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CN103840004A - Fin type field effect transistor with SiGeSn source drain and forming method thereof - Google Patents

Fin type field effect transistor with SiGeSn source drain and forming method thereof Download PDF

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CN103840004A
CN103840004A CN201410063193.5A CN201410063193A CN103840004A CN 103840004 A CN103840004 A CN 103840004A CN 201410063193 A CN201410063193 A CN 201410063193A CN 103840004 A CN103840004 A CN 103840004A
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sigesn
substrate
drain
forming
source
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王敬
肖磊
赵梅
梁仁荣
许军
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Tsinghua University
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Priority to US14/350,677 priority patent/US20150243505A1/en
Priority to PCT/CN2014/073838 priority patent/WO2015127701A1/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/01Manufacture or treatment
    • H10D30/021Manufacture or treatment of FETs having insulated gates [IGFET]
    • H10D30/024Manufacture or treatment of FETs having insulated gates [IGFET] of fin field-effect transistors [FinFET]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02524Group 14 semiconducting materials
    • H01L21/02532Silicon, silicon germanium, germanium
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/62Fin field-effect transistors [FinFET]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/791Arrangements for exerting mechanical stress on the crystal lattice of the channel regions
    • H10D30/797Arrangements for exerting mechanical stress on the crystal lattice of the channel regions being in source or drain regions, e.g. SiGe source or drain
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D62/00Semiconductor bodies, or regions thereof, of devices having potential barriers
    • H10D62/10Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
    • H10D62/13Semiconductor regions connected to electrodes carrying current to be rectified, amplified or switched, e.g. source or drain regions
    • H10D62/149Source or drain regions of field-effect devices
    • H10D62/151Source or drain regions of field-effect devices of IGFETs 
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D62/00Semiconductor bodies, or regions thereof, of devices having potential barriers
    • H10D62/80Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials
    • H10D62/83Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge
    • H10D62/834Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge further characterised by the dopants

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  • Physics & Mathematics (AREA)
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  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

本发明提出一种具有SiGeSn源漏的鳍式场效应晶体管及其形成方法。其中该方法包括以下步骤:提供衬底;在衬底之上形成Ge鳍形结构;在Ge鳍形结构之上形成栅堆叠或假栅;在栅堆叠或假栅两侧形成源区和漏区的开口,在开口位置露出Ge鳍形结构;向Ge鳍形结构注入同时含有Si和Sn元素的原子、分子、离子或等离子体,以在开口位置形成SiGeSn层。本发明的鳍式场效应晶体管形成方法能够形成具有SiGeSn源漏的FinFET,其SiGeSn源漏的厚度较薄、晶体质量较好,因此晶体管具有良好的电学性能,且本方法具有简单易行、成本低的优点。

The invention provides a fin field effect transistor with SiGeSn source and drain and its forming method. Wherein the method comprises the following steps: providing a substrate; forming a Ge fin structure on the substrate; forming a gate stack or dummy gate on the Ge fin structure; forming a source region and a drain region on both sides of the gate stack or dummy gate The Ge fin-shaped structure is exposed at the opening position; atoms, molecules, ions or plasma containing both Si and Sn elements are implanted into the Ge fin-shaped structure to form a SiGeSn layer at the opening position. The fin field effect transistor forming method of the present invention can form a FinFET with a SiGeSn source and drain, and the SiGeSn source and drain have a thinner thickness and better crystal quality, so the transistor has good electrical performance, and the method is simple and easy to implement, low cost low pros.

Description

具有SiGeSn源漏的鳍式场效应晶体管及其形成方法Fin field effect transistor with SiGeSn source and drain and method of forming same

技术领域technical field

本发明涉及半导体制造领域,具体涉及一种具有SiGeSn源漏的鳍式场效应晶体管及其形成方法。The invention relates to the field of semiconductor manufacturing, in particular to a fin field effect transistor with SiGeSn source and drain and a forming method thereof.

背景技术Background technique

金属-氧化物-半导体场效应晶体管(MOSFET)已经为集成电路行业服务了四十多年。人们发明了各种各样的巧妙技术使其特征尺寸不断缩小,但是并没有改变它的基本结构。然而,集成电路设计窗口,包括性能、动态功耗、静态功耗和器件容差,已经缩小到不得不需要发明一种新的晶体管结构的地步。随着栅长的不断缩小,MOSFET的转移特性(Ids-Vgs)发生退化,主要表现在两个方面。一是亚阈值斜率变大和阈值电压降低,也就是说,通过降低栅电极电压Vgs不能使得MOS器件关断得很好。另一方面是,亚阈值斜率和阈值电压均对栅长的变化特别敏感,也就是说,MOS器件的工艺容差变得非常差,该现象被称为短沟道效应。Metal-oxide-semiconductor field-effect transistors (MOSFETs) have served the integrated circuit industry for over forty years. People have invented a variety of ingenious techniques to make the feature size shrink continuously, but it has not changed its basic structure. However, the integrated circuit design window, including performance, dynamic power consumption, static power consumption, and device tolerances, has shrunk to the point where a new transistor structure has to be invented. As the gate length continues to shrink, the transfer characteristics (I ds -V gs ) of MOSFETs degrade, mainly in two aspects. One is that the sub-threshold slope becomes larger and the threshold voltage decreases, that is, the MOS device cannot be turned off well by reducing the gate electrode voltage V gs . On the other hand, both the subthreshold slope and the threshold voltage are particularly sensitive to changes in gate length, that is, the process tolerance of MOS devices becomes very poor, and this phenomenon is called the short channel effect.

一方面为了有效地抑制短沟道效应,研究人员提出了一种器件结构,该器件结构使得半导体沟道仅仅存在于非常靠近栅的地方,能够消除远离栅的所有漏电通道。由于此时该半导体沟道足够地薄,其形状看起来像一条鱼的鳍(Fin),因而研究人员形象地称其为鳍式场效应晶体管(FinFET)。FinFET器件可以大幅增强栅对沟道的控制能力,有效地抑制了短沟道效应,使其具有驱动电流大、关态电流小、器件开关比高、成本低、晶体管密度高等优点。Fin的材料可以采用廉价的体Si衬底或绝缘体上硅衬底(SOI)来加工。On the one hand, in order to effectively suppress the short channel effect, the researchers proposed a device structure that enables the semiconductor channel to exist only very close to the gate, eliminating all leakage channels away from the gate. Since the semiconductor channel is thin enough at this time, its shape looks like a fish's fin (Fin), so researchers vividly call it a fin field effect transistor (FinFET). FinFET devices can greatly enhance the control ability of the gate to the channel, effectively suppress the short channel effect, and make it have the advantages of large drive current, small off-state current, high device switching ratio, low cost, and high transistor density. Fin materials can be processed using cheap bulk Si substrates or silicon-on-insulator substrates (SOI).

另一方面,随着器件尺寸的不断缩小,Si材料较低的迁移率已成为制约器件性能的主要因素。为了不断提升器件的性能,必须采用更高迁移率的沟道材料。目前研究的主要技术方案为:采用Ge或SiGe材料做PMOSFET器件的沟道材料,III-V化合物半导体材料为NMOSFET器件的沟道材料。Ge具有四倍于Si的空穴迁移率,随着研究的不断深入,Ge和SiGe沟道MOSFET中的技术难点逐一被攻克。在Ge或SiGe的MOSFET器件中,为了在Ge或SiGe沟道中引入单轴压应变,可以在源漏区域填充应变Ge1-xSnx(GeSn)合金,这样通过源漏的应变GeSn可以在沟道中引入单轴压应变,大幅度提升Ge或SiGe沟道的性能,当沟道长度在纳米尺度时,其性能提升尤为明显。与Ge相兼容的GeSn合金是一种IV族半导体材料,且与硅的互补金属氧化物半导体(CMOS)工艺具有良好的兼容性。然而,直接生长高质量高Sn含量的GeSn合金非常困难。首先,Sn在Ge中的平衡固溶度小于1%(约为0.3%);其次,Sn的表面能比Ge小,非常容易发生表面分凝;再次,Ge和α-Sn具有很大的晶格失配(14.7%)。为了抑制Sn的表面分凝,提高Sn的含量,可在材料生长时掺入一定量的Si,形成SiGeSn层。Si的晶格常数比Ge小,而Sn的晶格常数比Ge大,通过在GeSn合金中掺入Si,可以提高GeSn合金的稳定性。On the other hand, with the continuous shrinking of the device size, the low mobility of Si material has become the main factor restricting the device performance. In order to continuously improve the performance of devices, channel materials with higher mobility must be used. The main technical solutions currently being studied are: using Ge or SiGe materials as channel materials for PMOSFET devices, and III-V compound semiconductor materials as channel materials for NMOSFET devices. Ge has four times the hole mobility of Si. With the deepening of research, technical difficulties in Ge and SiGe trench MOSFETs have been overcome one by one. In Ge or SiGe MOSFET devices, in order to introduce uniaxial compressive strain in the Ge or SiGe channel, the strained Ge 1-x Sn x (GeSn) alloy can be filled in the source and drain regions, so that the strained GeSn through the source and drain can be in the channel The introduction of uniaxial compressive strain into the channel greatly improves the performance of the Ge or SiGe channel, especially when the channel length is at the nanometer scale. The Ge-compatible GeSn alloy is a group IV semiconductor material and has good compatibility with the complementary metal-oxide-semiconductor (CMOS) process of silicon. However, it is very difficult to directly grow high-quality and high-Sn-content GeSn alloys. First, the equilibrium solid solubility of Sn in Ge is less than 1% (about 0.3%); second, the surface energy of Sn is smaller than that of Ge, and surface segregation is very easy to occur; third, Ge and α-Sn have a large crystal frame mismatch (14.7%). In order to suppress the surface segregation of Sn and increase the content of Sn, a certain amount of Si can be doped during material growth to form a SiGeSn layer. The lattice constant of Si is smaller than that of Ge, and the lattice constant of Sn is larger than that of Ge. By doping Si in GeSn alloy, the stability of GeSn alloy can be improved.

在生长SiGeSn材料时,通常采用的方法为分子束外延(MBE)。其中,现有的MBE工艺生长SiGeSn材料的过程为:先在衬底上外延生长一层SiGe缓冲层,再外延SiGeSn薄膜。该方法可得到晶体质量较好的SiGeSn薄膜,但设备昂贵,生长过程较为费时,成本较高,在大规模生产中将受到一定限制。也有人采用化学气相淀积(CVD)工艺生长SiGeSn薄膜,但制得的SiGeSn薄膜质量较差,热稳定性不佳,Sn易分凝,也不适用于半导体器件。并且,在FinFET结构中,一般需要采用选区形成的方法在源漏区形成SiGeSn,理论上可以采用化学气相淀积来选择性生长SiGeSn薄膜,而目前该方法在非选择性生长SiGeSn合金时的热稳定性不佳,Sn易分凝,其选择性生长工艺尚不成熟,成本也较高。When growing SiGeSn materials, the commonly used method is molecular beam epitaxy (MBE). Among them, the process of growing SiGeSn material in the existing MBE process is: first epitaxially grow a layer of SiGe buffer layer on the substrate, and then epitaxially grow SiGeSn thin film. This method can obtain SiGeSn thin films with better crystal quality, but the equipment is expensive, the growth process is time-consuming, and the cost is high, which will be limited in large-scale production. Some people also use chemical vapor deposition (CVD) to grow SiGeSn films, but the SiGeSn films produced are of poor quality, poor thermal stability, Sn is easy to segregate, and is not suitable for semiconductor devices. Moreover, in the FinFET structure, it is generally necessary to use the method of selective area formation to form SiGeSn in the source and drain regions. In theory, chemical vapor deposition can be used to selectively grow SiGeSn thin films. However, the current method is not suitable for the non-selective growth of SiGeSn alloys. Poor stability, Sn is easy to segregate, its selective growth process is immature, and the cost is high.

发明内容Contents of the invention

本发明旨在至少在一定程度上解决上述FinFET源漏中难以形成质量好的SiGeSn薄膜、生产成本高的问题。为此,本发明的目的在于提出一种简单易行且成本低的具有SiGeSn源漏的鳍式场效应晶体管及其形成方法。The present invention aims at at least to a certain extent to solve the above-mentioned problems of difficulty in forming SiGeSn films with good quality and high production costs in the source and drain of FinFETs. Therefore, the purpose of the present invention is to provide a simple and low-cost fin field effect transistor with SiGeSn source and drain and its forming method.

为实现上述目的,根据本发明实施例的具有SiGeSn源漏的鳍式场效应晶体管的形成方法可以包括以下步骤:提供衬底;在所述衬底之上形成Ge鳍形结构;在所述Ge鳍形结构之上形成栅堆叠或假栅;在所述栅堆叠或假栅两侧形成源区和漏区的开口,在所述开口位置露出所述Ge鳍形结构;向所述Ge鳍形结构注入同时含有Si和Sn元素的原子、分子、离子或等离子体,以在所述开口位置形成SiGeSn层。To achieve the above object, the method for forming a fin field effect transistor with SiGeSn source and drain according to an embodiment of the present invention may include the following steps: providing a substrate; forming a Ge fin structure on the substrate; A gate stack or a dummy gate is formed on the fin structure; openings for a source region and a drain region are formed on both sides of the gate stack or dummy gate, and the Ge fin structure is exposed at the position of the opening; The structure implants atoms, molecules, ions or plasma containing both Si and Sn elements to form a SiGeSn layer at the position of the opening.

根据本发明实施例的方法能够形成具有SiGeSn源漏的FinFET,其SiGeSn源漏的厚度较薄、晶体质量较好,因此晶体管具有良好的电学性能,且本方法具有简单易行、成本低的优点。The method according to the embodiment of the present invention can form a FinFET with SiGeSn source and drain, the thickness of the SiGeSn source and drain is relatively thin, and the crystal quality is good, so the transistor has good electrical performance, and the method has the advantages of simplicity and low cost .

可选地,根据本发明实施例的具有SiGeSn源漏的鳍式场效应晶体管的形成方法还具有如下技术特征:Optionally, the method for forming a fin field effect transistor with a SiGeSn source and drain according to an embodiment of the present invention also has the following technical features:

在本发明的一个示例中,还包括:在形成所述源区和漏区的开口之前,在所述栅堆叠或假栅两侧形成栅侧墙。In an example of the present invention, the method further includes: before forming the openings of the source region and the drain region, forming gate spacers on both sides of the gate stack or the dummy gate.

在本发明的一个示例中,还包括:在形成所述SiGeSn层之后,去除所述假栅,在所述假栅区域形成栅堆叠。In an example of the present invention, it further includes: after forming the SiGeSn layer, removing the dummy gate, and forming a gate stack in the dummy gate region.

在本发明的一个示例中,所述衬底为Si衬底、Ge衬底、绝缘体上Si衬底、绝缘体上Ge衬底、具有Ge表面的Si衬底。In an example of the present invention, the substrate is a Si substrate, a Ge substrate, a Si-on-insulator substrate, a Ge-on-insulator substrate, or a Si substrate with a Ge surface.

在本发明的一个示例中,通过选择性外延工艺在所述衬底之上形成所述Ge鳍形结构。In one example of the present invention, the Ge fin structure is formed on the substrate by a selective epitaxial process.

在本发明的一个示例中,通过光刻和刻蚀工艺在所述衬底之上形成所述Ge鳍形结构,其中,所述衬底表层为Ge材料。In an example of the present invention, the Ge fin structure is formed on the substrate by photolithography and etching process, wherein the surface layer of the substrate is made of Ge material.

在本发明的一个示例中,所述表层为Ge材料的衬底为Ge衬底、绝缘体上Ge衬底,或者具有Ge表面的Si衬底。In an example of the present invention, the substrate whose surface layer is made of Ge material is a Ge substrate, a Ge-on-insulator substrate, or a Si substrate with a Ge surface.

在本发明的一个示例中,所述注入的方法包括离子注入。In an example of the present invention, the implantation method includes ion implantation.

在本发明的一个示例中,所述离子注入包括等离子体源离子注入和等离子体浸没离子注入。In an example of the present invention, the ion implantation includes plasma source ion implantation and plasma immersion ion implantation.

在本发明的一个示例中,所述注入的方法包括磁控溅射。In an example of the present invention, the injection method includes magnetron sputtering.

在本发明的一个示例中,采用所述磁控溅射注入的过程中,在所述衬底上加载负偏压。In an example of the present invention, during the implantation process using the magnetron sputtering, a negative bias voltage is applied to the substrate.

在本发明的一个示例中,还包括,去除所述磁控溅射在所述SiGeSn层之上形成的Si-Sn薄膜。In an example of the present invention, it further includes removing the Si—Sn thin film formed on the SiGeSn layer by the magnetron sputtering.

在本发明的一个示例中,利用对SiGeSn和Si-Sn具有高腐蚀选择比的溶液清洗以去除所述Si-Sn薄膜。In one example of the present invention, the Si-Sn film is removed by cleaning with a solution having a high etching selectivity to SiGeSn and Si-Sn.

在本发明的一个示例中,所述注入的过程中对所述衬底加热,加热温度为100-600℃。In an example of the present invention, the substrate is heated during the implantation, and the heating temperature is 100-600°C.

在本发明的一个示例中,还包括,在所述注入之后,对所述SiGeSn层退火,退火温度为100-600℃。In an example of the present invention, it further includes, after the implantation, annealing the SiGeSn layer, and the annealing temperature is 100-600°C.

在本发明的一个示例中,所述SiGeSn层为应变SiGeSn层。In an example of the present invention, the SiGeSn layer is a strained SiGeSn layer.

在本发明的一个示例中,所述应变SiGeSn层的厚度为0.5-100nm。In an example of the present invention, the strained SiGeSn layer has a thickness of 0.5-100 nm.

在本发明的一个示例中,所述应变SiGeSn层中Sn的原子百分含量小于20%。In an example of the present invention, the atomic percentage of Sn in the strained SiGeSn layer is less than 20%.

为实现上述目的,根据本发明实施例的具有SiGeSn源漏的鳍式场效应晶体管,包括:衬底;形成在衬底之上的Ge鳍形沟道区;形成在所述Ge鳍形沟道区之上的栅堆叠结构;以及形成在所述Ge鳍形沟道区两侧的SiGeSn源和漏。To achieve the above object, a fin field effect transistor with a SiGeSn source and drain according to an embodiment of the present invention includes: a substrate; a Ge fin-shaped channel region formed on the substrate; a gate stack structure above the Ge fin-shaped channel region; and a SiGeSn source and drain formed on both sides of the Ge fin-shaped channel region.

根据本发明实施例的具有SiGeSn源漏的鳍式场效应晶体管,具有电学性能好的优点。The fin field effect transistor with SiGeSn source and drain according to the embodiment of the present invention has the advantage of good electrical performance.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:

图1是本发明第一实施例的具有SiGeSn源漏的鳍式场效应晶体管的形成方法的流程图;1 is a flowchart of a method for forming a fin field effect transistor with SiGeSn source and drain according to the first embodiment of the present invention;

图2至图5b是图1所示的形成方法的具体过程示意图;2 to 5b are schematic diagrams of the specific process of the forming method shown in FIG. 1;

图6是本发明第二实施例的具有SiGeSn源漏的鳍式场效应晶体管的形成方法的流程图;6 is a flowchart of a method for forming a fin field effect transistor with SiGeSn source and drain according to the second embodiment of the present invention;

图7至图11b是图6所示的形成方法的具体过程示意图。7 to 11b are schematic diagrams of the specific process of the forming method shown in FIG. 6 .

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

根据本发明第一实施例的具有SiGeSn源漏的鳍式场效应晶体管的形成方法可以采用先栅工艺,如图1所示,可以包括如下步骤:According to the first embodiment of the present invention, the method for forming a fin field effect transistor with a SiGeSn source and drain may adopt a gate-first process, as shown in FIG. 1 , and may include the following steps:

S11.提供衬底。S11. Providing a substrate.

具体地,该衬底可以为Si衬底、Ge衬底、绝缘体上Si衬底、绝缘体上Ge衬底、具有Ge表面的Si衬底等等。Specifically, the substrate may be a Si substrate, a Ge substrate, a Si-on-insulator substrate, a Ge-on-insulator substrate, a Si substrate with a Ge surface, and the like.

S12.在衬底之上形成Ge鳍形结构。S12. Forming a Ge fin structure on the substrate.

具体地,在衬底00之上形成Ge鳍形结构10,参考图2。Specifically, a Ge fin structure 10 is formed on a substrate 00 , referring to FIG. 2 .

在本发明的一个实施例中,可以通过选择性外延工艺在衬底00之上形成Ge鳍形结构10。这时,Ge鳍形结构10并非衬底00原先具有的,而是后外延出来的,因此衬底00的选择范围较宽,可以为Si衬底、Ge衬底、绝缘体上Si衬底、绝缘体上Ge衬底、具有Ge表面的Si衬底等等。In one embodiment of the present invention, the Ge fin structure 10 may be formed on the substrate 00 by a selective epitaxial process. At this time, the Ge fin-shaped structure 10 is not originally possessed by the substrate 00, but is epitaxially produced. Therefore, the selection range of the substrate 00 is wide, and can be Si substrate, Ge substrate, Si-on-insulator substrate, and Si-on-insulator substrate. Ge substrate, Si substrate with Ge surface, etc.

在本发明的另一个实施例中,可以通过光刻和刻蚀工艺在衬底00之上形成Ge鳍形结构10,其中,衬底00是表层为Ge材料的衬底。这时,Ge鳍形结构10是衬底00原先具有的,而非后形成的,因此衬底00的选择范围较窄,可以为Ge衬底、绝缘体上Ge衬底,或者具有Ge表面的Si衬底等等。In another embodiment of the present invention, the Ge fin structure 10 may be formed on the substrate 00 by photolithography and etching processes, wherein the substrate 00 is a substrate whose surface layer is made of Ge material. At this time, the Ge fin structure 10 is what the substrate 00 originally had, rather than being formed later, so the selection range of the substrate 00 is relatively narrow, and it can be a Ge substrate, a Ge-on-insulator substrate, or a Si substrate with a Ge surface. Substrate etc.

S13.在Ge鳍形结构之上形成栅堆叠。S13. Forming a gate stack on the Ge fin structure.

具体地,在Ge鳍形结构10之上依次沉积栅介质材料和栅极材料,通过光刻和刻蚀工艺形成图形化的、包括栅介质层20a和栅极层20b的栅堆叠20。参考图3a和图3b,其中图3a为立体示意图,图3b为沿沟道方向的剖面图。Specifically, a gate dielectric material and a gate material are sequentially deposited on the Ge fin structure 10, and a patterned gate stack 20 including a gate dielectric layer 20a and a gate layer 20b is formed by photolithography and etching processes. Referring to FIG. 3a and FIG. 3b, FIG. 3a is a schematic perspective view, and FIG. 3b is a cross-sectional view along the direction of the channel.

S14.在栅堆叠两侧形成源区和漏区的开口,在开口位置露出Ge鳍形结构。S14. Forming openings for the source region and the drain region on both sides of the gate stack, exposing the Ge fin structure at the opening position.

优选地,可进一步在栅堆叠20两侧形成栅侧墙30,以限定出源区和漏区的开口。该栅侧墙30可起到降低器件漏电的作用。具体过程为:在上述步骤之后,先沉积栅侧墙所需的介质材料,然后通过合适的干法刻蚀工艺,在图形化的栅堆叠两侧形成栅侧墙30,同时在源区和漏区的上方形成开口,在开口位置露出Ge鳍形结构10。参考图4a和图4b,其中图4a为立体示意图,图4b为沿沟道方向的剖面图。Preferably, gate spacers 30 may be further formed on both sides of the gate stack 20 to define openings of the source region and the drain region. The gate spacer 30 can reduce device leakage. The specific process is as follows: after the above steps, the dielectric material required for the gate spacer is first deposited, and then through a suitable dry etching process, the gate spacer 30 is formed on both sides of the patterned gate stack, and at the same time, the source region and the drain An opening is formed above the region, and the Ge fin structure 10 is exposed at the position of the opening. Referring to FIG. 4a and FIG. 4b , wherein FIG. 4a is a schematic perspective view, and FIG. 4b is a cross-sectional view along the channel direction.

S15.向Ge鳍形结构注入同时含有Si和Sn元素的原子、分子、离子或等离子体,以在开口位置形成SiGeSn层。S15. Implanting atoms, molecules, ions or plasma containing both Si and Sn elements into the Ge fin structure to form a SiGeSn layer at the opening position.

具体地,可以向Ge鳍形结构10注入同时含有Si和Sn元素的原子、分子、离子或等离子体,将开口位置暴露出的Ge鳍形结构10的表层或全部转变为目标SiGeSn层40。该SiGeSn层40用做FinFET的源漏。参考图5a和图5b,其中图5a为立体示意图,图5b为沿沟道方向的剖面图。Specifically, atoms, molecules, ions or plasma containing both Si and Sn elements can be implanted into the Ge fin structure 10 to transform the surface layer or all of the Ge fin structure 10 exposed at the opening position into the target SiGeSn layer 40 . The SiGeSn layer 40 serves as the source and drain of the FinFET. Referring to FIG. 5a and FIG. 5b, FIG. 5a is a perspective view, and FIG. 5b is a cross-sectional view along the direction of the channel.

根据本发明第一实施例的FinFET的形成方法,可以得到SiGeSn为源漏区的鳍形场效应晶体管,并且源漏区的SiGeSn层厚度较薄、质量较好,且该方法具有简单易行、成本低的优点。According to the method for forming a FinFET according to the first embodiment of the present invention, a fin-shaped field effect transistor with SiGeSn as the source and drain regions can be obtained, and the SiGeSn layer in the source and drain regions is thinner and of better quality, and the method is simple and easy to implement, The advantage of low cost.

根据本发明第二实施例的具有SiGeSn源漏的鳍式场效应晶体管的形成方法可以采用后栅工艺,如图6所示,可以包括如下步骤:The method for forming a FinFET with SiGeSn source and drain according to the second embodiment of the present invention may adopt a gate-last process, as shown in FIG. 6 , and may include the following steps:

S21.提供衬底。S21. Providing a substrate.

具体地,该衬底可以为Si衬底、Ge衬底、绝缘体上Si衬底、绝缘体上Ge衬底、具有Ge表面的Si衬底等等。Specifically, the substrate may be a Si substrate, a Ge substrate, a Si-on-insulator substrate, a Ge-on-insulator substrate, a Si substrate with a Ge surface, and the like.

S22.在衬底之上形成Ge鳍形结构。S22. Forming a Ge fin structure on the substrate.

具体地,在衬底00之上形成Ge鳍形结构10,参考图7。Specifically, a Ge fin structure 10 is formed on the substrate 00 , referring to FIG. 7 .

在本发明的一个实施例中,可以通过选择性外延工艺在衬底00之上形成Ge鳍形结构10。这时,Ge鳍形结构10并非衬底00原先具有的,而是后外延出来的,因此衬底00的选择范围较宽,可以为Si衬底、Ge衬底、绝缘体上Si衬底、绝缘体上Ge衬底、具有Ge表面的Si衬底等等。In one embodiment of the present invention, the Ge fin structure 10 may be formed on the substrate 00 by a selective epitaxial process. At this time, the Ge fin-shaped structure 10 is not originally possessed by the substrate 00, but is epitaxially produced. Therefore, the selection range of the substrate 00 is wide, and can be Si substrate, Ge substrate, Si-on-insulator substrate, and Si-on-insulator substrate. Ge substrate, Si substrate with Ge surface, etc.

在本发明的另一个实施例中,可以通过光刻和刻蚀工艺在衬底00之上形成Ge鳍形结构10,其中,衬底00是表层为Ge材料的衬底。这时,Ge鳍形结构10是衬底00原先具有的,而非后形成的,因此衬底00的选择范围较窄,可以为Ge衬底、绝缘体上Ge衬底,或者具有Ge表面的Si衬底等等。In another embodiment of the present invention, the Ge fin structure 10 may be formed on the substrate 00 by photolithography and etching processes, wherein the substrate 00 is a substrate whose surface layer is made of Ge material. At this time, the Ge fin structure 10 is what the substrate 00 originally had, rather than being formed later, so the selection range of the substrate 00 is relatively narrow, and it can be a Ge substrate, a Ge-on-insulator substrate, or a Si substrate with a Ge surface. Substrate etc.

S23.在Ge鳍形结构之上形成假栅。S23. Forming a dummy gate on the Ge fin structure.

具体地,在Ge鳍形结构10的预设栅堆叠的区域之上形成假栅50。参考图8a和图8b,其中图8a为立体示意图,图8b为沿沟道方向的剖面图。Specifically, the dummy gate 50 is formed on the region of the predetermined gate stack of the Ge fin structure 10 . Referring to FIG. 8a and FIG. 8b, FIG. 8a is a schematic perspective view, and FIG. 8b is a cross-sectional view along the direction of the channel.

S24.在假栅两侧形成源区和漏区的开口,在开口位置露出Ge鳍形结构。S24. Forming openings for the source region and the drain region on both sides of the dummy gate, exposing the Ge fin structure at the opening position.

具体地,可进一步在假栅50两侧形成栅侧墙30,以限定出源区和漏区的开口。该栅侧墙30可起到降低器件漏电的作用。具体过程为:在上述步骤之后,先沉积栅侧墙所需的介质材料,一般采用与假栅材料不一样的介质材料,然后通过合适的干法刻蚀工艺,在图形化的假栅50两侧形成栅侧墙30,同时在源区和漏区的上方形成开口,并在开口位置露出Ge鳍形结构10。参考图9a和图9b,其中图9a为立体示意图,图9b为沿沟道方向的剖面图。Specifically, gate spacers 30 may be further formed on both sides of the dummy gate 50 to define openings of the source region and the drain region. The gate spacer 30 can reduce device leakage. The specific process is as follows: after the above steps, the dielectric material required for the gate sidewall is first deposited, generally a dielectric material different from the dummy gate material is used, and then through a suitable dry etching process, the patterned dummy gate 50 is formed. A gate spacer 30 is formed on the side, and an opening is formed above the source region and the drain region, and the Ge fin structure 10 is exposed at the opening position. Referring to FIG. 9a and FIG. 9b, FIG. 9a is a schematic perspective view, and FIG. 9b is a cross-sectional view along the direction of the channel.

S25.向Ge鳍形结构注入同时含有Si和Sn元素的原子、分子、离子或等离子体,以在开口位置形成SiGeSn层。S25. Implanting atoms, molecules, ions or plasma containing both Si and Sn elements into the Ge fin structure to form a SiGeSn layer at the opening position.

具体地,可以向Ge鳍形结构10注入同时含有Si和Sn元素的原子、分子、离子或等离子体,将开口位置暴露出的Ge鳍形结构10的表层或全部转变为目标SiGeSn层40。该SiGeSn层40用做FinFET的源漏。参考图10a和图10b,其中图10a为立体示意图,图10b为沿沟道方向的剖面图。Specifically, atoms, molecules, ions or plasma containing both Si and Sn elements can be implanted into the Ge fin structure 10 to transform the surface layer or all of the Ge fin structure 10 exposed at the opening position into the target SiGeSn layer 40 . The SiGeSn layer 40 serves as the source and drain of the FinFET. Referring to FIG. 10a and FIG. 10b, FIG. 10a is a schematic perspective view, and FIG. 10b is a cross-sectional view along the channel direction.

S26.去除假栅,在假栅区域形成栅堆叠。S26 . The dummy gate is removed, and a gate stack is formed in the dummy gate region.

具体地,可以通过湿化学腐蚀或者干法刻蚀和湿化学腐蚀相结合去除假栅50,并依次沉积栅介质材料和栅极材料,然后通过光刻和刻蚀工艺,以形成图形化的、包括栅介质层20a和栅极层20b的栅堆叠20。至此,形成了具有SiGeSn源漏区的FinFET。参考图11a和图11b,其中图11a为立体示意图,图11b为沿沟道方向的剖面图。Specifically, the dummy gate 50 may be removed by wet chemical etching or a combination of dry etching and wet chemical etching, and the gate dielectric material and gate material may be deposited in sequence, and then photolithography and etching processes are performed to form a patterned, A gate stack 20 including a gate dielectric layer 20a and a gate layer 20b. So far, a FinFET with SiGeSn source and drain regions has been formed. Referring to FIG. 11a and FIG. 11b , wherein FIG. 11a is a schematic perspective view, and FIG. 11b is a cross-sectional view along the channel direction.

根据本发明第二实施例的FinFET的形成方法,同样可以得到SiGeSn为源漏区的鳍形场效应晶体管,并且源漏区的SiGeSn层厚度较薄、质量较好,该方法具有简单易行、成本低的优点。According to the method for forming the FinFET in the second embodiment of the present invention, a fin-shaped field effect transistor with SiGeSn as the source and drain regions can also be obtained, and the SiGeSn layer in the source and drain regions is thinner and of better quality. The advantage of low cost.

根据本发明上述两个实施例的FinFET的形成方法中,通过利用注入工艺对原有的Ge层进行表面改性。即将同时含有Si和Sn元素的原子、分子、离子或等离子体注入到原有的Ge层中,通过控制合适的温度和注入剂量,使注入的Sn元素不明显扩散,就可以使得晶格中的Sn原子不会聚集形成Sn的沉淀物,保持SiGeSn合金的亚稳态而不发生分凝,这样可以得到厚度较薄、质量较好的SiGeSn层,具有简单易行、成本低的优点。而已有的SiGeSn形成方法中,MBE方法需要昂贵的设备且需要超高真空,工艺复杂且成本高;CVD方法还不完全成熟,因为生长温度高,所以处于亚稳态的SiGeSn经常发生Sn元素的分凝,从而影响SiGeSn层的晶体质量,且其设备和气源较为昂贵,因而成本也较高。In the methods for forming the FinFET according to the above two embodiments of the present invention, the surface of the original Ge layer is modified by using an implantation process. That is, atoms, molecules, ions or plasma containing both Si and Sn elements are implanted into the original Ge layer. By controlling the appropriate temperature and implantation dose, the implanted Sn element does not diffuse significantly, so that the crystal lattice can be made Sn atoms will not gather to form Sn precipitates, and maintain the metastable state of the SiGeSn alloy without segregation. In this way, a SiGeSn layer with a thinner thickness and better quality can be obtained, which has the advantages of simplicity and low cost. In the existing SiGeSn formation methods, the MBE method requires expensive equipment and ultra-high vacuum, the process is complicated and the cost is high; the CVD method is not yet fully mature, because the growth temperature is high, so SiGeSn in a metastable state often undergoes Sn element depletion. Segregation affects the crystal quality of the SiGeSn layer, and its equipment and gas source are relatively expensive, so the cost is also high.

需要说明的是,在注入工艺过程中,原有的Ge鳍形结构可以仅有表层部分变化为SiGeSn层,也可以全部变化为SiGeSn层。具体地,当FinFET的源漏需要形成较厚的SiGeSn层时,可以注入同时含有Si和Sn元素的离子或等离子体。离子和等离子体能量高,可以注入达到一定深度。当FinFET的源漏需要形成较薄的SiGeSn层时,不仅注入离子或等离子体可以形成SiGeSn层,注入Sn原子或同时含有Si和Sn元素的分子也可以形成SiGeSn层。It should be noted that, during the implantation process, only the surface layer of the original Ge fin structure can be changed into a SiGeSn layer, or all of it can be changed into a SiGeSn layer. Specifically, when the source and drain of the FinFET need to form a thicker SiGeSn layer, ions or plasma containing both Si and Sn elements can be implanted. Ions and plasmas have high energy and can be implanted to a certain depth. When the source and drain of the FinFET need to form a thinner SiGeSn layer, not only the SiGeSn layer can be formed by implanting ions or plasma, but also the SiGeSn layer can be formed by implanting Sn atoms or molecules containing both Si and Sn elements.

在本发明的一个示例中,注入的方法可以采用离子注入,即:将具有一定能量的、同时含有Si和Sn元素的离子束(包括离子或等离子体)入射到Ge层中去,并停留在Ge层中,使Ge层部分或全部转换为SiGeSn合金。通过改变离子束的能量来改变注入的深度,离子束能量越高,则注入越深。在注入过程中,可以采用变化的电压来获得变化的离子束能量,从而使Sn/Si元素在一定范围内较为均匀地分布。具体地,除常规的离子注入外,离子注入还包括等离子体源离子注入和等离子体浸没离子注入,即等离子体基离子注入。在等离子体基离子注入时,Ge层湮没在同时含有Si和Sn元素的等离子体中,含Sn/Si元素的正离子在电场作用下被加速,射向Ge层表面并注入到Ge层中。通过等离子体基离子注入,可以很容易达到很高的注入剂量,即很容易获得1%~20%的Sn含量的SiGeSn层,生产效率很高,成本也很低,且受表面形状的影响小,即非平面的Ge表面也可以实现均匀地注入。其中,等离子体浸没离子注入为一种优选的注入方式,因等离子体浸没离子注入受衬底形状的影响小,注入更均匀,在Ge鳍形结构这种非平面结构上注入可以获得各个部位较为均匀注入的效果,使得整个源漏区较为均匀地形成SiGeSn薄膜,从而可以最大幅度地提升沟道的电学性能。离子注入可以形成较厚的SiGeSn层,注入能量越高,SiGeSn层越厚。优选地,SiGeSn层的厚度为0.5-100nm。In an example of the present invention, the method of implantation can adopt ion implantation, that is: an ion beam (including ions or plasma) with a certain energy and containing Si and Sn elements is incident into the Ge layer and stays in the Ge layer. In the Ge layer, part or all of the Ge layer is converted into a SiGeSn alloy. The implantation depth is changed by changing the energy of the ion beam, the higher the ion beam energy, the deeper the implantation. During the implantation process, a variable voltage can be used to obtain a variable ion beam energy, so that the Sn/Si elements are more uniformly distributed within a certain range. Specifically, in addition to conventional ion implantation, ion implantation also includes plasma source ion implantation and plasma immersion ion implantation, that is, plasma-based ion implantation. During plasma-based ion implantation, the Ge layer is annihilated in the plasma containing both Si and Sn elements, and the positive ions containing Sn/Si elements are accelerated under the action of an electric field, shot to the surface of the Ge layer and injected into the Ge layer. Through plasma-based ion implantation, it is easy to achieve a very high implantation dose, that is, it is easy to obtain a SiGeSn layer with a Sn content of 1% to 20%, which has high production efficiency and low cost, and is less affected by the surface shape. , that is, non-planar Ge surfaces can also be implanted uniformly. Among them, plasma immersion ion implantation is a preferred implantation method, because plasma immersion ion implantation is less affected by the shape of the substrate, and the implantation is more uniform. Implantation on a non-planar structure such as a Ge fin structure can obtain relatively smooth parts in various parts. The effect of uniform implantation makes the SiGeSn thin film uniformly formed in the entire source and drain regions, so that the electrical performance of the channel can be improved to the greatest extent. Ion implantation can form a thicker SiGeSn layer, and the higher the implantation energy, the thicker the SiGeSn layer. Preferably, the thickness of the SiGeSn layer is 0.5-100 nm.

在本发明的一个示例中,注入的方法可以采用磁控溅射。磁控溅射时,Ar离子在电场作用下加速飞向阴极Si-Sn复合靶材,并以高能量轰击靶表面,使靶材发生溅射。溅射粒子主要是原子,还有少量离子。通过调整电场电压,真空度等工艺参数,使溅射粒子具有较高的能量,并以较高的速度射向Ge层,部分粒子可以注入到Ge层中并形成亚稳态的SiGeSn合金。可选地,在利用磁控溅射向Ge层注入的过程中,在衬底上加载负偏压,比如-40~-120V,这样可以使溅射出的部分粒子具有更高能量,有利于粒子注入到Ge表层的更深处,例如可以深至若干纳米。需要说明的是,由于磁控溅射时溅射出的材料较多,通常会在形成SiGeSn层之后进一步形成Si-Sn薄膜。因此在磁控溅射之后,还需要去除磁控溅射在SiGeSn层之上形成的Si-Sn薄膜。例如,可以利用对SiGeSn和、Si-Sn具有高腐蚀选择比的溶液清洗以去除Si-Sn薄膜以及露出SiGeSn层。常见的清洗溶液包括稀盐酸、稀硫酸、稀硝酸。清洗后保留下来的SiGeSn层的厚度为0.5-20nm,优选地,该SiGeSn层厚度为0.5-10nm。In an example of the present invention, magnetron sputtering can be used as the implantation method. During magnetron sputtering, Ar ions are accelerated to the cathode Si-Sn composite target under the action of an electric field, and bombard the target surface with high energy to cause sputtering of the target. The sputtered particles are mainly atoms with a small amount of ions. By adjusting the process parameters such as electric field voltage and vacuum degree, the sputtered particles have higher energy and shoot to the Ge layer at a higher speed, and some particles can be injected into the Ge layer to form a metastable SiGeSn alloy. Optionally, during the process of implanting the Ge layer by magnetron sputtering, a negative bias voltage, such as -40 to -120V, is applied to the substrate, which can make some of the sputtered particles have higher energy, which is beneficial to the The implantation can be deeper into the Ge surface layer, for example, it can be as deep as several nanometers. It should be noted that, since more materials are sputtered during magnetron sputtering, usually a Si—Sn thin film is further formed after the SiGeSn layer is formed. Therefore, after magnetron sputtering, the Si—Sn film formed on the SiGeSn layer by magnetron sputtering also needs to be removed. For example, the Si-Sn thin film may be removed and the SiGeSn layer may be exposed by cleaning with a solution having a high etch selectivity to SiGeSn and Si-Sn. Common cleaning solutions include dilute hydrochloric acid, dilute sulfuric acid, dilute nitric acid. The thickness of the remaining SiGeSn layer after cleaning is 0.5-20 nm, preferably, the thickness of the SiGeSn layer is 0.5-10 nm.

在本发明的一个示例中,在注入工艺中加热温度可控制在100-600℃之间,优选150-450℃。在该温度范围下得到的薄膜质量更好。温度过低,注入带来的损伤不能修复,SiGeSn层的质量较差;温度过高,将使得SiGeSn层中的Sn扩散严重,而Sn在Ge中的固溶度很低(平衡态下为原子百分比0.3%),SiGeSn层中的Sn容易析出形成Sn沉淀物。In an example of the present invention, the heating temperature in the implantation process can be controlled between 100-600°C, preferably 150-450°C. The film quality obtained in this temperature range is better. If the temperature is too low, the damage caused by implantation cannot be repaired, and the quality of the SiGeSn layer is poor; if the temperature is too high, the Sn in the SiGeSn layer will diffuse seriously, and the solid solubility of Sn in Ge is very low (atomic Percentage 0.3%), Sn in the SiGeSn layer is easy to precipitate to form Sn precipitates.

在本发明的一个示例中,在形成SiGeSn层之后还可以通过退火处理来强化该SiGeSn层。退火的温度范围为100-600℃,优选150-450℃。温度过低,注入带来的损伤不能修复,SiGeSn层的质量较差;温度过高,将使得SiGeSn层中的Sn扩散严重,而Sn在Ge中的固溶度很低,SiGeSn中的Sn容易析出形成Sn沉淀物。需要指出的是,如果采用先栅工艺,其中的栅介质可能不能承受450℃以上的高温,此时,注入工艺中的加热温度和退火处理温度可以控制在400℃以下。In an example of the present invention, the SiGeSn layer may also be strengthened by annealing after the SiGeSn layer is formed. The annealing temperature range is 100-600°C, preferably 150-450°C. If the temperature is too low, the damage caused by implantation cannot be repaired, and the quality of the SiGeSn layer is poor; Precipitate to form Sn precipitate. It should be pointed out that if the gate-first process is used, the gate dielectric may not be able to withstand a high temperature above 450°C. At this time, the heating temperature and annealing temperature in the implantation process can be controlled below 400°C.

在本发明的一个示例中,SiGeSn层为应变SiGeSn层。应变SiGeSn层的厚度为0.5-100nm。优选为10-40nm。应变SiGeSn层中Sn的原子百分含量小于20%。需要说明的是,完全应变的SiGeSn层中Sn含量越高,其应变度越大,相应地其厚度应降低到弛豫的临界厚度以下,才能保持完全应变。应变SiGeSn层中Sn含量越高,则其临界厚度越薄。当Si含量20%、Sn含量为15%时,Ge上完全应变的SiGeSn薄膜的应变度约为1.5%,此时应变SiGeSn层的临界厚度约30nm,亦即此时FinFET源漏区的SiGeSn厚度不宜超过30nm;而当Si含量20%、Sn含量为10%时,其应变度约0.8%,其临界厚度可以达到100nm以上,说明此时FinFET源漏区的SiGeSn厚度可以达到100nm而SiGeSn层仍保持完全应变。In one example of the invention, the SiGeSn layer is a strained SiGeSn layer. The thickness of the strained SiGeSn layer is 0.5-100 nm. Preferably 10-40nm. The atomic percent content of Sn in the strained SiGeSn layer is less than 20%. It should be noted that the higher the Sn content in the fully strained SiGeSn layer, the greater the strain, and correspondingly its thickness should be reduced below the relaxation critical thickness in order to maintain full strain. The higher the Sn content in the strained SiGeSn layer, the thinner its critical thickness. When the Si content is 20% and the Sn content is 15%, the strain degree of the fully strained SiGeSn film on Ge is about 1.5%. At this time, the critical thickness of the strained SiGeSn layer is about 30nm, which is the SiGeSn thickness of the source and drain regions of the FinFET at this time. It should not exceed 30nm; and when the Si content is 20% and the Sn content is 10%, the strain degree is about 0.8%, and the critical thickness can reach more than 100nm, indicating that the SiGeSn thickness of the source and drain regions of the FinFET can reach 100nm and the SiGeSn layer is still Stay fully strained.

需要进一步说明的是,当SiGeSn层为应变SiGeSn层时,注入工艺中加热温度和退火工艺中退火温度的高低需要与应变SiGeSn层的材料性质匹配。例如常见FinFET半导体器件中需要10-15%Sn含量的应变SiGeSn层,通过加入Si,10-15%的SiGeSn层在450℃下基本是稳定的,所以该Sn含量下上述注入工艺中衬底温度和退火工艺中退火温度需要不超过450℃。It should be further explained that when the SiGeSn layer is a strained SiGeSn layer, the heating temperature in the implantation process and the annealing temperature in the annealing process need to match the material properties of the strained SiGeSn layer. For example, a strained SiGeSn layer with 10-15% Sn content is required in common FinFET semiconductor devices. By adding Si, the 10-15% SiGeSn layer is basically stable at 450°C, so the substrate temperature in the above-mentioned implantation process under this Sn content And the annealing temperature in the annealing process needs not to exceed 450°C.

本发明还提出了一种具有SiGeSn源漏的鳍式场效应晶体管,由上述公开的任一种方法形成,包括:衬底;形成在衬底之上的Ge鳍形沟道区;形成在所述Ge鳍形沟道区之上的栅堆叠结构;以及形成在所述Ge鳍形沟道区两侧的SiGeSn源和漏。该鳍式场效应晶体管的源漏区具有厚度较薄、质量较好的SiGeSn层,具有电学性能好、成本低的优点。The present invention also proposes a fin field effect transistor with SiGeSn source and drain, which is formed by any of the methods disclosed above, including: a substrate; a Ge fin-shaped channel region formed on the substrate; a gate stack structure above the Ge fin-shaped channel region; and a SiGeSn source and drain formed on both sides of the Ge fin-shaped channel region. The source and drain regions of the fin field effect transistor have thinner and better quality SiGeSn layers, and have the advantages of good electrical performance and low cost.

需要说明的是,该具有SiGeSn源漏的鳍式场效应晶体管可以通过上文公开的任一种方法形成,但不限于此。It should be noted that the FinFET with SiGeSn source and drain can be formed by any method disclosed above, but is not limited thereto.

为使本领域技术人员更好地理解本发明,阐述具体实施例如下:In order to make those skilled in the art understand the present invention better, set forth specific embodiment as follows:

首先,准备Si衬底,并依次采用丙酮、无水乙醇、去离子水及氢氟酸清洗备用。Firstly, prepare the Si substrate, and wash it with acetone, absolute ethanol, deionized water and hydrofluoric acid in sequence for future use.

其次,通过选择性外延工艺在Si衬底之上形成Ge鳍形结构。具体地,可在Si衬底上先沉积氮化硅掩膜,然后通过光刻和刻蚀工艺,在掩膜中形成开口,通过选择性外延工艺,在Si衬底顶表面的开口位置选择性外延生长Ge鳍形结构,控制Ge鳍形结构的厚度,使Ge鳍形结构厚度大于掩膜层厚度并形成呈鳍形的结构。Second, a Ge fin structure is formed on the Si substrate by a selective epitaxial process. Specifically, a silicon nitride mask can be deposited on the Si substrate first, and then through photolithography and etching processes, openings are formed in the mask, and through a selective epitaxy process, the positions of the openings on the top surface of the Si substrate are selectively The Ge fin-shaped structure is epitaxially grown, and the thickness of the Ge fin-shaped structure is controlled so that the thickness of the Ge fin-shaped structure is greater than the thickness of the mask layer and a fin-shaped structure is formed.

接着,在Ge鳍形结构之上依此沉积栅介质材料HfO2和栅极材料TaN/TiAl/TiN,然后通过光刻和刻蚀工艺,得到了图形化的HfO2/TaN/TiAl/TiN栅堆叠,并在源区和漏区上方形成开口。Next, gate dielectric material HfO 2 and gate material TaN/TiAl/TiN are deposited on the Ge fin structure, and then a patterned HfO 2 /TaN/TiAl/TiN gate is obtained through photolithography and etching processes. stack and form openings above the source and drain regions.

然后,沉积栅侧墙材料,可以用氮化硅作为栅侧墙材料,通过干法刻蚀工艺,在栅堆叠两侧形成栅侧墙,并在源区和漏区上方形成开口,在开口位置露出Ge鳍形结构。此时的开口尺寸比没有栅侧墙时的开口尺寸要小。Then, deposit the gate sidewall material. Silicon nitride can be used as the gate sidewall material. Through a dry etching process, gate sidewalls are formed on both sides of the gate stack, and openings are formed above the source and drain regions. The Ge fin-shaped structure is exposed. The size of the opening at this time is smaller than the size of the opening when there is no gate spacer.

最后,采用等离子体浸没离子注入工艺,向衬底中注入同时含有Si和Sn元素的等离子体,此时衬底加热温度为100-200℃,注入电压为10-25KeV,Si和Sn的注入剂量分别约为1×1017/cm2和8×1016/cm2。注入完成后,即在源和漏开口处的Ge鳍形结构表层形成了15-30nm厚的应变SiGeSn层,Sn含量约为15%。进一步,通过离子注入,可形成重掺杂的源和漏结构。对离子注入完成的衬底进行退火处理,退火温度为200-300℃,以进一步强化SiGeSn层。Finally, the plasma immersion ion implantation process is used to inject plasma containing both Si and Sn elements into the substrate. At this time, the substrate heating temperature is 100-200°C, the implantation voltage is 10-25KeV, and the implantation dose of Si and Sn They are about 1×10 17 /cm 2 and 8×10 16 /cm 2 , respectively. After the implantation is completed, a 15-30nm thick strained SiGeSn layer is formed on the surface of the Ge fin structure at the source and drain openings, and the Sn content is about 15%. Further, by ion implantation, heavily doped source and drain structures can be formed. Perform annealing treatment on the substrate after the ion implantation, the annealing temperature is 200-300° C., so as to further strengthen the SiGeSn layer.

此时,获得了源区和漏区为SiGeSn材料的FinFET器件。At this time, a FinFET device whose source region and drain region are made of SiGeSn material is obtained.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Variations, modifications, substitutions, and modifications to the above-described embodiments are possible within the scope of the present invention.

Claims (19)

1.一种具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,包括以下步骤:1. a method for forming a fin field effect transistor with SiGeSn source and drain, is characterized in that, comprises the following steps: 提供衬底;provide the substrate; 在所述衬底之上形成Ge鳍形结构;forming a Ge fin structure over the substrate; 在所述Ge鳍形结构之上形成栅堆叠或假栅;forming a gate stack or dummy gate over the Ge fin structure; 在所述栅堆叠或假栅两侧形成源区和漏区的开口,在所述开口位置露出所述Ge鳍形结构;forming openings for a source region and a drain region on both sides of the gate stack or dummy gate, exposing the Ge fin structure at the position of the opening; 向所述Ge鳍形结构注入同时含有Si和Sn元素的原子、分子、离子或等离子体,以在所述开口位置形成SiGeSn层。Atoms, molecules, ions or plasma containing both Si and Sn elements are implanted into the Ge fin structure to form a SiGeSn layer at the opening position. 2.如权利要求1所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,还包括:2. the method for forming the fin field effect transistor with SiGeSn source and drain as claimed in claim 1, is characterized in that, also comprises: 在形成所述源区和漏区的开口之前,在所述栅堆叠或假栅两侧形成栅侧墙。Before forming the openings of the source region and the drain region, gate spacers are formed on both sides of the gate stack or the dummy gate. 3.如权利要求1或2所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,还包括:3. The forming method of the fin field effect transistor with SiGeSn source and drain as claimed in claim 1 or 2, is characterized in that, also comprises: 在形成所述SiGeSn层之后,去除所述假栅,在所述假栅区域形成栅堆叠。After forming the SiGeSn layer, the dummy gate is removed, and a gate stack is formed in the dummy gate region. 4.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述衬底为Si衬底、Ge衬底、绝缘体上Si衬底、绝缘体上Ge衬底、具有Ge表面的Si衬底。4. the formation method of the fin field effect transistor with SiGeSn source and drain as described in any one of claim 1-3, it is characterized in that, described substrate is Si substrate, Ge substrate, Si substrate on insulator , Ge-on-insulator substrate, Si substrate with Ge surface. 5.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,通过选择性外延工艺在所述衬底之上形成所述Ge鳍形结构。5. The method for forming a fin field effect transistor having a SiGeSn source and drain as claimed in any one of claims 1 to 3, wherein the Ge fin is formed on the substrate by a selective epitaxy process. structure. 6.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,通过光刻和刻蚀工艺在所述衬底之上形成所述Ge鳍形结构,其中,所述衬底表层为Ge材料。6. The method for forming a fin field effect transistor with a SiGeSn source and drain as claimed in any one of claims 1-3, wherein the Ge The fin structure, wherein the surface layer of the substrate is made of Ge material. 7.如权利要求6所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述表层为Ge材料的衬底为Ge衬底、绝缘体上Ge衬底,或者具有Ge表面的Si衬底。7. the formation method of the fin field effect transistor with SiGeSn source and drain as claimed in claim 6 is characterized in that, the substrate that described surface layer is Ge material is Ge substrate, Ge substrate on insulator, or has Ge substrate. surface of the Si substrate. 8.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述注入的方法包括离子注入。8 . The method for forming a fin field effect transistor with SiGeSn source and drain according to claim 1 , wherein the implantation method includes ion implantation. 9.如权利要求8所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述离子注入包括等离子体源离子注入和等离子体浸没离子注入。9 . The method for forming a fin field effect transistor with SiGeSn source and drain according to claim 8 , wherein the ion implantation comprises plasma source ion implantation and plasma immersion ion implantation. 10.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述注入的方法包括磁控溅射。10. The method for forming a fin field effect transistor with SiGeSn source and drain according to any one of claims 1-3, characterized in that the injection method comprises magnetron sputtering. 11.如权利要求10所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,采用所述磁控溅射注入的过程中,在所述衬底上加载负偏压。11 . The method for forming a fin field effect transistor with SiGeSn source and drain according to claim 10 , characterized in that, during the implantation process using the magnetron sputtering, a negative bias voltage is applied to the substrate. 12.如权利要求10或11所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,还包括,去除所述磁控溅射在所述SiGeSn层之上形成的Si-Sn薄膜。12. The method for forming a fin field effect transistor with SiGeSn source and drain as claimed in claim 10 or 11, further comprising, removing the Si- Sn film. 13.如权利要求12所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,利用对SiGeSn和Si-Sn具有高腐蚀选择比的溶液清洗以去除所述Si-Sn薄膜。13. the method for forming the fin field effect transistor with SiGeSn source and drain as claimed in claim 12, is characterized in that, utilizes SiGeSn and Si-Sn to have the solution cleaning of high corrosion selectivity ratio to remove described Si-Sn thin film . 14.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述注入的过程中对所述衬底加热,加热温度为100-600℃。14. The method for forming a fin field effect transistor with a SiGeSn source and drain as claimed in any one of claims 1-3, wherein the substrate is heated during the implantation, and the heating temperature is 100- 600°C. 15.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,还包括,在所述注入之后,对所述SiGeSn层退火,退火温度为100-600℃。15. The method for forming a fin field effect transistor with a SiGeSn source and drain according to any one of claims 1-3, further comprising, after the implantation, annealing the SiGeSn layer at an annealing temperature of 100-600°C. 16.如权利要求1-3任一项所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述SiGeSn层为应变SiGeSn层。16. The method for forming a fin field effect transistor with SiGeSn source and drain according to any one of claims 1-3, wherein the SiGeSn layer is a strained SiGeSn layer. 17.如权利要求16所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述应变SiGeSn层的厚度为0.5-100nm。17 . The method for forming a fin field effect transistor with SiGeSn source and drain according to claim 16 , wherein the strained SiGeSn layer has a thickness of 0.5-100 nm. 18.如权利要求16所述的具有SiGeSn源漏的鳍式场效应晶体管的形成方法,其特征在于,所述应变SiGeSn层中Sn的原子百分含量小于20%。18 . The method for forming a fin field effect transistor with SiGeSn source and drain as claimed in claim 16 , wherein the atomic percentage of Sn in the strained SiGeSn layer is less than 20%. 19.一种具有SiGeSn源漏的鳍式场效应晶体管,其特征在于,包括:19. A fin field effect transistor with SiGeSn source and drain, characterized in that it comprises: 衬底;Substrate; 形成在衬底之上的Ge鳍形沟道区;Ge fin-shaped channel regions formed over the substrate; 形成在所述Ge鳍形沟道区之上的栅堆叠结构;以及a gate stack structure formed over the Ge fin-shaped channel region; and 形成在所述Ge鳍形沟道区两侧的SiGeSn源和漏。A SiGeSn source and drain are formed on both sides of the Ge fin-shaped channel region.
CN201410063193.5A 2014-02-25 2014-02-25 Fin type field effect transistor with SiGeSn source drain and forming method thereof Pending CN103840004A (en)

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