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CN103785720B - Busbar bending servicing unit - Google Patents

Busbar bending servicing unit Download PDF

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Publication number
CN103785720B
CN103785720B CN201410077851.6A CN201410077851A CN103785720B CN 103785720 B CN103785720 B CN 103785720B CN 201410077851 A CN201410077851 A CN 201410077851A CN 103785720 B CN103785720 B CN 103785720B
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China
Prior art keywords
lifting
plate
horizontal
base plate
screw rod
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Expired - Fee Related
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CN201410077851.6A
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Chinese (zh)
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CN103785720A (en
Inventor
祝斌
徐杰
俞新旭
史继华
潘金祥
凌刚
任赟
吴军
单达
翟宇斌
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YIXING HUAYUAN ELECTRIC POWER CONSTRUCTION CO Ltd
YIXING POWER SUPPLY COMPANY JIANGSU ELECTRIC POWER Co Ltd
State Grid Jiangsu Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
YIXING HUAYUAN ELECTRIC POWER CONSTRUCTION CO Ltd
YIXING POWER SUPPLY COMPANY JIANGSU ELECTRIC POWER Co Ltd
State Grid Jiangsu Electric Power Co Ltd
State Grid Corp of China SGCC
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Priority to CN201410077851.6A priority Critical patent/CN103785720B/en
Publication of CN103785720A publication Critical patent/CN103785720A/en
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Publication of CN103785720B publication Critical patent/CN103785720B/en
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Abstract

本发明涉及一种辅助装置,具体的说是母排折弯的辅助装置,属于配电设备技术领域。其包括底板,底板上部左右依次固定升降调节基板和水平调节基板,升降调节基板内通过轴承支撑安装升降丝杆。升降丝杆中部通过螺纹连接升降调节螺母,升降调节螺母上连接升降调节板,升降调节板前端连接升降夹紧板,升降夹紧板下端连接支撑板;水平调节基板上端设有水平调节螺母,水平调节螺母内通过螺纹连接水平丝杆,水平丝杆面向升降夹紧板一端连接水平夹紧板。本发明能够夹紧、调节母排,折弯时能够载动母排移动顺畅。能够方便灵活的调节母排的高度,更加便于人员快速的确定折弯位置,提高折弯效率和一次到位率。

The invention relates to an auxiliary device, in particular to an auxiliary device for busbar bending, and belongs to the technical field of power distribution equipment. It includes a bottom plate, a lifting adjustment base plate and a horizontal adjustment base plate are sequentially fixed on the left and right sides of the base plate, and the lifting screw rod is installed in the lifting adjustment base plate through bearing support. The middle part of the lifting screw is connected with the lifting adjustment nut through threads, the lifting adjustment nut is connected with the lifting adjustment plate, the front end of the lifting adjustment plate is connected with the lifting clamping plate, and the lower end of the lifting clamping plate is connected with the supporting plate; The inside of the adjusting nut is threaded to connect the horizontal screw rod, and the end of the horizontal screw rod facing the lifting clamping plate is connected to the horizontal clamping plate. The invention can clamp and adjust the busbar, and can drive the busbar to move smoothly during bending. The height of the busbar can be adjusted conveniently and flexibly, which makes it easier for personnel to quickly determine the bending position, and improves the bending efficiency and one-time completion rate.

Description

母排折弯辅助装置Busbar Bending Auxiliary Device

技术领域 technical field

本发明涉及一种辅助装置,具体的说是母排折弯的辅助装置,属于配电设备技术领域。 The invention relates to an auxiliary device, in particular to an auxiliary device for busbar bending, and belongs to the technical field of power distribution equipment.

背景技术 Background technique

近年来,10kV配电站的基建工程以每年20%速度增加。随着10kV配电站的基建工作的增加,配电站中所要用到的母排加工工程也大大增加。母排加工主要为折弯加工,现有技术中,母排折弯采用两种方法:一种是人力提拉法,需要4人组成一组,1人负责操作折弯机器,1人负责对准折弯线,另外需要2人利用手提拉来控制母排的高度和稳定性,造成折弯的效率非常低,折弯劳动量大,一旦现场人员短缺,折弯工作难以进行;另一种是物件替代法,用木块或铁件对母排作支撑进行折弯,由于物体表面摩擦力大,且相对固定,左右折弯时,常常会使母排掉落,直接影响折弯质量和稳定性。 In recent years, the infrastructure construction of 10kV substations has increased at a rate of 20% per year. With the increase of the infrastructure work of the 10kV substation, the busbar processing project to be used in the substation has also greatly increased. Busbar processing is mainly bending. In the prior art, two methods are used for busbar bending: one is the manual lifting method, which requires 4 people to form a group, one person is responsible for operating the bending machine, and one person is responsible for Quasi-bending line, in addition, two people are required to control the height and stability of the busbar by hand pulling, resulting in very low bending efficiency and a large amount of bending labor. Once there is a shortage of personnel on site, the bending work is difficult to carry out; the other It is an object replacement method, using wooden blocks or iron pieces to support the busbar for bending. Due to the large surface friction and relatively fixed object, when bending left and right, the busbar will often fall, which directly affects the bending quality and stability.

如何提高母排折弯效率和一次到位率已经成为母排加工中急需解决的问题。 How to improve busbar bending efficiency and one-time completion rate has become an urgent problem in busbar processing.

发明内容 Contents of the invention

本发明的目的在于克服上述不足之处,从而提供一种母排折弯辅助装置,对不同型号的母排进行折弯有良好的辅助效果,能够夹紧母排和调节母排位置以满足不同的使用需求,大大的减少了劳动力,缩短了工作时间,降低了施工成本,增加了施工安全系数。 The purpose of the present invention is to overcome the above disadvantages, thereby providing a busbar bending auxiliary device, which has a good auxiliary effect for bending different types of busbars, and can clamp the busbar and adjust the position of the busbar to meet different requirements. It greatly reduces the labor force, shortens the working hours, reduces the construction cost and increases the construction safety factor.

按照本发明提供的技术方案,母排折弯辅助装置包括底板,其特征是:底板下部连接多个万向轮,底板上部左右依次固定升降调节基板和水平调节基板,升降调节基板内通过轴承支撑安装升降丝杆。升降丝杆中部通过螺纹连接升降调节螺母,升降调节螺母上连接升降调节板,升降调节板前端连接升降夹紧板,升降夹紧板下端连接支撑板;水平调节基板上端设有水平调节螺母,水平调节螺母内通过螺纹连接水平丝杆,水平丝杆面向升降夹紧板一端连接水平夹紧板。 According to the technical solution provided by the present invention, the busbar bending auxiliary device includes a base plate, which is characterized in that: the lower part of the base plate is connected with a plurality of universal wheels, the upper part of the base plate is fixed with a lifting adjustment base plate and a horizontal adjustment base plate in sequence, and the lifting adjustment base plate is supported by bearings Install the lift screw. The middle part of the lifting screw is connected with the lifting adjustment nut through threads, the lifting adjustment nut is connected with the lifting adjustment plate, the front end of the lifting adjustment plate is connected with the lifting clamping plate, and the lower end of the lifting clamping plate is connected with the supporting plate; The inside of the adjusting nut is threaded to connect the horizontal screw rod, and the end of the horizontal screw rod facing the lifting clamping plate is connected to the horizontal clamping plate.

进一步的,升降丝杆上端连接升降丝杆扳手。 Further, the upper end of the lifting screw rod is connected with a lifting screw wrench.

进一步的,水平丝杆背向升降夹紧板一端连接水平丝杆扳手。 Further, a horizontal screw wrench is connected to the end of the horizontal screw rod facing away from the lifting clamping plate.

进一步的,水平夹紧板上连接导向杆,导向杆光滑穿过水平调节基板上的导向孔。 Further, a guide rod is connected to the horizontal clamping plate, and the guide rod smoothly passes through the guide hole on the level adjustment base plate.

本发明与已有技术相比具有以下优点: Compared with the prior art, the present invention has the following advantages:

本发明结构简单、紧凑、合理,安装牢固且拆卸方便,对不同型号的母排进行折弯有良好的辅助效果,能够夹紧、调节母排,折弯时能够载动母排移动顺畅,省去人力,提高效率。底部采用万向轮作为平移机构载动母排移动顺畅,灵活轻便,承重能力大,能实现各个方向运动;将大大减少折弯的人数,成倍的提高低压母排折弯效率;能够方便灵活的调节母排的高度,更加便于人员快速的确定折弯位置,提高折弯效率和一次到位率;大大的减少了劳动力,缩短了工作时间,降低了施工成本,增加了施工安全系数。 The invention is simple, compact and reasonable in structure, firm in installation and easy to disassemble, and has a good auxiliary effect on bending busbars of different types. Eliminate manpower and improve efficiency. The universal wheel is used at the bottom as a translation mechanism to drive the busbar to move smoothly, flexible and light, with a large load-bearing capacity, and can move in all directions; it will greatly reduce the number of people bending, and double the bending efficiency of low-voltage busbars; it can be convenient and flexible Adjusting the height of the busbar makes it easier for personnel to quickly determine the bending position, improving the bending efficiency and one-time completion rate; it greatly reduces the labor force, shortens the working time, reduces the construction cost, and increases the construction safety factor.

附图说明 Description of drawings

图1为本发明主视图。 Fig. 1 is the front view of the present invention.

图2为本发明俯视图。 Fig. 2 is a top view of the present invention.

附图标记说明:1-底板、2-万向轮、3-升降调节基板、4-升降调节板、5-升降调节螺母、6-升降丝杆、7-升降丝杆扳手、8-支撑板、9-升降夹紧板、10-水平夹紧板、11-水平调节螺母、12-水平调节基板、13-水平丝杆、14-、水平丝杆扳手、15-导向杆。 Explanation of reference signs: 1-bottom plate, 2-universal wheel, 3-lift adjustment base plate, 4-lift adjustment plate, 5-lift adjustment nut, 6-lift screw rod, 7-lift screw rod wrench, 8-support plate , 9-lifting clamping plate, 10-horizontal clamping plate, 11-level adjusting nut, 12-level adjusting base plate, 13-horizontal screw rod, 14-, horizontal screw rod wrench, 15-guide rod.

具体实施方式 detailed description

下面本发明将结合附图中的实施例作进一步描述: Below the present invention will be further described in conjunction with the embodiment in the accompanying drawing:

如图1~2所示,本发明主要包括底板1,底板1下部连接多个万向轮2,通过万向轮作为平移机构载动母排移动顺畅,灵活轻便,承重能力大,能实现各个方向运动。 As shown in Figures 1 to 2, the present invention mainly includes a bottom plate 1, a plurality of universal wheels 2 are connected to the lower part of the bottom plate 1, and the universal wheels are used as a translation mechanism to drive the busbars to move smoothly, flexibly and lightly, with a large load-bearing capacity, and can realize various direction movement.

底板1上部左右依次固定升降调节基板3和水平调节基板12,升降调节基板3内通过轴承支撑安装升降丝杆6,升降丝杆6上端连接升降丝杆扳手7,通过升降丝杆扳手7方便的带动升降丝杆6转动。 The upper part of the bottom plate 1 fixes the lifting adjustment base plate 3 and the horizontal adjustment base plate 12 sequentially. The lifting adjustment base plate 3 is supported by a bearing to install the lifting screw rod 6. The upper end of the lifting screw rod 6 is connected to the lifting screw rod wrench 7, and the lifting screw rod wrench 7 is used to facilitate Drive lifting screw mandrel 6 to rotate.

所述升降丝杆6中部通过螺纹连接升降调节螺母5,升降调节螺母5上连接升降调节板4,升降调节板4前端连接升降夹紧板9,升降夹紧板9下端连接支撑板8。母排折弯工作时,支撑板8用于支撑母排,升降夹紧板9作为母排左侧夹紧端定位母排的位置。根据操作时折弯工具的高度,转动升降丝杆6,调节升降调节板4的高度位置,从而调节支撑板8上母排的高度位置,满足实际的使用需求。 The middle part of the lifting screw mandrel 6 is threadedly connected with the lifting adjustment nut 5, the lifting adjustment nut 5 is connected with the lifting adjustment plate 4, the lifting adjustment plate 4 front ends are connected with the lifting clamping plate 9, and the lifting clamping plate 9 lower ends are connected with the support plate 8. When the busbar is bent, the support plate 8 is used to support the busbar, and the lifting clamping plate 9 is used as the left clamping end of the busbar to position the busbar. According to the height of the bending tool during operation, the lifting screw 6 is rotated to adjust the height of the lifting adjustment plate 4, thereby adjusting the height of the busbar on the support plate 8 to meet actual use requirements.

水平调节基板12上端设有水平调节螺母11,水平调节螺母11内通过螺纹连接水平丝杆13,水平丝杆13面向升降夹紧板9一端连接水平夹紧板10,水平夹紧板10作为母排右侧夹紧端与升降夹紧板9共同夹紧母排。水平丝杆13背向升降夹紧板9一端连接水平丝杆扳手14,通过水平丝杆扳手14方便的带动水平丝杆13转动。 The upper end of the horizontal adjustment base plate 12 is provided with a horizontal adjustment nut 11, and the horizontal adjustment nut 11 is threaded to connect a horizontal screw rod 13. The horizontal screw rod 13 faces the lifting clamping plate 9 and one end is connected to the horizontal clamping plate 10. The clamping end on the right side of the row and the lifting clamping plate 9 jointly clamp the busbar. One end of the horizontal screw rod 13 facing away from the lifting clamping plate 9 is connected with a horizontal screw rod wrench 14, and the horizontal screw rod wrench 14 conveniently drives the horizontal screw rod 13 to rotate.

所述水平夹紧板10上连接导向杆15,导向杆15光滑穿过水平调节基板12上的导向孔,在水平丝杆13带动水平夹紧板10前后移动时,导向杆15起到导向作用,防止水平夹紧板10偏离夹紧位置。 The horizontal clamping plate 10 is connected with a guide rod 15, and the guide rod 15 smoothly passes through the guide hole on the level adjustment base plate 12. When the horizontal screw rod 13 drives the horizontal clamping plate 10 to move back and forth, the guide rod 15 plays a guiding role. , to prevent the horizontal clamping plate 10 from deviating from the clamping position.

本发明结构简单、紧凑、合理,安装牢固且拆卸方便,对不同型号的母排进行折弯有良好的辅助效果,能够夹紧,调节母排,折弯时能够载动母排移动顺畅,省去人力,提高效率。底部采用万向轮作为平移机构载动母排移动顺畅,灵活轻便,承重能力大,能实现各个方向运动;将大大减少折弯的人数,成倍的提高低压母排折弯效率;能够方便灵活的调节母排的高度,更加便于人员快速的确定折弯位置,提高折弯效率和一次到位率。大大的减少了劳动力,缩短了工作时间,降低了施工成本,增加了施工安全系数。 The invention is simple, compact and reasonable in structure, firm in installation and easy to disassemble, and has a good auxiliary effect on bending busbars of different types. Eliminate manpower and improve efficiency. The universal wheel is used at the bottom as a translation mechanism to drive the busbar to move smoothly, flexible and light, with a large load-bearing capacity, and can move in all directions; it will greatly reduce the number of people bending, and double the bending efficiency of low-voltage busbars; it can be convenient and flexible Adjusting the height of the busbar makes it easier for personnel to quickly determine the bending position, improving bending efficiency and one-time completion rate. It greatly reduces the labor force, shortens the working hours, reduces the construction cost and increases the construction safety factor.

Claims (4)

1.一种母排折弯辅助装置,包括底板(1),其特征是:底板(1)下部连接多个万向轮(2),底板(1)上部左右依次固定升降调节基板(3)和水平调节基板(12),升降调节基板(3)内通过轴承支撑安装升降丝杆(6);升降丝杆(6)中部通过螺纹连接升降调节螺母(5),升降调节螺母(5)上连接升降调节板(4),升降调节板(4)前端连接升降夹紧板(9),升降夹紧板(9)下端连接支撑板(8);水平调节基板(12)上端设有水平调节螺母(11),水平调节螺母(11)内通过螺纹连接水平丝杆(13),水平丝杆(13)面向升降夹紧板(9)一端连接水平夹紧板(10)。 1. A busbar bending auxiliary device, including a base plate (1), characterized in that: the lower part of the base plate (1) is connected with a plurality of universal wheels (2), and the upper part of the base plate (1) is sequentially fixed on the left and right to adjust the base plate (3) And the level adjustment base plate (12), the lift adjustment base plate (3) is supported by a bearing to install the lift screw rod (6); the middle part of the lift screw rod (6) is threaded to the lift adjustment nut (5), and the lift adjustment nut (5) is Connect the lifting adjustment plate (4), the front end of the lifting adjustment plate (4) is connected to the lifting clamping plate (9), and the lower end of the lifting clamping plate (9) is connected to the support plate (8); the upper end of the horizontal adjustment base plate (12) is provided with a level adjustment The nut (11), the level adjusting nut (11) is threaded to connect the horizontal screw rod (13), and the horizontal screw rod (13) is connected to the horizontal clamping plate (10) at one end facing the lifting clamping plate (9). 2.如权利要求1所述的母排折弯辅助装置,其特征是:所述升降丝杆(6)上端连接升降丝杆扳手(7)。 2. The busbar bending auxiliary device according to claim 1, characterized in that: the upper end of the lifting screw (6) is connected with a lifting screw wrench (7). 3.如权利要求1所述的母排折弯辅助装置,其特征是:所述水平丝杆(13)背向升降夹紧板(9)一端连接水平丝杆扳手(14)。 3. The busbar bending auxiliary device according to claim 1, characterized in that: the end of the horizontal screw rod (13) facing away from the lifting clamping plate (9) is connected to a horizontal screw rod wrench (14). 4.如权利要求1所述的母排折弯辅助装置,其特征是:所述水平夹紧板(10)上连接导向杆(15),导向杆(15)光滑穿过水平调节基板(12)上的导向孔。 4. The busbar bending auxiliary device according to claim 1, characterized in that: the horizontal clamping plate (10) is connected with a guide rod (15), and the guide rod (15) smoothly passes through the horizontal adjustment base plate (12 ) on the guide hole.
CN201410077851.6A 2014-03-05 2014-03-05 Busbar bending servicing unit Expired - Fee Related CN103785720B (en)

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