施工效率。The present application proposes a concrete mixer, which includes a mixing drum, a mixing mechanism, and a rotating shaft. The rotating shaft and the stirring shaft are not parallel, and the axis of the rotating shaft and the axis of the stirring shaft intersect at the centroid of the stirring drum. The technical solution of the present application has the following technical effects: during operation, when the mixing drum rotates eccentrically, the mixing shaft rotates with the mixing blades relative to the mixing drum, and the rotation direction is opposite, so that the foam and concrete can be mixed more uniformly, and More qualified foamed concrete can be mixed and produced in unit time, which improves the construction efficiency.
附图说明Description of drawings
图1是本申请实施例中一种混凝土搅拌器的结构示意图。FIG. 1 is a schematic structural diagram of a concrete mixer in an embodiment of the present application.
具体实施方式Detailed ways
以下是本申请的具体实施例并结合附图,对本申请的技术方案作进一步的描述,但本申请并不限于这些实施例。在下面的描述中,提供诸如具体的配置和组件的特定细节仅仅是为了帮助全面理解本申请的实施例。因此,本领域技术人员应该清楚,可以对这里描述的实施例进行各种改变和修改而不脱离本申请的范围和精神。另外,为了清楚和简洁,省略了对已知功能和构造的描述。The following are specific embodiments of the present application and the accompanying drawings to further describe the technical solutions of the present application, but the present application is not limited to these embodiments. In the following description, specific details such as specific configurations and components are provided merely to assist in a comprehensive understanding of embodiments of the present application. Accordingly, it should be apparent to those skilled in the art that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present application. Also, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
需要说明的是,在不冲突的情况下,本申请中的实施方式及实施方式中的特征可以相互组合。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other if there is no conflict.
参考图1,本申请提出了一种混凝土搅拌器,包括:搅拌筒10、搅拌机构20、固定设置在所述搅拌筒10上的转轴30。其中,搅拌筒10具有内部空间11。搅拌机构20包括容纳在所述内部空间11中的搅拌叶片21、以及用于安装承载所述搅拌叶片21的搅拌轴22。所述转轴30与所述搅拌轴22不平行,且所述转轴30的轴线与所述搅拌轴22的轴线相交于搅拌筒10的形心;工作时,所述转轴30与搅拌轴22反向转动。Referring to FIG. 1 , the present application proposes a concrete mixer, including: a
搅拌叶片21设置在搅拌筒10内部。混凝土搅拌器工作时,转轴30与搅拌轴22不平行,搅拌筒10沿转轴30的轴线正方向转动,搅拌叶片21沿搅拌轴22的轴线反方向转动。搅拌筒10内的物料在搅拌筒10和搅拌叶片21的共同作用下能够被充分搅拌,从而使发泡剂与混凝土充分混合。混凝土搅拌器工作时,搅拌筒10和搅拌叶片21的转动轴线不平行且转动方向相反,促使搅拌筒10内的物料能够被充分搅拌混合。The stirring
需要说明的是,参考图1,所述转轴30与所述搅拌轴22不平行,且所述转轴30的轴线A1与所述搅拌轴22的轴线A2相交于搅拌筒10的形心O,转轴30的转动方向S1与搅拌轴22的转动方向S2相反。工作过程中,搅拌轴22带着搅拌叶片21相对于搅拌筒10会发生转动。It should be noted that, referring to FIG. 1 , the
具体地,还包括一动力源;动力源首先将动力输出到转轴30,并利用转轴30与搅拌轴22之间的动力连接关系传递动力,搅拌轴22被动运动。在一具体示例中,动力源用于直接驱动转轴30;所述转轴30与所述搅拌轴22之间通过齿轮传动。动力源可以为电动装置、气动装置、液压装置等。在一具体示例中,用于驱动转轴30的动力源为电机。具体地,转轴30上安装有第一锥齿轮33;所述搅拌轴22上安装有第二锥齿轮23;所述第一锥齿轮33与所述第二锥齿轮23啮合传动。此处采用锥齿轮传动,从而允许搅拌轴22与转轴30设置在不同角度上。此处,第一锥齿轮33与所述第二锥齿轮23之间的啮合传动使得搅拌轴22与转轴30保持反向转动。随着动力源的转动,转轴30也随之转动,并通过锥齿轮的啮合传动带动搅拌轴22转动。Specifically, it also includes a power source; the power source first outputs power to the rotating
参考图1,转轴30包括:设置在搅拌筒10第一侧的第一转轴部31、以及设置在搅拌筒10第二侧的第二转轴部32;其中,所述第一转轴部31与所述第二转轴部32位于同一轴线上。此处,转轴30仅连接固定在搅拌筒10外部两侧,第一转轴部31和第二转轴部32分别安装在固定机架上。动力源可与第一转轴部31动力连接,使得第一转轴部31、第二转轴部32以及搅拌筒10整体绕轴线偏心转动。1 , the rotating
搅拌机构20包括搅拌轴22、搅拌叶片21。搅拌轴22穿设在搅拌筒10的内部空间11中,并部分穿出搅拌筒10外。搅拌叶片21随着搅拌轴22同步转动。在一些实施方式中,搅拌叶片21为螺旋叶片。The
搅拌筒10用于容纳搅拌物料,其形状可根据实际需要进行设计,此处不作限定。在一些实施方式中,搅拌筒10为分体式结构,由多个分体组装而成。The mixing
本申请提出了一种混凝土搅拌器,其包括:搅拌筒、搅拌机构、转轴。转轴与搅拌轴不平行。本申请的技术方案具有如下技术效果:工作时,在搅拌筒偏心转动的同时,搅拌轴带着搅拌叶片相对于搅拌筒发生转动,且转动方向相反,能够将泡沫和混凝土混合得更均匀,且在单位时间内能够混合生产出更多的合格发泡混凝土。The present application proposes a concrete mixer, which includes a mixing drum, a mixing mechanism, and a rotating shaft. The rotating shaft is not parallel to the stirring shaft. The technical solution of the present application has the following technical effects: during operation, when the mixing drum rotates eccentrically, the mixing shaft rotates with the mixing blades relative to the mixing drum, and the rotation direction is opposite, so that the foam and concrete can be mixed more uniformly, and It can mix and produce more qualified foamed concrete in unit time.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, acts, devices, components, and/or combinations thereof.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
本文中所描述的具体实施例仅仅是对本申请精神作举例说明。本申请所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本申请的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art to which this application pertains can make various modifications or additions to the specific embodiments described or substitute in similar manners, but will not deviate from the spirit of the application or go beyond the definitions of the appended claims range.
Claims (7)
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| CN202210057101.7A CN114536559A (en) | 2022-01-19 | 2022-01-19 | Concrete mixer |
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| CN202210057101.7A CN114536559A (en) | 2022-01-19 | 2022-01-19 | Concrete mixer |
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| CN108162185A (en) * | 2018-01-10 | 2018-06-15 | 长安大学 | A kind of self-falling mixer |
| CN214982112U (en) * | 2021-06-10 | 2021-12-03 | 武汉博安建设工程有限公司 | Mortar agitating unit for construction |
| CN217573493U (en) * | 2022-01-19 | 2022-10-14 | 湖南翔泰新材料有限公司 | Concrete mixer |
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