CN103799575B - Manufacturing method of pure-cotton flame-retardant protective clothing - Google Patents
Manufacturing method of pure-cotton flame-retardant protective clothing Download PDFInfo
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 106
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229920000742 Cotton Polymers 0.000 title claims abstract description 49
- 230000001681 protective effect Effects 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 239000004744 fabric Substances 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 21
- 238000009990 desizing Methods 0.000 claims abstract description 20
- 238000002791 soaking Methods 0.000 claims abstract description 13
- 238000004513 sizing Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 45
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 238000009835 boiling Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 238000007654 immersion Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical group [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 239000000835 fiber Substances 0.000 abstract description 6
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- 238000003825 pressing Methods 0.000 abstract 1
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- 239000002253 acid Substances 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
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- 150000007522 mineralic acids Chemical class 0.000 description 1
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Abstract
The invention discloses a manufacturing method of pure-cotton flame-retardant protective clothing, and belongs to the technical field of lifesaving devices. The manufacturing method is characterized by sequentially comprising the following steps: (1) measuring the shrinkage ratio of cotton cloth; (2) manufacturing clothing; (3) desizing and drying; (4) soaking with a flame retardant; (5) pressing sizing. The flame retardant clothing manufactured by the manufacturing method can be made into cotton cloth clothes at first, and then is subjected to the follow-up operation such as soaking with the flame retardant according to customer' requirements, so that the function failure or reduction of the flame retardant clothing due to out of date of a flame retardant, a functional fiber or cloth in the prior art is avoided; waste of expensive raw materials such as the flame retardant in which the clothing but not un-tailored cloth is socked is avoided; the flame retardant clothing combines cotton cloth rich in China and the flame retardant, so that the flame retardant clothing is comfortable to wear and low in cost, and meets the our national actual conditions better.
Description
Technical field
The invention belongs to lifesaving appliance technical field, be specifically related to a kind of preparation method of flame-retardant cotton protective garment.
Background technology
In the high temperature such as fire-fighting, smelting industry, powerful radiant heat energy makes the rapid melted by heating of business suit, decomposition burning, and the skin of the operating personnel that easily burn, threatens its life security.Flame-retardant clothing owing to adding fire resistance fibre or be coated with fire retardant on fabric in fabric; thus the burning velocity that can greatly slow down; horse back self-extinguish after movement; and combustion parts carbonizes rapidly and does not produce melting, drippage or Durchgangshohle; withdraw combustion site the time to people or take off body burning clothes; reduce or avoid empyrosis, reaching the object of protection.One of flame-retardant clothing necessary shielding therefore becoming high-temperature operation personnel.
Thereupon, emerged in large numbers many research and development to flame-retarded technology, its Main way how to prepare fire resistance fibre and how to prepare flame retardant fabric.Existing flame-retardant clothing is all by there being this functional Cloth Cutting to make, Chinese patent application 201310137239.9 discloses a kind of flame-proof fireproof facing material, processing technology and fabric thereof, it for primary raw material is first weaved out functional cloth, is reprocessed into flame-retardant clothing with flame-retardant acrylic fibre and anti-flaming viscose.
Chinese patent application 2011210439527.5 discloses anti-soda acid fire retardant of a kind of nitrile/cotton/Buddhist nun and preparation method thereof, it is also for primary raw material with flame-retardant acrylic fibre fiber, with the cooked mode in the of 201310137239.9, the just difference of raw material specifically used and consumption thereof.
Preparation method's normally raw material supply, the cloth processing of this flame-retardant clothing are independently carried out by different producers from each link of clothing making, have pulled open each intermediate link on the one hand, its cost have been increased step by step, causes holding at high price of flame-retardant clothing; On the other hand because its fire resistance fibre adopted is synthetic fibre class mostly, the flame retardant fabric of making is general thinner, and under the radiant heat energy of molten steel, still can large area burn, anti-flaming thermal-insulation performance is not good.
The output of cotton of China occupies prostatitis, countries in the world, and the production of cotton is comparatively extensive, and price is cheaper; And due to cotton have wear soft comfortable, warming, moisture absorption, gas permeability strong, be easy to the advantages such as dyeing and finishing processing, already like by people, become the first-selected cloth that people make clothes.
So, utilize the intrinsic advantage of China, how to produce flame-retardant cotton of good performance clothes, be just more suitable for the national conditions of China.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of preparation method of flame-retardant cotton protective garment, can process flame-retardant cotton of good performance clothes.
For solving the problems of the technologies described above, technical scheme of the present invention is: the preparation method of inventing a kind of flame-retardant cotton protective garment, comprises the following steps successively:
(1) shrinkage ratio of cotton is measured: put into water for A, the fabric width cotton that is B wash long, Xiang Shuizhong adds desizing agent, the proportion of cotton, desizing agent and water is followed successively by 8 ~ 10:1 ~ 1.2:200, and water temperature is 65 ~ 80 DEG C, and wash time is 15 ~ 25min; Then the cotton after washing is dried, then dry at the temperature of 105 ~ 125 DEG C, measure the length X of cotton after drying, fabric width Y, the shrinkage ratio K1=X/A in computational length direction, fabric width shrinkage ratio K2=Y/B;
(2) clothing: ready made garments length direction is of a size of L, width is of a size of H, the size cutting cotton calculated according to L/K1, H/K2, is then sewn into clothes;
(3) destarch, oven dry: be add clothes and desizing agent in the water of 65 ~ 80 DEG C in temperature, the proportion of clothes, desizing agent and water is followed successively by 8 ~ 10:1 ~ 1.2:200; Pull clothes out after washing 15 ~ 25min and dry, then dry, bake out temperature is 105 ~ 125 DEG C;
(4) fire retardant is soaked: be add fire retardant in the water of 85 ~ 100 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:8 ~ 10; Then in solution, add the clothes after oven dry, make the complete submergence of solution cross clothes, pull out after soaking 35 ~ 45min, then at the temperature of 105 ~ 125 DEG C, carry out secondary drying;
(5) whole boiling hot sizing: the clothes after secondary drying is plated, the clothes plated evenly hangs up in baking oven and cures, and stoving temperature is 175 ~ 190 DEG C, and the time of curing is 15 ~ 25min, then at room temperature cooling 25 ~ 35min is carried out, obtained flame-retardant clothing.
Preferably, step (4) is in immersion process, and upper and lower, left and right respectively stirs more than twice.
Preferably, in step (3), drying time is 40 ~ 60min.
Preferably, described fire retardant is phosphorus-nitrogen expanding fire retardant.
Preferably, the density of cotton is 7 × 7/80 × 50, and grammes per square metre is 12.5OZ.
Compared with prior art, the invention has the beneficial effects as follows:
1, the present invention by making cotton fully shrink under the effect of high temperature, desizing agent, measure its shrinkage ratio, and reserving cutting cloth on the basis of shrinking size, be sewn into clothes, and then shrink under given conditions, destarch and immersion fire retardant, fire retardant is fully soaked and dilutes in clothes, finally by oven dry and whole boiling hot sizing, fire retardant is made to enter into clothes further, obtained flame-retardant clothing.The flame-retardant clothing one that this kind of method is obtained, first can make cotton dress, when client needs, then carry out the subsequent operations such as immersion fire retardant, avoid in prior art and cause flame-retardant clothing disabler or reduction because fire retardant, functional fiber or cloth are expired; Its two, because it is that the clothes made soaks fire retardant instead of the cloth without cutting, avoid the waste of the expensive raw materials such as fire retardant; Its three, the cotton that China abounds with by this flame-retardant clothing organically combines with fire retardant, wears not only comfortable but also make it with low cost, more meets the actual conditions of China.
2, because step (4) is in immersion process, upper and lower, left and right respectively stirs more than twice, and fire retardant can be made to immerse more fully in clothes.
3, due to phosphorus-nitrogen expanding fire retardant chance fire time, acid source release inorganic acid and carbon source in polyhydric alcohol, and then dehydration carbonization, expand under the effect of the volatile matters such as the steam that the inert gas that the carbonizing production of thickness discharges at source of the gas, reaction produce and the micromolecular compound that depolymerization produces, form the layer of charcoal of microcellular structure.This porous layer of charcoal has heat insulation, oxygen barrier, presses down cigarette, anti-molten drop, make flame from the effect of putting out.Its fire resistance is better, environmental protection more.
4, because cotton selects density to be 7 × 7/80 × 50, grammes per square metre is the denim of 12.5OZ, and cloth is abundant, and self heat-proof quality is better, in addition can adsorb more fire retardant in unit are again, further increase the fire resistance of flame-retardant clothing.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail.
The cotton adopted in all embodiments below selects density to be 7 × 7/80 × 50, and grammes per square metre is the denim of 12.5OZ.
Embodiment one
Flame-retardant clothing is obtained successively according to following steps:
(1) shrinkage ratio of cotton is measured: put into water for A, the fabric width cotton that is B wash long, Xiang Shuizhong adds desizing agent, and the proportion of cotton, desizing agent and water is followed successively by 8:1.2:200, and water temperature is 70 DEG C, and wash time is 20min; Then the cotton after washing is dried, then dry at the temperature of 110 DEG C, measure the length X of cotton after drying, fabric width Y, the shrinkage ratio K1=X/A in computational length direction, fabric width shrinkage ratio K2=Y/B;
(2) clothing: ready made garments length direction is of a size of L, width is of a size of H, the size cutting cotton calculated according to L/K1, H/K2, is then sewn into clothes;
(3) destarch, oven dry: be add clothes and desizing agent in the water of 70 DEG C in temperature, the proportion of clothes, desizing agent and water is followed successively by 8:1.2:200; Pull clothes out after washing 20min and dry, then dry, bake out temperature is 110 DEG C, and drying time is 60min;
(4) fire retardant is soaked: be add fire retardant in the water of 90 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:10; Then in solution, add the clothes after oven dry, make the complete submergence of solution cross clothes, in immersion process, upper and lower, left and right respectively stirs more than twice, pulls out, then at the temperature of 110 DEG C, carry out secondary drying after soaking 40min; Fire retardant used is phosphorus-nitrogen expanding fire retardant;
(5) whole boiling hot sizing: the clothes after secondary drying is plated, then every part clothes is hung on a clothes stand, clothes is evenly hung up in baking oven and cures, stoving temperature is 175 ~ 190 DEG C, the time of curing is 15 ~ 25min, then at room temperature cooling 25 ~ 35min is carried out, obtained flame-retardant clothing.
The vanning after ordering button, folding of last flame-retardant clothing.
Embodiment two
The difference of the present embodiment and embodiment one is following steps:
(1) measure in the shrinkage ratio step of cotton: the proportion of cotton, desizing agent and water is followed successively by 9:1.2:200, water temperature is 80 DEG C, and wash time is 25min; Dry at the temperature of 125 DEG C again;
(3) in destarch, baking step: the proportion of clothes, desizing agent and water is followed successively by 9:1.2:200; Be add clothes and desizing agent in the water of 80 DEG C in temperature, pull clothes out after washing 25min and dry, then dry, bake out temperature is 125 DEG C;
(4) soak in fire retardant step: be add fire retardant in the water of 100 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:9; Pull out after soaking 45min, then at the temperature of 125 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 190 DEG C, the time of curing is 15min, then at room temperature carries out cooling 25min, obtained flame-retardant clothing.
Embodiment three
The difference of the present embodiment and embodiment one is following steps:
(1) measure in the shrinkage ratio step of cotton: the proportion of cotton, desizing agent and water is followed successively by 10:1.2:200; Water temperature is 65 DEG C, and wash time is 15min; Dry at the temperature of 105 DEG C again;
(3) in destarch, baking step: be add clothes and desizing agent in the water of 65 DEG C in temperature, the proportion of clothes, desizing agent and water is followed successively by 10:1.2:200; Pull clothes out after washing 15min and dry, then dry, bake out temperature is 105 DEG C;
(4) soak in fire retardant step: be add fire retardant in the water of 85 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:8; Pull out after soaking 35min, then at the temperature of 105 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 175 DEG C, the time of curing is 25min, then at room temperature carries out cooling 35min, obtained flame-retardant clothing.
Embodiment four
The difference of the present embodiment and embodiment one is following steps:
(4) soak in fire retardant step: be add fire retardant in the water of 100 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:9; Pull out after soaking 45min, then at the temperature of 125 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 190 DEG C, the time of curing is 15min, then at room temperature carries out cooling 25min, obtained flame-retardant clothing.
Embodiment five
The difference of the present embodiment and embodiment two is following steps:
(4) soak in fire retardant step: be add fire retardant in the water of 90 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:10; Pull out after soaking 40min, then at the temperature of 110 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 180 DEG C, the time of curing is 20min, then at room temperature carries out cooling 30min, obtained flame-retardant clothing.
Embodiment six
The difference of the present embodiment and embodiment one is following steps:
(4) soak in fire retardant step: be add fire retardant in the water of 85 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:8; Pull out after soaking 35min, then at the temperature of 105 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 175 DEG C, the time of curing is 25min, then at room temperature carries out cooling 35min, obtained flame-retardant clothing.
Embodiment seven
The difference of the present embodiment and embodiment three is following steps:
(4) soak in fire retardant step: be add fire retardant in the water of 90 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:10; Pull out after soaking 40min, then at the temperature of 110 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 180 DEG C, the time of curing is 20min, then at room temperature carries out cooling 30min, obtained flame-retardant clothing.
Embodiment eight
The difference of the present embodiment and embodiment two is following steps:
(4) soak in fire retardant step: be add fire retardant in the water of 85 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:8; Pull out after soaking 35min, then at the temperature of 105 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 175 DEG C, the time of curing is 25min, then at room temperature carries out cooling 35min, obtained flame-retardant clothing.
Embodiment nine
The difference of the present embodiment and embodiment three is following steps:
(4) soak in fire retardant step: be add fire retardant in the water of 100 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:9; Pull out after soaking 45min, then at the temperature of 125 DEG C, carry out secondary drying;
(5) in whole boiling hot fixating shape step: stoving temperature is 190 DEG C, the time of curing is 15min, then at room temperature carries out cooling 25min, obtained flame-retardant clothing.
The flame-retardant clothing that above-described embodiment is produced, through national Silk quality product quality supervision and inspection Spot detection, its performance parameter index sees the following form:
Fire retardant protective clothing performance parameter
The obtained fire retardant protective clothing of said method is applied to steel industry, and under the radiant heat energy that 1500 DEG C of molten steel are powerful, not melt-combustion, and good heat-insulation effect, compared with other flame-retardant clothing, advantage is very outstanding.
The above, it is only preferred embodiment of the present invention, be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be combined, change or retrofit and be Equivalent embodiments of the present invention.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (5)
1. a preparation method for flame-retardant cotton protective garment, comprises the following steps successively:
(1) shrinkage ratio of cotton is measured: put into water for A, the fabric width cotton that is B wash long, Xiang Shuizhong adds desizing agent, the proportion of cotton, desizing agent and water is followed successively by 8 ~ 10:1 ~ 1.2:200, and water temperature is 65 ~ 80 DEG C, and wash time is 15 ~ 25min; Then the cotton after washing is dried, then dry at the temperature of 105 ~ 125 DEG C, measure the length X of cotton after drying, fabric width Y, the shrinkage ratio K1=X/A in computational length direction, fabric width shrinkage ratio K2=Y/B;
(2) clothing: ready made garments length direction is of a size of L, width is of a size of H, the size cutting cotton calculated according to L/K1, H/K2, is then sewn into clothes;
(3) destarch, oven dry: be add clothes and desizing agent in the water of 65 ~ 80 DEG C in temperature, the proportion of clothes, desizing agent and water is followed successively by 8 ~ 10:1 ~ 1.2:200; Pull clothes out after washing 15 ~ 25min and dry, then dry, bake out temperature is 105 ~ 125 DEG C;
(4) fire retardant is soaked: be add fire retardant in the water of 85 ~ 100 DEG C to make solution in temperature, the proportion of fire retardant and water is 1:8 ~ 10; Then in solution, add the clothes after oven dry, make the complete submergence of solution cross clothes, pull out after soaking 35 ~ 45min, then at the temperature of 105 ~ 125 DEG C, carry out secondary drying;
(5) whole boiling hot sizing: the clothes after secondary drying is plated, the clothes plated evenly hangs up in baking oven and cures, and stoving temperature is 175 ~ 190 DEG C, and the time of curing is 15 ~ 25min, then at room temperature cooling 25 ~ 35min is carried out, obtained flame-retardant clothing.
2. according to the preparation method of flame-retardant cotton protective garment according to claim 1, it is characterized in that: step (4) is in immersion process, and upper and lower, left and right respectively stirs more than twice.
3. according to the preparation method of flame-retardant cotton protective garment according to claim 2, it is characterized in that: in step (3), drying time is 40 ~ 60min.
4., according to the preparation method of the arbitrary described flame-retardant cotton protective garment of claims 1 to 3, it is characterized in that: described fire retardant is phosphorus-nitrogen expanding fire retardant.
5. according to the preparation method of flame-retardant cotton protective garment according to claim 4, it is characterized in that: the density of cotton is 7 × 7/80 × 50, and grammes per square metre is 12.5OZ.
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| US6802081B1 (en) * | 1998-06-24 | 2004-10-12 | Mizuno Corporation | Moisture absorbing/releasing and heat generating inner cloth and method of producing it and moisture absorbing/releasing, heat generating and heat-retaining articles |
| TW200639290A (en) * | 2005-05-13 | 2006-11-16 | Ruentex Ind Ltd | Method for making flame-retardant blended fabric using acrylic yarns |
| CN101397710A (en) * | 2007-09-28 | 2009-04-01 | 上海伊贝纳纺织品有限公司 | Industrial flame-retardant protection suit fabric, production method thereof and flame-retardant protection suit thereof |
| CN103478946A (en) * | 2013-09-24 | 2014-01-01 | 昆山市周市惠宏服装厂 | Processing method for novel firefighter uniform fabric |
| CN103622166A (en) * | 2013-09-05 | 2014-03-12 | 际华三五四三针织服饰有限公司 | Flame retarding type underwear knitted fabric and manufacture technology thereof |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6802081B1 (en) * | 1998-06-24 | 2004-10-12 | Mizuno Corporation | Moisture absorbing/releasing and heat generating inner cloth and method of producing it and moisture absorbing/releasing, heat generating and heat-retaining articles |
| TW200639290A (en) * | 2005-05-13 | 2006-11-16 | Ruentex Ind Ltd | Method for making flame-retardant blended fabric using acrylic yarns |
| CN101397710A (en) * | 2007-09-28 | 2009-04-01 | 上海伊贝纳纺织品有限公司 | Industrial flame-retardant protection suit fabric, production method thereof and flame-retardant protection suit thereof |
| CN103622166A (en) * | 2013-09-05 | 2014-03-12 | 际华三五四三针织服饰有限公司 | Flame retarding type underwear knitted fabric and manufacture technology thereof |
| CN103478946A (en) * | 2013-09-24 | 2014-01-01 | 昆山市周市惠宏服装厂 | Processing method for novel firefighter uniform fabric |
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