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CN114520818A - Remote monitoring system and method for automobile tire manufacturing equipment - Google Patents

Remote monitoring system and method for automobile tire manufacturing equipment Download PDF

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Publication number
CN114520818A
CN114520818A CN202210284287.XA CN202210284287A CN114520818A CN 114520818 A CN114520818 A CN 114520818A CN 202210284287 A CN202210284287 A CN 202210284287A CN 114520818 A CN114520818 A CN 114520818A
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automobile tire
tire manufacturing
equipment
manufacturing equipment
remote
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吴小松
孙多润
赵跃东
郭警中
詹璇
张冬芳
罗毅
傅成林
汪春侠
郑哲
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Anhui Wdt Industrial Automation Co ltd
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Anhui Wdt Industrial Automation Co ltd
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    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00—Network arrangements or protocols for supporting network services or applications
    • H04L67/01—Protocols
    • H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N5/00—Details of television systems
    • H04N5/222—Studio circuitry; Studio devices; Studio equipment
    • H04N5/262—Studio circuits, e.g. for mixing, switching-over, change of character of image, other special effects ; Cameras specially adapted for the electronic generation of special effects
    • H04N5/268—Signal distribution or switching
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00—Television systems
    • H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources

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  • Health & Medical Sciences (AREA)
  • Computing Systems (AREA)
  • General Health & Medical Sciences (AREA)
  • Medical Informatics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Tires In General (AREA)

Abstract

The invention discloses a remote monitoring system of automobile tire manufacturing equipment, which comprises first-class automobile tire manufacturing equipment, second-class automobile tire manufacturing equipment, third-class automobile tire manufacturing equipment, an Ethernet, a local area network, an industrial Ethernet gateway, a remote IO module, a data acquisition server and a remote display end, and is characterized in that: the output end of the first type of automobile tire manufacturing equipment is connected with the input ends of the Ethernet and the local area network through a communication protocol and a communication network port, and the output end of the second type of automobile tire manufacturing equipment is connected with the input end of the industrial Ethernet gateway through PLC control. According to the remote monitoring system and method for the automobile tire manufacturing equipment, the equipment manufactured by the automobile tire is classified and an information transmission net rack is established through the Ethernet, the local area network, the industrial Ethernet gateway and the remote IO module, so that the running state information of the equipment manufactured by the automobile tire is subjected to data acquisition through the data acquisition server.

Description

一种汽车轮胎制造设备远程监控系统及方法A remote monitoring system and method for automobile tire manufacturing equipment

技术领域technical field

本发明涉及汽车轮胎制造设备技术领域，具体为一种汽车轮胎制造设备远程监控系统及方法。The invention relates to the technical field of automobile tire manufacturing equipment, in particular to a remote monitoring system and method for automobile tire manufacturing equipment.

背景技术Background technique

汽车轮胎制造设备是用于制造汽车轮胎的设备，汽车轮胎制造设备种类繁多，大多按照轮胎制造工序进行设置。Automobile tire manufacturing equipment is equipment for manufacturing automobile tires. There are many types of automobile tire manufacturing equipment, and most of them are installed according to the tire manufacturing process.

但是，由于汽车轮胎制造的各个设备机器新老程度、功能上和兼容性上存在很大的差异，这样就难以将各个制造设备连接在一起，无法同时进行数据采集，设备的运行状态数据难以被统一的采集，进而无法进行统筹监控，进而无法及时发现问题并处理问题，影响汽车轮胎制造设备运行的稳定和安全，难以保证汽车轮胎加工的效率。However, due to the great differences in the degree of newness, function and compatibility of various equipment and machines in automobile tire manufacturing, it is difficult to connect various manufacturing equipment together, and data collection cannot be performed at the same time. The unified collection makes it impossible to carry out overall monitoring, and then it is impossible to find and deal with problems in time, which affects the stability and safety of the operation of automobile tire manufacturing equipment, and it is difficult to ensure the efficiency of automobile tire processing.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种汽车轮胎制造设备远程监控系统及方法，以解决上述背景技术中提出现有的汽车轮胎制造设备无法进行统筹监控，无法及时发现问题并处理问题，影响汽车轮胎制造设备运行的稳定和安全，难以保证汽车轮胎加工的效率的问题。The object of the present invention is to provide a remote monitoring system and method for automobile tire manufacturing equipment, so as to solve the problem that the existing automobile tire manufacturing equipment proposed in the above-mentioned background technology cannot perform overall monitoring, cannot find and deal with problems in time, and affect the automobile tire manufacturing equipment. Stable and safe operation, it is difficult to ensure the efficiency of automobile tire processing.

为实现上述目的，本发明提供如下技术方案：一种汽车轮胎制造设备远程监控系统，包括一类汽车轮胎制造设备、二类汽车轮胎制造设备、三类汽车轮胎制造设备、以太网、局域网、工业以太网关、远程IO模块、数据采集服务器和远程展示端，所述一类汽车轮胎制造设备的输出端通过通信协议和通信网口均与以太网和局域网的输入端连接，所述二类汽车轮胎制造设备的输出端通过PLC控制与工业以太网关的输入端连接，所述三类汽车轮胎制造设备的输出端通过电气系统与远程IO模块的输入端连接，所述以太网、局域网、工业以太网关和远程IO模块的输出端均与数据采集服务器的输入端连接，所述数据采集服务器的输出端与远程展示端的输入端连接；In order to achieve the above purpose, the present invention provides the following technical solutions: a remote monitoring system for automobile tire manufacturing equipment, including a type of automobile tire manufacturing equipment, a second type of automobile tire manufacturing equipment, a third type of automobile tire manufacturing equipment, Ethernet, local area network, industrial Ethernet gateway, remote IO module, data acquisition server and remote display terminal, the output terminal of the first type of automobile tire manufacturing equipment is connected with the input terminal of the Ethernet and the local area network through the communication protocol and the communication network port, and the second type of automobile tire The output end of the manufacturing equipment is connected with the input end of the industrial Ethernet gateway through PLC control, the output end of the three types of automobile tire manufacturing equipment is connected with the input end of the remote IO module through the electrical system, the Ethernet, local area network, industrial Ethernet gateway The output end of the remote IO module is connected with the input end of the data collection server, and the output end of the data collection server is connected with the input end of the remote display end;

所述一类汽车轮胎制造设备包括：设备1、设备2和设备3，所述二类汽车轮胎制造设备包括：设备4、设备5和设备6，所述三类汽车轮胎制造设备包括：设备7、设备8和设备9。The first type of automobile tire manufacturing equipment includes: equipment 1, equipment 2 and equipment 3, the second type of automobile tire manufacturing equipment includes: equipment 4, equipment 5 and equipment 6, and the third type of automobile tire manufacturing equipment includes: equipment 7 , Device 8 and Device 9.

优选的，远程展示端包括：视频放大器、视频分配器、视频切换器、视频分割器和多媒体显示屏，所述视频放大器、视频分配器、视频切换器和视频分割器的输出端均与多媒体显示屏的输入端连接。Preferably, the remote display terminal includes: a video amplifier, a video distributor, a video switcher, a video splitter and a multimedia display screen, and the output ends of the video amplifier, video splitter, video switcher and video splitter are all connected to the multimedia display screen input connection.

优选的，数据采集服务器的输入端接入有高清摄像机、全景摄像机和人员巡检状态，所述高清摄像机对制造设备出料口进行摄像，所述全景摄像机对各类制造设备进行摄像，所述人员巡检状态将巡检信息上传至数据采集服务器。Preferably, the input end of the data collection server is connected to a high-definition camera, a panoramic camera, and personnel inspection status, the high-definition camera records the discharge port of the manufacturing equipment, the panoramic camera records various types of manufacturing equipment, and the Personnel inspection status uploads inspection information to the data collection server.

优选的，一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备由密炼机、开炼机、小料自动称量系统、帘布压延机、螺杆挤出机、胎面联动线、成型机、贴合机、硫化机、除尘降噪设备和废气废水处理设备组成。Preferably, the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment are composed of an internal mixer, an open mill, an automatic weighing system for small materials, a cord calender, a screw extruder, a tread It is composed of linkage line, forming machine, laminating machine, vulcanizing machine, dust removal and noise reduction equipment and waste gas and wastewater treatment equipment.

优选的，数据采集服务器可采集一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备的开机、关机、运行、暂停、报警状态以及报警信息的记录。Preferably, the data collection server can collect records of startup, shutdown, operation, pause, alarm status and alarm information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment.

优选的，工业以太网关可以在各种网络协议间做报文转换，即将车间内各种不同种类的PLC的通信协议转换成一种标准协议，通过该协议实现数据采集服务器对现场PLC设备信息的实时获取，所述远程IO模块可提供了无源节点的开关量输入采集，通过对设备电气系统的分析，确定需要的电气信号，由模块将电气系统的开关星、模拟显转化成网络数据。Preferably, the industrial Ethernet gateway can perform message conversion between various network protocols, that is, convert the communication protocols of various types of PLCs in the workshop into a standard protocol, and realize the real-time real-time information of the on-site PLC equipment information by the data acquisition server through this protocol. Obtain, the remote IO module can provide the digital input acquisition of passive nodes, through the analysis of the electrical system of the equipment, determine the required electrical signals, and the module converts the switch star and analog display of the electrical system into network data.

一种汽车轮胎制造设备远程监控的方法，包括如下步骤：A method for remote monitoring of automobile tire manufacturing equipment, comprising the following steps:

步骤一：将密炼机、开炼机、小料自动称量系统、帘布压延机、螺杆挤出机、胎面联动线、成型机、贴合机、硫化机、除尘降噪设备和废气废水处理设备根据自身的配置系统进行筛分，自身具有通信协议和通信网口的分为一类汽车轮胎制造设备，没有以太网通信接口或者不支持以太网通信的设备使用工业以太网关和自身PLC控制的设备分为二类汽车轮胎制造设备，对于不能直接进行以太网通信，又没有PLC控制单元的设备使用远程IO模块的设备分为三类汽车轮胎制造设备；Step 1: Mix internal mixer, open mill, automatic weighing system for small materials, cord calender, screw extruder, tread linkage line, molding machine, laminating machine, vulcanizer, dust removal and noise reduction equipment and waste gas and waste water. The processing equipment is screened according to its own configuration system, and the equipment with its own communication protocol and communication network port is classified into one type of automobile tire manufacturing equipment. The equipment without Ethernet communication interface or without Ethernet communication is controlled by industrial Ethernet gateway and its own PLC. The equipment is divided into two types of automobile tire manufacturing equipment, and the equipment that cannot directly carry out Ethernet communication and does not have a PLC control unit uses a remote IO module. Equipment is divided into three types of automobile tire manufacturing equipment;

步骤二：以太网、局域网、工业以太网关和远程IO模块将上述步骤一的一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备运行状态信息传输至数据采集服务器，数据采集服务器一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备的开机、关机、运行、暂停、报警状态以及报警信息的记录；Step 2: The Ethernet, local area network, industrial Ethernet gateway and remote IO module transmit the operation status information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment in the above step one to the data collection server, and the data The server collects the records of startup, shutdown, operation, pause, alarm status and alarm information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment;

步骤三：将高清摄像机对制造设备出料口进行摄像，设备制造的工件进行高清摄像，并将高清视频和图片传输至数据采集服务器，全景摄像机对各类制造设备进行摄像，监控各类制造设备的外围制造状态，并肩监控视频传输至数据采集服务器，人员巡检状态将巡检信息上传至数据采集服务器；Step 3: The high-definition camera takes pictures of the discharge port of the manufacturing equipment, and the workpiece manufactured by the equipment takes high-definition pictures, and transmits the high-definition video and pictures to the data acquisition server. The panoramic camera takes pictures of various manufacturing equipment and monitors various manufacturing equipment. Peripheral manufacturing status, side-by-side monitoring video is transmitted to the data acquisition server, and personnel inspection status uploads the inspection information to the data acquisition server;

步骤四：将步骤二和步骤三中的数据采集服务器进行显示化处理，数据采集服务器将监控信息通过远程展示端进行展示，远程展示端将信息视频化，远程展示端中的视频放大器、视频分配器、视频切换器和视频分割器对信息视频放大、分配、切换和分割处理，最后通过多媒体显示屏显示，实现远程监控。Step 4: Perform display processing on the data collection server in Steps 2 and 3, the data collection server displays the monitoring information through the remote display terminal, the remote display terminal converts the information into video, and the video amplifier and video distribution in the remote display terminal The information video amplifies, distributes, switches and divides the information video, and finally displays it through the multimedia display screen to realize remote monitoring.

与现有技术相比，本发明的有益效果是：该汽车轮胎制造设备远程监控系统及方法，通过以太网、局域网、工业以太网关和远程IO模块将汽车轮胎制造的各个设备进行分类并建立信息传输网架，从而通过数据采集服务器将汽车轮胎制造的各个设备运行状态信息进行数据采集，通过对比采集数据和各个设备的正常运行状态数据对比实现监控，不仅实现多台设备的统一监控，还实现不同类型设备的监控，提高监控系统的应用范围，通过远程展示端和多媒体显示屏将监控信息视频化，使得监控信息更加简单明了，便于监控人员及时发现问题处理问题。Compared with the prior art, the beneficial effects of the present invention are: the system and method for remote monitoring and control of automobile tire manufacturing equipment, through Ethernet, a local area network, an industrial Ethernet gateway and a remote IO module, classify various equipment for automobile tire manufacturing and establish information. Transmission grid, so as to collect data on the running status information of each equipment in automobile tire manufacturing through the data acquisition server, and realize monitoring by comparing the collected data with the normal operating status data of each equipment, not only to achieve unified monitoring of multiple equipment, but also to achieve The monitoring of different types of equipment increases the application scope of the monitoring system, and the monitoring information is videoized through the remote display terminal and multimedia display screen, which makes the monitoring information more simple and clear, and facilitates the monitoring personnel to find and deal with problems in time.

附图说明Description of drawings

图1为本发明系统图；Fig. 1 is the system diagram of the present invention;

图2为本发明远程展示端原理图；2 is a schematic diagram of a remote display terminal of the present invention;

图3为本发明数据采集服务器原理图；3 is a schematic diagram of a data acquisition server of the present invention;

图4为本发明各类设备组成原理图。FIG. 4 is a schematic diagram of the composition of various types of equipment in the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-4，本发明提供一种技术方案：一种汽车轮胎制造设备远程监控系统，包括一类汽车轮胎制造设备、二类汽车轮胎制造设备、三类汽车轮胎制造设备、以太网、局域网、工业以太网关、远程IO模块、数据采集服务器和远程展示端，一类汽车轮胎制造设备的输出端通过通信协议和通信网口均与以太网和局域网的输入端连接，二类汽车轮胎制造设备的输出端通过PLC控制与工业以太网关的输入端连接，三类汽车轮胎制造设备的输出端通过电气系统与远程IO模块的输入端连接，以太网、局域网、工业以太网关和远程IO模块的输出端均与数据采集服务器的输入端连接，数据采集服务器的输出端与远程展示端的输入端连接；1-4, the present invention provides a technical solution: a remote monitoring system for automobile tire manufacturing equipment, including first-class automobile tire manufacturing equipment, second-class automobile tire manufacturing equipment, third-class automobile tire manufacturing equipment, Ethernet, Local area network, industrial Ethernet gateway, remote IO module, data acquisition server and remote display terminal, the output end of the first-class automobile tire manufacturing equipment is connected to the input end of the Ethernet and the LAN through the communication protocol and communication network port, and the second-class automobile tire manufacturing equipment The output end of the equipment is connected with the input end of the industrial Ethernet gateway through PLC control, and the output end of the three types of automobile tire manufacturing equipment is connected with the input end of the remote IO module through the electrical system. The output end is connected with the input end of the data collection server, and the output end of the data collection server is connected with the input end of the remote display end;

一类汽车轮胎制造设备包括：设备1、设备2和设备3，二类汽车轮胎制造设备包括：设备4、设备5和设备6，三类汽车轮胎制造设备包括：设备7、设备8和设备9。Type I automobile tire manufacturing equipment includes: Equipment 1, Equipment 2, and Equipment 3; Type II automobile tire manufacturing equipment includes: Equipment 4, Equipment 5, and Equipment 6; Type III automobile tire manufacturing equipment includes: Equipment 7, Equipment 8, and Equipment 9 .

本发明中：远程展示端包括：视频放大器、视频分配器、视频切换器、视频分割器和多媒体显示屏，视频放大器、视频分配器、视频切换器和视频分割器的输出端均与多媒体显示屏的输入端连接。In the present invention: the remote display terminal includes: a video amplifier, a video distributor, a video switcher, a video splitter and a multimedia display screen, and the output ends of the video amplifier, video splitter, video switcher and video splitter are all connected to the multimedia display screen. input connection.

本发明中：数据采集服务器的输入端接入有高清摄像机、全景摄像机和人员巡检状态，高清摄像机对制造设备出料口进行摄像，全景摄像机对各类制造设备进行摄像，人员巡检状态将巡检信息上传至数据采集服务器。In the present invention: the input end of the data acquisition server is connected to a high-definition camera, a panoramic camera and personnel inspection status, the high-definition camera records the discharge port of the manufacturing equipment, the panoramic camera records various types of manufacturing equipment, and the personnel inspection status will be The inspection information is uploaded to the data collection server.

本发明中：一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备由密炼机、开炼机、小料自动称量系统、帘布压延机、螺杆挤出机、胎面联动线、成型机、贴合机、硫化机、除尘降噪设备和废气废水处理设备组成。In the present invention, the first type of automobile tire manufacturing equipment, the second type of automobile tire manufacturing equipment and the third type of automobile tire manufacturing equipment are composed of an internal mixer, an open mill, an automatic weighing system for small materials, a cord calender, a screw extruder, a tire It is composed of surface linkage line, forming machine, laminating machine, vulcanizing machine, dust removal and noise reduction equipment and waste gas and wastewater treatment equipment.

本发明中：数据采集服务器可采集一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备的开机、关机、运行、暂停、报警状态以及报警信息的记录。In the present invention, the data acquisition server can collect the records of startup, shutdown, running, pause, alarm status and alarm information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment.

本发明中：工业以太网关可以在各种网络协议间做报文转换，即将车间内各种不同种类的PLC的通信协议转换成一种标准协议，通过该协议实现数据采集服务器对现场PLC设备信息的实时获取，远程IO模块可提供了无源节点的开关量输入采集，通过对设备电气系统的分析，确定需要的电气信号，由模块将电气系统的开关星、模拟显转化成网络数据。In the present invention, the industrial Ethernet gateway can perform message conversion between various network protocols, that is, the communication protocols of various types of PLCs in the workshop are converted into a standard protocol, and through this protocol, the data acquisition server can realize the transmission of on-site PLC equipment information. Real-time acquisition, the remote IO module can provide the digital input acquisition of passive nodes. Through the analysis of the electrical system of the equipment, the required electrical signals are determined, and the switch star and analog display of the electrical system are converted into network data by the module.

一种汽车轮胎制造设备远程监控的方法，包括如下步骤：A method for remote monitoring of automobile tire manufacturing equipment, comprising the following steps:

步骤一：将密炼机、开炼机、小料自动称量系统、帘布压延机、螺杆挤出机、胎面联动线、成型机、贴合机、硫化机、除尘降噪设备和废气废水处理设备根据自身的配置系统进行筛分，自身具有通信协议和通信网口的分为一类汽车轮胎制造设备，没有以太网通信接口或者不支持以太网通信的设备使用工业以太网关和自身PLC控制的设备分为二类汽车轮胎制造设备，对于不能直接进行以太网通信，又没有PLC控制单元的设备使用远程IO模块的设备分为三类汽车轮胎制造设备；Step 1: Mix internal mixer, open mill, automatic weighing system for small materials, cord calender, screw extruder, tread linkage line, molding machine, laminating machine, vulcanizer, dust removal and noise reduction equipment and waste gas and waste water. The processing equipment is screened according to its own configuration system, and the equipment with its own communication protocol and communication network port is classified into one type of automobile tire manufacturing equipment. The equipment without Ethernet communication interface or without Ethernet communication is controlled by industrial Ethernet gateway and its own PLC. The equipment is divided into two types of automobile tire manufacturing equipment, and the equipment that cannot directly carry out Ethernet communication and does not have a PLC control unit uses a remote IO module. Equipment is divided into three types of automobile tire manufacturing equipment;

步骤二：以太网、局域网、工业以太网关和远程IO模块将上述步骤一的一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备运行状态信息传输至数据采集服务器，数据采集服务器一类汽车轮胎制造设备、二类汽车轮胎制造设备和三类汽车轮胎制造设备的开机、关机、运行、暂停、报警状态以及报警信息的记录；Step 2: The Ethernet, local area network, industrial Ethernet gateway and remote IO module transmit the operation status information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment in the above step one to the data collection server, and the data The server collects the records of startup, shutdown, operation, pause, alarm status and alarm information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment;

步骤三：将高清摄像机对制造设备出料口进行摄像，设备制造的工件进行高清摄像，并将高清视频和图片传输至数据采集服务器，全景摄像机对各类制造设备进行摄像，监控各类制造设备的外围制造状态，并肩监控视频传输至数据采集服务器，人员巡检状态将巡检信息上传至数据采集服务器；Step 3: The high-definition camera takes pictures of the discharge port of the manufacturing equipment, and the workpiece manufactured by the equipment takes high-definition pictures, and transmits the high-definition video and pictures to the data acquisition server. The panoramic camera takes pictures of various manufacturing equipment and monitors various manufacturing equipment. Peripheral manufacturing status, side-by-side monitoring video is transmitted to the data acquisition server, and personnel inspection status uploads the inspection information to the data acquisition server;

步骤四：将步骤二和步骤三中的数据采集服务器进行显示化处理，数据采集服务器将监控信息通过远程展示端进行展示，远程展示端将信息视频化，远程展示端中的视频放大器、视频分配器、视频切换器和视频分割器对信息视频放大、分配、切换和分割处理，最后通过多媒体显示屏显示，实现远程监控。Step 4: Perform display processing on the data collection server in Steps 2 and 3, the data collection server displays the monitoring information through the remote display terminal, the remote display terminal converts the information into video, and the video amplifier and video distribution in the remote display terminal The information video amplifies, distributes, switches and divides the information video, and finally displays it through the multimedia display screen to realize remote monitoring.

综上所述：该汽车轮胎制造设备远程监控系统及方法，通过以太网、局域网、工业以太网关和远程IO模块将汽车轮胎制造的各个设备进行分类并建立信息传输网架，从而通过数据采集服务器将汽车轮胎制造的各个设备运行状态信息进行数据采集，通过对比采集数据和各个设备的正常运行状态数据对比实现监控，不仅实现多台设备的统一监控，还实现不同类型设备的监控，提高监控系统的应用范围，通过远程展示端和多媒体显示屏将监控信息视频化，使得监控信息更加简单明了，便于监控人员及时发现问题处理问题。To sum up: the remote monitoring system and method for automobile tire manufacturing equipment, through Ethernet, local area network, industrial Ethernet gateway and remote IO module, classify various equipment of automobile tire manufacturing and establish an information transmission network frame, so as to pass the data acquisition server. Data collection is carried out on the operating status information of each equipment in automobile tire manufacturing, and monitoring is realized by comparing the collected data with the normal operating status data of each equipment. The monitoring information is videoized through the remote display terminal and multimedia display screen, making the monitoring information more simple and clear, and it is convenient for monitoring personnel to find problems and deal with problems in time.

尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides an automobile tire manufacture equipment remote monitering system, includes one type of automobile tire manufacture equipment, two types of automobile tire manufacture equipment, three types of automobile tire manufacture equipment, ethernet, LAN, industry ethernet gateway, long-range IO module, data acquisition server and long-range show end, its characterized in that: the output end of the first type of automobile tire manufacturing equipment is connected with the input ends of an Ethernet and a local area network through a communication protocol and a communication network port, the output end of the second type of automobile tire manufacturing equipment is connected with the input end of an industrial Ethernet gateway through PLC control, the output end of the third type of automobile tire manufacturing equipment is connected with the input end of a remote IO module through an electrical system, the output ends of the Ethernet, the local area network, the industrial Ethernet gateway and the remote IO module are connected with the input end of a data acquisition server, and the output end of the data acquisition server is connected with the input end of a remote display end;
An automobile tire manufacturing apparatus of the type comprising: the equipment 1, the equipment 2 and the equipment 3, the two types of automobile tire manufacturing equipment comprise: equipment 4, equipment 5 and equipment 6, the three types of automobile tire manufacturing equipment comprise: device 7, device 8 and device 9.
2. The remote monitoring system for the automobile tire manufacturing equipment according to claim 1, wherein: the remote display terminal includes: the video display device comprises a video amplifier, a video distributor, a video switcher, a video divider and a multimedia display screen, wherein the output ends of the video amplifier, the video distributor, the video switcher and the video divider are connected with the input end of the multimedia display screen.
3. The remote monitoring system for the automobile tire manufacturing equipment according to claim 1, wherein: the input of data acquisition server inserts has high definition camera, panorama camera and personnel to patrol and examine the state, the high definition camera makes a video recording to the manufacture equipment discharge gate, the panorama camera makes a video recording to all kinds of manufacture equipment, the personnel are patrolled and examined the state and will patrol and examine information upload to data acquisition server.
4. The remote monitoring system for the automobile tire manufacturing equipment according to claim 1, wherein: the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment are composed of an internal mixer, an open mill, a small material automatic weighing system, a cord fabric calender, a screw extruder, a tread linkage line, a forming machine, a laminating machine, a vulcanizing machine, dust removal and noise reduction equipment and waste gas and waste water treatment equipment.
5. The remote monitoring system for the automobile tire manufacturing equipment according to claim 1, wherein: the data acquisition server can acquire the records of the starting, shutdown, operation, pause, alarm states and alarm information of one type of automobile tire manufacturing equipment, two types of automobile tire manufacturing equipment and three types of automobile tire manufacturing equipment.
6. The remote monitoring system for the automobile tire manufacturing equipment according to claim 1, wherein: the industrial Ethernet gateway can perform message conversion among various network protocols, namely, communication protocols of various types of PLC in a workshop are converted into a standard protocol, real-time acquisition of field PLC equipment information by a data acquisition server is realized through the protocol, the remote IO module can provide on-off input acquisition of a passive node, a required electrical signal is determined through analysis of an equipment electrical system, and a module converts on-off star and analog display of the electrical system into network data.
7. A method for remote monitoring of a vehicle tire manufacturing facility according to claim 1, wherein: the method comprises the following steps:
the method comprises the following steps: screening an internal mixer, an open mill, a small material automatic weighing system, a cord fabric calender, a screw extruder, a tread linkage line, a forming machine, an attaching machine, a vulcanizing machine, a dust and noise removing device and a waste gas and wastewater treatment device according to a self configuration system, wherein the device with a communication protocol and a communication network port is divided into first-class automobile tire manufacturing devices, the device without an Ethernet communication interface or without Ethernet communication uses an industrial Ethernet gateway, and the device without a PLC (programmable logic controller) control is divided into second-class automobile tire manufacturing devices, and the device without the PLC control unit uses a remote IO module is divided into third-class automobile tire manufacturing devices;
Step two: the Ethernet, the local area network, the industrial Ethernet gateway and the remote IO module transmit the running state information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment in the first step to the data acquisition server, and the data acquisition server records the starting, shutdown, running, pause, alarm states and alarm information of the first-class automobile tire manufacturing equipment, the second-class automobile tire manufacturing equipment and the third-class automobile tire manufacturing equipment;
step three: the method comprises the following steps that a high-definition camera is used for shooting a discharge port of manufacturing equipment, high-definition shooting is carried out on a workpiece manufactured by the equipment, high-definition videos and pictures are transmitted to a data acquisition server, a panoramic camera is used for shooting various manufacturing equipment, the peripheral manufacturing states of the various manufacturing equipment are monitored, the monitoring videos are transmitted to the data acquisition server in parallel, and personnel inspection information is uploaded to the data acquisition server in an inspection state;
step four: and D, displaying the data acquisition server in the second step and the third step, displaying the monitoring information by the data acquisition server through a remote display end, performing visualization on the information by the remote display end, amplifying, distributing, switching and dividing the information video by a video amplifier, a video distributor, a video switcher and a video divider in the remote display end, and finally displaying through a multimedia display screen to realize remote monitoring.
CN202210284287.XA 2022-03-22 2022-03-22 Remote monitoring system and method for automobile tire manufacturing equipment Pending CN114520818A (en)

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