Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a blank polishing device for mechanical gear production.
The technical scheme adopted by the invention for solving the technical problems is as follows: a blank polishing device for mechanical gear production comprises an operating platform, wherein a driving structure for driving a polishing structure to move is arranged on the operating platform, and the polishing structure is connected with the operating platform in a sliding manner; the operating platform is provided with an overturning structure for controlling the four mounting structures to overturn, the mounting structures are provided with fixing structures for fixing gears, and a rotating structure for driving the mounting structures to rotate is arranged inside the overturning structure; the operating platform is provided with a limiting structure for limiting the overturning structure;
the turnover structure comprises support frames, two support frames are fixed on the operating table, an installation shaft is fixed on the support frames, the installation shaft is rotatably connected with a turnover frame, four fixed disks are arranged on the turnover frame in a rectangular array mode, installation structures for installing gears are arranged on the fixed disks, and a rotating structure is arranged on the installation shaft.
Specifically, limit structure includes the guide bar, be fixed with the guide bar on the operation panel, sliding connection has the fixture block on the guide bar, the fixture block blocks with the spacing groove block on the roll-over frame, be equipped with first spring between fixture block and the operation panel, be fixed with the stay cord on the fixture block, the stay cord twines in the leading wheel and is fixed in the footboard, sliding connection between footboard and the operation panel.
Specifically, mounting structure includes the guide ring, it is connected with the guide ring to rotate on the fixed disk, be fixed with the head rod on the guide ring, be fixed with the connecting axle on the head rod, be equipped with the locating piece on the connecting axle, be equipped with the constant head tank on the locating piece, sliding connection has the sliding sleeve on the connecting axle, be fixed with first slipmat on the sliding sleeve, be fixed with the second connecting rod on the sliding sleeve, be fixed with first damping dish on the second connecting rod, be equipped with the second spring between first damping dish and the head rod.
Specifically, the fixing structure comprises a limiting disc, the limiting disc is clamped with a positioning block, a second anti-skid pad is arranged on the limiting disc, the limiting disc is connected with a positioning rod in a sliding manner, the positioning rod is clamped with the positioning groove, a pull rod is fixed on the positioning rod, the pull rod is connected with the limiting disc in a sliding manner, the pull rod penetrates through a third spring, and the third spring is arranged between the positioning rod and the limiting disc; a handle is fixed on the pull rod.
Concretely, revolution mechanic includes the connecting block, the connecting block is fixed in the installation axle, be fixed with the leading truck on the connecting block, sliding connection has the balladeur train on the leading truck, install the third motor on the balladeur train, be fixed with the second damping dish on the output shaft of third motor, be equipped with the pneumatic cylinder between balladeur train and the leading truck.
Specifically, the drive structure includes carriage and first motor, be fixed with the carriage on the operation panel, be fixed with first motor on the carriage, be fixed with the transmission shaft on the first motor, rotate between transmission shaft and the operation panel and be connected, it is connected with the lead screw to rotate on the operation panel, all be equipped with the gear on lead screw and the transmission shaft, the winding has the chain on the gear.
Specifically, the structure of polishing includes the sliding frame, lead screw threaded connection is in the sliding frame, sliding connection between sliding frame and the operation panel, be fixed with the slide on the sliding frame, sliding connection between slide and the operation panel, sliding frame internally mounted has the second motor, be fixed with the transmission dish on the output shaft of second motor, it is connected with the drive shaft to rotate on the transmission dish, the drive shaft rolls in the spout on the frame of polishing, sliding connection between frame and the sliding frame of polishing, be fixed with the stone of polishing on the frame of polishing.
The invention has the beneficial effects that:
(1) according to the blank polishing device for mechanical gear production, the operating platform is provided with the turnover structure for controlling the turnover of the four mounting structures, the mounting structures are provided with the fixing structures for fixing the gear, the gear is clamped by matching the fixing structures with the mounting structures, the fixing efficiency of the gear is greatly improved, the four mounting structures can be turned over through the turnover structure, a new gear can be conveniently mounted while the gear is machined, the polishing efficiency of the gear is greatly improved, the height of the mounting structures is reduced through a turning mode, and the gear is more convenient to mount.
(2) According to the blank polishing device for mechanical gear production, a rotating structure for driving an installation structure to rotate is arranged inside a turnover structure; through the mounting structure that contradicts of revolution mechanic, make mounting structure conflict gear fastening more, rotate through revolution mechanic drive mounting structure simultaneously, be convenient for polish to the different positions of gear, improved the efficiency of polishing greatly.
(3) According to the blank polishing device for mechanical gear production, the driving structure for driving the polishing structure to move is arranged on the operating platform, the polishing structure is connected with the operating platform in a sliding mode, the polishing structure is driven to move on the operating platform through the driving structure, the polishing depth is controlled, and meanwhile gears are rapidly polished through the polishing structure, so that the gears with different diameters can be conveniently polished.
(4) According to the blank polishing device for mechanical gear production, the limiting structure for limiting the overturning structure is arranged on the operating platform, so that the overturning structure is more stable after the angle is adjusted.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 11, the blank polishing device for mechanical gear production according to the present invention includes an operation table 1, a driving structure 2 for driving a polishing structure 3 to move is disposed on the operation table 1, and the polishing structure 3 is slidably connected to the operation table 1; the operating platform 1 is provided with a turnover structure 4 for controlling four mounting structures 6 to turn over, the mounting structures 6 are provided with fixing structures 7 for fixing gears, and a rotating structure 8 for driving the mounting structures 6 to rotate is arranged inside the turnover structure 4; the operating platform 1 is provided with a limiting structure 5 for limiting the turning structure 4;
the turnover structure 4 comprises a support frame 403, two support frames 403 are fixed on the operating table 1, an installation shaft 404 is fixed on the support frame 403, the installation shaft 404 is rotatably connected with a turnover frame 401, a rectangular array is arranged on the turnover frame 401 and provided with four fixed discs 402, an installation structure 6 for installing gears is arranged on the fixed discs 402, and a rotating structure 8 is arranged on the installation shaft 404.
Specifically, the limiting structure 5 includes a guide rod 502, the guide rod 502 is fixed on the operating platform 1, a fixture block 503 is slidably connected to the guide rod 502, the fixture block 503 is engaged with a limiting groove 405 on the turnover frame 401, a first spring 504 is arranged between the fixture block 503 and the operating platform 1, a pull rope 505 is fixed on the fixture block 503, the pull rope 505 is wound around the guide wheel 506 and fixed on the pedal 501, and the pedal 501 is slidably connected with the operating platform 1; the foot steps on and presses footboard 501, footboard 501 drives stay cord 505, stay cord 505 twines on leading wheel 506, the switching-over of being convenient for, make stay cord 505 pull fixture block 503's effect better, fixture block 503 slides with operation panel 1, fixture block 503 slides with guide bar 502, make fixture block 503's slip effect better, fixture block 503 contradicts first spring 504 compression, make fixture block 503 and spacing groove 405 non-block, then anticlockwise rotation upset frame 401, make and rotate between upset frame 401 and the installation axle 404, rotate ninety degrees after, loosen footboard 501, first spring 504 extension drive fixture block 503 and another spacing groove 405 block, and then fix upset frame 401, it is more convenient to make the position control of upset frame 401.
Specifically, the mounting structure 6 includes a guide ring 609, the fixed disk 402 is rotatably connected with the guide ring 609, the guide ring 609 is fixed with a first connecting rod 608, the first connecting rod 608 is fixed with a connecting shaft 605, the connecting shaft 605 is provided with a positioning block 603, the positioning block 603 is provided with a positioning groove 604, the connecting shaft 605 is slidably connected with a sliding sleeve 601, the sliding sleeve 601 is fixed with a first anti-slip pad 602, the sliding sleeve 601 is fixed with a second connecting rod 610, the second connecting rod 610 is fixed with a first damping disk 606, and a second spring 607 is arranged between the first damping disk 606 and the first connecting rod 608.
Specifically, the fixing structure 7 includes a limiting disc 703, the limiting disc 703 is engaged with the positioning block 603, a second anti-skid pad 704 is disposed on the limiting disc 703, a positioning rod 706 is slidably connected to the limiting disc 703, the positioning rod 706 is engaged with the positioning groove 604, a pull rod 702 is fixed on the positioning rod 706, the pull rod 702 is slidably connected with the limiting disc 703, the pull rod 702 penetrates through a third spring 705, and the third spring 705 is installed between the positioning rod 706 and the limiting disc 703; a handle 701 is fixed on the pull rod 702; when a gear needs to be installed, a connecting shaft 605 on the right side of the operating platform 1 is in a horizontal state and is positioned outside the operating platform 1, the gear is sleeved on the connecting shaft 605, the gear is abutted against the first anti-skid pad 602, then the handle 701 is held by a hand, the pull rod 702 is pulled, the pull rod 702 drives the positioning rod 706 to slide into the limiting disc 703, the positioning rod 706 is abutted against the third spring 705 to be compressed, then the limiting disc 703 is clamped with the positioning block 603, the second anti-skid pad 704 on the limiting disc 703 is abutted against the gear, the handle 701 is released, the third spring 705 extends to drive the positioning rod 706 to be clamped with the positioning groove 604, and further the limiting disc 703 is fixed, meanwhile, the connecting shaft 605 is positioned on the right side, the height is reduced, the gear is conveniently vertically placed on the connecting shaft 605, and the installation efficiency of the gear is greatly improved; the novel gear is convenient to install when the gear is processed, the gear polishing efficiency is greatly improved, the height of the mounting structure 6 is reduced through a turnover mode, and the gear is convenient to install.
Specifically, the rotating structure 8 includes a connecting block 805, the connecting block 805 is fixed to the mounting shaft 404, a guide frame 804 is fixed to the connecting block 805, a carriage 803 is slidably connected to the guide frame 804, a third motor 802 is mounted on the carriage 803, a second damping disc 801 is fixed to an output shaft of the third motor 802, and a hydraulic cylinder 806 is arranged between the carriage 803 and the guide frame 804; when the gear rotates to the top end, the hydraulic cylinder 806 extends to drive the sliding frame 803 to slide with the guide frame 804, so that the second damping disc 801 is abutted against the first damping disc 606, and after abutting against the first damping disc 606, the first damping disc 606 drives the second connecting rod 610, meanwhile, the first damping disc 606 abuts against the second spring 607 to be compressed, the second connecting rod 610 drives the sliding sleeve 601 to slide upwards, so that the first anti-skid pad 602 on the sliding sleeve 601 has a better clamping and fixing effect on the gear, and then the third motor 802 rotates to drive the guide ring 609 to rotate, so that the angle of the gear is changed; the operation flexibility is greatly improved; the gear polishing machine is convenient for polishing different positions of the gear, and greatly improves polishing efficiency.
Specifically, the driving structure 2 includes a supporting frame 201 and a first motor 203, the supporting frame 201 is fixed on the operating platform 1, the first motor 203 is fixed on the supporting frame 201, a transmission shaft 202 is fixed on the first motor 203, the transmission shaft 202 is rotatably connected with the operating platform 1, a lead screw 206 is rotatably connected on the operating platform 1, gears 205 are respectively arranged on the lead screw 206 and the transmission shaft 202, and a chain 204 is wound on the gear 205; then the first motor 203 drives the transmission shaft 202 to rotate, so that the gear 205 on the transmission shaft 202 drives the gear 205 on the screw rod 206 to rotate through the chain 204, the screw rod 206 drives the sliding frame 301 to slide on the operating table 1 through threads, and the grinding stone 303 slowly corresponds to the gear, thereby being convenient for grinding gears with different diameters.
Specifically, the polishing structure 3 includes a sliding frame 301, the screw rod 206 is connected to the sliding frame 301 through a thread, the sliding frame 301 is connected to the operating platform 1 in a sliding manner, a sliding plate 207 is fixed on the sliding frame 301, the sliding plate 207 is connected to the operating platform 1 in a sliding manner, a second motor 306 is installed inside the sliding frame 301, a transmission disc 305 is fixed on an output shaft of the second motor 306, a driving shaft 304 is connected to the transmission disc 305 in a rotating manner, the driving shaft 304 rolls in a sliding groove 307 on the polishing frame 302, the polishing frame 302 is connected to the sliding frame 301 in a sliding manner, and a polishing stone 303 is fixed on the polishing frame 302; then the second motor 306 rotates, the second motor 306 drives the transmission disc 305 to rotate, the driving shaft 304 rolls in the sliding groove 307, and then the polishing frame 302 is driven to reciprocate up and down, so that the polishing stone 303 polishes the gear, meanwhile, the sliding frame 301 is provided with the sliding plate 207, dust is effectively prevented from entering the screw rod 206, and the operation precision is improved.
When the invention is used, firstly, a first motor 203, a second motor 306, a third motor 802 and a hydraulic cylinder 806 thereof are connected to a control box, when a gear needs to be installed, a connecting shaft 605 on the right side of an operating platform 1 is in a horizontal state and is positioned on the outer side of the operating platform 1, the gear is sleeved on the connecting shaft 605, so that the gear is abutted against a first anti-skid pad 602, then a handle 701 is held by a hand, a pull rod 702 is pulled, the pull rod 702 drives a positioning rod 706 to slide into a limiting disc 703, the positioning rod 706 is abutted against a third spring 705 to be compressed, then the limiting disc 703 is clamped with a positioning block 603, a second anti-skid pad 704 on the limiting disc 703 is abutted against the gear, the handle 701 is released, the third spring 705 extends to drive the positioning rod 706 to be clamped with a positioning groove 604, so that the limiting disc 703 is fixed, meanwhile, the connecting shaft 605 is positioned on the right side, the height is reduced, and the gear is conveniently and vertically placed on the connecting shaft 605, the installation efficiency of the gear is greatly improved; the novel gear is convenient to install while the gear is processed, the gear polishing efficiency is greatly improved, the height of the installation structure 6 is reduced in a turnover mode, and the gear is more convenient to install;
the foot presses the pedal 501, the pedal 501 drives the pull rope 505, the pull rope 505 is wound on the guide wheel 506, reversing is facilitated, the effect that the pull rope 505 pulls the fixture block 503 is better, the fixture block 503 slides with the operating platform 1, the fixture block 503 slides with the guide rod 502, the sliding effect of the fixture block 503 is better, the fixture block 503 is pressed against the first spring 504 to be compressed, the fixture block 503 is not clamped with the limiting groove 405, then the turning frame 401 is rotated anticlockwise, the turning frame 401 rotates with the mounting shaft 404, the pedal 501 is released after the turning is ninety degrees, the first spring 504 extends to drive the fixture block 503 to be clamped with the other limiting groove 405, the turning frame 401 is further fixed, and the position adjustment of the turning frame 401 is more convenient;
when the gear rotates to the top end, the hydraulic cylinder 806 extends to drive the sliding frame 803 to slide with the guide frame 804, so that the second damping disc 801 is abutted against the first damping disc 606, and after abutting against the first damping disc 606, the first damping disc 606 drives the second connecting rod 610, meanwhile, the first damping disc 606 abuts against the second spring 607 to be compressed, the second connecting rod 610 drives the sliding sleeve 601 to slide upwards, so that the first anti-skid pad 602 on the sliding sleeve 601 has a better clamping and fixing effect on the gear, and then the third motor 802 rotates to drive the guide ring 609 to rotate, so that the angle of the gear is changed; the operation flexibility is greatly improved; the gear can be conveniently polished at different positions, and the polishing efficiency is greatly improved;
then the first motor 203 drives the transmission shaft 202 to rotate, so that the gear 205 on the transmission shaft 202 drives the gear 205 on the screw rod 206 to rotate through the chain 204, the screw rod 206 drives the sliding frame 301 to slide on the operating platform 1 through threads, and the grinding stone 303 slowly corresponds to the gear, so that the gears with different diameters can be conveniently ground; then the second motor 306 rotates, the second motor 306 drives the transmission disc 305 to rotate, the driving shaft 304 rolls in the sliding groove 307, and then the polishing frame 302 is driven to reciprocate up and down, so that the polishing stone 303 polishes the gear, meanwhile, the sliding frame 301 is provided with the sliding plate 207, dust is effectively prevented from entering the screw rod 206, and the operation precision is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.