CN114300912A - Double-pin terminal insertion device and terminal embedding equipment - Google Patents
Double-pin terminal insertion device and terminal embedding equipment Download PDFInfo
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Abstract
本发明涉及一种双插脚端子插入装置及端子埋入设备,包括:壳体固定组件;以及对应所述壳体固定组件设置的:第一预插组件包括第一导向块及第一预插块,所述第一导向块固定于所述壳体固定组件一侧,所述第一导向块上开设有与双插脚端子形状吻合的第一导向插槽,所述第一预插块活动设于所述第一导向块一侧并可往复穿插于所述第一导向插槽中;端子插装组件设于所述第一预插组件一侧;第一铆压组件设于所述端子插装组件一侧。本双插脚端子插入装置能有效提高带有弯曲度的双插脚端子插装效率,并且能精确地将将端子插装在壳体上,进一步提升产品良品率,保证产品质量。
The invention relates to a double-pin terminal insertion device and a terminal embedding device, comprising: a housing fixing component; and a first pre-insertion component provided corresponding to the housing fixing component: a first guide block and a first pre-insertion block , the first guide block is fixed on one side of the housing fixing assembly, the first guide block is provided with a first guide slot that matches the shape of the double-pin terminal, and the first pre-insertion block is movably arranged on the One side of the first guide block can be reciprocally inserted into the first guide slot; the terminal insertion component is arranged on one side of the first pre-insertion component; the first riveting component is arranged on the terminal insertion component side. The double-pin terminal insertion device can effectively improve the insertion efficiency of the double-pin terminal with curvature, and can accurately insert the terminal on the casing, further improving the product yield and ensuring product quality.
Description
技术领域technical field
本发明涉及连接器生产技术领域,特别涉及一种双插脚端子插入装置及端子埋入设备。The invention relates to the technical field of connector production, in particular to a double-pin terminal insertion device and a terminal embedding device.
背景技术Background technique
随着电子行业的发展,电连接器的使用范围越来越多,而且种类也越来越多。电连接器包括壳体以及端子,壳体是经过注塑成型的,而端子则是插入到壳体当中。一般情况下,端子的形状多为薄片状,并且表面均设为平面状。但是,根据产品实际设计需求,部分端子的表面会带有轻微弯曲,进而导致此类轻微弯曲的端子不能很好地插入到壳体当中。With the development of the electronics industry, more and more electrical connectors are used, and there are more and more types. The electrical connector includes a housing and terminals, the housing is injection-molded, and the terminals are inserted into the housing. In general, the shape of the terminals is often sheet-like, and the surfaces are all flat. However, according to the actual design requirements of the product, the surface of some terminals may be slightly bent, which will cause such slightly bent terminals to not be well inserted into the housing.
以往采用人工方式手持端子,并对准壳体上的槽位插入,如此操作效率极慢,并且随着大量重复工作后,工人经常对不准壳体上的槽位,进而造成需要多插几次才能将端子插入壳体中,此时容易造成端子上的插脚折弯等不良情况。现今大多采用自动设备对此类端子进行插入操作,但由于端子轻薄,难以控制,虽然效率稍有提升但是插入效果还是不好。In the past, the terminal was manually held and inserted into the slot on the housing, so the operation efficiency was extremely slow, and after a large number of repeated work, the workers often could not align the slot on the housing, which resulted in the need to insert a few more times. The terminal can be inserted into the housing only once, at this time, it is easy to cause problems such as bending of the pins on the terminal. Nowadays, most of the automatic equipment is used to insert such terminals. However, because the terminals are thin and light, it is difficult to control. Although the efficiency is slightly improved, the insertion effect is still not good.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对上述技术问题,提供一种双插脚端子插入装置及端子埋入设备。Based on this, it is necessary to provide a two-pin terminal insertion device and a terminal embedding device in response to the above technical problems.
为实现上述目的,本发明提供的一种双插脚端子插入装置,包括:In order to achieve the above purpose, the present invention provides a double-pin terminal insertion device, comprising:
至少一个壳体固定组件,用于夹持固定壳体;以及对应所述壳体固定组件设置的:At least one housing fixing component for clamping and fixing the housing; and corresponding to the housing fixing component:
第一预插组件,包括第一导向块及第一预插块,所述第一导向块固定于所述壳体固定组件一侧,所述第一导向块上开设有与双插脚端子形状吻合的第一导向插槽,所述第一预插块活动设于所述第一导向块一侧并可往复穿插于所述第一导向插槽中;The first pre-plug assembly includes a first guide block and a first pre-plug block, the first guide block is fixed on one side of the housing fixing assembly, and the first guide block is provided with a shape matching the double-pin terminal. the first guide slot, the first pre-insertion block is movably arranged on one side of the first guide block and can be reciprocally inserted in the first guide slot;
端子插装组件,设于所述第一预插组件一侧;a terminal insertion assembly, arranged on one side of the first pre-insertion assembly;
第一铆压组件,设于所述端子插装组件一侧。The first riveting assembly is arranged on one side of the terminal insertion assembly.
优选的,所述第一预插组件包括第一支撑座、第一气缸、第一移动件、第一预插气缸、第一导向座及所述第一预插块;Preferably, the first pre-insertion assembly includes a first support seat, a first cylinder, a first moving part, a first pre-insertion cylinder, a first guide seat and the first pre-insertion block;
所述第一支撑座设于所述壳体固定组件一侧,所述第一气缸沿着第二预设方向设于所述第一支撑座上,所述第一气缸的气缸轴与所述第一移动件连接使该第一移动件沿着第二预设方向活动设于所述第一支撑座上,所述第一预插气缸、第一导向座沿着第二预设方向设于所述第一移动件上,所述第一导向块固定于所述第一导向座朝向所述壳体固定组件一端,所述第一预插块活动设于所述第一导向座上,所述第一预插气缸的气缸轴与该第一预插块连接用于驱动该第一预插块沿着第二预设方向移动。The first support seat is arranged on one side of the housing fixing assembly, the first cylinder is arranged on the first support seat along the second preset direction, and the cylinder shaft of the first air cylinder is connected to the The first moving piece is connected so that the first moving piece is movably arranged on the first support seat along the second preset direction, and the first pre-insertion cylinder and the first guide seat are arranged along the second preset direction on the first support seat. On the first moving member, the first guide block is fixed on the end of the first guide seat facing the housing fixing component, and the first pre-insertion block is movably arranged on the first guide seat, so the The cylinder shaft of the first pre-insertion cylinder is connected with the first pre-insertion block to drive the first pre-insertion block to move along the second preset direction.
优选的,所述第一预插块靠近所述第一预插气缸的一端设置有方形连接块,所述方形连接块、第一导向座之间设置有第一弹簧。Preferably, a square connection block is provided at one end of the first pre-insertion block close to the first pre-insertion cylinder, and a first spring is arranged between the square connection block and the first guide seat.
优选的,所述第一导向块包括连接成一体结构的窄部及宽部;Preferably, the first guide block includes a narrow portion and a wide portion that are connected into an integral structure;
所述第一导向插槽对应壳体的第一槽位开设于所述窄部、宽部上;The first guide slot is opened on the narrow part and the wide part corresponding to the first slot of the casing;
所述第一预插块朝向所述第一导向插槽的一端设置有与壳体的第一槽位形状匹配的预插入片,所述预插入片对应所述窄部的一端宽度小于所述预插入片对应所述宽部的一端宽度。An end of the first pre-insertion block facing the first guide slot is provided with a pre-insertion sheet that matches the shape of the first slot of the housing, and the width of one end of the pre-insertion sheet corresponding to the narrow portion is smaller than the width of the The pre-insertion piece corresponds to the width of one end of the wide portion.
优选的,所述端子插装组件包括第二支撑座、上料机构及插装机构;Preferably, the terminal insertion assembly includes a second support base, a feeding mechanism and an insertion mechanism;
所述第二支撑座设于所述第一预插组件一侧;the second support seat is arranged on one side of the first pre-insertion assembly;
所述上料机构包括上料轨道、调速气缸、第一铰接块、第一连接杆、第二铰接块及减速块,所述上料轨道沿着第一预设方向设于所述第二支撑座上,所述调速气缸、第二铰接块设于所述上料轨道一侧,所述调速气缸的气缸轴上连接有所述第一铰接块,所述第一铰接块与所述第一连接杆一端铰接,所述第二铰接块与所述第一连接杆另一端铰接,所述第一连接杆靠近所述上料轨道一端凸出形成有触碰块,所述减速块活动设于所述上料轨道上并与双插脚端子的料带上表面接触,所述触碰块与所述减速块接触;The feeding mechanism includes a feeding track, a speed regulating cylinder, a first hinge block, a first connecting rod, a second hinge block and a deceleration block, and the feeding track is arranged along the first preset direction on the second hinge block. On the support base, the speed regulating cylinder and the second hinge block are arranged on one side of the feeding track, the cylinder shaft of the speed regulating cylinder is connected with the first hinge block, and the first hinge block is connected to the One end of the first connecting rod is hinged, the second hinge block is hinged with the other end of the first connecting rod, and one end of the first connecting rod close to the feeding track is protruded to form a touch block, and the speed reduction block is formed. The movable block is arranged on the feeding track and is in contact with the upper surface of the material strip of the double-pin terminal, and the touch block is in contact with the deceleration block;
所述插装机构设于所述上料机构一侧。The inserting mechanism is arranged on one side of the feeding mechanism.
优选的,所述插装机构包括插装气缸、第二移动件、插装平台、止挡气缸、配合滑块及止挡块;Preferably, the insertion mechanism includes an insertion cylinder, a second moving part, an insertion platform, a stop cylinder, a matching slider and a stop block;
所述插装气缸沿着第二预设方向设于所述上料轨道一侧,所述插装气缸的气缸轴与所述第二移动件连接用于驱动该第二移动件沿着第二预设方向移动,所述插装平台固定于所述第二移动件靠近所述壳体固定组件一端,所述止挡气缸沿着第二预设方向设于所述第二支撑座上,所述止挡气缸的气缸轴与所述配合滑块连接用于驱动该配合滑块沿着第二预设方向移动,所述止挡块底部与所述配合滑块活动连接用于驱动该止挡块穿过所述第二支撑座沿着第三预设方向移动;The inserting cylinder is arranged on one side of the feeding track along the second preset direction, and the cylinder shaft of the inserting cylinder is connected with the second moving member for driving the second moving member along the second moving member. moving in a preset direction, the insertion platform is fixed on one end of the second moving member close to the housing fixing component, and the stopper cylinder is arranged on the second support seat along the second preset direction, so The cylinder shaft of the stopper cylinder is connected with the matching slider for driving the matching slider to move along the second preset direction, and the bottom of the stopper is movably connected with the matching slider for driving the stopper moving the block in a third predetermined direction through the second support seat;
其中,当双插脚端子上料至所述插装平台时,止挡块顶部与所述插装平台抵接。Wherein, when the double-pin terminal is fed to the insertion platform, the top of the stop block is in contact with the insertion platform.
优选的,所述插装平台朝向所述止挡块一端开设有止挡支撑腔,所述止挡支撑腔包括第一倾斜面,所述止挡块顶部设有与所述第一倾斜面配合的第二倾斜面;Preferably, a stopper support cavity is opened at one end of the insertion platform toward the stopper block, the stopper support cavity includes a first inclined surface, and the top of the stopper block is provided with a matching support for the first inclined surface the second inclined plane;
所述配合滑块包括依次连接的第一配合斜面及第一配合平面,所述止挡块底部安装有滑动配合于所述第一配合斜面、第一配合平面上的第一滑轮。The matching slider includes a first matching inclined surface and a first matching plane which are connected in sequence, and a first pulley slidingly fitted on the first matching slope and the first matching plane is installed on the bottom of the stop block.
优选的,所述第一铆压组件包括第三支撑座、铆压气缸、铆压移动座及铆压块;Preferably, the first riveting assembly includes a third support seat, a riveting cylinder, a riveting moving seat and a riveting block;
所述第三支撑座设于所述壳体固定组件一侧,所述铆压气缸沿着第二预设方向设于所述第三支撑座上,所述铆压气缸的气缸轴与所述铆压移动座连接用于驱动该铆压移动座沿着第二预设方向移动,所述铆压块固定于所述铆压移动座上。The third support base is arranged on one side of the housing fixing assembly, the riveting cylinder is arranged on the third support base along the second preset direction, and the cylinder shaft of the riveting cylinder is connected to the The riveting pressure moving base is connected to drive the riveting pressure moving base to move along the second preset direction, and the riveting pressure block is fixed on the riveting pressure moving base.
优选的,所述铆压块朝向所述壳体固定组件的一端并列设置有第一水平块及第二水平块,所述第一水平块、第二水平块的宽度大于所述铆压块的宽度的1/2,所述第一水平块、第二水平块之间形成铆压槽,所述铆压槽倾斜设置,所述第一水平块面对所述第二水平块的表面设有第一避让斜面,所述第二水平块面对所述第二水平块的表面设有第二避让斜面。Preferably, a first horizontal block and a second horizontal block are arranged side by side on one end of the riveting block facing the housing fixing assembly, and the widths of the first and second horizontal blocks are larger than the width of the riveting block. 1/2 of the width, a riveting groove is formed between the first horizontal block and the second horizontal block, the riveting groove is arranged obliquely, and the surface of the first horizontal block facing the second horizontal block is provided with The first avoidance slope is provided with a second avoidance slope on the surface of the second horizontal block facing the second horizontal block.
此外,本发明还提供一种端子埋入设备,包括:In addition, the present invention also provides a terminal embedding device, comprising:
至少一个上述的双插脚端子插入装置。At least one of the aforementioned two-pin terminal insertion devices.
本发明实施例提供的成型设备的上述一个或多个技术方案至少具有如下技术效果之一:本双插脚端子插入装置通过壳体固定组件、第一预插组件、端子插装组件及第一铆压组件相互配合,实现带有弯曲度的双插脚端子自动地插入壳体中,如此能有效提高带有弯曲度的双插脚端子插装效率,并且能精确地将将端子插装在壳体上,进一步提升产品良品率,保证产品质量。The above-mentioned one or more technical solutions of the molding equipment provided by the embodiments of the present invention have at least one of the following technical effects: the double-pin terminal insertion device adopts the housing fixing assembly, the first pre-insertion assembly, the terminal insertion assembly and the first rivet assembly. The press components cooperate with each other to realize the automatic insertion of the curved double-pin terminal into the housing, which can effectively improve the insertion efficiency of the curved double-pin terminal, and can accurately insert the terminal on the housing. , to further improve product yield and ensure product quality.
下面结合附图与实施例,对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the drawings required in the embodiments or the prior art. Obviously, the drawings in the following description are only For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明一种实施例中的双插脚端子插入装置的结构示意图;1 is a schematic structural diagram of a double-pin terminal insertion device in an embodiment of the present invention;
图2是本发明一种实施例中的第一预插组件的结构示意图;2 is a schematic structural diagram of a first pre-plug assembly in an embodiment of the present invention;
图3是本发明一种实施例中的第一预插组件的爆炸结构示意图;3 is a schematic diagram of an exploded structure of a first pre-insertion assembly in an embodiment of the present invention;
图4是本发明一种实施例中的第一导向块及第一预插块的爆炸结构示意图;4 is a schematic diagram of an exploded structure of a first guide block and a first pre-insertion block in an embodiment of the present invention;
图5是本发明一种实施例中的端子插装组件的结构示意图;5 is a schematic structural diagram of a terminal insertion assembly in an embodiment of the present invention;
图6是本发明一种实施例中的调速气缸、第一铰接块、第一连接杆、第二铰接块及减速块的爆炸结构示意图;6 is a schematic diagram of an explosion structure of a speed regulating cylinder, a first hinge block, a first connecting rod, a second hinge block and a deceleration block in an embodiment of the present invention;
图7是本发明一种实施例中的插装机构及定位机构的爆炸结构示意图;7 is a schematic diagram of an exploded structure of an insertion mechanism and a positioning mechanism in an embodiment of the present invention;
图8是本发明一种实施例中的第一裁切块、第二裁切块及裁切气缸的爆炸结构示意图;8 is a schematic diagram of an explosion structure of a first cutting block, a second cutting block and a cutting cylinder in an embodiment of the present invention;
图9是本发明一种实施例中的第一铆压组件的结构示意图;9 is a schematic structural diagram of a first riveting assembly in an embodiment of the present invention;
图10是本发明一种实施例中的铆压块的结构示意图;10 is a schematic structural diagram of a riveting block in an embodiment of the present invention;
图11是本发明一种实施例中的端子埋入设备的结构示意图;11 is a schematic structural diagram of a terminal embedding device in an embodiment of the present invention;
图12是本发明一种实施例中的端子的壳体结构示意图。FIG. 12 is a schematic view of a housing structure of a terminal in an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are only used for description purposes, and cannot be interpreted as indicating or implying relative importance or the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the embodiments of the present invention, unless otherwise expressly specified and limited, terms such as “installation”, “connection”, “connection”, and “fixation” should be understood in a broad sense. For example, it may be a fixed connection or a It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two elements or the interaction relationship between the two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.
在本发明实施例中,第一预设方向对应空间坐标轴中的X轴,第二预设方向对应空间坐标轴中的Y轴,第三预设方向对应空间坐标轴中的Z轴。其中,沿着第一预设方向、第二预设方向、第三预设方向移动也就是可沿着对应坐标轴作往复移动。In the embodiment of the present invention, the first preset direction corresponds to the X axis in the space coordinate axis, the second preset direction corresponds to the Y axis in the space coordinate axis, and the third preset direction corresponds to the Z axis in the space coordinate axis. Wherein, moving along the first preset direction, the second preset direction, and the third preset direction means reciprocating movement along the corresponding coordinate axis.
如图1~10、12所示,本发明实施例提供一种双插脚端子插入装置,包括壳体固定组件100、第一预插组件200、端子插装组件300及第一铆压组件400。As shown in FIGS. 1-10 and 12 , an embodiment of the present invention provides a dual-pin terminal insertion device, including a
壳体固定组件100数量有四个,用于在加工操作时夹持固定壳体。四个壳体固定组件100按间隔距离并排设置。在壳体固定组件100一侧设置有搬料装置,用于在壳体固定组件100之间搬运移送壳体,从而移送至下一加工工位上。There are four
壳体固定组件100包括固定支撑座110、第一固定机构120以及第二固定机构130;The
第一固定机构120、第二固定机构130均设置在固定支撑座110上。第一固定机构120用于在第一预设方向上夹紧壳体。第二固定机构130用于在第二预设方向上夹紧壳体。The
具体的,第一固定机构120包括第一固定座121、第一夹紧气缸122及第一夹紧块123,第一固定座121沿着第一预设方向设于固定支撑座110上,第一夹紧气缸122设于第一固定座121上,在第一固定座121上设有固定抵接块124,第一夹紧气缸122的气缸轴与第一夹紧块123连接用于驱动第一夹紧块123沿着第一预设方向活动。使用时,壳体放在固定抵接块124、第一夹紧块123之间的支撑工位上,壳体的一端与固定抵接块124抵接,第一夹紧气缸122驱动第一夹紧块123沿着第一预设方向往复移动,从而实现对壳体的夹紧及松开。如此,通过第一夹紧块123与固定抵接块124相互作用配合,能有效地将壳体固定在第一固定座121上,避免壳体在第一预设方向上偏移。Specifically, the
第二固定机构130包括第二夹紧气缸131、第一斜顶块132及第二夹紧块133,第二夹紧气缸131纵向设于固定支撑座110上,第二夹紧气缸131与第一斜顶块132轴向连接用于驱动第一斜顶块132沿着第三预设方向移动,第一斜顶块132与第二夹紧块133斜顶配合移动使第二夹紧块133沿着第二预设方向移动,进而能抵住壳体上的端子插脚。如此,能避免插加工时,折弯壳体上已有的端子插脚,有效保护壳体上的端子插脚,并能对壳体提供一个沿着第二预设方向的支撑力,使端子的各项加工工序能顺利进行。The
搬料装置500为一个能沿着第一预设方向、第三预设方向搬运的常见的两轴搬运机构,可以是由直线电机驱动,也可以是多个气缸组组成的搬运机构。因此,只要能实现两轴搬运的机构均可,在此本实施例不作限定。The conveying
第一预插组件200,包括第一导向块210及第一预插块220,第一导向块210固定于壳体固定组件100一侧,第一导向块210上开设有与双插脚端子形状吻合的第一导向插槽211,第一预插块220活动设于第一导向块210一侧并可往复穿插于第一导向插槽211中;The first
端子插装组件300,设于第一预插组件200一侧;The
第一铆压组件400,设于端子插装组件300一侧。The first
使用时,搬料装置500能一个接一个将壳体沿着第一预插组件200、端子插装组件300及第一铆压组件400顺序搬料。壳体首先在第一预插组件200上进行预插定位,确定端子插槽是否存在未开槽等情况,如此能避免后续插装时,端子直接与壳体撞击,进而导致端子浪费的情况。完成预插定位后,壳体来到端子插装组件300一侧,并将端子插入到端子插槽中。最后,壳体带着端子来到第一铆压组件400一侧,第一铆压组件400对端子进行铆压,使端子与壳体紧密连接,提升端子与壳体之间的连接稳定性,避免后续端子从端子插槽中掉落。In use, the
本双插脚端子插入装置通过壳体固定组件100、第一预插组件200、端子插装组件300及第一铆压组件400相互配合,实现带有弯曲度的双插脚端子自动地插入壳体中,如此能有效提高带有弯曲度的双插脚端子插装效率,并且能精确地将将端子插装在壳体上,进一步提升产品良品率,保证产品质量。The double-pin terminal insertion device cooperates with each other through the
如图1~4所示,在一种实施例中,第一预插组件200包括第一支撑座230、第一气缸240、第一移动件250、第一预插气缸260、第一导向座270及第一预插块220;As shown in FIGS. 1 to 4 , in an embodiment, the first
第一支撑座230设于壳体固定组件100一侧,第一气缸240沿着第二预设方向设于第一支撑座230上,第一气缸240的气缸轴与第一移动件250连接使该第一移动件250沿着第二预设方向活动设于第一支撑座230上,第一预插气缸260、第一导向座270沿着第二预设方向设于第一移动件250上,第一导向块210固定于第一导向座270朝向壳体固定组件100一端,第一预插块220活动设于第一导向座270上,第一预插气缸260的气缸轴与该第一预插块220连接用于驱动该第一预插块220沿着第二预设方向移动。The
使用时,第一气缸240带动第一移动件250沿着第二预设方向作往复运动,进一步能带动第一移动件250上的部件运动;第一预插气缸260驱动第一预插块220穿过第一导向块210上的第一导向槽,并最终插入至壳体对应的端子插槽中。如此,第一导向块210上的第一导向槽是与壳体对应的端子插槽在同一位置,这样能精确地使第一预插块220插入壳体对应的端子插槽上,并能快速进行预插定位操作。另外,本第一预插组件200还可以提前识别壳体上的端子插槽的位置有没有开设在错误的位置,由于端子体积小、轻薄,若要实现精确插装,需要每一个壳体的端子插槽的位置保持在正确位置,而第一预插组件200便能起到提前判断识别端子插槽的作用,有利于后续加工操作。When in use, the
如图1~4、12所示,在一种实施例中,第一预插块220靠近第一预插气缸260的一端设置有方形连接块221,方形连接块221、第一导向座270之间设置有第一弹簧222。As shown in FIGS. 1 to 4 and 12 , in one embodiment, a square connecting
使用时,第一预插气缸260带动第一预插块220朝向壳体移动,此时,在第一弹簧222的弹簧弹力作用下,第一预插块220插入至端子插槽中,此时第一弹簧222未完全压缩;当第一预插块220已经插入壳体的端子插槽时,此时,第一预插气缸260的气缸轴继续朝向壳体方向伸展,进而使第一弹簧222开始压缩,第一预插块220在弹簧弹力的作用下,持续对端子插槽提供一个作用力。由于壳体是由注塑成型工艺形成的,在壳体的端子插槽处难免会有残留的塑块,这些塑块或塑粒,这些阻碍物有可能影响端子的插入,又或者会造成端子表面有刮痕。如此,第一预插块220的插入可以有效清除这些阻碍物,若第一预插块220进入时被这些阻碍物阻碍前进,在第一弹簧222压缩后,对第一预插块220提供一个弹力,能有效增强第一预插块220对端子插槽的作用力,使后续端子插装能更加顺利。如此,第一弹簧222的设置能提高端子插装的成功率,进而有效保证产品品质。When in use, the
如图1~4、12所示,在一种实施例中,第一导向块210包括连接成一体结构的窄部212及宽部213;As shown in FIGS. 1-4 and 12 , in one embodiment, the
第一导向插槽211对应壳体的第一槽位开设于窄部212、宽部213上;The
第一预插块220朝向第一导向插槽211的一端设置有与壳体的第一槽位形状匹配的预插入片223,预插入片223对应窄部212的一端宽度小于预插入片223对应宽部213的一端宽度。One end of the
具体的,由于壳体的端子插槽一端具有一凸出结构。为了在预插操作时,更贴合壳体,第一导向块210上有窄部212以及宽部213,从而能更加贴合壳体。另一方面,也能与预插入片223对应宽部213的一端配合。如此,能加强预插入片223与第一导向块210之间的配合,使预插入片223精确插入壳体的端子插槽中。Specifically, one end of the terminal slot of the housing has a protruding structure. In order to better fit the housing during the pre-insertion operation, the
如图5~8、12所示,在一种实施例中,端子插装组件300包括第二支撑座310、上料机构320及插装机构330;As shown in FIGS. 5-8 and 12 , in one embodiment, the
第二支撑座310设于第一预插组件200一侧;The
上料机构320包括上料轨道321、调速气缸322、第一铰接块323、第一连接杆324、第二铰接块325及减速块326,上料轨道321沿着第一预设方向设于第二支撑座310上,调速气缸322、第二铰接块325设于上料轨道321一侧,调速气缸322的气缸轴上连接有第一铰接块323,第一铰接块323与第一连接杆324一端铰接,第二铰接块325与第一连接杆324另一端铰接,第一连接杆324靠近上料轨道321一端凸出形成有触碰块3241,减速块326活动设于上料轨道321上并与双插脚端子的料带上表面接触,触碰块3241与减速块326接触;The
插装机构330设于上料机构320一侧。The inserting
具体的,在插装机构330上还设置有定位机构340。定位机构340包括定位气缸341、定位块342以及定位针343,定位气缸341设于插装机构330上,定位气缸341的气缸轴与定位块342连接,定位针343设置在定位块342上。如此,能有效对端子进行定位,并且保持端子处于水平状态以用于直接插入壳体当中。由于双插脚端子的一水平插脚需要插入壳体中并从壳体延伸出,因此该双插脚端子的水平插脚具有一定长度,故双插脚端子的重心是偏离至水平插脚上,若没有定位机构340,双插脚端子则不能保持水平装置,也就不能顺利插入至壳体中。所以定位块342朝向双插脚端子的端面设置为平面,目的是与双插脚端子的料带段接触,从而保证双插脚端子在插入前保持水平状态。另外,为了顺利插入,双插脚端子的插入部分是需要凌空设置。Specifically, a
此外,减速块326朝向双插脚端子的端面不是完整平面,而是由两段斜率不相同的平面组成,且靠近于插装平台的平面的斜率较大。当端子从减速块326上通过,调速气缸322控制第一连接杆324的触碰块3241与减速块326接触,进而使触碰块3241对减速块326提供一个压力,进而增大减速块326与双插脚端子的料带段的摩擦力,从而减慢双插脚端子的进料速度。In addition, the end surface of the
进一步地,由于定位机构340上的定位插针需要插至双插脚端子的料带段的插孔中。在端子上料过程中,定位插针并不能直接插入,加之,端子在减速块326过渡至插装机构330时,端子的部分开始凌空。若此时端子上料速度过快,则容易造成定位插针不能对准双插脚端子的料带段,导致定位失败,影响插装。如此,该减速块326、定位机构340及插装机构330之间的共同配合,方能对端子完成定位,并保证端子能顺利插装。Further, because the positioning pins on the
在使用时,上料机构320对双插脚端子控制上料,并上料至插装机构330上,定位机构340迅速对双插脚端子进行定位,并由插装机构330将端子插入在壳体固定组件100的壳体上。When in use, the
如图5~8、12所示,在一种实施例中,在上料轨道321上开设有落料口,在落料口一端设置有第一裁切块3211,在第二支撑座310上设有裁切气缸351,裁切气缸351的气缸轴间接连接有第二裁切块352。在使用时,第一裁切块3211与第二裁切块352配合,进而对双插脚端子上的保护插脚进行裁切,然后裁切下来的保护插脚经过落料口落料。另外,在减速块326的减速下,有利于减缓双插脚端子的上料速度,从而有足够的时间让第二裁切块352与第一裁切块3211裁切配合。As shown in FIGS. 5-8 and 12 , in one embodiment, a blanking port is provided on the feeding
如图5~8、12所示,在一种实施例中,插装机构330包括插装气缸331、第二移动件332、插装平台333、止挡气缸334、配合滑块335及止挡块336;As shown in FIGS. 5-8 and 12 , in one embodiment, the
插装气缸331沿着第二预设方向设于上料轨道321一侧,插装气缸331的气缸轴与第二移动件332连接用于驱动该第二移动件332沿着第二预设方向移动,插装平台333固定于第二移动件332靠近壳体固定组件100一端,止挡气缸334沿着第二预设方向设于第二支撑座310上,止挡气缸334的气缸轴与配合滑块335连接用于驱动该配合滑块335沿着第二预设方向移动,止挡块336底部与配合滑块335活动连接用于驱动该止挡块336穿过第二支撑座310沿着第三预设方向移动;The
其中,当双插脚端子上料至插装平台333时,止挡块336顶部与插装平台333抵接。Wherein, when the double-pin terminal is loaded onto the
使用时,止档气缸驱动配合滑块335沿着第二预设方向移动,从而抬升止挡块336,使止挡块336抵住插装平台333。如此,能挡住插装平台333前进,使端子能平稳上料至插装平台333上。另外,当止挡块336抵住插装平台333的同时,也是对插装平台333提供一个支撑力,以用于支撑插装平台333,平衡定位机构340对插装平台333的压力。In use, the stopper cylinder drives the matching
如图5~8、12所示,在一种实施例中,插装平台333朝向止挡块336一端开设有止挡支撑腔3331,止挡支撑腔3331包括第一倾斜面,止挡块336顶部设有与第一倾斜面配合的第二倾斜面3361;As shown in FIGS. 5-8 and 12 , in one embodiment, a
配合滑块335包括依次连接的第一配合斜面3351及第一配合平面3352,止挡块336底部安装有滑动配合于第一配合斜面3351、第一配合平面3352上的第一滑轮337。The
具体的,当止挡块336抵接于插装平台333时,止挡块336置于止档支撑腔中,此时,第一倾斜面与第二倾斜面3361相互贴合。如此,止挡块336与插装平台333结构简单,且能紧密紧凑配合,能增大第一倾斜面与第二倾斜面3361之间的摩擦力,从而提升止挡块336与插装平台333之间的连接稳定性及可靠性。Specifically, when the
当止档气缸推动配合滑块335,使配合滑块335与止挡块336上的第一滑轮337滑动配合,进而实现第一滑轮337升降。此外,第一配合斜面3351与第一滑轮337配合,使止挡块336沿着第三预设方向上下移动。第一配合平面3352与第一滑轮337配合,使止挡块336保持在一个高度上,并能保持止挡块336的稳定。如此,上述结构简单,配合紧凑,且对止档气缸的推力要求不高,就算是小规格的止档气缸也能实现止挡块336的升降,在保证稳定实现功能的前提下,节省机构制作成本,最大限度提高生产效益。When the stopper cylinder pushes the engaging
如图9~10、12所示,在一种实施例中,第一铆压组件400包括第三支撑座410、铆压气缸420、铆压移动座430及铆压块440;As shown in FIGS. 9-10 and 12 , in one embodiment, the first
第三支撑座410设于壳体固定组件100一侧,铆压气缸420沿着第二预设方向设于第三支撑座410上,铆压气缸420的气缸轴与铆压移动座430连接用于驱动该铆压移动座430沿着第二预设方向移动,铆压块440固定于铆压移动座430上。The
具体的,由于在壳体的端子插槽上设置有多个摩擦点用于增大与端子的水平插脚的接触。因此,为了使端子完全地插入端子插槽中,需要第一铆压组件400将端子完全推入压于端子插槽中。Specifically, a plurality of friction points are provided on the terminal sockets of the housing to increase the contact with the horizontal pins of the terminals. Therefore, in order to completely insert the terminal into the terminal slot, the first
在使用时,铆压气缸420控制铆压移动座430、铆压块440朝向带有端子的壳体移动,铆压块440与端子的料带接触,从而推动端子完全插入至壳体中。In use, the riveting cylinder 420 controls the riveting moving
如图9~10、12所示,在一种实施例中,铆压块440朝向壳体固定组件100的一端并列设置有第一水平块441及第二水平块442,第一水平块441、第二水平块442的宽度大于铆压块440的宽度的1/2,第一水平块441、第二水平块442之间形成铆压槽443,铆压槽443倾斜设置,第一水平块441面对第二水平块442的表面设有第一避让斜面444,第二水平块442面对第二水平块442的表面设有第二避让斜面445。As shown in FIGS. 9-10 and 12 , in one embodiment, a first
具体的,在铆压过程中,端子的料带段进入到铆压槽443中,并最终与铆压槽443内壁抵接,在铆压槽443的槽壁推动下,端子方能顺利进入到壳体中。Specifically, during the riveting process, the material strip of the terminal enters into the
第一水平块441面对第二水平块442的表面设有第一避让斜面444,第二水平块442面对第二水平块442的表面设有第二避让斜面445,如此,能引导端子的料带段进入到铆压槽443中,并由于端子的料带段不怕折弯,第一避让斜面444、第二避让斜面445能快速使端子的料带段进入到铆压槽443,简单快捷。The surface of the first
以上实施例中的双插脚端子插入装置可作为单独加工装置使用,还可以应用于端子埋入设备中。The two-pin terminal insertion device in the above embodiments can be used as a separate processing device, and can also be applied to terminal embedding equipment.
如图11所示,在一种实施例中,本发明还提供一种端子埋入设备,包括:As shown in FIG. 11 , in an embodiment, the present invention also provides a terminal embedding device, including:
两个上述的双插脚端子插入装置,用于对同一连接器上的两个不同的端子进行埋入安装。Two of the aforementioned two-pin terminal insertion devices are used for flush mounting of two different terminals on the same connector.
以上,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。故凡是未脱离本发明技术方案的内容,依据本发明之形状、构造及原理所作的等效变化,均应涵盖于本发明的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above, or modify them into equivalents of equivalent changes. Example. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention without departing from the technical solution of the present invention shall be covered within the protection scope of the present invention.
Claims (10)
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Cited By (1)
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| CN115315091A (en) * | 2022-07-01 | 2022-11-08 | 东莞市振亮精密科技有限公司 | Material moving and inserting device for PCB board and connecting terminal and PCB board mounting equipment |
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| CN106961064A (en) * | 2017-05-09 | 2017-07-18 | 东莞市普利星电子有限公司 | A kind of terminal base automatically assembles equipment |
| CN108879288A (en) * | 2018-08-01 | 2018-11-23 | 苏州宜广科技有限公司 | A kind of slotting both-end clamp mechanism of connector assembling equipment |
| CN110034479A (en) * | 2019-03-20 | 2019-07-19 | 富加宜连接器(东莞)有限公司 | A kind of Universal connector contact pin apparatus of length floricome |
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