CN114458589A - Plunger pump plunger, plunger spring seat, plunger assembly and assembly method of plunger assembly - Google Patents
Plunger pump plunger, plunger spring seat, plunger assembly and assembly method of plunger assembly Download PDFInfo
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- CN114458589A CN114458589A CN202011247660.1A CN202011247660A CN114458589A CN 114458589 A CN114458589 A CN 114458589A CN 202011247660 A CN202011247660 A CN 202011247660A CN 114458589 A CN114458589 A CN 114458589A
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- plunger
- blind hole
- spring seat
- assembly
- hole
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/14—Pistons, piston-rods or piston-rod connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/22—Arrangements for enabling ready assembly or disassembly
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Details Of Reciprocating Pumps (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
本发明涉及柱塞泵柱塞、柱塞弹簧座、柱塞组件及柱塞组件装配方法。在先技术中,存在着装配困难、效率低、易产生脱落、开裂等现象。本发明的柱塞组件,包括柱塞和柱塞弹簧座,在柱塞的柱塞体一端开设有盲孔,柱塞的塞子包括导向体和膨胀体,导向体的外径小于或略小于柱塞体盲孔的内径,柱塞的膨胀体的外径略大于柱塞体盲孔的内径,塞子的导向体插入到柱塞体的盲孔中,然后膨胀体塞入到盲孔中,使得柱塞体设置有盲孔的盲孔端略为膨胀;柱塞弹簧座的弹簧导向体具有柱塞装配孔,柱塞的盲孔端插入到柱塞弹簧座的柱塞装配孔中,柱塞体的盲孔端膨胀后其外径略大于柱塞装配孔的内径。本发明加工工艺简单便捷,固定非常牢固,提高了产品性能的稳定性。
The invention relates to a plunger of a plunger pump, a plunger spring seat, a plunger assembly and a method for assembling the plunger assembly. In the prior art, there are phenomena such as difficult assembly, low efficiency, easy to fall off, and cracking. The plunger assembly of the present invention includes a plunger and a plunger spring seat, a blind hole is opened at one end of the plunger body of the plunger, the plunger includes a guide body and an expansion body, and the outer diameter of the guide body is smaller than or slightly smaller than that of the plunger. The inner diameter of the blind hole of the plug body, the outer diameter of the expansion body of the plunger is slightly larger than the inner diameter of the blind hole of the plunger body, the guide body of the plug is inserted into the blind hole of the plunger body, and then the expansion body is inserted into the blind hole, so that The blind hole end of the plunger body provided with the blind hole is slightly expanded; the spring guide body of the plunger spring seat has a plunger assembly hole, and the blind hole end of the plunger is inserted into the plunger assembly hole of the plunger spring seat, and the plunger body The outer diameter of the blind hole end is slightly larger than the inner diameter of the plunger assembly hole after expansion. The processing technology of the invention is simple and convenient, the fixing is very firm, and the stability of product performance is improved.
Description
技术领域technical field
本发明涉及柱塞泵,具体地说,涉有柱塞泵中使有的柱塞、柱塞弹簧座、柱塞组件及柱塞组件装配方法,尤其涉及柱塞、柱塞弹簧座的结构改进,以改善柱塞与弹簧座之间的装配方法。The invention relates to a plunger pump, in particular to a plunger, a plunger spring seat, a plunger assembly and a method for assembling the plunger assembly used in the plunger pump, in particular to the structural improvement of the plunger and the plunger spring seat , to improve the assembly method between the plunger and the spring seat.
背景技术Background technique
在高压清洗机行业,柱塞泵是清洗机的重要动力部件之一,其中柱塞组件是柱塞泵中非常重要的部件,其中柱塞如何装配到弹簧座上是业界一直谋求完善的技术之一。在先有技术中,柱塞弹簧座通常为网状体,柱塞安装时,存在着装配困难、效率低的问题。尤其是装配完成后,易产生脱落、开裂等现象,造成产品的性能不稳定。In the high-pressure cleaning machine industry, the plunger pump is one of the important power components of the cleaning machine. The plunger assembly is a very important component in the plunger pump. How the plunger is assembled to the spring seat is one of the technologies that the industry has been seeking to improve. one. In the prior art, the plunger spring seat is usually a mesh body. When the plunger is installed, there are problems of difficulty in assembly and low efficiency. Especially after the assembly is completed, it is easy to fall off, crack and other phenomena, resulting in unstable product performance.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,针对现有技术存在的不足,对柱塞、柱塞弹簧座、柱塞组件的结构加以改进,改善柱塞与弹簧座之间的装配方法,提高装配效率和产品性能的稳定性。The purpose of the present invention is to improve the structure of the plunger, the plunger spring seat and the plunger assembly, improve the assembly method between the plunger and the spring seat, and improve the assembly efficiency and product performance. stability.
根据上述目的,本发明提供一种柱塞,包括一柱塞体,在所述柱塞体一端开设有盲孔,所述柱塞还包括一塞子,所述塞子包括导向体和膨胀体,所述导向体的外径小于或略小于所述柱塞体的所述盲孔的内径,所述膨胀体的外径略大于所述柱塞体的所述盲孔的内径,所述塞子先由所述导向体插入到所述柱塞体的盲孔中,然后所述膨胀体塞入到所述盲孔中,使得所述柱塞体设置有盲孔的盲孔端略为膨胀。According to the above purpose, the present invention provides a plunger, comprising a plunger body, a blind hole is opened at one end of the plunger body, the plunger further comprises a plug, and the plug includes a guide body and an expansion body, so The outer diameter of the guide body is smaller or slightly smaller than the inner diameter of the blind hole of the plunger body, and the outer diameter of the expansion body is slightly larger than the inner diameter of the blind hole of the plunger body. The guide body is inserted into the blind hole of the plunger body, and then the expansion body is inserted into the blind hole, so that the blind hole end of the plunger body provided with the blind hole is slightly expanded.
在上述的柱塞中,所述塞子的导向体与膨胀体之间以斜面过渡连接。In the above-mentioned plunger, the guide body of the plug and the expansion body are connected by an inclined plane transition.
在上述的柱塞中,所述过渡斜面为平面。In the above-mentioned plunger, the transition slope is a plane.
在上述的柱塞中,所述过渡斜面为弧面。In the above-mentioned plunger, the transition slope is an arc surface.
在上述的柱塞中,所述柱塞采用冷挤压工艺一次成型。In the above-mentioned plunger, the plunger is formed at one time by a cold extrusion process.
本发明还提供一种柱塞弹簧座,包括弹簧导向体,所述弹簧导向体具有柱塞装配孔,所述柱塞装配孔为盲孔,用于安装柱塞。The present invention also provides a plunger spring seat, which includes a spring guide body, the spring guide body has a plunger assembly hole, and the plunger assembly hole is a blind hole for installing the plunger.
在上述的柱塞弹簧座中,所述柱塞弹簧座具有一工作面,该工作面为球面。In the above-mentioned plunger spring seat, the plunger spring seat has a working surface, and the working surface is a spherical surface.
在上述的柱塞弹簧座中其,所述柱塞弹簧座采用冷挤压工艺一次成型。In the above plunger spring seat, the plunger spring seat is formed at one time by a cold extrusion process.
本发明还提供一种柱塞组件,包括柱塞和柱塞弹簧座,所述柱塞采用如上述的柱塞,所述柱塞弹簧座采用如上述的柱塞,所述柱塞的盲孔端插入到所述柱塞弹簧座的柱塞装配孔中,所述柱塞体的盲孔端膨胀后其外径略大于所述柱塞装配孔的内径。The present invention also provides a plunger assembly, comprising a plunger and a plunger spring seat, the plunger adopts the above-mentioned plunger, the plunger spring seat adopts the above-mentioned plunger, and the blind hole of the plunger adopts the above-mentioned plunger. The end is inserted into the plunger assembly hole of the plunger spring seat, and the outer diameter of the blind hole end of the plunger body is slightly larger than the inner diameter of the plunger assembly hole after expansion.
本发明还提供一种柱塞组件的装配方法,包括:The present invention also provides a method for assembling the plunger assembly, comprising:
将一塞子的导向体插入到柱塞体的盲孔;Insert the guide body of a plug into the blind hole of the plunger body;
将柱塞弹簧座的柱塞装配孔对准所述塞子的膨胀体,在所述柱塞弹簧座的工作面上施压,将所述柱塞体的盲孔端压入到所述柱塞弹簧座的柱塞装配孔中;以及Align the plunger assembly hole of the plunger spring seat with the expansion body of the plug, apply pressure on the working surface of the plunger spring seat, and press the blind hole end of the plunger body into the plunger in the plunger assembly hole of the spring seat; and
继续在所述柱塞弹簧座的工作面上施压,使所述塞子的膨胀体塞入到所述柱塞体的盲孔中,所述膨胀体的外径略大于所述柱塞体的所述盲孔的内径,使得所述柱塞体的盲孔端向外膨胀,将柱塞体固定在所述柱塞弹簧座的柱塞装配孔中。Continue to apply pressure on the working surface of the plunger spring seat, so that the expansion body of the plug is inserted into the blind hole of the plunger body, and the outer diameter of the expansion body is slightly larger than the diameter of the plunger body. The inner diameter of the blind hole causes the blind hole end of the plunger body to expand outward to fix the plunger body in the plunger assembly hole of the plunger spring seat.
下面将通过具体实施例详细描述本发明。The present invention will be described in detail below through specific embodiments.
附图说明Description of drawings
图1示出了本发明的柱塞泵柱塞的结构示意图;Fig. 1 shows the structural schematic diagram of the plunger pump plunger of the present invention;
图2示出了本发明的柱塞弹簧座的结构示意图;Fig. 2 shows the structural schematic diagram of the plunger spring seat of the present invention;
图3A-3C示出了柱塞与弹簧座的装配过程示意图。3A-3C show schematic diagrams of the assembly process of the plunger and the spring seat.
【符号说明】【Symbol Description】
柱塞体1Plunger body 1
盲孔端11Blind hole end 11
盲孔12
塞子2
导向体21
膨胀体22
过渡面23
柱塞弹簧座3
弹簧导向体31
柱塞装配孔32
柱塞工作面33Plunger working
具体实施方式Detailed ways
如图1所示,图1示出了本发明的柱塞泵柱塞的结构示意图。从图中可以看出,柱塞包括柱塞体1和塞子2。As shown in FIG. 1 , FIG. 1 shows a schematic structural diagram of the plunger of the plunger pump of the present invention. As can be seen from the figure, the plunger includes a plunger body 1 and a
柱塞体1呈一圆柱体,在圆柱体的一端开设有盲孔12,在本发明中,将柱塞1开设有盲孔12的一端称为盲孔端11。盲孔12的深度可以根据需要而定。在本实实施例,盲孔12的深度接近柱塞体1的长度,而在另外的实施例中,盲孔12的深度可以不到柱塞体1长度的一半。The plunger body 1 is a cylinder, and a
通常,盲孔12的内壁呈圆筒形,在特殊情况下,盲孔12的内壁也可以呈方筒形等其它形状。较佳地,柱塞1可以采用冷挤压工艺一次成型。Usually, the inner wall of the
塞子2包括导向体21和膨胀体22。导向体21的外径小于或略小于柱塞体1的盲孔12的内径,膨胀体22的外径略大于柱塞体1的盲孔12的内径。塞子2先由导向体21插入到柱塞体1的盲孔12中,然后用力将膨胀体22塞入到盲孔12中。由于膨胀体22的外径大于盲孔12的内径,膨胀体22将挤压柱塞体1的盲孔壁,从而使柱塞体1的盲孔端11略为向外膨胀。膨胀体22的外径的取值,可以根据实际需要而定,基本条件是略大于盲孔12的内径。The
继续参见图1,塞子的导向体与膨胀体之间的过渡可以采用多种方式,例如除阶梯式、斜面式等。在图1的实施例中,示出了过渡面23为斜面,该过渡斜面为平面。当然,也可以采用弧面等方式进行过渡。Continuing to refer to FIG. 1 , the transition between the guide body and the expansion body of the plug can be in various ways, such as a stepped type, a slope type, and the like. In the embodiment of FIG. 1 , the
请参见图2,图2示出了本发明的柱塞弹簧座3的结构示意图。柱塞弹簧座3包括弹簧导向体31,弹簧导向体31还设置有柱塞装配孔32,柱塞装配孔32为盲孔,用于安装柱塞。弹簧导向体31上相对于盲孔的一端为柱塞工作面33,该工作面可以是平面,也可以其它形状的表面,例如球面。Please refer to FIG. 2, which shows a schematic structural diagram of the
与柱塞1的加工方式类似,较佳地,可以采用冷挤压工艺一次成型。Similar to the processing method of the plunger 1, preferably, a cold extrusion process can be used for one-time forming.
请参见图3A-3C,是柱塞与弹簧座的装配过程示意图。如图3A所示,初始状态时,柱塞体1、塞子2、弹簧座3为单个零件。首先,将塞子2的导向体21插入到柱塞体1的盲孔12,并将柱塞弹簧座3的柱塞装配孔32对准塞子2的膨胀体22,形成如图3B所示的状态。Please refer to FIGS. 3A-3C , which are schematic diagrams of the assembly process of the plunger and the spring seat. As shown in FIG. 3A , in the initial state, the plunger body 1 , the
然后,在柱塞弹簧座3的工作面33上施压,将柱塞体1的盲孔端11压入到柱塞弹簧座3的柱塞装配孔32中。Then, press the working
最后,继续在柱塞弹簧座3的工作面33上施压,使塞子2的膨胀体22塞入到柱塞体1的盲孔12中,由于膨胀体22的外径略大于柱塞体1的盲孔12的内径,使得柱塞体1的盲孔端11向外膨胀,柱塞体1由于膨胀而固定在柱塞弹簧座3的柱塞装配孔32中(如图3C所示)。Finally, continue to apply pressure on the working
在实际装配操作中,可以利用工装设备,例如,将已插入了塞子2的导向体21的柱塞体1放入到对应的工装中,将弹簧座3也放入到对应的工装中,使得柱塞弹簧座3的柱塞装配孔32对准塞子2的膨胀体22。然后由工装在柱塞弹簧座3的工作面33上施压,将柱塞体的盲孔端压入到所述柱塞弹簧座的柱塞装配孔中。In the actual assembly operation, tooling equipment can be used, for example, the plunger body 1 that has been inserted into the
如上所述,在本发明中,利用柱塞体1的盲孔端11产生膨胀与弹簧座3的柱塞装配孔32固定在一起,不仅加工工艺简单便捷,而且固定非常牢固,不会产生脱落现象,大大提高了产品性能的稳定性。As mentioned above, in the present invention, the
Claims (11)
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| CN202011247660.1A CN114458589B (en) | 2020-11-10 | 2020-11-10 | Plunger pump plunger, plunger spring seat, plunger assembly and plunger assembly assembly method |
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| CN202011247660.1A CN114458589B (en) | 2020-11-10 | 2020-11-10 | Plunger pump plunger, plunger spring seat, plunger assembly and plunger assembly assembly method |
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| CN210218081U (en) * | 2019-05-08 | 2020-03-31 | 苏州宝时得电动工具有限公司 | Plunger of plunger pump, plunger pump and high-pressure cleaning machine |
| CN214698294U (en) * | 2020-11-10 | 2021-11-12 | 朱沛福 | Plunger Pump Plungers, Plunger Spring Seats and Plunger Assemblies |
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2020
- 2020-11-10 CN CN202011247660.1A patent/CN114458589B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3401963A (en) * | 1966-05-16 | 1968-09-17 | Moog Industries Inc | Ball stud and method of making same |
| US4759110A (en) * | 1985-04-10 | 1988-07-26 | Metoxit Ag | Process for shrink-fit locking a cylindrical ceramic part into a flange made of a ferrous material, and ceramic-metal composite bodies |
| US5038673A (en) * | 1987-01-28 | 1991-08-13 | Alfred Karcher Gmbh & Co. | High-pressure cleaning apparatus with a wobble plate piston pump |
| DE102010021394A1 (en) * | 2010-05-25 | 2011-12-01 | Schaeffler Technologies Gmbh & Co. Kg | Pump element for use in hydraulic system for controlling gas exchange valve at reciprocating piston internal combustion engine, has metallic piston guiding unit attached at metal housing by pressing connection |
| KR101455821B1 (en) * | 2013-08-05 | 2014-11-03 | 주식회사 알텍캐스트 | Hollow piston Manufacturing method and is manufactured by hollow piston |
| CN210218081U (en) * | 2019-05-08 | 2020-03-31 | 苏州宝时得电动工具有限公司 | Plunger of plunger pump, plunger pump and high-pressure cleaning machine |
| CN214698294U (en) * | 2020-11-10 | 2021-11-12 | 朱沛福 | Plunger Pump Plungers, Plunger Spring Seats and Plunger Assemblies |
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|---|---|
| CN114458589B (en) | 2025-06-03 |
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