A kind of abrasive band itemize processing equipment
Technical field
The present invention relates to vertical abrasive band banding machine, specifically refer to a kind of abrasive band itemize processing equipment.
Background technology
Banding machine is a kind of equipment that wide roll of material is carried out to longitudinal cutting, can be divided into following a few class: for itemize paper, this is also the main product in current packaging facilities, and packaging market is often visible according to its range of use; For itemize leather, dry goods, plastics, film etc. required industry; For itemize metal coiled material, as a minute band steel, corrosion-resistant steel, copper etc., it is mainly used in steel processing factory pod and determines steel market manager, steel rolling producer, electrical apparatus industry, automobile, blanked part etc.
The work efficiency of banding machine is relevant with following factor: itemize speed, yield rate, inoperative holding time, stability etc.Itemize speed is an important indicator of banding machine work efficiency, if but yield rate is low, and not only can cause the work efficiency of complete machine low, and can cause the rising of cost.Equally, if inoperative holding time is long, as: tune machine, tool setting, tool changing, reload, the consumption time such as processing problem is long, the speed of simple raising banding machine, also just seems unimportant.The stability of traditional banding machine is lower, and particularly, in long use procedure, the stability decreases of complete machine not only can affect the work efficiency of banding machine, also can have influence on product design, more can cause trouble and unnecessary waste to next procedure.
Summary of the invention
The object of the present invention is to provide a kind of abrasive band itemize processing equipment, the tensile force that solves abrasive band after long-time cutting, tubular abrasive band declines and causes the cutting quality in abrasive band to decline, and reaches when guaranteeing machine operation stability, improves the quality of abrasive band cutting.
Object of the present invention is achieved through the following technical solutions:
A kind of abrasive band itemize processing equipment, comprise support, motor and column are installed on described support, the mouth of motor is connected with belt wheel, on column, have rectangle blind hole, in rectangle blind hole, be provided with the cylinder that floats, and rectangle blind hole and the cylinder free-running fit of floating, in unsteady cylinder, rotating shaft is installed, the end of rotating shaft is connected with the runner matching with belt wheel, on described unsteady cylinder, rubber block is installed, in rubber block, be provided with pressure sensor, in column bottom, be provided with cavity, cavity is communicated with by through hole with rectangle blind hole, hinged support tube and the connecting rod of being provided with in cavity, cylinder is installed in support tube, the mouth of cylinder and the middle part of connecting rod are hinged, the end of connecting rod is the bottom-hinged with the cylinder that floats through through hole, described pressure sensor is connected with cylinder by wire, also comprise shock-damping structure, described shock-damping structure is arranged between motor and support.The present invention, when work, is set in tubular abrasive band on belt wheel and runner, guarantees that abrasive band is in tight state, starter motor, runner is under the traction driving drives, and abrasive band starts to rotate, cutting equipment starts to contact with abrasive band, starts the cutting itemize operation in abrasive band, after device is worked for a long time, due to the non-elastomeric material completely in abrasive band, therefore in abrasive band, at meeting generation plastic elongation, relax, and then tensile force is reduced, owing to being arranged in rotating shaft in the cylinder that floats, and the cylinder bottom of floating is provided with rubber block, while normally cutting in abrasive band, unsteady cylinder keeps rubber block to be applied with the application force except self gravitation always, rubber block is in deformed state, pressure sensor in rubber block is by the large small records of this application force, when the tensile force in abrasive band reduces, the cylinder that floats reduces the amount of force of rubber block, the application force of pressure sensor record reduces, therefore pressure sensor control cylinder starts, the mouth of cylinder moves up, make connecting rod by jack-up, the bottom-hinged of connecting rod and the cylinder that floats, the cylinder that floats makes unsteady certain distance that also moves up with rectangle blind hole free-running fit, and then increased the spacing between belt wheel and runner, make the tensile force in abrasive band again remain on normal level, avoided the tensile force in abrasive band decline and cause the cutting quality in abrasive band to decline, when cutting equipment has just started to contact with abrasive band, intervention due to external force, abrasive band can produce larger vibration, and then causes belt wheel to teetertotter, and the mouth of motor is connected with belt wheel, motor can be subject to the impact that belt wheel rocks, motor is arranged on internal stent by shock-damping structure, and shock-damping structure is spring shock absorption mode, the vibration elimination that motor output end can be produced because being subject to stress, guarantee the stability of machine operation, improve the quality of abrasive band when cutting simultaneously.
Described shock-damping structure comprises adapter plate, hang plate, slide plate and spring, motor is rack-mount by adapter plate, one end and the slide plate of hang plate are hinged, in frame bottom, stay bearing plate is installed, adapter plate bottom is provided with chute, described slide plate slides arranges in chute, and the other end and the stay bearing plate of hang plate are hinged, and spring is arranged between stay bearing plate and slide plate.When abrasive band being sleeved on belt wheel and runner, electric motor starting, by cutting equipment, itemize processing is carried out in abrasive band, between belt wheel, runner and cutting equipment, interact and can produce stress, the stress producing can cause the mouth of motor and rotating shaft that certain radial vibration occurs, and finally makes the working stability of motor reduce; Motor is arranged on adapter plate, and when work, the impulsive force that belt wheel is subject to is sent on the spring of compression by slide plate, the spring of compression can produce the elastic force that direction is contrary with stress, slow down the impact of stress to support, when avoiding support impaired, improved the working stability of motor.
Described runner both sides are provided with positioning plate, between two positioning plates, are arranged at intervals with a plurality of shims.At cutting equipment, abrasive band is being carried out after itemize, the positioning plate of runner both sides can avoid abrasive band to skid off runner after tensile force reduces, also guaranteed staff's personal safety, the shim being disposed between positioning plate can distinguish the emery stick after itemize, convenient finished product after completion of processing is collected, and has indirectly improved work efficiency.
Described rubber block is U-shaped rubber block, and described unsteady cylinder is placed in the recess of rubber block.U-shaped rubber block can wrap up the bottom of the cylinder that floats completely, increase the area of contact with the cylinder that floats, make the stressing conditions floating on cylinder by pressure sensor record, guarantee that the data of pressure sensor record are accurate, to facilitate adjusting cylinders to carry out lift adjustment to the cylinder that floats.
Arc shutter is installed on described column.When abrasive band is cut, can produce more chip and dust, if chip and dust enter into the stability of rotation and the abrasive band cutting that can have a strong impact on runner in rectangle blind hole, arc shutter carries out front by rectangle blind hole and blocks, and reduces chip and dust to impact of the present invention.
The present invention compared with prior art, has following advantage and beneficial effect:
1, a kind of abrasive band of the present invention itemize processing equipment, when the tensile force in abrasive band reduces, the cylinder that floats reduces the amount of force of rubber block, the application force of pressure sensor record reduces, therefore pressure sensor control cylinder starts, the mouth of cylinder moves up, make connecting rod by jack-up, the bottom-hinged of connecting rod and the cylinder that floats, the cylinder that floats makes unsteady certain distance that also moves up with rectangle blind hole free-running fit, and then increased the spacing between belt wheel and runner, make the tensile force in abrasive band again remain on normal level, avoided the tensile force in abrasive band decline and cause the cutting quality in abrasive band to decline,
2, a kind of abrasive band of the present invention itemize processing equipment, motor is arranged on adapter plate, when work, the impulsive force that belt wheel is subject to is sent on the spring of compression by slide plate, the spring of compression can produce the elastic force that direction is contrary with stress, slow down the impact of stress to support, when avoiding support impaired, improved the working stability of motor;
3, a kind of abrasive band of the present invention itemize processing equipment, U-shaped rubber block can wrap up the bottom of the cylinder that floats completely, increase the area of contact with the cylinder that floats, make the stressing conditions floating on cylinder by pressure sensor record, the data that guarantee pressure sensor record are accurate, to facilitate adjusting cylinders to carry out lift adjustment to the cylinder that floats.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide the further understanding to the embodiment of the present invention, forms the application's a part, does not form the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the section drawing of rubber block;
Mark and corresponding parts title in accompanying drawing:
1-support, 2-column, 3-belt wheel, 4-rectangle blind hole, the unsteady cylinder of 5-, 6-rotating shaft, 7-runner, 8-rubber block, 9-pressure sensor, 10-through hole, 11-support tube, 12-connecting rod, 13-cylinder, 14-motor, 15-adapter plate, 16-chute, 17-slide plate, 18-hang plate, 19-spring, 20-adapter plate, 21-positioning plate, 22-shim, 23-arc shutter.
The specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, and exemplary embodiment of the present invention and explanation thereof are only for explaining the present invention, not as a limitation of the invention.
Embodiment 1
As shown in Figure 1, a kind of abrasive band of the present invention itemize processing equipment, comprise support 1, motor 14 and column 2 are installed on described support 1, the mouth of motor 14 is connected with belt wheel 3, on column 2, have rectangle blind hole 4, in rectangle blind hole 4, be provided with the cylinder 5 that floats, and rectangle blind hole 4 and cylinder 5 free-running fits of floating, in unsteady cylinder 5, rotating shaft 6 is installed, the end of rotating shaft 6 is connected with the runner 7 matching with belt wheel 3, on described unsteady cylinder 5, rubber block 8 is installed, in rubber block 8, be provided with pressure sensor 9, in column 2 bottoms, be provided with cavity, cavity is communicated with by through hole 10 with rectangle blind hole 4, hinged support tube 11 and the connecting rod 12 of being provided with in cavity, cylinder 13 is installed in support tube 11, the middle part of the mouth of cylinder 13 and connecting rod 12 is hinged, the end of connecting rod 12 is the bottom-hinged with the cylinder 5 that floats through through hole 10, described pressure sensor 9 is connected with cylinder 13 by wire, also comprise shock-damping structure, described shock-damping structure is arranged between motor 14 and support 1.The present invention, when work, is set in tubular abrasive band on belt wheel 3 and runner 7, guarantees that abrasive band is in tight state, starter motor 14, runner 7 is under the traction driving drives, and abrasive band starts to rotate, cutting equipment starts to contact with abrasive band, starts the cutting itemize operation in abrasive band, after device is worked for a long time, due to the non-elastomeric material completely in abrasive band, therefore in abrasive band, at meeting generation plastic elongation, relax, and then tensile force is reduced, owing to being arranged in rotating shaft 6 in the cylinder 5 that floats, and cylinder 5 bottoms of floating are provided with rubber block 8, while normally cutting in abrasive band, the cylinder 5 that floats keeps rubber block 8 to be applied with the application force except self gravitation always, rubber block 8 is in deformed state, pressure sensor 9 in rubber block 8 is by the large small records of this application force, when the tensile force in abrasive band reduces, the amount of force of 5 pairs of rubber blocks 8 of unsteady cylinder reduces, the application force of pressure sensor 9 records reduces, therefore pressure sensor 9 control cylinders 13 start, the mouth of cylinder 13 moves up, make connecting rod 12 by jack-up, the bottom-hinged of connecting rod 12 and the cylinder 5 that floats, the cylinder 5 that floats makes unsteady 5 certain distance that also moves up with rectangle blind hole 4 free-running fits, and then increased the spacing between belt wheel 3 and runner 7, make the tensile force in abrasive band again remain on normal level, avoided the tensile force in abrasive band decline and cause the cutting quality in abrasive band to decline, when cutting equipment has just started to contact with abrasive band, intervention due to external force, abrasive band can produce larger vibration, and then causes belt wheel 3 to teetertotter, and the mouth of motor 14 is connected with belt wheel 3,14, motor can be subject to the impact that belt wheel 3 rocks, motor 14 is arranged on support 1 inside by shock-damping structure, and shock-damping structure is spring 19 damping modes, the vibration elimination that motor 14 mouths can be produced because being subject to stress, guarantee the stability of motor 14 work, improve the quality of abrasive band when cutting simultaneously.
Embodiment 2
As shown in Figure 1, the present embodiment is on the basis of embodiment 1, described shock-damping structure comprises adapter plate 15, hang plate 18, slide plate 17 and spring 19, motor 14 is arranged on support 1 by adapter plate 15, and one end of hang plate 18 and slide plate 17 are hinged, in support 1 bottom, stay bearing plate 20 is installed, support 1 bottom is provided with chute 16, described slide plate 17 slides and arranges in chute 16, and the other end of hang plate 18 and stay bearing plate 20 are hinged, and spring 19 is arranged between stay bearing plate 20 and slide plate 17.In the time of on abrasive band being sleeved on to belt wheel 3 and runner 7, motor 14 starts, by cutting equipment, itemize processing is carried out in abrasive band, between belt wheel 3, runner 7 and cutting equipment, interact and can produce stress, the stress producing can cause the mouth of motor 14 and rotating shaft 6 that certain radial vibration occurs, and finally makes the working stability of motor 14 reduce; Motor 14 is arranged on adapter plate 15, when work, the impulsive force that belt wheel 3 is subject to is sent on the spring 19 of compression by slide plate 17, the spring 19 of compression can produce the elastic force that direction is contrary with stress, slow down the impact of stress to support 1, when avoiding support 1 impaired, improved the working stability of motor 14.
Embodiment 3
As shown in Figure 1, the present embodiment is on the basis of embodiment 1, and described runner 7 both sides are provided with between 21, two positioning plates 21 of positioning plate and are arranged at intervals with a plurality of shims 22.At cutting equipment, abrasive band is being carried out after itemize, the positioning plate 21 of runner 7 both sides can avoid abrasive band to skid off runner 7 after tensile force reduces, also guaranteed staff's personal safety, the shim 22 being disposed between positioning plate 21 can distinguish the emery stick after itemize, convenient finished product after completion of processing is collected, and has indirectly improved work efficiency.
Described rubber block 8 is U-shaped rubber block 8, and described unsteady cylinder 5 is placed in the recess of rubber block 8.U-shaped rubber block 8 can wrap up the bottom of the cylinder 5 that floats completely, increase the area of contact with the cylinder 5 that floats, make the stressing conditions floating on cylinder 5 by pressure sensor 9 records, guarantee that the data of pressure sensor 9 records are accurate, to facilitate 13 pairs of unsteady cylinders 5 of adjusting cylinders to carry out lift adjustment.
On described column 2, arc shutter 23 is installed.When abrasive band is cut, can produce more chip and dust, if chip and dust enter into the stability that the interior meeting of rectangle blind hole 4 has a strong impact on rotation and the abrasive band cutting of runner 7, arc shutter 23 carries out front by rectangle blind hole 4 and blocks, and reduces chip and dust to impact of the present invention.
The above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the foregoing is only the specific embodiment of the present invention; the protection domain being not intended to limit the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.