Submarine pipeline self-generating device
Technical field
The present invention relates to a kind of submarine pipeline fluid self-generating device.Especially high pressure resistant about one, reliability is high, the electricity generating device that tightness is good, and can realize at deep-sea place is the power supply of detection/monitoring equipment.
Background technique
Present stage, hydrocarbon sub-marine field obtained very great development, need to lay sea-bottom oil-gas pipeline and transport.The laying cost of these pipelines is high, construction quality requires highly, and material and performance to pipeline have strict demand.So need detection/monitoring instrument to measure and monitoring pipeline each side security parameter, guarantee safe transport.
Deep-sea instrument mainly relies on ground power supply system at present, and cable laying is powered.This power supply mode exists that cost is high, reliability is low, easily aging, the deficiency such as easy care not of circuit.Therefore the power supply of offshore instrument equipment is a masty problem.
The energy that deep-sea place can directly utilize is few, more existing self power generation equipment utilization seabed ocean current power generations.But because the geographical distribution of ocean current is inhomogeneous, this electricity generating device does not have general applicability, only could use in the ocean current region of flowing through.Fluid (liquid or gas) in pipeline has kinetic energy, can utilize it to generate electricity, and by power storage utilization.
Present stage utilize pipeline fluid generating device some blade is placed in to main pipeline, part power generation blade is placed in main pipeline by some.In the time of cleaning main pipeline, just keep away and unavoidably will remove whole electricity generating device like this, pipeline cleaning work is produced to inconvenience, also can impact the normal circulation of pipeline inner fluid.Meanwhile, pipeline power generating equipment need to derive electric current by wire, requires the seabed high, outside pressure is large at seal, and punching cabling can bring great potential safety hazard, and this just has higher requirement to the internal structure of power generating equipment.
Utilize in addition pipeline fluid generating also to should be taken into account its corrosion to power generating equipment, every have the parts that directly contact all must have very strong corrosion resistance with fluid.Guarantee electricity generating device can long-term stable work in corrosive fluid like this.
How can, in the situation that meeting seabed high pressure and flow-induced corrosion, realize safe, reliable, stable self power generation, and for the power supply of coherent detection/monitoring instrument, to be a problem demanding prompt solution.
summary of the invention
The present invention is mainly for seabed hyperbaric environment generating difficulty in background technique, terrestrial pipeline power generating equipment should not directly migrate to seabed and use, and the deficiency such as power generation blade mounting point, a kind of submarine pipeline self-generating device is provided, and that this self-generating device has is simple in structure, Installation and Debugging convenient, reliability is high, good airproof performance, corrosion-resistant, high voltage bearing feature.
In order solving, blade impact on main pipeline when the main pipeline to be installed, on main pipeline, to open lateral (Fig. 1), rotor machine is fixedly mounted into a branch pipe(tube) part with flange plate.Utilize the fluid driven blade rotation in lateral to realize generating.
(1)main pipeline flow velocity and lateral flow relocity calculation are as follows:
Before known shunting, main pipeline fluid (incompressible fluid) flow velocity is, main pipeline diameter is D, and branch pipe(tube) diameter is d.Fluid density is
, pipeline absolute roughness is Δ, the kinematical viscosity of fluid is
, branch pipe(tube) local loss coefficient is
.Main pipeline and branch pipe(tube) total length are respectively
, angle is θ, the concrete size in primary branch road is as Fig. 2.Calculate the rear main pipeline flow velocity of shunting
, branch pipe(tube) flow velocity
.
First the relative roughness that calculates main pipeline and branch pipe(tube) is respectively:
,
Again from Moody chart according to mobile corresponding region, find main pipeline and branch pipe(tube) on-way resistance coefficient is:
Total discharge before shunting:
Equate according to the road loss of head of shunting principle primary branch:
Branch pipe(tube) ingress local loss coefficient is:
。
Then suppose main pipeline flow:
, tentative calculation error is set:
Reynolds number:
。
Calculate through repeatedly tentative calculation and Reynolds number and along the verification of journey damping constant, can obtain
,
value, and then calculate shunting after main pipeline flow velocity
, branch pipe(tube) flow velocity
.
Have good sealing in seabed in order to meet electricity generating device, the present invention improves on electric machine structure.Permanent magnet is arranged on the excircle of rotation blade as generator amature, on main equipment chamber outer wall with copper wire coil as generator unit stator.Main cavity selects permeability to approach the Austenitic Stainless Steel of air, and to the unshielded effect of the magnetic line of force, fluid in pipeline (as: oil, rock gas) is to also unshielded effect of the magnetic line of force.The magnetic line of force can pass fluid and cavity wall, in cavity wall outer coil, forms magnetic flux.When permanent magnet is during with blade rotation, in coil, magnetic flux temporal evolution produces Ac.
(2)below the calculating to electricity generating device power:
Obtain blade tip linear velocity through ANSYS simulation calculation
, blade radius is r, rotating speed
(rad/min).On blade, permanent magnet number is n, and permanent magnet coercivity is Hc, and magnetic pole area is S.Fluid, cavity material, air permeability are followed successively by:
, the radial length of every kind of material is:
, each coil turn is N, resistance is R.
First the radially magnetic resistance that calculates three kinds of media is:
Magnetic flux maximum value is:
Blade rotational speed is:
Coil flux is:
。
Each coil both end voltage is:
Generating total output is:
Patent of the present invention is characterised in that:
Electricity generating device integral installation is in branch pipe(tube), and with flange plate connection, the sealing of high-pressure mechanical seal ring is equipped with in joint.Main pipeline and branch pipe(tube) connection position are installed arc and are filled corrosion-resistant filter screen, and filter screen enriches whole port just.And the arc of filter screen combines with the cambered surface of main pipeline inwall, can not affect the form of main pipeline inwall.The impurity of filter screen filtering can directly flow away with main pipeline fluid, does not enter the electricity generating device of branch pipe(tube), avoids electricity generating device to be subject to impurity erosion.
In main cavity, there are two symmetrical supports, an external side configuration cowling of support, bilateral symmetry is installed.Installation cowling plays the effect of drainage and concentrated energy.Corrosion resistant sliding bearing is laid in two side support punchings, and running shaft is arranged on bearing.
Rotation blade is helical type, and end is circle ring column, and exterior edge face disposes arcuation permanent magnet.Permanent magnet and cavity inner wall have certain interval.Device main cavity material is high strength Austenitic Stainless Steel, and the wired ring recess of its outer wall surface, lays copper coil in groove.Exterior line ring recess both sides configuration annular shallow slot.Coil seal closure, parcel copper coil, middle fluting cabling.Coil seal closure and main cavity are fixed and sealed inside coil by seal ring.Coil seal closure one side has wire outlet hole, and configures three phase current inverter and storage battery.
Accompanying drawing explanation
Fig. 1 pipeline and apparatus of the present invention agent structure and pipeline schematic diagram.
Fig. 2 main pipeline and lateral physical dimension schematic diagram.
The right elevation of Fig. 3 apparatus of the present invention.
Fig. 4 is the sectional view along A-A line in Fig. 3.
The plan view of Fig. 5 apparatus of the present invention.
Fig. 6 is the sectional view along B-B line in Fig. 5.
Embodiment
The present invention is a kind of submarine pipeline self-generating device, and concrete implementation step is as follows:
Refer to Fig. 1, Fig. 1 is the position of submarine pipeline self-generating device of the present invention (16) in main pipeline (1) and branched pipe (2).Advantage is not affect the normal circulation of pipeline fluid and cleaning, utilizes lateral (2) to shunt the fluid obtaining completely and generates electricity.
In Fig. 3 and Fig. 4, be general structure and the inner connection diagram of this contrive equipment.In Fig. 4, electricity generating device is connected with lateral (2) by flange plate (19), and by mechanical seal ring (10) sealing.The Austenitic Stainless Steel that main cavity (4) material is high strength, corrosion resistance is strong, its compressive strength is higher than the compressive strength of main pipeline (1).As first Fig. 1 fluid flows through from filter screen (11), make the impurity that wherein volume is larger cannot enter self-generating device (16).Filter screen is installed on lateral (2) entrance and exit, and its shape can be fitted by inner arc surface direct and main pipeline, does not affect the geometrical shape of main pipeline inner cylindrical surface.Impurity on filter screen can flow away with main pipeline (1) fluid, can not stop up branch pipe(tube).In branch pipe(tube) (2), fluid then flows through the cowling (5) being installed on support, its role is to drainage and concentrated energy, allows fluid can fully promote rotation blade (6).Fixed support is connected with main cavity (4), and travel(l)ing rest (23) is held out against by travel(l)ing rest retainer ring (24) at opposite side.Sliding bearing (8) has been housed on support, and by sliding bearing (8) supporting rotating shaft (7).In the middle of running shaft, spline, helical blade fixedly holds out against by flat key (25) and the shaft shoulder of running shaft (7).6 permanent magnets (9) are evenly installed on the ring dress cylinder exterior edge face of helical blade (6), and itself and main cavity (4) inwall leave gap.The outer middle side part of main cavity (4) leaves coil groove, places copper coil (17).Copper coil outside disposes coil seal closure (3), plays encapsulated coil, and seal closure is fixing by two ends mechanical seal ring (10) sealing simultaneously.In the middle of seal closure (3), have wire groove (15) and facilitate copper coil (17) cabling.
The material of main cavity (4) is Austenitic Stainless Steel, and its permeability approaches air.In the time that rotation blade (6) rotates, the permanent magnet (9) of blade end rotates thereupon, and the magnetic line of force of copper coil (17) the cutting permanent magnet in main cavity (4) outside produces alternating voltage.Again because 6 copper coils (17) are interconnected spaced apart in main cavity (4) wall outside between two, therefore copper coil generation is three-phase alternating voltage.
As shown in Figure 6,2 coil seal closures are closely connected by bolt (14), compression spring (13), nut.One lateral coil seal closure (3) has thread hole (18), and the threephase AC that electricity generating device produces flows to three phase current inverter storage battery (20) through thread hole (18), converts it into direct current memory by using.This place, by rectangle mechanical seal ring (21) sealing, is sealed by sealing cover (22).
Can find out submarine pipeline self-generating device of the present invention from above, a kind of safety really, life-span long, reliably, can independently realize the seabed electricity generating device of electricity generate function.
Illustrate flow and the power in this with an example below.
(1)when using new seamless steel pipe, its absolute roughness:
.
Pipe parameter is: L=1m, and D=0.5m,
=1.3m, d=0.2m,
Pipeline inner fluid is crude oil, main pipeline flow velocity before shunting:
=1m/s
Table look-up, the kinematical viscosity of crude oil:
Branch pipe(tube) ingress local loss coefficient:
Primary branch road relative roughness:
,
Find from Moody chart rough region primary branch road along journey damping constant:
,
.
Total discharge before shunting:
Tentative calculation error:
.
Tentative calculation for the first time, get the rear main pipeline flow of shunting:
Main pipeline loss of head:
Branch pipe(tube) flow is:
Tentative calculation is for the second time got:
All the other steps obtain with tentative calculation for the first time:
Hence one can see that primary branch road Reynolds number:
,
With the correction of Bai Laxiusi formula along journey damping constant:
By the same steps tentative calculation of above tentative calculation, finally meet error requirements and draw:
Further obtaining primary branch road flow velocity is:
(2)the radial length of fluid, cavity material, air:
.
Permanent magnet coercivity and area:
Coil is pricked number and resistance:
Fluid, cavity material, air permeability:
Blade tip speed:
.
Radially magnetic resistance of three kinds of media:
Magnetic flux maximum value:
。
Blade rotational speed:
Each coil both end voltage is:
。
Generating total output is:
According to above-mentioned computational process, further can be calculated: when main pipeline flow velocity before shunting
when=1 ~ 2m/s, the main pipeline flow velocity after shunting is:
=0.933 ~ 1.862m/s, the branch pipe(tube) flow velocity after shunting
=0.418 ~ 0.8607m/s, generated output
.Can find out from calculating, lateral flow velocity can meet generating basic demand.