Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a macroporous alumina carrier, a preparation method and application thereof.
The invention relates to a preparation method of macroporous alumina, which comprises the following steps:
mixing the material obtained after the neutralization reaction of the aluminum source with lignin to form slurry, and placing for 30-180min at 50-90 ℃, preferably aging the material obtained after the neutralization reaction of the aluminum source, washing and filtering to obtain a wet filter cake, mixing the wet filter cake with lignin to form slurry, and controlling the pH of the slurry to be more than 7, preferably 7.5-9;
adding acid liquor to adjust the pH of the slurry to be less than 7, stirring and filtering to obtain an aged filter cake, and drying to obtain pseudo-boehmite;
and roasting the pseudo-boehmite to obtain the alumina.
A non-limiting preparation method of macroporous alumina, comprising the steps of:
(1) Preparing sodium metaaluminate solution and aluminum sulfate solution with certain concentration;
(2) The two solutions obtained in the step (1) are subjected to gel forming reaction in a gel forming kettle by a parallel flow method, and a neutralization material is obtained;
(3) Aging, washing and filtering the product obtained in the step (2) to obtain a wet filter cake;
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH of the slurry to be more than 7, adding lignin into the slurry, standing for 30-180min at 50-90 ℃ to obtain a material, adding acid liquor into the material to adjust the pH of the slurry to be less than 7, stirring and filtering to obtain an aged filter cake, and drying to obtain pseudo-boehmite;
(5) And roasting the pseudo-boehmite to obtain the alumina.
In the above method, the concentration of the sodium metaaluminate solution in the step (1) is 100-250gAl 2 O 3 The concentration of the aluminum sulfate solution is 20-90gAl 2 O 3 /L。
In the method, the glue forming temperature in the step (2) is controlled to be 30-90 ℃, preferably 40-70 ℃, and the glue forming is stopped when the pH value reaches 6-10.
In the method, the aging temperature in the step (3) is 60-140 ℃ and the aging time is 1-3 h.
In the above method, step (3) uses distilled water at a temperature of 60 to 80 ℃ to perform the washing.
In the above method, the lignin in the step (4) is at least one of alkali lignin, enzymatic lignin and lignin sulfonate.
In the method, the lignin in the step (4) accounts for 1-5% of the mass of the sodium metaaluminate in the solution.
In the above method, the acid in step (4) is an organic acid such as acetic acid, citric acid, tartaric acid, etc., preferably citric acid, and the pH is adjusted to less than 7, preferably 4-6.5.
In the above method, the drying temperature in step (4) is 70 ℃ to 140 ℃, preferably 80 ℃ to 120 ℃, and the drying time is 2h to 20h, preferably 6h to 12h.
In the above method, the roasting temperature in the step (5) is 400-850 ℃, preferably 450-650 ℃, and the roasting time is 2-6 h, preferably 3-5 h.
The properties of the alumina described in the above method are as follows: pore volume is 0.70-1.50mL/g, preferably 0.85-1.30mL/g; specific surface area of 200-420m 2 /g, preferably 260-330m 2 /g; the most probable pore size is 12-20nm, preferably 14-18nm, and the pore distribution is as follows: the pore volume of the pores with the pore diameter smaller than 10nm accounts for less than 10 percent, preferably less than 8 percent, the pore volume of the pores with the pore diameter of 10-20 nm accounts for 60-80 percent, preferably 70-80 percent, and the pore volume of the pores with the pore diameter larger than 20nm accounts for 10-20 percent, preferably 14-18 percent of the total pore volume.
The hydrotreating catalyst containing the alumina contains active metals of the VIB group and/or the VIII group, wherein the active metals of the VIB group are W and/or Mo, the active metals of the VIII group are Co and/or Ni, the content of the oxides of the VIB group metals is 10-35%, preferably 10-30%, and the content of the oxides of the VIII group metals is 1-12%, preferably 2-8%. The tungsten is mainly one or two of ammonium metatungstate and ammonium tetrathiotungstate, the molybdenum is mainly one or more of molybdenum oxide, ammonium molybdate, ammonium tetrathiomolybdate and ammonium paramolybdate, the nickel is mainly one or more of nickel nitrate, nickel sulfamate, basic nickel carbonate, nickel oxalate, nickel chloride and nickel acetate, and the cobalt is mainly one or more of cobalt nitrate, cobalt oxalate, basic cobalt carbonate and cobalt chlorate. The concentration of the active component solution is 10wt% to 60wt%.
The application of the hydrotreating catalyst takes catalytic diesel oil as a raw material, and the reaction conditions are as follows: the total pressure of the reaction is 2-8MPa, and the liquid volume space velocity is 0.2h -1 ~4.0h -1 The volume ratio of hydrogen to oil is 200:1-2000:1, and the reaction temperature is 230-430 ℃.
Compared with the prior art, the technical scheme of the invention has the following advantages: based on the characteristic that lignin is sensitive to pH value, lignin is firstly dissolved in alkaline slurry, so that uniform dispersion of lignin in the slurry is ensured, after the pH value of the solution is reduced, lignin is separated out and converted into a hard template agent and is still uniformly distributed in alumina colloid, a good framework supporting effect is achieved in the roasting process, the shrinkage degree of pore channels is reduced, collapse of macropores is prevented, the pore size is improved, and mass transfer diffusion of macromolecular reactants is facilitated.
Detailed Description
The technical scheme of the invention is further described by the following examples, but the invention is not limited to the examples, and the percentages in the text of the invention are mass percent unless otherwise specified.
Example 1
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 60 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 7.5, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60min and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 8, adding 6g of alkali lignin into the slurry, continuing the aging reaction at 60 ℃ for 60min to obtain an aged material, adding citric acid to adjust the pH value of the slurry to be=6.5, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry gel powder Z1.
Example 2
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 60 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 7.5, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60min and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 8.5, adding 10g of alkali lignin into the slurry, continuing the aging reaction at 60 ℃ for 60min to obtain an aged material, adding acetic acid to adjust the pH value of the slurry to be=6, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry gel powder Z2.
Example 3
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 40 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 6, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60 minutes and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 8.5, adding 3g of enzymolysis lignin into the slurry, continuing the aging reaction at 60 ℃ for 60min to obtain an aged material, adding tartaric acid to adjust the pH value of the slurry to be=6, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry gel powder Z3.
Example 4
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 40 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 6, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60 minutes and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 8, adding 4g of enzymolysis lignin into the slurry, continuing aging reaction at 60 ℃ for 60min to obtain an aged material, adding acetic acid to adjust the pH=5 of the slurry, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry rubber powder Z4.
Example 5
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 60 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is adjusted to pH value of 8, about 3 hours, and the middle periodAnd after the completion of the reaction, putting the whole reaction liquid into an aging tank, controlling the aging temperature to be 60-80 ℃, aging for 60min, washing twice, and filtering to obtain a wet filter cake.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 9, adding 8g of alkali lignin into the slurry, continuing the aging reaction at 60 ℃ for 60min to obtain an aged material, adding citric acid to adjust the pH=5 of the slurry, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry gel powder Z5.
Example 6
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 60 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 8, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60 minutes and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 8, adding 10g of alkali lignin into the slurry, continuing aging reaction at 60 ℃ for 60min to obtain an aged material, adding citric acid to adjust the pH=5 of the slurry, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry rubber powder Z6.
Example 7
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 90 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 9, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60 minutes and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 7.5, adding 12.5g of sodium lignin sulfonate into the slurry, continuing the aging reaction at 60 ℃ for 60min to obtain an aged material, adding acetic acid to adjust the pH value of the slurry to be=4.5, continuing stirring for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry adhesive powder Z7.
Example 8
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 90 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 9, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60 minutes and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, controlling the pH value of the slurry to be 8, adding 6g of sodium lignin sulfonate into the slurry, continuing to perform aging reaction at 60 ℃ for 60min to obtain an aged material, adding tartaric acid to adjust the pH=5 of the slurry, continuing to stir for 10nim, filtering the material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry gel powder Z8.
Comparative example 1
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 60 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 7.5, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60min and washed twice, and then the wet filter cake is obtained after filtration.
(4) And (3) adding water into the wet filter cake, pulping to obtain slurry, and continuing an aging reaction at 60 ℃ for 60min to obtain an aging material, and drying the aging filter cake at 120 ℃ to obtain the alumina dry gel powder Z9.
Comparative example 2
(1)NaAlO 2 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, followed by 313.5g of NaAlO 2 After all dissolution, the solution was cooled to room temperature and water was added to prepare 1500ml of a 130g/L solution in terms of alumina.
(2)Al 2 (SO 4 ) 3 Preparing a solution: 1000ml of deionized water was heated to 60-70℃with mechanical stirring, and 294g of Al was then added 2 (SO 4 ) 3 ·18H 2 O, after all the solution was dissolved, the temperature was lowered to room temperature, and water was added to prepare 1500ml of a 30g/L solution in terms of alumina.
(3) Adding a proper amount of deionized water into a stainless steel reaction kettle, heating to 60 ℃ under mechanical stirring, and then performing parallel flow gelling. Stabilization of NaAlO 2 The flow rate of the solution is 3-25ml/min, and Al is regulated 2 (SO 4 ) 3 The flow rate of the solution is 7.5, the pH value of the solution is about 3 hours, after neutralization, the reaction liquid is completely put into an aging tank, the aging temperature is controlled to be 60-80 ℃, the reaction liquid is aged for 60min and washed twice, and then the wet filter cake is obtained after filtration.
(4) Adding water into the wet filter cake, pulping to obtain slurry, adding 6g of alkali lignin into the slurry, and continuing aging reaction at 60 ℃ for 60min to obtain an aged material, and drying the aged filter cake at 120 ℃ to obtain the alumina dry rubber powder Z10.
Example 9
Taking Z1-Z10 dry rubber powder, roasting at 600 ℃ for 3 hours to obtain alumina powder, wherein the pore structure of the alumina powder is shown in table 1.
Table 1 properties of alumina powder in examples and comparative examples
As can be seen from Table 1, the alumina powder obtained in the examples has a significantly increased pore volume and a more concentrated pore distribution, and is offset in the macroporous direction, as compared with the comparative examples, and is suitable for use as a catalyst support material.
Example 10
Taking 100g of the dry rubber powder of the examples and the comparative examples, adding 2g of sesbania powder and 2g of citric acid, dissolving 4.1g of nitric acid (68 wt%) in 150ml of deionized water to prepare an acidic solution, adding the acidic solution into the powder, rolling for 20min by a rolling machine, supplementing water according to the dryness and the humidity of a filter cake, extruding into 1.7mm clover strips on a strip extruder, drying for 6 hours at 120 ℃, and roasting for 3 hours at 600 ℃ to obtain the catalyst carrier.
The hydrogenation active component is loaded on the alumina carrier prepared by the method by adopting an impregnation method, the hydrogenation active component impregnation liquid is prepared by adopting a conventional method according to the composition of a target catalyst, the impregnation time is more than 6 hours by adopting an equal volume impregnation mode, and the impregnated carrier is dried and roasted to obtain the hydrotreating catalyst C1-C10. The drying condition is that the drying is carried out for 3-4 hours at 100-120 ℃, and the roasting condition is that the roasting is carried out for 3-6 hours at 400-600 ℃. The main physical properties of the catalyst are shown in Table 2.
TABLE 2 Primary physical Properties of the catalyst
The catalyst sulfiding used kerosene with a content of 5wt% dimethyl disulfide as sulfiding oil. The pre-vulcanization conditions were as follows: hydrogen partial pressure 4MPa, vulcanization temperature 370 ℃ and volume space velocity 1.0 h -1 Hydrogen oil volume ratio 1000. The reaction process conditions of the example catalyst and the comparative example catalyst are: the pressure is 14.7MPa, the airspeed is 1.0, the temperature is 340 ℃, and the hydrogen-oil volume ratio is 1000:1.
The catalysts of the above examples and comparative examples were subjected to activity evaluation tests in a micro-reactor using catalytic diesel as a raw material, and the properties are shown in Table 3. The catalyst is presulfided before use, the vulcanized oil is straight-run kerosene, 5wt% of DMDS (dimethyl disulfide) is added, and the presulfided raw oil is directly introduced into the raw oil for test reaction. The pre-vulcanization and test conditions are shown in Table 4, and the evaluation results are shown in Table 5
TABLE 3 Properties of the feedstock
TABLE 4 Presulfidation and test conditions
Table 5 evaluation results
As can be seen from the data in the table, the activity of the catalyst prepared by the method of the present invention is significantly higher than that of the catalyst prepared by the method of the comparative example.