CN114322566A - High temperature vacuum graphite sintering furnace - Google Patents
High temperature vacuum graphite sintering furnace Download PDFInfo
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- CN114322566A CN114322566A CN202210000262.2A CN202210000262A CN114322566A CN 114322566 A CN114322566 A CN 114322566A CN 202210000262 A CN202210000262 A CN 202210000262A CN 114322566 A CN114322566 A CN 114322566A
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- 238000005245 sintering Methods 0.000 title claims abstract description 54
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 35
- 239000010439 graphite Substances 0.000 title claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 89
- 238000000926 separation method Methods 0.000 claims abstract 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 210000005069 ears Anatomy 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 4
- 238000005057 refrigeration Methods 0.000 claims description 3
- 238000002791 soaking Methods 0.000 abstract description 7
- 238000004904 shortening Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 4
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 4
- 241001330002 Bambuseae Species 0.000 abstract 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 4
- 239000011425 bamboo Substances 0.000 abstract 4
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 24
- 239000002826 coolant Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明属于真空烧结设备技术领域,特别涉及一种高温真空石墨烧结炉。The invention belongs to the technical field of vacuum sintering equipment, and particularly relates to a high-temperature vacuum graphite sintering furnace.
背景技术Background technique
真空石墨烧结炉是指在真空环境或者保护气氛条件下,对硬质合金刀头及各种金属粉末压制体实现高温或超高温(温度达到2600℃以上)烧结的设备,其主要组成包括电炉本体、真空系统、水冷系统等。例如,专利号为201911388388.6的中国发明专利公开了一种热屏隔离式超高温真空烧结炉,包括炉筒及设置在炉筒内的加热器、热屏、冷却件、隔离件。Vacuum graphite sintering furnace refers to the equipment that realizes high temperature or ultra-high temperature (temperature above 2600 ℃) sintering of cemented carbide cutter heads and various metal powder compacts under vacuum environment or protective atmosphere conditions. Its main components include electric furnace body. , vacuum system, water cooling system, etc. For example, the Chinese invention patent with the patent number of 201911388388.6 discloses a heat shield isolation ultra-high temperature vacuum sintering furnace, which includes a furnace tube and a heater, a heat shield, a cooling member and an isolation member arranged in the furnace tube.
现有技术中,为便于操作及更好的隔热,热屏的两端被固定在炉筒的炉盖上,炉盖盖合后,热屏的两端与热屏主体围绕形成密闭的隔热腔。然而,真空烧结炉的实际工作温度超过2000℃,甚至能够达到2600℃,烧结完成后,需自然降温至600℃左右,然后通过内部气相循环继续降温。降温过程中,在热屏的阻隔下,隔热腔内部降温速率缓慢,整个降温周期需要持续3-4天。In the prior art, in order to facilitate operation and better heat insulation, both ends of the heat shield are fixed on the furnace cover of the furnace drum. hot cavity. However, the actual working temperature of the vacuum sintering furnace exceeds 2000 °C, and can even reach 2600 °C. After the sintering is completed, it needs to be naturally cooled to about 600 °C, and then continue to cool down through the internal gas phase circulation. During the cooling process, under the barrier of the heat shield, the cooling rate inside the thermal insulation chamber is slow, and the entire cooling cycle needs to last 3-4 days.
发明内容SUMMARY OF THE INVENTION
基于此,本发明提供一种高温真空石墨烧结炉,以解决现有技术中真空烧结炉降温速率缓慢的技术问题。Based on this, the present invention provides a high-temperature vacuum graphite sintering furnace to solve the technical problem of the slow cooling rate of the vacuum sintering furnace in the prior art.
一种高温真空石墨烧结炉,包括炉筒及设置在所述炉筒两端的炉盖,所述炉筒内设置有热屏主体,所述炉盖内侧设置有热屏端盖组件,所述热屏端盖组件包括前屏、滑轨及驱动件,所述滑轨固定设置在所述炉盖上,所述前屏滑动设置于所述滑轨上,所述驱动件的输出端连接所述前屏,当所述炉盖盖合于所述炉筒时,所述驱动件能够驱动盖合于所述热屏主体的端部的所述前屏与所述热屏主体分离。A high-temperature vacuum graphite sintering furnace, comprising a furnace barrel and a furnace cover arranged at both ends of the furnace barrel, a heat shield main body is arranged in the furnace barrel, a heat shield end cover assembly is arranged inside the furnace cover, and the heat shield is provided inside the furnace cover. The screen end cover assembly includes a front screen, a sliding rail and a driving member, the sliding rail is fixedly arranged on the furnace cover, the front screen is slidably arranged on the sliding rail, and the output end of the driving member is connected to the For the front screen, when the furnace cover is covered with the furnace drum, the driving member can drive the front screen covered with the end of the heat screen main body to separate from the heat screen main body.
优选地,所述滑轨沿垂直于所述炉盖的截面方向设置,所述前屏的侧面设置有滑动耳,所述滑动耳滑动安装于所述滑轨上,所述驱动件设置在所述前屏的后端,以拉动所述前屏沿所述滑轨滑动。Preferably, the sliding rails are arranged along a cross-sectional direction perpendicular to the furnace cover, and sliding ears are provided on the sides of the front screen, the sliding ears are slidably installed on the sliding rails, and the driving members are arranged on the the rear end of the front screen to pull the front screen to slide along the slide rail.
优选地,所述热屏主体与所述炉筒之间形成循环降温腔,所述循环降温腔的中部设置有隔板,所述隔板将所述循环降温腔分割为进气腔和出气腔;所述高温真空石墨烧结炉还包括降温循环风机,所述降温循环风机的入口端设置有循环入口管件,出口端设置有循环出口管件,所述循环入口管件连通所述出气腔,所述循环出口管件连通所述进气腔。Preferably, a circulating cooling chamber is formed between the heat shield main body and the furnace drum, and a separator is arranged in the middle of the circulating cooling chamber, and the separator divides the circulating cooling chamber into an air inlet chamber and an air outlet chamber The high temperature vacuum graphite sintering furnace also includes a cooling circulation fan, the inlet end of the cooling circulation fan is provided with a circulation inlet pipe, the outlet end is provided with a circulation outlet pipe, the circulation inlet pipe is connected to the air outlet cavity, and the circulation The outlet pipe communicates with the intake cavity.
优选地,所述循环入口管件和/或所述循环出口管件的外侧设置有冷却夹套,所述冷却夹套内能够被通入制冷介质。Preferably, a cooling jacket is provided on the outer side of the circulation inlet pipe and/or the circulation outlet pipe, and a cooling medium can be introduced into the cooling jacket.
优选地,所述冷却夹套分段设置。Preferably, the cooling jacket is arranged in sections.
优选地,所述循环入口管件或所述循环出口管件上设置有第一切断阀,所述第一切断阀的阀前设置有连接管,所述连接管上设置第二切断阀;所述连接管的另一端连接有罗茨风机。Preferably, a first shut-off valve is arranged on the circulation inlet pipe or the circulation outlet pipe, a connecting pipe is arranged in front of the valve of the first shut-off valve, and a second shut-off valve is arranged on the connecting pipe; the connection The other end of the pipe is connected with a Roots blower.
优选地,所述罗茨风机的入口端连通所述热屏主体。Preferably, the inlet end of the Roots blower communicates with the heat shield body.
优选地,所述连接管的另一端,位于所述罗茨风机前,还设置有脱蜡装置;所述脱蜡装置的进气端连接所述连接管,出气端连接所述罗茨风机的入口。Preferably, the other end of the connecting pipe is located in front of the Roots blower, and is further provided with a dewaxing device; the inlet end of the dewaxing device is connected to the connecting pipe, and the outlet end is connected to the Roots blower. Entrance.
优选地,所述降温循环风机包括电机、散热器及设置在所述散热器入口端的水冷腔,所述水冷腔内或外周设置有水冷盘管。Preferably, the cooling circulating fan includes a motor, a radiator, and a water-cooling cavity disposed at the inlet end of the radiator, and a water-cooling coil is disposed in or around the water-cooling cavity.
优选地,所述驱动件能够驱动所述前屏直线位移1cm-5cm。Preferably, the driving member can drive the front screen to move linearly by 1 cm-5 cm.
与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention has at least the following advantages:
在炉盖上设置包括前屏、滑轨和驱动件在内的热屏端盖组件,当所述炉盖盖合于所述炉筒时,所述驱动件能够驱动盖合于所述热屏主体的端部的所述前屏与所述热屏主体分离。高温烧结时,所述驱动件向所述前屏施加一个靠近所述热屏主体的端部的力,提高所述前屏与所述热屏主体之间的密封性能。烧结完成后,自然降温至适合的温度后,所述驱动件向所述前屏施加一个远离所述热屏主体的端部的力,使得所述前屏与所述热屏主体分离,形成气体交换通道,加速热屏内均热区的降温速率,从而有利于缩短降温时间,加快降温速率。A heat shield end cover assembly including a front screen, a sliding rail and a driving member is arranged on the furnace cover. When the furnace cover is closed on the furnace drum, the driving member can drive the cover to be closed on the heat shield. The front screen at the end of the main body is separated from the heat screen main body. During high temperature sintering, the driving member applies a force to the front screen close to the end of the heat screen main body, so as to improve the sealing performance between the front screen and the heat screen main body. After the sintering is completed, after the temperature is naturally cooled to a suitable temperature, the driving member applies a force to the front screen away from the end of the heat screen body, so that the front screen is separated from the heat screen body and forms gas. Exchange channels to accelerate the cooling rate of the soaking zone in the heat shield, which is beneficial to shorten the cooling time and speed up the cooling rate.
附图说明Description of drawings
图1为一实施例的高温真空石墨烧结炉的主视图。FIG. 1 is a front view of a high temperature vacuum graphite sintering furnace according to an embodiment.
图2为一实施例的高温真空石墨烧结炉的横截面示意图。2 is a schematic cross-sectional view of a high temperature vacuum graphite sintering furnace according to an embodiment.
图3为一实施例的高温真空石墨烧结炉的剖面示意图。3 is a schematic cross-sectional view of a high temperature vacuum graphite sintering furnace according to an embodiment.
图4为一实施例的高温真空石墨烧结炉的工作状态示意图。FIG. 4 is a schematic diagram of a working state of a high temperature vacuum graphite sintering furnace according to an embodiment.
图中:高温真空石墨烧结炉10、炉筒100、炉盖200、热屏主体300、热屏端盖组件400、前屏410、滑动耳411、滑轨420、驱动件430、循环降温腔500、进气腔510、出气腔520、隔板600、降温循环风机700、电机701、散热器702、水冷腔703、水冷盘管704、循环入口管件710、循环出口管件720、冷却夹套730、第一切断阀740、连接管750、第二切断阀760、罗茨风机770、脱蜡装置780。In the figure: high temperature vacuum
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。以下将结合本发明实施例的附图,对本发明的技术方案做进一步描述,本发明不仅限于以下具体实施方式。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The technical solutions of the present invention will be further described below with reference to the accompanying drawings of the embodiments of the present invention, and the present invention is not limited to the following specific embodiments.
需要理解的是,实施例的附图中相同或相似的标号对应相同或相似的部件。在本发明的描述中,需要理解的是,若有术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It should be understood that the same or similar reference numerals correspond to the same or similar components in the drawings of the embodiments. In the description of the present invention, it should be understood that if the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom" and the like indicate the orientation Or the positional relationship is based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation on the present patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
请参看图1至图3,一具体实施方式中,一种高温真空石墨烧结炉10,包括炉筒100及设置在所述炉筒100两端的炉盖200,所述炉筒200内设置有热屏主体300,所述炉盖200内侧设置有热屏端盖组件400,所述热屏端盖组件400包括前屏410、滑轨420及驱动件430,所述滑轨420固定设置在所述炉盖200上,所述前屏410滑动设置于所述滑轨420上,所述驱动件430的输出端连接所述前屏410,当所述炉盖200盖合于所述炉筒100时,所述驱动件430能够驱动盖合于所述热屏主体300的端部的所述前屏410与所述热屏主体300分离。Referring to FIGS. 1 to 3 , in one embodiment, a high-temperature vacuum
具体地,所述炉盖200能够盖合于所述炉筒100的两侧,以形成密闭的烧结空间。所述热屏主体300设置于所述炉筒100内,在所述热屏主体300的内侧形成用于高温烧结的均热区,在所述热屏主体300与所述炉筒100之间形成低温区(下称循环降温腔500)。一般地,当所述炉盖200盖合于所述炉筒100时,所述前屏410盖合于所述热屏主体300的端部,以保证所述热屏主体300的密闭性。本发明中,在所述炉盖200上设置包括所述前屏410、所述滑轨420和所述驱动件430在内的热屏端盖组件400,高温烧结时,所述驱动件430向所述前屏410施加一个靠近所述热屏主体300的端部的力,提高所述前屏410与所述热屏主体300之间的密封性能。烧结完成后,自然降温至适合的温度后(一般地,为避免高温气体损伤外部管件,将所述均热区的温度降低至600℃以下后,开启气体循环降温),所述驱动件430向所述前屏410施加一个远离所述热屏主体300的端部的力,使得所述前屏410与所述热屏主体300分离,形成气体交换通道,加速热屏主体300内均热区的降温速率,从而有利于缩短降温时间,加快降温速率。实践表明,在仅设置所述热屏端盖组件400时,所述高温真空石墨烧结炉10的降温周期缩短至72h以内。Specifically, the
例如,所述滑轨420沿垂直于所述炉盖200的截面方向设置,所述前屏410的侧面设置有滑动耳411,所述滑动耳411滑动安装于所述滑轨420上,所述驱动件430设置在所述前屏410的后端,以拉动所述前屏410沿所述滑轨420滑动。所述滑轨420一方面支撑所述前屏410,保持所述前屏与所述热屏主体300同轴,另一方面,引导所述前屏410在所述驱动件430的作用下,沿所述滑轨420滑动。For example, the sliding
作为优选,所述驱动件430能够驱动所述前屏410直线位移1cm-5cm,以确保所述前屏410与所述热屏主体300的端部之间形成的气体交换通道具有较大的面积。Preferably, the
在一个优选实施例中,为进一步加快所述高温真空石墨烧结炉10的降温速率,缩短降温周期,所述热屏主体300与所述炉筒100之间形成循环降温腔500,所述循环降温腔500的中部设置有隔板600,所述隔板600将所述循环降温腔500分割为进气腔510和出气腔520。所述高温真空石墨烧结炉10还包括降温循环风机700,所述降温循环风机700的入口端设置有循环入口管件710,出口端设置有循环出口管件720,所述循环入口管件710连通所述出气腔520,所述循环出口管件720连通所述进气腔510。In a preferred embodiment, in order to further accelerate the cooling rate of the high temperature vacuum graphite sintering
请一并参看图4,设置所述隔板600,将所述循环降温腔500分割为位于前端的进气腔510和位于后端的出气腔520,并使得所述降温循环风机700的入口端连通所述出气腔520,出口端连通所述进气腔510。烧结结束并降温至合适温度后,所述驱动件430向所述前屏410施加一个远离所述热屏主体300的端部的力,使得所述前屏410与所述热屏主体300分离,形成气体交换通道。启动所述降温循环风机700,抽取所述出气腔520中的气体,并经所述循环出口管件720循环至所述进气腔510中。所述进气腔510中的气体从所述热屏主体300的端部,沿所述气体交换通道进入所述热屏主体300内,并沿位于所述热屏主体300另一端的气体交换通道进入所述出气腔520中。如此,形成气相的循环流通,从而加快所述热屏主体300,尤其时所述热屏主体300内空间的降温速率,进一步缩短降温周期。实践表明,在同时设置所述热屏端盖组件400及所述隔板600的情况下,通过气相循环降温的方式,所述高温真空石墨烧结炉10的降温周期缩短至60h以内。Please refer to FIG. 4 together, the
进一步地,所述循环入口管件710和/或所述循环出口管件720的外侧设置有冷却夹套730,所述冷却夹套730内能够被通入制冷介质。作为优选,制冷介质为循环水或冷冻水。气相循环降温的过程中,向所述冷却夹套730通入冷却介质,给所述循环入口管件710和/或所述循环出口管件720的管壁降温的同时,部分冷量与热的循环气体换热,降低循环气体温度,加速高温真空石墨烧结炉10降温。同时,向所述冷却夹套730中通入制冷介质,降低所述循环入口管件710和/或所述循环出口管件720的管壁温度,保护所述循环入口管件710和/或所述循环出口管件720免受高温损伤,从而有利于在较高温度下,建立所述高温真空石墨烧结炉10的气相循环,进一步缩短降温周期。实践表明,设置所述冷却夹套730,可以在所述高温真空石墨烧结炉10的气相温度为1000℃-1200℃时即建立气相循环,而不会对所述循环入口管件710和/或所述循环出口管件720造成损伤,从而能够较大幅度缩短所述高温真空石墨烧结炉10的降温周期,提高降温速率。在同时设置所述热屏端盖组件400及所述隔板600的情况下,通过气相循环降温,并通过对所述循环入口管件710和/或所述循环出口管件720进行水冷降温,能够将所述高温真空石墨烧结炉10的降温周期缩短至48h以内。Further, a cooling
在一实施例中,所述降温循环风机700包括电机701、散热器702及设置在所述散热器702入口端的水冷腔703,所述水冷腔703内或外周设置有水冷盘管704。所述高温真空石墨烧结炉10内的气体在所述散热器702的背压力的作用下,经由所述循环入口管件710首先进入所述水冷腔703,在所述水冷腔703内进一步冷却后,经所述散热器702吹入所述进气腔510,以进一步提高降温速率,缩短降温周期。In one embodiment, the cooling circulating
进一步地,为便于安装并提高水冷效率,所述冷却夹套730分段设置。也就是说,在所述循环入口管件710和/或所述循环出口管件720上,以具有连接法兰的地方作为分段位置,将所述水冷夹套730分段设置在所述循环入口管件710和/或所述循环出口管件720的外侧。一方面,便于制作和安装所述水冷夹套730,另一方面,短流程的所述水冷夹套730有利于制冷介质的快速流通,从而提高冷却效率。Further, in order to facilitate installation and improve water cooling efficiency, the cooling
在一些实施例中,所述循环入口管件710或所述循环出口管件720上设置有第一切断阀740,所述第一切断阀740的阀前设置有连接管750,所述连接管750上设置第二切断阀760,所述连接管750的另一端连接有罗茨风机770。烧结作业前,打开所述第二切断阀760,通过所述罗茨风机770,对所述循环降温腔500进行抽真空或者惰性气体置换。In some embodiments, a first shut-off
在一些实施例中,所述罗茨风机770的入口端连通所述热屏主体300,以能够在烧结作业前,对对所述热屏主体300内的均热区进行抽真空或者惰性气体置换。In some embodiments, the inlet end of the
在一些实施例中,所述连接管750的另一端,位于所述罗茨风机770前,还设置有脱蜡装置780,所述脱蜡装置780的进气端连接所述连接管750,出气端连接所述罗茨风机770的入口。烧结作业前及烧结作业后,排放的尾气首先经过所述脱蜡装置780进行净化处理后,排放,降低烧结废气对车间环境的污染。In some embodiments, the other end of the connecting
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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