CN103962639A - Saw band tension adjusting mechanism of band saw - Google Patents
Saw band tension adjusting mechanism of band saw Download PDFInfo
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- CN103962639A CN103962639A CN201310031888.0A CN201310031888A CN103962639A CN 103962639 A CN103962639 A CN 103962639A CN 201310031888 A CN201310031888 A CN 201310031888A CN 103962639 A CN103962639 A CN 103962639A
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Abstract
本发明涉及一种带锯机的锯带张力调整机构,包含有一固定座、一升降座,以及一控制组件。升降座设于固定座,并且通过两相对的轴杆而能相对固定座升降,控制组件具有一把手及一凸轮块,凸轮块连接把手且具有一大径部及小径部,使得凸轮块能够通过把手的驱动而在一迫紧位置及一释放位置之间转动,当凸轮块位于迫紧位置时,凸轮块的大径部推顶升降座,使锯带的张力随着升降座的上抬而呈现绷紧的状态,当凸轮块位于释放位置时,升降座会下降至抵靠于凸轮块的小径部,使锯带的张力呈现松弛的状态。
The present invention relates to a saw band tension adjustment mechanism for a band saw machine, comprising a fixed seat, a lifting seat, and a control assembly. The lifting seat is arranged on the fixed seat, and can be lifted and lowered relative to the fixed seat through two opposite shafts. The control assembly has a handle and a cam block, the cam block is connected to the handle and has a large diameter portion and a small diameter portion, so that the cam block can be driven by the handle to rotate between a tightening position and a releasing position. When the cam block is located at the tightening position, the large diameter portion of the cam block pushes the lifting seat, so that the tension of the saw band is in a tightened state as the lifting seat is lifted. When the cam block is located at the releasing position, the lifting seat will drop to abut against the small diameter portion of the cam block, so that the tension of the saw band is in a relaxed state.
Description
技术领域technical field
本发明与带锯机有关,特别是指一种带锯机的锯带张力调整机构。The invention relates to a band saw machine, in particular to a saw band tension adjustment mechanism of the band saw machine.
背景技术Background technique
在操作带锯机对工件进行锯切加工之前,操作人员必须要先将锯带调整到适当的张力,以维持锯切时的稳定性及延长使用寿命。就习用技术而言,如中国台湾第491118号专利案(以下标号引用自前述专利案的说明书)是通过滑座20带动座块40上下滑动,让枢设于座块40的从动轮17能够同步上升或下降,以达到调整锯带18张力的效果。Before operating the band saw machine to saw the workpiece, the operator must first adjust the saw band to an appropriate tension, so as to maintain the stability during sawing and prolong the service life. As far as the conventional technology is concerned, such as Taiwan Patent No. 491118 (the following labels are quoted from the description of the aforementioned patent case), the sliding seat 20 drives the seat block 40 to slide up and down, so that the driven wheel 17 pivotally arranged on the seat block 40 can be synchronized. Rising or falling, to reach the effect of adjusting the tension of saw band 18.
然而,前述专利案所提供的滑座20是呈现倒U形断面的板金件,除了缺乏足够的结构强度之外,座块40在随着滑座20下降时会因为滑座20本身的间隙过大而造成从动轮17产生晃动的情况,座块40在随着滑座20上升时也会受到相同因素的影响而造成从动轮17出现偏移的状况。换言之,前述专利案在调整锯带18张力时会有操作不稳定的问题存在。However, the slide 20 provided by the above-mentioned patent is a sheet metal piece with an inverted U-shaped section. In addition to lacking sufficient structural strength, the block 40 will fall due to the excessive clearance of the slide 20 itself when the slide 20 descends. If it is too large to cause the driven wheel 17 to shake, the seat block 40 will also be affected by the same factors when the sliding seat 20 rises, causing the driven wheel 17 to deviate. In other words, the aforementioned patents have the problem of unstable operation when adjusting the tension of the saw band 18 .
发明内容Contents of the invention
针对上述问题,本发明的主要目的在于提供一种带锯机的锯带张力调整机构,其具有良好的结构强度及操作稳定性。In view of the above problems, the main purpose of the present invention is to provide a saw band tension adjustment mechanism of a band saw machine, which has good structural strength and operational stability.
为达到上述目的,本发明所提供的一种带锯机的锯带张力调整机构,其特征在于包含有:一固定座;一升降座,具有二相对的轴杆、一顶板、一底板,以及一轮座,所述两轴杆能轴向移动地穿设于所述固定座,所述顶板及所述底板分别连接于所述两轴杆的顶、底两端,所述轮座设于所述两轴杆且位于所述顶板及所述底板之间;一控制组件,具有一把手及一凸轮块,所述凸轮块连接所述把手且具有一大径部及小径部,使得所述凸轮块能够通过所述把手的驱动而在一迫紧位置及一释放位置之间相对所述升降座转动,当所述凸轮块位于所述迫紧位置时,所述凸轮块的大径部推顶所述升降座的顶板,当所述凸轮块位于所述释放位置时,所述凸轮块的小径部抵接于所述升降座的顶板。In order to achieve the above purpose, a saw band tension adjustment mechanism for a band saw machine provided by the present invention is characterized in that it includes: a fixed seat; a lifting seat with two opposite shafts, a top plate, a bottom plate, and A wheel seat, the two shafts can axially move through the fixed seat, the top plate and the bottom plate are respectively connected to the top and bottom ends of the two shafts, and the wheel seat is arranged on the The two shafts are located between the top plate and the bottom plate; a control assembly has a handle and a cam block, and the cam block is connected to the handle and has a large diameter portion and a small diameter portion, so that the cam The block can be driven by the handle to rotate relative to the lifting seat between a tight position and a release position. When the cam block is at the tight position, the large diameter portion of the cam block pushes the The top plate of the lift seat, when the cam block is at the release position, the small diameter portion of the cam block abuts against the top plate of the lift seat.
上述本发明的技术方案中,所述控制组件具有一止挡件,所述止挡件固定于所述凸轮块且凸出于所述凸轮块的表面,以抵接于所述升降座的顶板。In the above-mentioned technical solution of the present invention, the control assembly has a stopper, the stopper is fixed on the cam block and protrudes from the surface of the cam block, so as to abut against the top plate of the lifting seat .
所述凸轮块的小径部具有一抵靠平面,当所述凸轮块位于所述释放位置时,所述凸轮块的抵靠平面供所述升降座的顶板抵靠。The small diameter portion of the cam block has an abutment plane, and when the cam block is at the release position, the abutment plane of the cam block is for the top plate of the lifting seat to abut against.
还包含有一微调组件,所述微调组件具有一托板、一螺旋弹簧、一螺帽,以及一调整杆,所述托板设于所述升降座的所述两轴杆之间且位于所述轮座及所述底板之间,所述螺旋弹簧设于所述升降座的轮座及所述托板之间,所述螺帽固定于所述升降座的底板,所述调整杆能转动地穿设于所述升降座的底板及所述托板,并且以其一端伸入所述螺旋弹簧内,所述调整杆具有一螺纹部,用于螺设所述螺帽。It also includes a fine adjustment assembly, the fine adjustment assembly has a support plate, a coil spring, a nut, and an adjustment rod, the support plate is arranged between the two shaft rods of the lift seat and is located on the Between the wheel seat and the bottom plate, the coil spring is arranged between the wheel seat of the lifting seat and the supporting plate, the nut is fixed on the bottom plate of the lifting seat, and the adjusting rod is rotatable The bottom plate of the lifting seat and the supporting plate are pierced, and one end thereof extends into the coil spring. The adjusting rod has a threaded portion for screwing the nut.
所述微调组件还具有二限位环,所述两限位环分别固定于所述升降座的两轴杆且位于所述顶板及所述轮座之间。The fine-tuning assembly also has two limit rings, and the two limit rings are respectively fixed on the two shafts of the lifting seat and located between the top plate and the wheel seat.
所述微调组件还具有一转轮,所述转轮固定于所述调整杆的一端,用于带动所述调整杆转动。The fine-tuning assembly also has a rotating wheel, which is fixed at one end of the adjusting rod and is used to drive the adjusting rod to rotate.
所述升降座还具有一张力指针,所述张力指针的一端具有一滑槽,所述托板具有一凸轴,所述凸轴能滑移地插设于所述张力指针的滑槽内。The lifting base also has a tension pointer, one end of the tension pointer has a chute, and the supporting plate has a protruding shaft, and the protruding shaft is slidably inserted in the chute of the tension pointer.
所述微调组件还具有一止推轴承,所述止推轴承套设于所述调整杆且抵接于所述托板的底面。The fine adjustment assembly also has a thrust bearing, the thrust bearing is sleeved on the adjustment rod and abuts against the bottom surface of the supporting plate.
采用上述技术方案,本发明的锯带张力调整机构所提供的升降座是通过两根轴杆来产生移动,当调整杆转动时便能带动升降座产生微量位移,达到微调效果,使本发明相比于习用专利案所使用的滑座具有更好的结构强度及操作稳定性。Adopting the above-mentioned technical scheme, the lifting seat provided by the saw band tension adjustment mechanism of the present invention moves through two shafts, and when the adjusting rod rotates, it can drive the lifting seat to produce a slight displacement to achieve a fine-tuning effect, making the present invention relatively Compared with the sliding seat used in the conventional patent case, it has better structural strength and operation stability.
附图说明Description of drawings
图1是使用本发明一较佳实施例的带锯机的立体图;Fig. 1 is a perspective view of a band saw machine using a preferred embodiment of the present invention;
图2是本发明一较佳实施例配合主动轮、从动轮,以及锯带使用的立体图;Fig. 2 is a perspective view of a preferred embodiment of the present invention used in conjunction with a driving wheel, a driven wheel, and a saw band;
图3是本发明一较佳实施例的立体图;Figure 3 is a perspective view of a preferred embodiment of the present invention;
图4是本发明一较佳实施例的平面图,主要显示凸轮块位于迫紧位置;Fig. 4 is a plan view of a preferred embodiment of the present invention, mainly showing that the cam block is located at the tight position;
图5类同于图4,主要显示凸轮块位于释放位置;Fig. 5 is similar to Fig. 4, mainly showing that the cam block is in the release position;
图6类同于图4,主要显示升降座在微调后的状态。Fig. 6 is similar to Fig. 4, and mainly shows the state of the lifting seat after fine-tuning.
具体实施方式Detailed ways
现举以下实施例并结合附图对本发明的结构及功效进行详细说明。The structure and effect of the present invention will be described in detail by citing the following embodiments in conjunction with the accompanying drawings.
如图1所示,为使用本发明一较佳实施例的锯带张力调整机构20的带锯机10,图中所示的带锯机10主要包含有一上台座11、一下台座12、一设于上台座11内的从动轮13、一设于下台座12内的主动轮14、一绕设于主动轮14及从动轮13的锯带15,以及一设于下台座12且连接主动轮14的马达16。请配合参照图2及图3,本发明的锯带张力调整机构20设于上台座11且具有一固定座30、一升降座40,以及一控制组件50。As shown in Figure 1, it is a band saw machine 10 using a saw band tension adjustment mechanism 20 according to a preferred embodiment of the present invention. The band saw machine 10 shown in the figure mainly includes an upper pedestal 11, a lower pedestal 12, a set A driven wheel 13 in the upper pedestal 11, a driving wheel 14 in the lower pedestal 12, a saw band 15 wound around the driving wheel 14 and the driven wheel 13, and a driving wheel 14 connected to the lower pedestal 12 The motor 16. Please refer to FIG. 2 and FIG. 3 , the saw band tension adjustment mechanism 20 of the present invention is located on the upper base 11 and has a fixing base 30 , an elevating base 40 , and a control component 50 .
固定座30固定于上台座11且具有一第一固定块32及二第二固定块34,两第二固定块34相对地锁固在第一固定块32的两侧面。The fixing base 30 is fixed on the upper pedestal 11 and has a first fixing block 32 and two second fixing blocks 34 , and the two second fixing blocks 34 are locked on opposite sides of the first fixing block 32 .
升降座40具有二相对的轴杆41、一顶板42、一底板43、一轮座44,其中:两轴杆41穿设于固定座30的第一固定块32且能沿着本身的轴向相对固定座30上下移动。顶板42及底板43分别连接于两轴杆41的顶、底两端,使得顶板42及底板43能随着两轴杆41移动。轮座44套设固定于两轴杆41且位于顶板42及底板43之间,用于供从动轮13枢设。由此,升降座40可以通过轮座44同步带动从动轮13相对固定座30上升或下降。The lifting base 40 has two opposite shaft rods 41, a top plate 42, a bottom plate 43, and a wheel base 44, wherein: the two shaft rods 41 pass through the first fixing block 32 of the fixing base 30 and can move along the axial direction of itself. Relatively fixed seat 30 moves up and down. The top plate 42 and the bottom plate 43 are respectively connected to the top and bottom ends of the two shafts 41 , so that the top plate 42 and the bottom plate 43 can move along with the two shafts 41 . The wheel seat 44 is sheathed and fixed on the two shafts 41 and is located between the top plate 42 and the bottom plate 43 for pivoting the driven wheel 13 . Thus, the lifting base 40 can synchronously drive the driven wheel 13 to rise or fall relative to the fixed base 30 through the wheel base 44 .
控制组件50具有一把手51及一凸轮块52,凸轮块52套设固定于把手51的一转轴512,使得凸轮块52能够通过把手51的驱动而相对升降座40转动。凸轮块52具有一大径部522及一小径部524,如图3至图5所示,其中的小径部524具有一抵靠平面526,此外,凸轮块52设有一止挡件53,止挡件53凸出于凸轮块52的表面,用于抵接升降座40的顶板42而提供定位效果。The control assembly 50 has a handle 51 and a cam block 52 . The cam block 52 is sleeved on a rotating shaft 512 fixed on the handle 51 , so that the cam block 52 can rotate relative to the lifting base 40 through the driving of the handle 51 . The cam block 52 has a large diameter portion 522 and a small diameter portion 524, as shown in Figures 3 to 5, wherein the small diameter portion 524 has an abutment plane 526, in addition, the cam block 52 is provided with a stopper 53, the stopper The member 53 protrudes from the surface of the cam block 52 for abutting against the top plate 42 of the lifting base 40 to provide a positioning effect.
当要拆卸锯带15时,首先往下扳动把手51将凸轮块52转动至一释放位置P1,如图3及图5所示,此时的升降座40会因为本身重量下降至抵靠在凸轮块52的小径部524的抵靠平面526,使得从动轮13会随着轮座44的下降而缩短与主动轮14之间的距离,如此一来,锯带15便会呈现松弛的状态,以利操作人员进行锯带15的拆卸。When the saw band 15 is to be disassembled, the handle 51 is first pulled down to rotate the cam block 52 to a release position P1, as shown in Figures 3 and 5, at this time the lifting seat 40 will drop to lean against the position due to its own weight. The small-diameter portion 524 of the cam block 52 abuts against the plane 526 so that the distance between the driven wheel 13 and the driving wheel 14 will be shortened as the wheel seat 44 descends, so that the saw band 15 will appear in a loose state. In order to facilitate the disassembly of the saw band 15 by the operator.
相反地,当要安装锯带15时则是将把手51往上扳动,使凸轮块52转动至一迫紧位置P2,如图3及图4所示,此时的止挡件53会抵接于升降座40的顶板42而完成凸轮块52的定位,同时升降座40会受到凸轮块52的大径部522的推顶而上抬,并在上抬的过程中通过轮座44同步带动从动轮13远离主动轮14,在此情况下,锯带15会被从动轮13撑顶而呈现绷紧的状态,以便进行锯切作业。Conversely, when the saw band 15 is to be installed, the handle 51 is pulled upwards to rotate the cam block 52 to a tight position P2, as shown in Figures 3 and 4, at this time the stopper 53 will abut against The positioning of the cam block 52 is completed on the top plate 42 of the lifting base 40. At the same time, the lifting base 40 will be lifted up by the push of the large diameter part 522 of the cam block 52, and will be driven synchronously by the wheel seat 44 during the lifting process. The driving wheel 13 is far away from the driving wheel 14, in this case, the saw band 15 will be supported by the driven wheel 13 and present a tense state, so as to perform sawing operations.
除此之外,为了将锯带15的张力调整到适当的松紧度,本发明的锯带张力调整机构20更提供一微调组件60,微调组件60具有一托板61、一螺旋弹簧62、一螺帽63、一调整杆64、一止推轴承65,以及一转轮66,如图3及图6所示,其中:In addition, in order to adjust the tension of the saw band 15 to an appropriate tightness, the saw band tension adjustment mechanism 20 of the present invention further provides a fine adjustment assembly 60, the fine adjustment assembly 60 has a supporting plate 61, a coil spring 62, a Nut 63, an adjustment rod 64, a thrust bearing 65, and a runner 66, as shown in Figure 3 and Figure 6, wherein:
托板61夹置于升降座40的两轴杆41之间且位于轮座44及底板43之间,螺旋弹簧62设于托板61及升降座40的轮座44之间;螺帽63固定于升降座40的底板43;调整杆64可转动地穿设于托板61及升降座40的底板43,并且以其一端伸入螺旋弹簧62内,调整杆64具有一螺纹部642,用于螺设螺帽63;止推轴承65套设于调整杆64且抵接于托板61的底面;转轮66固定于调整杆64的一端且外露于上台座11外,用于带动调整杆64转动。The supporting plate 61 is sandwiched between the two shafts 41 of the lifting base 40 and is located between the wheel base 44 and the bottom plate 43. The coil spring 62 is arranged between the supporting plate 61 and the wheel base 44 of the lifting base 40; the nut 63 is fixed On the bottom plate 43 of the lifting seat 40; the adjusting rod 64 is rotatably passed through the supporting plate 61 and the bottom plate 43 of the lifting seat 40, and extends into the coil spring 62 with one end thereof. The adjusting rod 64 has a threaded portion 642 for A nut 63 is screwed; a thrust bearing 65 is sleeved on the adjustment rod 64 and abuts against the bottom surface of the supporting plate 61; turn.
在操作时,通过转轮66驱动调整杆64转动,因为螺帽63固定不动,所以调整杆64会沿本身的轴向往上移动,并在移动的过程中通过止推轴承65往上推动托板61,接着托板61会挤压螺旋弹簧62,受挤压的螺旋弹簧62会再往上推顶轮座44,使从动轮13往上移动,如图6所示,以达到微调松紧度的效果。During operation, the rotating wheel 66 is used to drive the adjusting rod 64 to rotate. Because the nut 63 is fixed, the adjusting rod 64 will move upward along its own axial direction, and will be pushed upward by the thrust bearing 65 during the movement. Supporting plate 61, then supporting plate 61 will squeeze the coil spring 62, and the squeezed coil spring 62 will push up the top wheel seat 44, so that the driven wheel 13 will move upward, as shown in Figure 6, to achieve fine-tuning of the tightness degree of effect.
在此需要补充说明的是,为了限制轮座44的上移,升降座40还具有二限位环45,各限位环45固定于轴杆41且位于顶板42及轮座44之间,用于阻挡轮座44,使轮座44在受到螺旋弹簧62的推动时只能产生微量移动。此外,升降座40还具有一张力指针46,张力指针46枢设于上台座11且在其一端具有一滑槽462,托板61具有一凸轴612,用于可滑移地插设于张力指针46的滑槽462内,使得张力指针46能够随着托板61的上下移动而产生枢转,用于配合一表尺刻度(图中未示)来指示目前锯带15的松紧度。What needs to be supplemented here is that, in order to limit the upward movement of the wheel base 44, the lifting base 40 also has two limit rings 45, and each limit ring 45 is fixed on the shaft rod 41 and is located between the top plate 42 and the wheel base 44. In order to block the wheel seat 44, the wheel seat 44 can only move slightly when being pushed by the coil spring 62. In addition, the lifting base 40 also has a tension pointer 46, the tension pointer 46 is pivotally arranged on the upper platform 11 and has a sliding groove 462 at one end thereof, and the supporting plate 61 has a protruding shaft 612 for slidably inserted in the tension The slide groove 462 of the pointer 46 enables the tension pointer 46 to pivot as the support plate 61 moves up and down, and is used to cooperate with a scale (not shown in the figure) to indicate the current tightness of the saw band 15 .
综上所述,本发明的锯带张力调整机构20所提供的升降座40是通过两根轴杆41来产生移动,相比于习用专利案所使用的滑座具有更好的结构强度及操作稳定性,以达到本发明的目的。To sum up, the lifting seat 40 provided by the saw band tension adjustment mechanism 20 of the present invention moves through two shafts 41, and has better structural strength and operation than the sliding seat used in conventional patents. Stability, to achieve the purpose of the present invention.
最后,本发明在前述实施例中所揭示的构成元件,仅为举例说明,并非用来限制本案的专利保护范围,其他等效元件的替代或变化,也应被本案的专利保护范围所涵盖。Finally, the constituent elements disclosed in the foregoing embodiments of the present invention are for illustration only and are not intended to limit the scope of patent protection of this case. The substitution or change of other equivalent elements should also be covered by the scope of protection of this patent.
Claims (8)
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| CN201310031888.0A CN103962639B (en) | 2013-01-28 | 2013-01-28 | Saw Band Tension Adjustment Mechanism for Band Saw Machine |
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| TW535677U (en) * | 2001-05-31 | 2003-06-01 | Oav Equipment & Tools Inc | Apparatus for protecting and ascending/descending of saw band on a band saw machine |
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