CN114303981A - Linkage control method for material conveying line of feeder - Google Patents
Linkage control method for material conveying line of feeder Download PDFInfo
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- CN114303981A CN114303981A CN202111651411.3A CN202111651411A CN114303981A CN 114303981 A CN114303981 A CN 114303981A CN 202111651411 A CN202111651411 A CN 202111651411A CN 114303981 A CN114303981 A CN 114303981A
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Abstract
The invention discloses a linkage control method of a feeder conveying material line, which is based on a linkage control system and comprises the following steps: the feeding devices comprise feeding containers and starved feeding detection sensors, and the starved feeding detection sensors are used for detecting whether starved feeding exists in the feeding containers or not; the feeding line comprises a feeding line body, a feeding driving motor for driving the feeding line body to feed, and a full feeding detection sensor for detecting the feeding level condition in the last feeding container corresponding to the feeding line body; the control equipment is in communication connection with the material shortage detection sensor, the conveying drive motor and the material full detection sensor; the method comprises the following steps: when the starved feed detection sensor detects starved feed in any feeding container, the control equipment controls the conveying drive motor to start; when the full material detection sensor detects that the last feeding container corresponding to the stockline body is full of materials, the control equipment controls the conveying material driving motor to stop. The method can realize unattended full-automatic feeding, and is convenient, time-saving and labor-saving.
Description
Technical Field
The invention relates to the technical field of feeding equipment, in particular to a linkage control method for a material conveying line of a feeder.
Background
At present, an intelligent feeding system and a conveying and feeding system are convenient to operate, time-saving and labor-saving, and gradually replace the traditional feeding method. However, all be independent separately between current intelligent feeding system and the defeated pay-off control system, intelligent feeding system only carries out the control of feeding, carries the material control system only, and whether the container of feeding lacks the material needs the breeder to look over regularly every day, and the manual work starts and closes defeated pay-off, and manual control will expect to transmit in the container of feeding, wastes time and energy, and work efficiency is low.
Thus, there is a need for improvements and enhancements in the art.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a linkage control method for a material conveying line of a feeder, and aims to solve the problems that the existing intelligent feeding system and the existing material conveying and feeding control system are independent, the intelligent feeding system only performs feeding control, the material conveying system only performs material conveying control, a feeder needs to check whether a feeding container is short of materials or not at regular time every day, the material conveying and feeding are started and closed manually, the materials are conveyed into the feeding container by manual control, time and labor are wasted, and the working efficiency is low.
In order to achieve the purpose, the invention adopts the following technical scheme:
a linkage control method of a feeder conveying line is based on a linkage control system, wherein the linkage control system comprises:
the feeding devices comprise feeding containers and starved feeding detection sensors, and the starved feeding detection sensors are used for detecting whether starved feeding exists in the feeding containers or not;
the conveying line comprises a material line body used for conveying materials to the feeding containers in the feeders, a conveying material driving motor used for driving the material line body to convey materials, and a full material detection sensor used for detecting the material level condition in the last feeding container corresponding to the material line body;
the control equipment is in communication connection with the material shortage detection sensor, the conveying material driving motor and the material full detection sensor;
the linkage control method comprises the following steps:
when the starved feed detection sensor detects that the feeding container is starved, the control equipment controls the conveying drive motor to start;
when the full feed detection sensor detects that the last feeding container corresponding to the feed line body is full of feed, the control equipment controls the feed conveying driving motor to stop.
The linkage control method of the feeder conveying line is characterized in that a motor protection detection circuit is arranged in the control equipment and used for detecting the running state of the conveying material driving motor in real time.
The linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the stroke delta S of a chain in the operation process of the conveying and feeding driving motor in real time;
determining whether the chain is normal in the running process according to the stroke delta S;
and when the stroke delta S is abnormal, the control equipment controls the conveying material driving motor to be shut down.
The linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the running current I of the conveying and feeding driving motor in the running process in real time;
determining whether overcurrent or locked rotor occurs in the operation process of the material conveying and feeding driving motor according to the operation current I;
when the operating current I exceeds a coefficient relation K1 of the rated operating current of the conveying material driving motor, judging that the conveying material driving motor is in overcurrent, and controlling the conveying material driving motor to be shut down by the control equipment;
when the operating current I exceeds the coefficient relation K2 of the rated operating current of the conveying material driving motor, judging that the conveying material driving motor is locked, and controlling the conveying material driving motor to be shut down by the control equipment.
The linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the operation voltage U of the conveying and feeding driving motor in the operation process in real time;
determining whether the operation process of the conveying and feeding driving motor is normal or not according to the operation voltage U;
and when the operating voltage U does not accord with the rated operating voltage range of the motor, the control equipment controls the conveying material driving motor to be shut down.
The linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the running temperature rise delta T of the conveying and feeding driving motor in the running process in real time;
determining whether the coil of the conveying material driving motor is normal in the operation process according to the operation temperature rise delta T;
when the operation temperature rise delta T exceeds a judgment threshold T1 within the monitoring time T1, the control device controls the conveying material driving motor to be shut down.
The linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the operation time t of the conveying and feeding driving motor in the operation process in real time;
judging whether the material conveying in the material line body is normal or not according to the operation time t;
when the operation time T exceeds a judgment threshold value T2, judging that the material conveying process in the material conveying line body is abnormal, and controlling the conveying material driving motor to stop by the control equipment.
The linkage control method of the feeder conveying line is characterized in that an emergency stop module is further arranged in the control equipment, and the emergency stop module is used for stopping the conveying and feeding driving motor under any condition.
The linkage control method of the feeder conveying line is characterized in that a manual and automatic switching module is further arranged in the control equipment and used for realizing manual control over the control equipment.
The linkage control method of the feeder conveying line is characterized in that a communication module is further arranged in the control equipment, and the communication module is used for data communication between the control equipment and a cloud server.
Compared with the prior art, the invention provides a linkage control method of a feeder conveying stockline, which is based on a linkage control system, wherein the linkage control system comprises: the feeding devices comprise feeding containers and starved feeding detection sensors, and the starved feeding detection sensors are used for detecting whether starved feeding exists in the feeding containers or not; the conveying line comprises a material line body used for conveying materials to the feeding containers in the feeders, a conveying material driving motor used for driving the material line body to convey materials, and a full material detection sensor used for detecting the material level condition in the last feeding container corresponding to the material line body; the control equipment is in communication connection with the material shortage detection sensor, the conveying material driving motor and the material full detection sensor; the linkage control method comprises the following steps: when the starved feed detection sensor detects that the feeding container is starved, the control equipment controls the conveying drive motor to start; when the full feed detection sensor detects that the last feeding container corresponding to the feed line body is full of feed, the control equipment controls the feed conveying driving motor to stop. Through the method, the problems that the existing intelligent feeding system and the existing conveying and feeding control system are independent, the intelligent feeding system only carries out feeding control, the conveying system only carries out conveying control, a feeder needs to check whether a feeding container is short of materials or not at regular time every day, conveying and feeding are started and closed manually, materials are conveyed into the feeding container by manual control, time and labor are wasted, and the working efficiency is low are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the linkage control system according to the embodiment of the present invention.
Fig. 2 is a flowchart of the linkage control method according to the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, the terms "comprising," "including," "having," "containing," and the like, as used herein, are open-ended terms that mean including, but not limited to. Reference to the description of the terms "one embodiment," "a particular embodiment," "some embodiments," "for example," etc., means that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. The sequence of steps involved in the embodiments is for illustrative purposes to illustrate the implementation of the present application, and the sequence of steps is not limited and can be adjusted as needed.
Various non-limiting embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Referring to fig. 1-2, a linkage control method for a feeder conveying line according to an embodiment of the present invention is based on a linkage control system, wherein the linkage control system includes:
the feeding devices comprise feeding containers and starved feeding detection sensors, and the starved feeding detection sensors are used for detecting whether starved feeding exists in the feeding containers or not;
the conveying line comprises a material line body used for conveying materials to the feeding containers in the feeders, a conveying material driving motor used for driving the material line body to convey materials, and a full material detection sensor used for detecting the material level condition in the last feeding container corresponding to the material line body;
the control equipment is in communication connection with the material shortage detection sensor, the conveying material driving motor and the material full detection sensor;
the linkage control method comprises the following steps:
s100, when the starved feed detection sensor detects that any feeding container is starved, the control equipment controls the conveying drive motor to start;
s200, when the full feed detection sensor detects that the last feeding container corresponding to the feeding line body is full of feed, the control equipment controls the conveying drive motor to stop.
In this embodiment, the control device is in communication connection with the starved feeding detection sensor, the conveying material driving motor and the full feeding detection sensor through 485 buses, the starved feeding detection sensor can detect starved feeding conditions in the feeding containers of the feeders in real time and upload detection information to the control device in real time, and starved feeding information of each feeder is Q1, Q2 and … Qn;
in the absence of the material, Qn is 1; when no material shortage exists, Qn is 0;
when Q1+ Q2+ Q3+ … Qn is more than or equal to 1,
the control equipment controls the conveying material driving motor to start so as to drive the feeding line body to convey materials to the feeding container with material shortage;
when Q1+ Q2+ Q3+ … Qn is 0;
the control equipment controls the conveying material driving motor to be shut down so as to stop conveying.
Like this, through the coordinated control method of embodiment, fine solution all be independent separately between current intelligent feeding system and the defeated pay-off control system, intelligent feeding system only feeds the control, carry the material system only to carry the material control, whether need the breeder regularly to look over the container of feeding every day and lack the material, the manual work starts and closes defeated pay-off, manual control will expect to transmit to the container of feeding in, waste time and energy, the problem that work efficiency is low, this method can realize unmanned on duty's full-automatic feeding, and is convenient and labour saving and time saving.
Further, in an embodiment, the linkage control method of the feeder conveying line is characterized in that a motor protection detection circuit is arranged in the control device, and the motor protection detection circuit is used for detecting the running state of the conveying material driving motor in real time.
Further, the linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the stroke delta S of the chain in the operation process of the conveying and feeding driving motor in real time;
determining whether the chain is normal in the running process according to the stroke delta S;
and when the stroke delta S is abnormal, the control equipment controls the conveying material driving motor to be shut down.
Further, the linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the running current I of the conveying and feeding driving motor in the running process in real time;
determining whether overcurrent or locked rotor occurs in the operation process of the material conveying and feeding driving motor according to the operation current I;
when the operating current I exceeds a coefficient relation K1 of the rated operating current of the conveying material driving motor, judging that the conveying material driving motor is in overcurrent, and controlling the conveying material driving motor to be shut down by the control equipment;
when the operating current I exceeds the coefficient relation K2 of the rated operating current of the conveying material driving motor, judging that the conveying material driving motor is locked, and controlling the conveying material driving motor to be shut down by the control equipment.
Further, the linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the operation voltage U of the conveying and feeding driving motor in the operation process in real time;
determining whether the operation process of the conveying and feeding driving motor is normal or not according to the operation voltage U;
and when the operating voltage U does not accord with the rated operating voltage range of the motor, the control equipment controls the conveying material driving motor to be shut down.
Further, the linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the operation temperature rise delta T of the conveying and feeding driving motor in the operation process in real time;
determining whether the coil of the conveying material driving motor is normal in the operation process according to the operation temperature rise delta T;
when the operation temperature rise delta T exceeds a judgment threshold T1 within the monitoring time T1, the control device controls the conveying material driving motor to be shut down.
Further, the linkage control method of the feeder conveying line is characterized in that the motor protection detection circuit detects the operation time t of the conveying and feeding driving motor in the operation process in real time;
judging whether the material conveying in the material line body is normal or not according to the operation time t;
when the operation time T exceeds a judgment threshold value T2, judging that the material conveying process in the material conveying line body is abnormal, and controlling the conveying material driving motor to stop by the control equipment.
Further, the linkage control method of the feeder conveying line is characterized in that an emergency stop module is further arranged in the control equipment and used for achieving shutdown of the conveying and feeding driving motor under any condition, and therefore when the linkage control system is abnormal, the emergency stop module can manually intervene to forcibly shut down the conveying and feeding driving motor, and danger is avoided.
Further, the linkage control method of the feeder conveying line is characterized in that a manual and automatic switching module is further arranged in the control equipment and used for achieving manual control over the control equipment, namely mode switching of the linkage control system between automatic control and manual control can be achieved through the manual and automatic switching module, and daily use is facilitated.
Further, the linkage control method of the feeder conveying line is characterized in that a communication module is further arranged in the control equipment, and the communication module is used for data communication between the control equipment and the cloud server, so that instructions can be issued conveniently and data can be uploaded conveniently.
Further, the linkage control method of the feeder conveying line is characterized in that an interaction circuit and a storage circuit are further arranged in the control equipment and used for ensuring the stable operation of the control equipment.
In summary, the invention provides a linkage control method of a feeder conveying line, which is based on a linkage control system, wherein the linkage control system comprises: the feeding devices comprise feeding containers and starved feeding detection sensors, and the starved feeding detection sensors are used for detecting whether starved feeding exists in the feeding containers or not; the conveying line comprises a material line body used for conveying materials to the feeding containers in the feeders, a conveying material driving motor used for driving the material line body to convey materials, and a full material detection sensor used for detecting the material level condition in the last feeding container corresponding to the material line body; the control equipment is in communication connection with the material shortage detection sensor, the conveying material driving motor and the material full detection sensor; the linkage control method comprises the following steps: when the starved feed detection sensor detects that the feeding container is starved, the control equipment controls the conveying drive motor to start; when the full feed detection sensor detects that the last feeding container corresponding to the feed line body is full of feed, the control equipment controls the feed conveying driving motor to stop. Through the method, the problems that the existing intelligent feeding system and the existing conveying and feeding control system are independent, the intelligent feeding system only carries out feeding control, the conveying system only carries out conveying control, a feeder needs to check whether a feeding container is short of materials or not at regular time every day, conveying and feeding are started and closed manually, materials are conveyed into the feeding container by manual control, time and labor are wasted, and the working efficiency is low are solved.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It is to be understood that the invention is not limited to the examples described above, but that modifications and variations may be effected thereto by those of ordinary skill in the art in light of the foregoing description, and that all such modifications and variations are intended to be within the scope of the invention as defined by the appended claims.
Claims (10)
1. A linkage control method of a feeder conveying line is based on a linkage control system and is characterized in that the linkage control system comprises:
the feeding devices comprise feeding containers and starved feeding detection sensors, and the starved feeding detection sensors are used for detecting whether starved feeding exists in the feeding containers or not;
the conveying line comprises a material line body used for conveying materials to the feeding containers in the feeders, a conveying material driving motor used for driving the material line body to convey materials, and a full material detection sensor used for detecting the material level condition in the last feeding container corresponding to the material line body;
the control equipment is in communication connection with the material shortage detection sensor, the conveying material driving motor and the material full detection sensor;
the linkage control method comprises the following steps:
when the starved feed detection sensor detects that the feeding container is starved, the control equipment controls the conveying drive motor to start;
when the full feed detection sensor detects that the last feeding container corresponding to the feed line body is full of feed, the control equipment controls the feed conveying driving motor to stop.
2. The linkage control method of the feeder conveying line according to claim 1, wherein a motor protection detection circuit is arranged in the control device, and the motor protection detection circuit is used for detecting the running state of the conveying material driving motor in real time.
3. The linkage control method of the feeder conveying line according to claim 2, wherein the motor protection detection circuit detects the stroke Δ S of the chain in real time during the operation of the feeding driving motor;
determining whether the chain is normal in the running process according to the stroke delta S;
and when the stroke delta S is abnormal, the control equipment controls the conveying material driving motor to be shut down.
4. The linkage control method of the feeder conveying line according to claim 2, wherein the motor protection detection circuit detects the running current I in the running process of the conveying and feeding driving motor in real time;
determining whether overcurrent or locked rotor occurs in the operation process of the material conveying and feeding driving motor according to the operation current I;
when the operating current I exceeds a coefficient relation K1 of the rated operating current of the conveying material driving motor, judging that the conveying material driving motor is in overcurrent, and controlling the conveying material driving motor to be shut down by the control equipment;
when the operating current I exceeds the coefficient relation K2 of the rated operating current of the conveying material driving motor, judging that the conveying material driving motor is locked, and controlling the conveying material driving motor to be shut down by the control equipment.
5. The linkage control method of the feeder conveying line according to claim 2, wherein the motor protection detection circuit detects the operating voltage U of the feeding and conveying drive motor in real time in the operating process;
determining whether the operation process of the conveying and feeding driving motor is normal or not according to the operation voltage U;
and when the operating voltage U does not accord with the rated operating voltage range of the motor, the control equipment controls the conveying material driving motor to be shut down.
6. The linkage control method of the feeder conveying line according to claim 2, wherein the motor protection detection circuit detects the operation temperature rise Δ T of the conveying and feeding driving motor in real time in the operation process;
determining whether the coil of the conveying material driving motor is normal in the operation process according to the operation temperature rise delta T;
when the operation temperature rise delta T exceeds a judgment threshold T1 within the monitoring time T1, the control device controls the conveying material driving motor to be shut down.
7. The linkage control method of the feeder conveying line according to claim 2, wherein the motor protection detection circuit detects the operation time t of the conveying and feeding driving motor in the operation process in real time;
judging whether the material conveying in the material line body is normal or not according to the operation time t;
when the operation time T exceeds a judgment threshold value T2, judging that the material conveying process in the material conveying line body is abnormal, and controlling the conveying material driving motor to stop by the control equipment.
8. The coordinated control method of the feeder conveying line according to any one of claims 1 to 7, wherein an emergency stop module is further provided in the control device, and the emergency stop module is used for realizing the shutdown of the conveying and feeding driving motor under any condition.
9. The coordinated control method of the feeder conveying line according to claim 8, wherein a manual and automatic switching module is further provided in the control device, and the manual and automatic switching module is used for realizing manual control of the control device.
10. The linkage control method of the feeder conveying stockline of claim 9, wherein a communication module is further arranged in the control device, and the communication module is used for data communication between the control device and a cloud server.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111651411.3A CN114303981A (en) | 2021-12-30 | 2021-12-30 | Linkage control method for material conveying line of feeder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111651411.3A CN114303981A (en) | 2021-12-30 | 2021-12-30 | Linkage control method for material conveying line of feeder |
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Citations (6)
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|---|---|---|---|---|
| CN102870687A (en) * | 2012-09-28 | 2013-01-16 | 北京人和丰源工贸有限公司 | Automatic feeding system for breeding industry |
| CN107179786A (en) * | 2017-05-31 | 2017-09-19 | 泸州成邦机械工程有限公司 | Spreading-and-cooling machine control system based on temperature detection |
| CN110729701A (en) * | 2019-10-29 | 2020-01-24 | 上海同致汽车配件有限公司 | Control method of permanent magnet synchronous motor servo control system |
| CN110810257A (en) * | 2019-12-02 | 2020-02-21 | 青岛大牧人机械设备制造有限公司 | Pig raising feed conveying system and method |
| US20200267933A1 (en) * | 2014-03-26 | 2020-08-27 | Nordic Gamekeeper Ab | Control unit for game or fish feeder |
| CN215123161U (en) * | 2021-06-08 | 2021-12-14 | 皖西学院 | An intelligent pasture feeding system |
-
2021
- 2021-12-30 CN CN202111651411.3A patent/CN114303981A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102870687A (en) * | 2012-09-28 | 2013-01-16 | 北京人和丰源工贸有限公司 | Automatic feeding system for breeding industry |
| US20200267933A1 (en) * | 2014-03-26 | 2020-08-27 | Nordic Gamekeeper Ab | Control unit for game or fish feeder |
| CN107179786A (en) * | 2017-05-31 | 2017-09-19 | 泸州成邦机械工程有限公司 | Spreading-and-cooling machine control system based on temperature detection |
| CN110729701A (en) * | 2019-10-29 | 2020-01-24 | 上海同致汽车配件有限公司 | Control method of permanent magnet synchronous motor servo control system |
| CN110810257A (en) * | 2019-12-02 | 2020-02-21 | 青岛大牧人机械设备制造有限公司 | Pig raising feed conveying system and method |
| CN215123161U (en) * | 2021-06-08 | 2021-12-14 | 皖西学院 | An intelligent pasture feeding system |
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