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CN103934605A - Full-automatic spot welding machine for power battery pack electrode slice - Google Patents

Full-automatic spot welding machine for power battery pack electrode slice Download PDF

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Publication number
CN103934605A
CN103934605A CN201410154246.4A CN201410154246A CN103934605A CN 103934605 A CN103934605 A CN 103934605A CN 201410154246 A CN201410154246 A CN 201410154246A CN 103934605 A CN103934605 A CN 103934605A
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China
Prior art keywords
spot welding
axis
power battery
tool
jig
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CN201410154246.4A
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Chinese (zh)
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CN103934605B (en
Inventor
李有财
赖秋凤
许盛均
郭金鸿
黄思强
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FUZHOU DEVELOPMENT ZONE XINGYUN ELECTRONIC AUTOMATION Co Ltd
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FUZHOU DEVELOPMENT ZONE XINGYUN ELECTRONIC AUTOMATION Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/10Spot welding; Stitch welding
    • B23K11/11Spot welding
    • B23K11/115Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor
    • B23K11/314Spot welding guns, e.g. mounted on robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0408Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work for planar work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • B23K2101/38Conductors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Robotics (AREA)
  • Resistance Welding (AREA)

Abstract

本发明提供一种动力电池组电极片的全自动点焊机,包括一轨道、复数个治具、一治具推进机构、一治具移载导向机构、一治具推出机构、两个点焊头、两个三轴运动机构以及一定位夹紧机构;所述待点焊的动力电池组电极片安放于所述治具上间歇前进;两个点焊头分别位于轨道的两侧并由三轴运动机构控制点焊头沿三轴运动;所述复数个治具由治具推进机构推进进料,治具移载导向机构将进料后的治具逐一推到点焊位然后由所述定位夹紧机构夹紧,再由所述点焊头点焊后通过所述治具推出机构推出出料。本发明是一种高效率、低消耗、焊接质量高、易于衔接的智能化中通流水线式动力电池组电极片的全自动点焊机。

The invention provides a fully automatic spot welding machine for electrode sheets of a power battery pack, which includes a track, a plurality of jigs, a jig propulsion mechanism, a jig transfer guiding mechanism, a jig push-out mechanism, two spot welding head, two three-axis motion mechanisms, and a positioning and clamping mechanism; the electrode sheets of the power battery pack to be spot-welded are placed on the fixture and advance intermittently; the two spot-welding heads are respectively located on both sides of the track and are controlled by three The axial movement mechanism controls the movement of the spot welding head along the three axes; the plurality of jigs are advanced and fed by the jig propulsion mechanism, and the jig transfer guide mechanism pushes the fed jigs to the spot welding position one by one, and then the jigs are fed by the jig. The positioning and clamping mechanism is clamped, and then the spot welding head is used to push out the material through the jig pushing mechanism after spot welding. The invention is an intelligent full-automatic spot welding machine for the electrode pieces of a power battery pack with high efficiency, low consumption, high welding quality and easy connection.

Description

动力电池组电极片的全自动点焊机Fully automatic spot welding machine for power battery pack electrodes

技术领域technical field

本发明涉及一种动力电池组电极片点焊自动化设备,尤其是适用于电动工具,电动车等中大型电池组电极片的点焊领域。The invention relates to an automatic spot welding equipment for electrode sheets of power battery packs, especially suitable for the field of spot welding of electrode sheets of medium and large battery packs such as electric tools and electric vehicles.

背景技术Background technique

大、中型电池组主要运用于电动工具、笔记本电脑、电动车等领域。目前国内大多数厂商均采用半自动点焊方式,其缺点主要表现在:Large and medium-sized battery packs are mainly used in power tools, notebook computers, electric vehicles and other fields. At present, most manufacturers in China use semi-automatic spot welding, and its shortcomings are mainly manifested in:

(1)、焊接劳动强度大、焊接效率低。(1) The welding labor intensity is high and the welding efficiency is low.

(2)、焊接合格率低,容易虚焊、电芯变形、焊针粘结、焊点不均等缺陷。(2) The qualified rate of welding is low, and it is easy to have defects such as virtual welding, deformation of the battery core, bonding of welding needles, and uneven solder joints.

(3)、专用点焊电源投入多,利用率低,增加装备成本。(3) The dedicated spot welding power supply requires a lot of investment, and the utilization rate is low, which increases the cost of equipment.

(4)、已有专用设备较为独立,不能和客户的生产线衔接,不利于产线改造,影响生产效率的提高。(4) The existing special equipment is relatively independent and cannot be connected with the customer's production line, which is not conducive to the transformation of the production line and affects the improvement of production efficiency.

发明内容Contents of the invention

本发明要解决的技术问题,鉴于以上存在不足,提供一种高效率、低消耗、焊接质量高、易于衔接的智能化中通流水线式动力电池组电极片的全自动点焊机。The technical problem to be solved by the present invention, in view of the above shortcomings, is to provide an intelligent full-automatic spot welding machine for electrode sheets of a pipelined power battery pack with high efficiency, low consumption, high welding quality and easy connection.

本发明是这样实现的:一种动力电池组电极片的全自动点焊机,包括一轨道、复数个治具、一治具推进机构、一治具移载导向机构、一治具推出机构、两个点焊头、两个三轴运动机构、以及一定位夹紧机构;所述待点焊的动力电池组电极片安放于所述治具上,所述治具在轨道上间歇前进;所述两个点焊头分别位于轨道的两侧并分别设在一所述三轴运动机构上,并由该三轴运动机构控制点焊头沿三轴运动;所述治具推进机构和治具推出机构分别设于轨道的进料端和出料端,所述治具移载导向机构设于进料端和出料端之间;所述定位夹紧机构设在点焊位旁;所述复数个治具由治具推进机构推进进料,治具移载导向机构将进料后的治具逐一推到点焊位然后由所述定位夹紧机构夹紧,再由所述点焊头点焊后通过所述治具推出机构推出出料。The present invention is realized in the following way: a fully automatic spot welding machine for electrode sheets of a power battery pack, including a track, a plurality of jigs, a jig propulsion mechanism, a jig transfer guiding mechanism, a jig push-out mechanism, Two spot welding heads, two three-axis motion mechanisms, and a positioning and clamping mechanism; the electrode sheets of the power battery pack to be spot-welded are placed on the jig, and the jig advances intermittently on the track; the The two spot welding heads are respectively located on both sides of the track and are respectively arranged on the three-axis motion mechanism, and the three-axis motion mechanism controls the spot welding head to move along the three axes; the fixture propulsion mechanism and the fixture The push-out mechanism is respectively set at the feed end and the discharge end of the track, and the jig transfer guide mechanism is set between the feed end and the discharge end; the positioning and clamping mechanism is set beside the spot welding position; A plurality of jigs are fed by the jig propulsion mechanism, and the jig transfer guide mechanism pushes the fed jigs to the spot welding position one by one, and then is clamped by the positioning and clamping mechanism, and then the spot welding head After spot welding, the material is pushed out by the jig push-out mechanism.

进一步的,所述治具推进机构包括一Z形拨块、一左右伸缩机构以及一前后推进机构,所述Z形拨块分别与所述横向伸缩机构及前后推进机构连接。Further, the jig propulsion mechanism includes a Z-shaped shifting block, a left and right telescopic mechanism, and a front and rear propulsion mechanism, and the Z-shaped shift block is respectively connected with the horizontal telescopic mechanism and the front and rear propulsion mechanism.

进一步的,所述治具推出机构包括一Z形拨块、一左右伸缩机构以及一前后推进机构,所述Z形拨块分别与所述横向伸缩机构及前后推进机构连接。Further, the jig push-out mechanism includes a Z-shaped shifting block, a left-right telescopic mechanism, and a front-and-back propulsion mechanism, and the Z-shaped shift block is respectively connected with the horizontal telescopic mechanism and the front-rear propulsion mechanism.

进一步的,所述左右伸缩机构及前后推进机构均为气缸。Further, the left and right telescopic mechanisms and the front and rear propulsion mechanisms are both cylinders.

进一步的,所述治具移载导向机构包括两L形拨块、两导向板、一移动板、一丝杆以及一电机,所述两L形拨块设在所述移动板的后端并位于所述导轨的两侧,所述两L形拨块之间连接一左右伸缩气缸,所述两导向板在所述移动板的前端并位于所述导轨的两侧,所述两导向板之间连接另一左右伸缩气缸,且两左右伸缩气缸位于导轨的下方,所述导向板相向设置两导向柱,所述治具上设有复数个与导向柱匹配的点焊孔,所述移动板通过一导向座套设在所述丝杆上,所述丝杆的一端连接所述电机。Further, the jig transfer guide mechanism includes two L-shaped shifting blocks, two guide plates, a moving plate, a threaded rod and a motor, and the two L-shaped shifting blocks are arranged at the rear end of the moving plate and located at On both sides of the guide rail, a left and right telescopic cylinder is connected between the two L-shaped shifting blocks. The two guide plates are at the front end of the moving plate and are located on both sides of the guide rail. Between the two guide plates Connect another left and right telescopic cylinder, and the two left and right telescopic cylinders are located below the guide rail, and the guide plate is provided with two guide columns facing each other. The jig is provided with a plurality of spot welding holes matching the guide columns. The moving plate passes through A guide seat is sheathed on the screw rod, and one end of the screw rod is connected to the motor.

进一步的,所述两L形拨块和两导向板的距离对应两个工位的长度。Further, the distance between the two L-shaped shifting blocks and the two guide plates corresponds to the length of the two stations.

进一步的,所述点焊头包括本体、焊针夹紧装置、焊针以及压力调节装置,所述焊针固定座、压力调节装置分别设于本体的两端,所述焊针固定在焊针夹紧装置上并伸向治具。Further, the spot welding head includes a body, a welding needle clamping device, a welding needle and a pressure regulating device, the welding needle fixing seat and the pressure regulating device are respectively arranged at two ends of the body, and the welding needle is fixed on the welding needle Clamp on and extend toward the jig.

进一步的,所述点焊头还包括一正极点焊轴旋转装置,所述正极点焊轴旋转装置包括旋转头、旋转轴以及旋转气缸,所述旋转头一端连接焊针夹紧装置,另一端通过旋转轴穿设于本体的中段,旋转轴的末端还连接压力调整装置,旋转气缸设在旋转轴的中部推动旋转轴转动。Further, the spot welding head also includes a positive spot welding shaft rotation device, the positive spot welding shaft rotation device includes a rotating head, a rotating shaft and a rotating cylinder, one end of the rotating head is connected to the welding needle clamping device, and the other end The rotating shaft is passed through the middle section of the body, and the end of the rotating shaft is also connected with a pressure adjustment device, and the rotating cylinder is arranged in the middle of the rotating shaft to push the rotating shaft to rotate.

进一步的,所述焊针夹紧装置包括焊针夹头和焊针固定座,焊针夹头设在焊针固定座上,焊针夹头上开设有用于夹持所述焊针的条形槽,该条形槽通过螺丝调节条形槽的槽口大小。Further, the welding needle clamping device includes a welding needle chuck and a welding needle fixing seat, the welding needle chuck is arranged on the welding needle fixing seat, and a bar-shaped Groove, the bar-shaped groove adjusts the notch size of the bar-shaped groove by screws.

进一步的,所述三轴运动机构包括X轴运动机构、Y轴运动机构、Z轴运动机构以及一支撑座,所述点焊头设在所述X轴运动机构上,所述X轴运动机构设在所述Y轴运动机构上,所述Y轴运动机构设在Z轴运动机构上,所述Z轴运动机构设在支撑座上。Further, the three-axis motion mechanism includes an X-axis motion mechanism, a Y-axis motion mechanism, a Z-axis motion mechanism and a support seat, the spot welding head is arranged on the X-axis motion mechanism, and the X-axis motion mechanism It is arranged on the Y-axis movement mechanism, and the Y-axis movement mechanism is arranged on the Z-axis movement mechanism, and the Z-axis movement mechanism is arranged on the supporting seat.

进一步的,所述X轴运动机构包括X轴电机、X轴丝杆以及X轴移动座,所述点焊头设在所述X轴移动座上,所述X轴移动座套设在所述X轴丝杆上,所述X轴丝杆的一端连接X轴电机;所述Y轴运动机构包括Y轴电机、Y轴丝杆以及Y轴移动座,所述X轴运动机构设在所述Y轴移动座上,所述Y轴移动座套设在所述Y轴丝杆上,所述Y轴丝杆的一端连接Y轴电机;所述Z轴运动机构包括Z轴电机、Z轴丝杆以及Z轴移动座,所述Y轴运动机构设在所述Z轴移动座上,所述Z轴移动座套设在所述Z轴丝杆上,所述Z轴丝杆的一端连接Z轴电机;所述Z轴运动机构设在支撑座上。Further, the X-axis motion mechanism includes an X-axis motor, an X-axis screw, and an X-axis moving seat, the spot welding head is set on the X-axis moving seat, and the X-axis moving seat is sleeved on the On the X-axis screw rod, one end of the X-axis screw rod is connected to the X-axis motor; the Y-axis motion mechanism includes a Y-axis motor, a Y-axis screw rod and a Y-axis moving seat, and the X-axis motion mechanism is located on the On the Y-axis moving seat, the Y-axis moving seat is sleeved on the Y-axis screw rod, and one end of the Y-axis screw rod is connected to the Y-axis motor; the Z-axis motion mechanism includes a Z-axis motor, a Z-axis wire Rod and Z-axis moving seat, the Y-axis motion mechanism is set on the Z-axis moving seat, the Z-axis moving seat is sleeved on the Z-axis screw, and one end of the Z-axis screw is connected to the Z A shaft motor; the Z-axis motion mechanism is arranged on the support seat.

进一步的,所述治具包括前板、后板、左护板以及右护板,所述前板、后板、左护板以及右护板连接形成中空的箱体,所述左护板和右护板上均设有所述复数个点焊孔,所述待点焊的动力电池组电极片置于所述中空的箱体内,两端穿设在所述点焊孔上。Further, the jig includes a front plate, a rear plate, a left guard plate and a right guard plate, the front plate, the rear plate, the left guard plate and the right guard plate are connected to form a hollow box, and the left guard plate and the right guard plate are connected to form a hollow box. The plurality of spot welding holes are provided on the right guard plate, and the electrode sheets of the power battery pack to be spot welded are placed in the hollow box, and the two ends are pierced through the spot welding holes.

进一步的,所述轨道的下方还设有治具限位机构,所述治具限位机构包括复数个可自下而上伸出轨道的旋转挡片,还包括设在轨道下方的旋转轴、旋转轴固定座、旋转拨片、U形推杆、限位气缸以及气缸固定座;所述旋转挡片和旋转拨片均固定连接在旋转轴上,所述旋转轴两端设在旋转轴固定座上并可绕旋转轴固定座旋转,所述旋转拨片上设有长形孔,U形推杆一端连接在限位气缸上,另一端穿设于所述长形孔,所述限位气缸通过气缸固定座固定在轨道的下方。Further, a jig limiting mechanism is provided below the track, and the jig limiting mechanism includes a plurality of rotating blocks that can protrude from the track from bottom to top, and also includes a rotating shaft arranged below the track, The rotating shaft fixing seat, the rotating paddle, the U-shaped push rod, the limit cylinder and the cylinder fixing base; On the seat and can rotate around the fixed seat of the rotating shaft, the rotating plectrum is provided with a long hole, one end of the U-shaped push rod is connected to the limit cylinder, and the other end is passed through the long hole, and the limit cylinder It is fixed under the track through the cylinder fixing seat.

本发明具有如下优点:三轴运动机构控制点焊头沿三轴运动,可控制点焊头做点焊动作并能精确定位。利用治具推进机构治具进料推进、利用治具移载导向机构联动工位治具推进定位,再通过夹紧机构夹紧治具,利用治具推出机构将治具推出出料,三机构组合起来控制治具进给移载运动。另外,点焊头上配备压力调节装置和正极点焊轴旋转装置,点焊前可根据需要调节压力,在点焊完成后正极做旋转动作,防止粘针,焊针夹紧机构不但夹紧可靠换针方便而且焊针的间距可较大范围调整,对不同镍片的适应性强。模块化的点焊头设计,安装更换方便,可以适应多种点焊机,通用性高。中通流水线式结构,易于与客户产线衔接,有利于产线改造升级,提高生产效率。The invention has the following advantages: the three-axis motion mechanism controls the movement of the spot welding head along the three axes, and can control the spot welding action of the spot welding head and can precisely position it. Use the jig propulsion mechanism to push the jig into the material, use the jig transfer guide mechanism to link the station jig to advance and position, then clamp the jig through the clamping mechanism, and use the jig push-out mechanism to push the jig out of the material, three mechanisms Combined to control the feed and transfer movement of the fixture. In addition, the spot welding head is equipped with a pressure regulating device and a positive pole spot welding shaft rotation device. Before spot welding, the pressure can be adjusted according to needs. After the spot welding is completed, the positive pole rotates to prevent sticking of the needle. Needles are convenient and the spacing of welding needles can be adjusted in a large range, and it has strong adaptability to different nickel sheets. Modular spot welding head design, easy installation and replacement, can adapt to a variety of spot welding machines, high versatility. The Zhongtong assembly line structure is easy to connect with the customer's production line, which is conducive to the transformation and upgrading of the production line and improves production efficiency.

附图说明Description of drawings

下面参照附图结合实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.

图1为本发明全自动点焊机的整体立体结构示意图。Fig. 1 is the overall three-dimensional structure schematic diagram of the automatic spot welding machine of the present invention.

图2为本发明全自动点焊机的整体俯视结构示意图。Fig. 2 is a schematic diagram of the overall top view structure of the automatic spot welding machine of the present invention.

图3为本发明治具的结构示意图。Fig. 3 is a schematic structural view of the jig of the present invention.

图4为本发明治具推进机构的结构示意图。Fig. 4 is a schematic structural view of the jig propulsion mechanism of the present invention.

图5为本发明治具移载导向机构的结构示意图。Fig. 5 is a schematic structural view of the jig transfer guide mechanism of the present invention.

图6为本发明治具移载导向机构、定位夹紧机构与导轨的配合结构示意图。Fig. 6 is a schematic diagram of the cooperative structure of the jig transfer guide mechanism, the positioning clamping mechanism and the guide rail in the present invention.

图7为本发明点焊头的结构示意图。Fig. 7 is a schematic structural view of the spot welding head of the present invention.

图8为本发明三轴运动机构的结构示意图。Fig. 8 is a schematic structural diagram of the three-axis motion mechanism of the present invention.

图9为本发明治具限位机构的结构示意图。Fig. 9 is a schematic structural view of the fixture limiting mechanism of the present invention.

具体实施方式Detailed ways

如图1至图9所示,本发明的全自动点焊机,包括一轨道1、复数个治具2、一治具推进机构3、一治具移载导向机构4、一治具推出机构5、两个点焊头6、两个三轴运动机构7、以及一定位夹紧机构8;所述待点焊的动力电池组电极片(未图示)安放于所述治具2上,所述治具2在轨道1上间歇前进;所述两个点焊头6分别位于轨道1的两侧并分别设在一所述三轴运动机构7上,并由该三轴运动机构7控制点焊头6沿三轴运动;所述治具推进机构3和治具推出机构5分别设于轨道1的进料端11和出料端12,所述治具移载导向机构4设于进料端11和出料端12之间;所述定位夹紧机构8设在点焊位旁;所述复数个治具2由治具推进机构3推进进料,治具移载导向机构4将进料后的治具2逐一推到点焊位然后由所述定位夹紧机构8夹紧,再由所述点焊头6点焊后通过所述治具推出机构5推出出料。As shown in Figures 1 to 9, the fully automatic spot welding machine of the present invention includes a track 1, a plurality of jigs 2, a jig propulsion mechanism 3, a jig transfer guide mechanism 4, and a jig pushing mechanism 5. Two spot welding heads 6, two three-axis motion mechanisms 7, and a positioning clamping mechanism 8; the electrode sheets of the power battery pack to be spot-welded (not shown) are placed on the fixture 2, The jig 2 advances intermittently on the track 1; the two spot welding heads 6 are located on both sides of the track 1 and are respectively arranged on a three-axis motion mechanism 7, and are controlled by the three-axis motion mechanism 7 The spot welding head 6 moves along three axes; the fixture propulsion mechanism 3 and the fixture push-out mechanism 5 are respectively arranged on the feed end 11 and the discharge end 12 of the track 1, and the fixture transfer guide mechanism 4 is arranged on the feed end Between the feed end 11 and the discharge end 12; the positioning and clamping mechanism 8 is arranged beside the spot welding position; the plurality of jigs 2 are advanced by the jig advancing mechanism 3, and the jig transfer guiding mechanism 4 will The fixtures 2 after feeding are pushed to the spot welding position one by one and then clamped by the positioning and clamping mechanism 8, and then released by the fixture pushing mechanism 5 after spot welding by the spot welding head 6.

如图3所示,所述治具2主要作用就是装载动力电池组及其电极片,其包括前板21、后板22、左护板23以及右护板24,所述前板21、后板22、左护板23以及右护板24连接形成中空的箱体,所述左护板23和右护板24上均设有复数个点焊孔25,本实施例中,前板21和后板22实为一个整体,所述待点焊的动力电池组电极片置于所述中空的箱体内并定位。所述点焊孔25主要作用是可以让焊针从点焊孔25穿过以对动力电池组电极片进行点焊。As shown in Figure 3, the main function of the jig 2 is to load the power battery pack and its electrode sheets, which includes a front plate 21, a rear plate 22, a left guard plate 23 and a right guard plate 24, the front plate 21, the rear plate Plate 22, left guard plate 23 and right guard plate 24 are connected to form a hollow casing, and a plurality of spot welding holes 25 are all provided on the left guard plate 23 and right guard plate 24. In the present embodiment, front plate 21 and The rear plate 22 is actually a whole, and the electrode sheets of the power battery pack to be spot-welded are placed in the hollow box and positioned. The main function of the spot welding hole 25 is to allow the welding needle to pass through the spot welding hole 25 to spot weld the electrode sheet of the power battery pack.

为描述方便,将轨道位于进料端11和出料端12之间的位置分为A、B、C、D四个位置,其中,A为进料位,B为准备位,C为点焊位,D为出料位。For the convenience of description, the position of the track between the feed end 11 and the discharge end 12 is divided into four positions A, B, C, and D, where A is the feed position, B is the preparation position, and C is the spot welding position. position, D is the discharge position.

如图4所示,所述治具推进机构3包括一Z形拨块31、一左右伸缩机构32以及一前后推进机构33,所述Z形拨块31分别与所述横向伸缩机构32及前后推进机构33连接。该实施例中,所述治具推出机构5与所述治具推进机构3的结构完全相同,此处不再赘述。所述左右伸缩机构32及前后推进机构33均为气缸。As shown in Figure 4, the fixture propulsion mechanism 3 includes a Z-shaped shifting block 31, a left and right telescopic mechanism 32, and a front and rear propulsion mechanism 33. The propulsion mechanism 33 is connected. In this embodiment, the structure of the jig pushing mechanism 5 and the jig pushing mechanism 3 are completely the same, and will not be repeated here. The left and right telescopic mechanisms 32 and the front and rear propulsion mechanisms 33 are cylinders.

在治具2从进料端11进了导轨1的A位置后,所述治具推进机构3的Z形拨块31在左右伸缩机构32的作用下伸入治具2的后端,然后在前后推进机构33的作用下,Z形拨块31向前移动,即可将A位置上的治具2推到B位置,然后在左右伸缩机构32的作用下,Z形拨块31移出治具2的后端,完成一次进料。出料时,是相同的原理,治具推出机构5将处于D位置的治具2移至出料端12。After the jig 2 enters the A position of the guide rail 1 from the feeding end 11, the Z-shaped shifting block 31 of the jig advancing mechanism 3 extends into the rear end of the jig 2 under the action of the left and right telescopic mechanisms 32, and then Under the action of the front and rear propulsion mechanism 33, the Z-shaped shifting block 31 moves forward to push the jig 2 at position A to position B, and then under the action of the left and right telescopic mechanisms 32, the Z-shaped shifting block 31 moves out of the jig 2's rear end, complete a feed. When discharging, it is the same principle, the jig push-out mechanism 5 moves the jig 2 at the D position to the discharge end 12 .

如图5和图6所示,所述治具移载导向机构4包括两L形拨块41、两导向板42、一移动板43、一丝杆45以及一电机46,所述两L形拨块41设在所述移动板43的后端并位于所述导轨1的两侧,所述两L形拨块41之间连接一左右伸缩气缸47,所述两导向板42在所述移动板43的前端并位于所述导轨1的两侧,所述两导向板42之间连接另一左右伸缩气缸48,且两左右伸缩气缸47(48)位于导轨1的下方,所述导向板42相向设置两导向柱422,导向柱422可与所述治具2上的点焊孔25匹配定位,所述移动板43通过一导向座432套设在所述丝杆45上,所述丝杆45的一端连接所述电机46。所述两L形拨块41和两导向板42的距离对应两个工位的长度。这样,形成双工位,其中一个工们为点焊位,另一个工位紧跟在点焊位之后,为接下来的点焊作准备,使点焊操作形成紧凑的流水线操作。As shown in Fig. 5 and Fig. 6, the described jig transfer guide mechanism 4 includes two L-shaped shifting blocks 41, two guide plates 42, a moving plate 43, a threaded rod 45 and a motor 46, and the two L-shaped shifting blocks Block 41 is located at the rear end of described moving plate 43 and is positioned at the both sides of described guide rail 1, and a left and right telescopic cylinder 47 is connected between described two L-shaped shifting blocks 41, and described two guiding plates 42 are positioned at described moving plate The front end of 43 is located on both sides of the guide rail 1, another left and right telescopic cylinder 48 is connected between the two guide plates 42, and the two left and right telescopic cylinders 47 (48) are located below the guide rail 1, and the guide plates 42 face each other Two guide columns 422 are set, and the guide columns 422 can be matched with the spot welding holes 25 on the fixture 2 for positioning, and the moving plate 43 is sleeved on the screw mandrel 45 by a guide seat 432, and the screw mandrel 45 One end of the motor 46 is connected. The distance between the two L-shaped shifting blocks 41 and the two guide plates 42 corresponds to the length of two stations. In this way, a double station is formed, one of which is a spot welding station, and the other station follows the spot welding station to prepare for the next spot welding, so that the spot welding operation forms a compact assembly line operation.

在所述治具推进机构3将治具2从进料端11拨进了导轨1的B位置后,所述治具移载导向机构4的两L形拨块41在左右伸缩气缸47的作用下向内收缩,抱住紧B位置上的治具2,此时两导向板42也在左右伸缩气缸48的作用下向内收缩,使其导向柱422伸入位于前端点焊位即C位置的治具2的点焊孔25内卡住定位;然后在电机46和丝杆45的作用下,两L形拨块41和两导向板42共同向前移动一个工位,使B位置上的治具2到达C位置,同时将原来在点焊位上的治具2移到D位置。再由治具推出机构5移出。After the jig propulsion mechanism 3 dials the jig 2 from the feed end 11 into the B position of the guide rail 1, the two L-shaped shifting blocks 41 of the jig transfer guide mechanism 4 act on the left and right telescopic cylinders 47. Shrink inwardly and hold the jig 2 on position B tightly. At this time, the two guide plates 42 also shrink inwardly under the action of the left and right telescopic cylinders 48, so that the guide column 422 extends into the spot welding position at the front end, that is, position C. Then, under the action of the motor 46 and the screw mandrel 45, the two L-shaped shifting blocks 41 and the two guide plates 42 move forward together by one station, so that the position B on the Fixture 2 reaches position C, and at the same time move fixture 2 that was originally on the spot welding position to position D. Move out by jig pushing out mechanism 5 again.

如图7所示,所述点焊头6包括本体61、焊针夹紧装置62、焊针63以及压力调节装置64,所述焊针夹紧装置62、压力调节装置64分别设于本体61的两端,所述焊针63固定在焊针夹紧装置62上并伸向治具2。所述点焊头6还包括一正极点焊轴旋转装置65,所述正极点焊轴旋转装置65包括旋转头651、旋转轴652以及旋转气缸653,所述旋转头651一端连接焊针夹紧装置62,另一端通过旋转轴652穿设于本体61的中段,旋转轴652的末端还连接压力调整装置64,旋转气缸653设在旋转轴652的中部推动旋转轴652转动。点焊头6上配备压力调节装置64和正极点焊轴旋转装置65,点焊前可根据需要通过压力调节装置64来调节点焊动作的压力,在点焊完成后通过正极点焊轴旋转装置65使焊针63作正极做旋转动作,防止粘针。其中,所述焊针夹紧装置62包括焊针夹头621和焊针固定座622,焊针夹头621设在焊针固定座622上,焊针夹头621上开设有条形槽623,靠外部螺丝(未图示)锁紧使夹头弹性变形以夹紧焊针63;这样不但夹紧可靠而且换针方便,且焊针固定座622上开设有腰形槽(该视图不可见),使焊针的间距可较大范围调整,对不同镍片的适应性强。As shown in Figure 7, the spot welding head 6 includes a body 61, a welding needle clamping device 62, a welding needle 63 and a pressure regulating device 64, and the welding needle clamping device 62 and the pressure regulating device 64 are respectively arranged on the body 61 The two ends of the welding needle 63 are fixed on the welding needle clamping device 62 and extend to the jig 2 . The spot welding head 6 also includes a positive pole spot welding shaft rotating device 65, the positive pole spot welding shaft rotating device 65 includes a rotating head 651, a rotating shaft 652 and a rotating cylinder 653, and one end of the rotating head 651 is connected to a welding pin for clamping The other end of the device 62 passes through the middle section of the body 61 through the rotating shaft 652 , the end of the rotating shaft 652 is also connected to the pressure adjustment device 64 , and the rotating cylinder 653 is set in the middle of the rotating shaft 652 to push the rotating shaft 652 to rotate. The spot welding head 6 is equipped with a pressure regulating device 64 and a positive pole spot welding shaft rotating device 65. Before spot welding, the pressure of the spot welding action can be adjusted through the pressure regulating device 64 as required. After the spot welding is completed, the positive pole spot welding shaft rotating device 65 Make the welding needle 63 as the positive pole and do the rotating action to prevent the needle from sticking. Wherein, the welding needle clamping device 62 includes a welding needle chuck 621 and a welding needle fixing seat 622, the welding needle chuck 621 is arranged on the welding needle fixing seat 622, and a bar-shaped groove 623 is opened on the welding needle chuck 621, The clamp is elastically deformed by external screws (not shown in the figure) to clamp the welding needle 63; in this way, it is not only reliable in clamping but also convenient for needle replacement, and there is a waist-shaped groove on the welding needle fixing seat 622 (not visible in this view) , so that the spacing of welding pins can be adjusted in a large range, and it has strong adaptability to different nickel sheets.

如图8所示,所述三轴运动机构7包括X轴运动机构71、Y轴运动机构72、Z轴运动机构73以及一支撑座74,所述点焊头6设在所述X轴运动机构71上,所述X轴运动机构71设在所述Y轴运动机构72上,所述Y轴运动机构72设在Z轴运动机构71上,所述Z轴运动机构73设在支撑座74上。所述Z轴运动机构73可相对支撑座74做上下运动,同时带动Y轴运动机构72做上下运动;Y轴运动机构72可相对Z轴运动机构73作前后运动,同时带动X轴运动机构71作前后运动;X轴运动机构71可相对导轨1作靠近及远离的方向运动,同时带动点焊头6相对导轨1作靠近及远离的方向运动。因此三轴运动机构7可带动点焊头6在X、Y及Z轴方向上来回运动,从而实现点焊头6的精确点焊动作。As shown in Figure 8, the three-axis motion mechanism 7 includes an X-axis motion mechanism 71, a Y-axis motion mechanism 72, a Z-axis motion mechanism 73 and a support seat 74, and the spot welding head 6 is located on the X-axis motion mechanism. On the mechanism 71, the X-axis motion mechanism 71 is set on the Y-axis motion mechanism 72, the Y-axis motion mechanism 72 is set on the Z-axis motion mechanism 71, and the Z-axis motion mechanism 73 is set on the support seat 74 superior. The Z-axis motion mechanism 73 can move up and down relative to the support seat 74, and simultaneously drives the Y-axis motion mechanism 72 to move up and down; the Y-axis motion mechanism 72 can move back and forth relative to the Z-axis motion mechanism 73, and simultaneously drives the X-axis motion mechanism 71 Forward and backward movement; the X-axis motion mechanism 71 can move towards and away from the guide rail 1, and drive the spot welding head 6 to move towards and away from the guide rail 1 at the same time. Therefore, the three-axis motion mechanism 7 can drive the spot welding head 6 to move back and forth in the X, Y and Z axis directions, thereby realizing the precise spot welding action of the spot welding head 6 .

所述X轴运动机构71包括X轴电机711、X轴丝杆712以及X轴移动座713,所述点焊头6设在所述X轴移动座713上,所述X轴移动座713套设在所述X轴丝杆712上,所述X轴丝杆712的一端连接X轴电机711;X轴电机711带动X轴丝杆712转动,使X轴移动座713带动点焊头6沿X轴方向来回运动。The X-axis motion mechanism 71 includes an X-axis motor 711, an X-axis screw rod 712, and an X-axis moving seat 713. The spot welding head 6 is arranged on the X-axis moving seat 713, and the X-axis moving seat 713 covers Located on the X-axis screw rod 712, one end of the X-axis screw rod 712 is connected to the X-axis motor 711; the X-axis motor 711 drives the X-axis screw rod 712 to rotate, so that the X-axis moving seat 713 drives the spot welding head 6 along the Move back and forth in the X-axis direction.

所述Y轴运动机构72包括Y轴电机721、Y轴丝杆722以及Y轴移动座723,所述X轴运动机构71设在所述Y轴移动座723上,所述Y轴移动座723套设在所述Y轴丝杆722上,所述Y轴丝杆722的一端连接Y轴电机721;Y轴电机721带动Y轴丝杆722转动,使Y轴移动座723带动X轴运动机构71沿Y轴方向来回运动。The Y-axis motion mechanism 72 includes a Y-axis motor 721, a Y-axis screw rod 722 and a Y-axis moving seat 723. The X-axis moving mechanism 71 is arranged on the Y-axis moving seat 723, and the Y-axis moving seat 723 Sleeved on the Y-axis screw 722, one end of the Y-axis screw 722 is connected to the Y-axis motor 721; the Y-axis motor 721 drives the Y-axis screw 722 to rotate, so that the Y-axis moving seat 723 drives the X-axis movement mechanism 71 moves back and forth along the Y-axis direction.

所述Z轴运动机构73包括Z轴电机731、Z轴丝杆732以及Z轴移动座733,所述Y轴运动机构72设在所述Z轴移动座713上,所述Z轴移动座733套设在所述Z轴丝杆732上,所述Z轴丝杆732的一端连接Z轴电机731;所述Z轴运动机构73设在支撑座74上。Z轴电机731带动Z轴丝杆732转动,使Z轴移动座713带动Y轴运动机构72沿Z轴方向来回运动。The Z-axis motion mechanism 73 includes a Z-axis motor 731, a Z-axis screw rod 732 and a Z-axis moving seat 733. The Y-axis moving mechanism 72 is arranged on the Z-axis moving seat 713, and the Z-axis moving seat 733 It is sleeved on the Z-axis screw 732 , and one end of the Z-axis screw 732 is connected to the Z-axis motor 731 ; the Z-axis movement mechanism 73 is set on the support base 74 . The Z-axis motor 731 drives the Z-axis screw rod 732 to rotate, so that the Z-axis moving seat 713 drives the Y-axis moving mechanism 72 to move back and forth along the Z-axis direction.

再如图6所示,定位夹紧机构8包括两夹紧片81及一夹紧气缸82,所述两夹紧片81设在点焊位处导轨1的两侧,所述夹紧气缸82连接在两夹片81之间并位于所述导轨1的下方。当需要夹紧点焊位上的治具2时,首先是夹紧气缸82收缩,带动两夹紧片81内缩从而夹紧治具2,松开时,则是夹紧气缸82伸展,带动两夹紧片81向外运动从而松开治具2。As shown in Figure 6 again, positioning clamping mechanism 8 comprises two clamping pieces 81 and a clamping cylinder 82, and described two clamping pieces 81 are located at the both sides of spot welding position place guide rail 1, and described clamping cylinder 82 It is connected between the two clips 81 and located below the guide rail 1 . When it is necessary to clamp the jig 2 on the spot welding position, firstly the clamping cylinder 82 shrinks, driving the two clamping pieces 81 to shrink inwards to clamp the jig 2, and when it is released, the clamping cylinder 82 stretches to drive The two clamping pieces 81 move outward so as to loosen the jig 2 .

如图1和图6以及图9所示,所述轨道1的下方还设有治具限位机构9,所述治具限位机构9包括复数个可自下而上伸出轨道的旋转挡片91,还包括设在轨道下方的旋转轴92、旋转轴固定座93、旋转拨片94、U形推杆95、限位气缸96以及气缸固定座97,所述旋转挡片91和旋转拨片94均固定连接在旋转轴92上,所述旋转轴92两端设在旋转轴固定座93上并可绕旋转轴固定座93旋转,所述旋转拨片94上设有长形孔942,U形推杆95一端连接在限位气缸96上,另一端穿设于所述长形孔942,所述限位气缸96通过气缸固定座97固定在轨道1的下方。这样,当感应到治具时,限位气缸96推出,旋转拨片94受到推力而带动旋转轴92转动,从而带动旋转挡片91转动,从而自下而上伸出轨道1上或沉入轨道1下,轨道1上也设有长形孔15(见图6),以供旋转挡片91转动时需要的空间。As shown in Fig. 1 and Fig. 6 and Fig. 9, a jig limit mechanism 9 is also provided below the track 1, and the jig limit mechanism 9 includes a plurality of rotating stops that can extend out of the track from bottom to top. The sheet 91 also includes a rotating shaft 92, a rotating shaft fixing seat 93, a rotating dial 94, a U-shaped push rod 95, a limit cylinder 96 and a cylinder fixing seat 97 arranged below the track, and the rotating block 91 and the rotating dial The pieces 94 are all fixedly connected on the rotating shaft 92, the two ends of the rotating shaft 92 are arranged on the rotating shaft fixing seat 93 and can rotate around the rotating shaft fixing seat 93, and the rotating plectrum 94 is provided with an elongated hole 942, One end of the U-shaped push rod 95 is connected to the limiting cylinder 96 , and the other end is passed through the elongated hole 942 , and the limiting cylinder 96 is fixed below the track 1 through the cylinder fixing seat 97 . In this way, when the jig is sensed, the limit cylinder 96 is pushed out, and the rotating paddle 94 is pushed to drive the rotating shaft 92 to rotate, thereby driving the rotating blocking piece 91 to rotate, thereby protruding from bottom to top on the track 1 or sinking into the track Next, the track 1 is also provided with an elongated hole 15 (see FIG. 6 ) for the space required for the rotation of the rotating catch 91 .

结合图1至图9所示,本发明的工作原理如下:Shown in conjunction with Fig. 1 to Fig. 9, the working principle of the present invention is as follows:

1、所述待点焊的动力电池组电极片(未图示)安放于所述治具2上,在治具2从进料端11进了导轨1的A位置后,首先在治具推进机构3的作用下,治具2从轨道1的A位置进入B位置,再由所述治具移载导向机构4移至C位置,然后通过治具限位机构9限位,同时通过定位夹紧机构8将C位置上的治具2夹紧,此时通过两个三轴运动机构7将点焊头6对点焊位(即C位置)的治具2内的动力电池组电极片进行点焊操作。1. The electrode sheet of the power battery pack (not shown) to be spot-welded is placed on the jig 2, and after the jig 2 enters the position A of the guide rail 1 from the feed end 11, first advance the jig Under the action of the mechanism 3, the jig 2 enters the position B from the position A of the track 1, and then moves to the position C by the jig transfer guide mechanism 4, and then is limited by the jig limit mechanism 9, and at the same time passes the positioning clip The clamping mechanism 8 clamps the jig 2 at the C position. At this time, the spot welding head 6 is used to perform the welding on the electrode sheets of the power battery pack in the jig 2 at the spot welding position (that is, the C position) through two three-axis motion mechanisms 7 . Spot welding operation.

2、当点焊位(即C位置)上的治具2完成点焊后,定位夹紧机构8失去夹紧,限位机构9失去限位,所述治具推进机构3、治具移载导向机构4、治具推出机构5同步动作,将A位置、B位置和C位置上的治具2向前推进一个工位的距离。此时再通过两个三轴运动机构7将点焊头6对点焊位(即C位置)的治具2内的动力电池组电极片进行点焊操作。2. When the spot welding of the jig 2 on the spot welding position (that is, position C) is completed, the positioning and clamping mechanism 8 loses its clamping, and the limit mechanism 9 loses its limit, and the jig advancing mechanism 3 and jig transfer The guide mechanism 4 and the jig push-out mechanism 5 act synchronously to push the jigs 2 at positions A, B and C forward by a distance of one station. At this time, the spot welding head 6 is used for spot welding the electrode sheets of the power battery pack in the jig 2 at the spot welding position (ie position C) through two three-axis motion mechanisms 7 .

3、当点焊位(即C位置)上的治具2完成点焊后,定位夹紧机构8失去夹紧,限位机构9失去限位,所述治具推进机构3、治具移载导向机构4、治具推出机构5同步动作,将A位置、B位置、C位置以及D位置上的治具2向前推进一个工位的距离。然后通过两个三轴运动机构7将点焊头6对C位置上的治具内的动力电池组电极片进行点焊操作。如此周而复始,即可进行点焊的流水线操作。3. When the spot welding of the jig 2 on the spot welding position (that is, position C) is completed, the positioning and clamping mechanism 8 loses its clamping, and the limit mechanism 9 loses its limit. The jig advancing mechanism 3 and the jig transfer The guide mechanism 4 and the jig push-out mechanism 5 act synchronously to push the jig 2 at the A position, the B position, the C position and the D position forward by the distance of one station. Then, the spot welding head 6 is used for spot welding the electrode sheets of the power battery pack in the jig at position C through two three-axis motion mechanisms 7 . Repeatedly, the assembly line operation of spot welding can be carried out.

综上所述,本发明全自动点焊机的优点:三轴运动机构控制点焊头沿三轴运动,可控制点焊头做点焊动作并能精确定位。利用治具推进机构治具进料推进、利用治具移载导向机构联动工位治具推进定位,再通过夹紧机构夹紧治具,利用治具推出机构将治具推出出料,三机构组合起来控制治具进给移载运动。点焊头上配备压力调节装置和正极点焊轴旋转装置(如何实现),点焊前可根据需要调节压力,在点焊完成后正极做旋转动作,防止粘针,焊针夹紧机构不但夹紧可靠换针方便而且焊针的间距可较大范围调整,对不同镍片的适应性强(如何实现)。模块化的点焊头设计,安装更换方便,可以适应多种点焊机,通用性高。中通流水线式结构,易于与客户产线衔接,有利于产线改造升级,提高生产效率。To sum up, the advantages of the automatic spot welding machine of the present invention are: the three-axis motion mechanism controls the movement of the spot welding head along the three axes, and can control the spot welding head to do spot welding and can accurately position. Use the jig propulsion mechanism to push the jig into the material, use the jig transfer guide mechanism to link the station jig to advance and position, then clamp the jig through the clamping mechanism, and use the jig push-out mechanism to push the jig out of the material, three mechanisms Combined to control the feed and transfer movement of the fixture. The spot welding head is equipped with a pressure adjustment device and a positive pole spot welding shaft rotation device (how to realize it). Before spot welding, the pressure can be adjusted according to needs. After the spot welding is completed, the positive pole rotates to prevent sticking needles. The welding needle clamping mechanism not only clamps Reliable, easy to change pins, and the spacing of welding pins can be adjusted in a large range, and it has strong adaptability to different nickel sheets (how to realize it). Modular spot welding head design, easy installation and replacement, can adapt to a variety of spot welding machines, high versatility. The Zhongtong assembly line structure is easy to connect with the customer's production line, which is conducive to the transformation and upgrading of the production line and improves production efficiency.

虽然以上描述了本发明的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本发明的范围的限定,熟悉本领域的技术人员在依照本发明的精神所作的等效的修饰以及变化,都应当涵盖在本发明的权利要求所保护的范围内。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments we have described are only illustrative, rather than used to limit the scope of the present invention. Equivalent modifications and changes made by skilled personnel in accordance with the spirit of the present invention shall fall within the protection scope of the claims of the present invention.

Claims (14)

1. a full-automatic spot welding machine for electrode plates of power battery pack, is characterized in that: comprise a track, a plurality of tool, a tool propulsive mechanism, a tool transfer guiding mechanism, a tool ejecting mechanism, two spot welding heads, Liang Ge three-axis moving mechanism and positioning and clamping mechanisms; Describedly treat that the electrode plates of power battery pack of spot welding is placed on described tool, described tool intermittently advances in orbit; Described in described two spot welding heads lay respectively at the both sides of track and are located at one respectively in three-axis moving mechanism, and by this three-axis moving mechanism controls spot welding head along three-axis moving; Described tool propulsive mechanism and tool ejecting mechanism are located at respectively feed end and the discharge end of track, and described tool transfer guiding mechanism is located between feed end and discharge end; Described positioning and clamping mechanism is located at by a welding position; Described a plurality of tool advances charging by tool propulsive mechanism, and tool transfer guiding mechanism is shifted one by one the tool after charging onto some welding position and then by described positioning and clamping mechanism, clamped, then by described tool ejecting mechanism, releases discharging by described spot welding head point postwelding.
2. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 1, it is characterized in that: described tool propulsive mechanism comprises a Z-shaped shifting block, a left and right telescoping mechanism and a front and back propulsive mechanism, described Z-shaped shifting block is connected with described transversal stretching mechanism and front and back propulsive mechanism respectively.
3. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 1 and 2, it is characterized in that: described tool ejecting mechanism comprises a Z-shaped shifting block, a left and right telescoping mechanism and a front and back propulsive mechanism, described Z-shaped shifting block is connected with described transversal stretching mechanism and front and back propulsive mechanism respectively.
4. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 3, is characterized in that: described left and right telescoping mechanism and front and back propulsive mechanism are cylinder.
5. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 1, it is characterized in that: described tool transfer guiding mechanism comprises two L shaped shifting blocks, two guide plates, one movable plate, one screw mandrel and a motor, described two L shaped shifting blocks are located at the rear end of described movable plate and are positioned at the both sides of described guide rail, between described two L shaped shifting blocks, connect a left and right telescopic cylinder, described two guide plates are at the front end of described movable plate and be positioned at the both sides of described guide rail, between described two guide plates, connect another left and right telescopic cylinder, and two left and right telescopic cylinders are positioned at the below of guide rail, described guide plate arranges two leads in opposite directions, described tool is provided with a plurality of some welding holes that mate with lead, described movable plate is set on described screw mandrel by a guide holder, one end of described screw mandrel connects described motor.
6. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 1, is characterized in that: the length of corresponding two stations of distance of described two L shaped shifting blocks and two guide plates.
7. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 6, it is characterized in that: described spot welding head comprises body, capillary clamping device, capillary and pressure-regulating device, described capillary holder, pressure-regulating device are located at respectively the two ends of body, and described capillary is fixed on capillary clamping device and stretches to tool.
8. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 7, it is characterized in that: described spot welding head also comprises an anodal spot welding shaft rotating device, described anodal spot welding shaft rotating device comprises swivel head, rotating shaft and rotary cylinder, described swivel head one end connects capillary clamping device, the other end is arranged in the stage casing of body by rotating shaft, rotation the tip of the axis also connects described pressure regulation device, and the middle part that rotary cylinder is located at rotating shaft promotes rotating shaft rotation.
9. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 7, it is characterized in that: described capillary clamping device comprises capillary chuck and capillary holder, capillary chuck is located on capillary holder, on capillary chuck, offer for clamping the bar-shaped trough of described capillary, this bar-shaped trough regulates the notch size of bar-shaped trough by screw.
10. the full-automatic spot welding machine of electrode plates of power battery pack according to claim 1, it is characterized in that: described three-axis moving mechanism comprises X-axis motion, Y-axis motion, Z axis motion and a supporting seat, described spot welding head is located on described X-axis motion, described X-axis motion is located on described Y-axis motion, described Y-axis motion is located on Z axis motion, and described Z axis motion is located on supporting seat.
The full-automatic spot welding machine of 11. electrode plates of power battery packs according to claim 1, is characterized in that:
Described X-axis motion comprises X-axis motor, X-axis screw mandrel and X-axis Mobile base, and described spot welding head is located on described X-axis Mobile base, and described X-axis Mobile base is set on described X-axis screw mandrel, and one end of described X-axis screw mandrel connects X-axis motor;
Described Y-axis motion comprises y-axis motor, Y-axis screw mandrel and Y-axis Mobile base, and described X-axis motion is located on described Y-axis Mobile base, and the moving cover for seat of described y-axis shift is located on described Y-axis screw mandrel, and one end of described Y-axis screw mandrel connects y-axis motor;
Described Z axis motion comprises Z axis motor, Z axis screw mandrel and Z axis Mobile base, and described Y-axis motion is located on described Z axis Mobile base, and described Z axis Mobile base is set on described Z axis screw mandrel, and one end of described Z axis screw mandrel connects Z axis motor; Described Z axis motion is located on supporting seat.
The full-automatic spot welding machine of 12. electrode plates of power battery packs according to claim 1, it is characterized in that: described positioning and clamping mechanism comprises two clamp clips and a clamping cylinder, described two clamp clips are located at a both sides for welding position place guide rail, and described clamping cylinder is connected between two clamp clips and is positioned at the below of described guide rail.
The full-automatic spot welding machine of 13. electrode plates of power battery packs according to claim 5, it is characterized in that: described tool comprises header board, rear plate, left backplate and right backplate, described header board, rear plate, left backplate and right backplate are connected to form the casing of hollow, on described left backplate and right backplate, be equipped with described plurality of points welding hole, describedly treat that the electrode plates of power battery pack of spot welding is placed in the casing of described hollow, two ends are located on described some welding hole.
The full-automatic spot welding machine of 14. electrode plates of power battery packs according to claim 1, it is characterized in that: the below of described track is also provided with tool position-limit mechanism, described tool position-limit mechanism comprises a plurality of rotation catch that can stretch out track from bottom to top, the rotating shaft that is located at track below, rotating shaft holder, rotation plectrum, U-shaped push rod, limiting cylinder and cylinder holder; Described rotation catch and rotation plectrum are all fixedly connected on rotating shaft, described rotating shaft terminal is located on rotating shaft holder and can rotates around rotating shaft holder, described rotation plectrum is provided with elongated hole, U-shaped push rod one end is connected on limiting cylinder, the other end is arranged in described elongated hole, and described limiting cylinder is fixed on the below of track by cylinder holder.
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CN110605469A (en) * 2019-07-27 2019-12-24 东莞市雷崴电子有限公司 A battery automatic spot welding machine
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